Scribd
Upload
138 views10 pages

MPM Da1

The document is a digital assignment submitted by Mukund Misra for their machining processes and metrology course. It includes explanations of various tool geometry angles with sketches and tool nomenclature examples. It also explains different lathe operations like turning, chamfering, thread cutting, facing, knurling, grooving, spinning, drilling, boring, and reaming with accompanying sketches.

Uploaded by

mukund mis
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
138 views10 pages

MPM Da1

The document is a digital assignment submitted by Mukund Misra for their machining processes and metrology course. It includes explanations of various tool geometry angles with sketches and tool nomenclature examples. It also explains different lathe operations like turning, chamfering, thread cutting, facing, knurling, grooving, spinning, drilling, boring, and reaming with accompanying sketches.

Uploaded by

mukund mis
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 10

Machining Process & Metrology

COURSE CODE: MEE2006


SLOT: G1

DIGITAL ASSIGNMENT-1
NAME
Mukund Misra – 17BEM0134

Submitted To:
Dr. Venkateshwarlu B
ASSOCIATE PROFESSOR (Senior)
School of Mechanical Engineering
1. Explain various angles of tool geometry with neat sketch and
give an example of representing tool nomenclature.

Back rake angle:


Back rake angle is the angle between the face of the single point cutting tool and a
line parallel with base of the tool measured in a perpendicular plane through the
side cutting edge. If the slope face is downward toward the nose, it is negative back
rake angle and if it is upward toward nose, it is positive back rake angle. Back rake
angle helps in removing the chips away from the work piece.
(ii)Side rake angle:
Side rake angle is the angle by which the face of tool is inclined sideways. Side
rake angle is the angle between the surface the flank immediately below the point
and the line down from the point perpendicular to the base. Side rake angle of
cutting tool determines the thickness of the tool behind the cutting edge. It is
provided on tool to provide clearance between work piece and tool so as to prevent
the rubbing of work piece with end flake of tool.
(iii)End relief angle:
End relief angle is defined as the angle between the portion of the end flank
immediately below the cutting edge and a line perpendicular to the base of the tool,
measured at right angles to the flank. End relief angle allows the tool to cut without
rubbing on the work piece.
(iv)Side relief angle:
Side rake angle is the angle between the portion of the side flank immediately
below the side edge and a line perpendicular to the base of the tool measured at
right angles to the side. Side relief angle is the angle that prevents the interference
as the tool enters the material. It is incorporated on the tool to provide relief
between its flank and the work piece surface.
(v)End cutting edge angle:
End cutting edge angle is the angle between the end cutting edge and a line
perpendicular to the shank of the tool. It provides clearance between tool cutting
edge and work piece.
(vi)Side cutting edge angle:
Side cutting edge angle is the angle between straight cutting edge on the side of
tool and the side of the shank. It is responsible for turning the chip away from the
finished surface.

As per ASME standards:

Notations:-
Face: Aγ Tool cutting edge: κr
Flank: Aα Tool cutting edge inclination: λs
Tool back plane: Pp
Tool reference Plane: Pr
Tool cutting plane: Ps
Tool flank orthogonal plane: Pb
Tool Normal rake: γn
Tool Normal clearance: αn
Tool base clearance: αb
Tool lead angle: ψr
2. Explain various lathe operations with neat sketch.

 Turning: Removes excess material from the work piece to generate


a cylindrical shape.
 Chamfering: Operation of beveling the extreme end of work piece.
This is done to remove the burrs ,to protect the end of the work piece
from being damaged.

 Thread Cutting: The principle of thread cutting is to produce a


helical groove on a cylindrical or conical surface by feeding tool
longitudinally.
 Facing :It is the operation of machining the ends of piece of work to
produce a flat surface with axis.

 Knurling: It is the process of embossing a diamond shaped


pattern on the surface of a work piece. The purpose of
knurling is to provide an effective gripping surface on work
piece to prevent it from slipping when operated.

 Grooving: It is the process of reducing the diameter of the work


piece over a very narrow surface.
Grooving

 Spinning: It is the process of forming a thin sheet of metal by


revolving job at high speed and pressing it against former
attached to the headstock spindle.

 Drilling: It is the process of producing a cylindrical hole in a


work piece by rotating cutting edge of the cutter known as drill
bit.
 Boring: It is the operation of enlarging and truing a hole
produced by drilling, punching, casting or forging .Boring
cannot originate hole.
 Reaming: It is the operation of finishing and sizing a hole
which has been previously drilled or bored.

You might also like