DIESEL D125F*J4

125 KW @ 60 Hz. 110 KW @ 60 Hz.

Stand-By Power Prime Power

Katolight’s commitment to quality has been an Katolight supplies a broad range of accessories,
industry standard since 1952. fully integrated to our generator sets, to match
any requirement worldwide.
Katolight specializes in custom designing any
application to meet the customers’ most difficult All generator set components and accessories
specifications. are covered by Katolight with a limited two-year
warranty. Optional warranty periods are also
Each and every unit is factory tested. This can available.
eliminate costly startup and installation delays.
Katolight product accepts 100% of nameplate
rating, per NFPA 110.

Katolight Power Standby Standby Ratings Prime Ratings

Model Volts Hz Phase Factor Amps kW/kVA kW/kVA Connection
D125FRJ4 277/480 60 3 0.8 188 125/156.25 110/137.5 12 LEAD HI WYE
D125FPJ4 120/208 60 3 0.8 434 125/156.25 110/137.5 12 LEAD LOW WYE
D125FJJ4 120/240 60 3 0.8 376 125/156.25 110/137.5 12 LEAD HI DELTA
D125FNJ4 347/600 60 3 0.8 150 125/156.25 110/137.5 4 LEAD WYE
D125FGJ4 120/240 60 1 1.0 521 125/125 110/110 12 LEAD ZIG-ZAG
D125FDJ4 120/240 60 1 1.0 521 125/125 110/110 4 LEAD
Form 125J/1001
KATOLIGHT D125F*J4
Diesel Gen-Set

STANDARD EQUIPMENT
CONTROL PANEL ENGINE (cont.)
- Model #45 control panel - Turbocharged
- AC voltmeter, 31/2, 2% accuracy - Governor - mechanical
- AC ammeter, 31/2, 2% accuracy - Base - formed steel
- Combination VM/AM selector switch, 4 position - Housing & flywheel
- Frequency meter, 31/2, 55-65 Hz. - Charging alternator - 12v
- Vibration shock mounts (4) - Battery box & cables
- Engine control - KASSEC-12 or 24 VDC, with cyclic - Flexible fuel & exhaust connectors
cranking timer
- 4 engine shutdowns with separate failure lights
GENERATOR
- A.C. Generator
* High water temperature / Low water level
- Brushless design
* Low oil pressure
- Single bearing
* Engine overspeed
- Direct connection with flex plate
* Engine overcrank
- Class H insulation
- Engine gauges - 2"
- All models manufactured to meet NEMA MG1-22.4 and
* Battery voltmeter
CSA standards
* Water temperature
- Telephone influence factor is well within NEMA standards
* Oil pressure
- Wave form deviation factor is no more than 5%, well within
* Running time meter - 5 digits
NEMA standards
- 3 position mode switch
- Harmonic content is 3.0% maximum
(auto-off-manual)
- Permanently lubricated ball type bearings
ENGINE - Generator is self-ventilated
- Air cleaner - Drip-proof construction
- Fuel pump
- Fuel filter
VOLTAGE REGULATOR
- Voltage adjust rheostat
- Oil pump
- EMI filter (Internal Electromagnetic Interference)
- Full flow oil filter
- Underspeed protection
- Jacket water pump
- Overexcitation protection
- Thermostat
- Fully encapsulated
- Exhaust manifold – dry
- Regulation – 1%
- Oil cooler
- Blower fan & fan drive
- Radiator - unit mounted
- Vibration isolators - pad type
- Electric starting motor - 12v

For illustration purposes only.

KATOLIGHT D125F*J4
Diesel Gen-Set
ENGINE TECHNICAL DATA 60 Hz
Model: ...............................................................................................................................6068TF250
Type: .................................................................................................................................... 4-Cycle
Aspiration: .......................................................................................................................Turbocharged
Cylinder Arrangement:
(Number,inline,V,etc.):................................................................................................. 6-Inline
Displacement - Cu. In. (lit).................................................................................................. 414 (6.8)
Bore - in. (cm) x stroke - in. (cm)............................................................................. 4.2 (10.6) x 5.0 (12.7)
Compression Ratio: .............................................................................................................. 17.0:1
Rating: ................................................................................................... Standby .................................................... Prime
Rated RPM ................................................................................................. 1,800 ..................................................... 1,800
BMEP: psi (kPa) ............................................................................... 202 (1,395) ............................................182 (1,257)
Maximum Power at Rated RPM - bhp(kW) ........................................ 190 (142) ...............................................172 (128)
INSTALLATION DATA *
Dimensions & Weight
Length: in. (cm) ........................................................................................................ 90 (229)
Width: in. (cm) .......................................................................................................... 34 (86)
Height: in. (cm) ....................................................................................................... 55.8 (142)
Weight (dry): lb. (Kg) ............................................................................................. 2,477 (1,124)
Liquid Capacity
Total Oil System: gal/(lit) ......................................................................................... 4.5 (17.0)
Engine Jacket Water Capacity: gal/(lit) .................................................................... 3.0 (11.4)
System Coolant Capacity: gal/(lit) ............................................................................. 7.1 (26.9)
Electrical System
Electric Volts DC ............................................................................................................. 12
Cold Cranking Amps
under 0°F (-17.8°C) ................................................................................................... 800
Exhaust System
Gas Temp. (Stack): °F (°C) ......................................... 1,112 (600) ............................................... 1,056 (569)
Gas Volume at Stack Temp.: CFM (m3/min) ........................ 918 (26.0) ................................................. 855 (24.2)
Maximum Allowable Back
Pressure: in. H20 (kPa) ....................................... 30 (7.5) ..................................................... 30 (7.5)
Emissions - HC: g/hp-hr ................................................................ 0.08 .......................................................... 0.27
Emissions - CO: g/hp-hr ................................................................ 0.31 .......................................................... 0.41
Emissions - NOx: g/hp-hr ................................................................ 9.01 .......................................................... 8.74
Cooling System
Ambient Capacity of Radiator: °F (°C) .................................. 120 (49) .................................................... 123 (51)
Maximum Allowable Static
Pressure on Rad. Exhaust: in. H2O (kPa) ............................ 0.5 (.12) .................................................... 0.5 (.12)
Water Pump Capacity: gpm (lit/min) ..................................... 46 (174) .................................................... 46 (174)
Heat Rejection to Coolant: BTUM (kW)............................... 4,324 (76) ................................................. 3,869 (68)
Heat Radiated to Ambient: BTUM (kW) ........................... 1,661 (29.2) .............................................. 1,450 (25.5)
Air Requirements
Aspirating: CFM (m3/min) ............................... 325 (9.2) ................................................... 304 (8.6)
Air Flow Required for Rad.
Cooled Unit: CFM (m3/min)........................... 8,760 (248) ............................................... 8,500 (241)
Air Flow Required for Heat
Exchanger/Remote Rad.
based on 20°F Rise: CFM (m3/min)........................... 4,614 (131) ............................................... 4,028 (114)
Fuel Consumption: gal/hr (lit/hr)
At 100% of Power Rating: .......................................................... 9.3 (35.2) .................................................. 8.5 (32.2)
At 75% of Power Rating: .......................................................... 7.2 (27.3) .................................................. 6.5 (24.6)
At 50% of Power Rating: .......................................................... 4.8 (18.2) .................................................. 4.3 (16.3)
Sound Level Data ♦
Sound level at full load
23 ft (7m) opu w/ critical grade muffler (dBA) ................................ 86.5 .......................................................... 85.2
23 ft (7m) Sound Attenuated Housing (dBA) ................................. 81.2 .......................................................... 80.6
Sound level at no load
23 ft (7m) opu w/ critical grade muffler (dBA) ................................ 86.3 .......................................................... 85.1
23 ft (7m) Sound Attenuated Housing (dBA) ................................. 81.4 .......................................................... 80.3
Deration
Altitude
2% per 1,000 ft above............................................................................................. 8,000 ft
2% per 305 m above.............................................................................................. 2,438 m
Temperature
.5% per 10°F above .................................................................................................. 77°F
.5% per 5.5°C above................................................................................................. 25°C
* Installation data based on 480 volt, 60 Hz. application and open power unit.
♦ For sound level readings with other Katolight housings, please contact factory.
Sound level data acquired per Test Method SAE J1074. Installation factors and site conditions can affect sound levels.
OPTIONS Diesel Gen-Set
Control Panel
** NOTE: #45 series control panel is standard on all units, see Fuel System
page 2 of spec sheet for standard features. Ο Fuel/Water Separator
Ο Model #45 Series Control Panel Options Ο Day Tank
Ο Emergency stop button Ο Above Ground Fuel Tank
Ο Alarm buzzer with silencing switch Ο Auxiliary Fuel Pump
Ο Auxiliary relay for dry contacts (2 max.) Ο Sub-Base Mounted Fuel Tank
Ο A separate low water level light is optional Υ Single Wall
Ο Hooded panel lights (2) and on/off switch Υ Double Wall
Ο NEMA 12 Panel Face Υ UL Listed
Ο Additional LED lights (4 max.) One or two of Exhaust System
the following conditions may be indicated:
Ο Industrial Grade Muffler
Υ unit not in auto
Ο Residential Grade Muffler
Υ low fuel level
Ο Critical Grade Muffler
Υ low water level
Ο Rain Cap
Υ low water temp.
Υ EPS supplying load Engine Electrical System
Υ pre-alarm oil Ο Battery
Υ pre-alarm temp. Υ Lead-Acid
Υ charger malfunction ΥNicad
Ο Model #50 Series Control Panel Ο Battery Warmer Plate
STANDARD FEATURES: same as #45 series control Ο Battery Rack
panel except for these added features: Ο Battery Charger
Ο Hooded panel lights (2) and on/off switch Υ Automatic
Ο 4 Engine shutdowns Υ Trickle
Ο 12 light engine control package meeting ΥMounted & Wired
NFPA-110 requirement Generator
Ο Repetitive alarm buzzer and silencing switch Ο Main Line Circuit Breaker (2-pole or 3-pole)
Ο Light and alarm press to test Υ Shunt trip
#50 SERIES OPTIONS ΥAuxiliary switch
Ο Emergency stop button Ο PMG Excitation & DVR 2000 Regulator
Ο Additional space for one 31/2 meter Ο Space Heaters 120/240 volt
Ο Auxiliary relay for dry contacts (2 max.) Ο Special Testing
Ο A separate low water level light is optional Ο Additional Temperature Rise Generators Available
Ο Additional LED lights (4 max.) One to four (80°C,105°C, & 130°C)
additional conditions may be indicated: Additional Optional Equipment
customer to specify Ο Spring vibration isolators
Ο NEMA 12 Panel Face Ο Oil Drain Extension
Ο Model #60 and #80 Series Custom Control Panels Ο Housings
- It may be necessary to use a 60 or 80 series
Υ Sound Attenuated
control panel on certain units where numerous
Υ Weather Proof
options are required.
Υ Aluminum
Ο Microprocessor Control Panel – KDGC
Υ Interior lights AC or DC
Ο KGM-250 Genmaster
Υ Floor Plate
Ο Jacket Water Heater
Ο Crankcase Oil Heater
GEN-SET OPTIONS Ο Trailer Mounting
Cooling System Ο Isochronous Governor
Ο Remote Radiator Ο Remote Annunciator
Ο High Ambient Radiator Ο 12 Light Annunciator
Ο Heat Exchanger Cooling Υ Flush Mounted
Ο Radiator Duct Flange Υ Surface Mounted
Υ 4 additional lights, if needed
Ο Export Boxing
Ο Warranties
Υ 1 Year
Υ 2 Year
Υ 5 Year
Ο Operating instructions under plexi-glass
Ο Service indicator light