JST OM226025 - UPS Functioning Description

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UPS functioning description

UPS FUNCTIONING DESCRIPTION

Index

1. UPS ...................................................................................................... 3
1.1 SINGLE PHASE OUTPUT - 180 BATTERY CELLS JST mono 10/15kVA..... 3
1.2 SINGLE PHASE OUTPUT - 192 BATTERY CELLS-JST mono 20-32kVA.... 4
1.3 THREE PHASE OUTPUT - 180 BATTERY CELLS-JST delta 10/15kVA....... 5
1.4 THREE PHASE OUTPUT - 192 BATTERY CELLS-JST delta 20-32kVA....... 6
1.5 THREE PHASE OUTPUT - 192 BATTERY CELLS - JST delta ab 40kVA
JST mega 6 puls............................................................................................. 7
2. PCB’S................................................................................................... 8
2.1 I/S CONTROL LOGIC ...................................................................................... 8
2.1.1 Introduction ............................................................................................. 8
2.1.2 Digital inputs............................................................................................ 8
2.1.3 Dip switches ............................................................................................ 8
2.1.4 Fast analog inputs................................................................................... 8
2.1.5 Watchdog and reset ................................................................................ 8
2.1.6 Ram EPROM’s and EEPROM.................................................................. 9
2.1.7 Digital power supply ............................................................................... 9
2.1.8 Rcb............................................................................................................ 9
2.1.9 Scb and thyristor drivers ........................................................................ 9
2.1.10 Current limitation and max. current stop ................................................ 9
2.1.11 Vcb............................................................................................................ 10
2.1.12 PWM generator ........................................................................................ 10
2.1.13 External A/D Converter ........................................................................... 10
2.2 INTERFACES (SINGLE PHASE UPS) .......................................................... 11
2.2.1 Inv-Av-1F (PB018).................................................................................. 11
2.2.2 Volt-Ref-1F (PB019) ............................................................................... 11

Rev.
Description Date Issued Checked Approved Language Page of Pag.
A First Issue 15.01.02 O.Böke M.Rieks
E 1 13
Code

OM226025
UPS functioning description

2.2.3 Scrsf-1F (PB010) .................................................................................... 11


2.3 INTERFACES (THREE PHASE UPS)............................................................ 11
2.3.1 Inv-Av-3F (PB004) .................................................................................. 11
2.3.2 Volt-Ref-3F (PB005) ............................................................................... 11
2.3.3 Scrsf-3F (PB009) .................................................................................... 12
3. ID (IGBT’S DRIVER)...........................................................................13

2 OM2226025 Rev. A
UPS functioning description

1. UPS
1.1 SINGLE PHASE OUTPUT - 180 BATTERY
In this type of UPS the three phase input mains is connected to the 1-L1, 1-L2 and 1-
L3 terminal boards. The RF1 EMI filter provides to reduce the high frequency
disturbances according to the EN50091 -2 limits.
You can power on the unit by closing the input automatic circuit breaker RCB. The
input choke L1 filters the switching to the mains, before the full controlled SCR rectifier
bridge PS1,PS2 and PS3.
The PRCH (PB114) board and LOOP (PB115) are the monitoring and powering
system of the SCR rectifier bridge.
The battery BB is normally mounted inside the UPS; the SCR rectifier in addition to
supplying the inverter, provides the recharging current and keeps the battery in floating
to compensate the self discharging. The battery recharging current reading is carried
out by the SH1 shunt.
In case of mains fault, the inverter supplies the load taking energy from the
battery.
The inverter bridge is composed by the two IGBT’s (bridge leg configuration) PS1
and PS2 controlled by the drivers ID1 and ID2.
The hall effect ammeter TA1 provides the current signal for the inverter bridge
protection (Max Current Stop) and the current limitation in case of short circuit at the
inverter output.
The inverter bridge is connected to the output transformer T1, which provides the
galvanic insulation between the bridge and the output and, by its leakage inductance,
forms a low pass filter with the C7…C11 output capacitors, assembled on the IBPC4
(PB087) for the high frequency. The inverter normally supplies the load through the
inverter static switch (PS.. ON IBPC4-PB087) and the output circuit breaker OCB.
The emergency line is connected to the 2-L1 and 2-N terminal boards. The fuse F1
protects the SCR’s (PS.. ON IBPC4-PB087) of the static automatic bypass switch, in
case of a short circuit at the output of the unit.
The UPS automatically transfers the load to the bypass in case of an inverter failure
or an overload higher than 2 times the nominal output current.
The manual bypass circuit breaker MBCB connects directly the input emergency line
to the load in case of maintenance of the unit.
The PS-HV takes the DC voltage across the inverter bridge capacitors and provides
the power supply to all the control PCB’s.
The I/S Control Logic (I/S CL) controls all the UPS’s functions and signals. It takes
the digital inputs (like auxiliary contacts, switches and so on), makes all the analog
measures (like voltages, currents and so on) and provides the total control of the UPS.
All the analog measures are transferred to the I/S CL through the interface board
IBPC4-PB087
The SCP front panel represents all the information, alarms and measures coming
from the UPS through a LCD display and leds.

OM226025 Rev. A 3
UPS functioning description

1.2 SINGLE PHASE OUTPUT - 192 BATTERY


In this type of UPS the three phase input mains is connected to the 1-L1, 1-L2 and
1-L3 terminal boards. The RF1 EMI filter provides to reduce the radio frequency
disturbances according to the EN50091 -2 limits.
You can power on the unit by closing the input automatic circuit breaker RCB. The
input inductor L1 reduces the commutation disturbances before the full controlled SCR
rectifier bridge PS1,PS2 and PS3.
The PRCH (PB114) and LOOP (PB115) are the monitoring and powering system of
the SCR rectifier bridge.
The battery BB is normally mounted inside the UPS; the SCR rectifier in addition to
powering the inverter provides the recharging current and keeps the battery in floating
to compensate the self discharging. The battery recharging current reading is carried
out by the SH1 shunt.
In case of mains fault, the inverter supplies the load taking energy from the battery.
The inverter bridge is composed by the two IGBT’s (bridge leg configuration) PS1
and PS2 controlled by the drivers ID1 and ID2.
The hall effect ammeter TA1 provides the current signal for the inverter bridge
protection (max. Current Stop) and the current limitation in case of short circuit at the
inverter output.
The inverter bridge is connected to the output transformer T1, which provides the
galvanic insulation between the bridge and the output and, by its leakage inductance,
forms a low pass filter with the Cr output capacitors for the high frequency. The inverter
normally supplies the load through the inverter static switch (SCRSF-1) and the output
circuit breaker OCB.
The emergency line is connected to the 2-L1 and 2-N terminal boards. The fuse F1
protects the automatic bypass static switch in case of a short circuit at the output of the
unit.
The UPS automatically transfers the load to the bypass in case of an inverter failure
or an overload higher than 2 times the nominal output current.
The manual bypass circuit breaker MBCB connects directly the input emergency line
to the load in case of maintenance of the unit.
The PS-HV takes the DC voltage across the inverter bridge capacitors and provides
the power supply to all the control PCB’s.
The I/S Control Logic (I/S CL) controls all the UPS’s functions and signals. It takes
the digital inputs (like auxiliary contacts, switches and so on), makes all the analog
measures (like voltages, currents and so on) and provides the total control of the UPS.
All the analog measures are transferred to the I/S CL through the interfaces INV. AV-
1F and VOLT REF 1F.
The SCP front panel represents all the information, alarms and measures coming
from the UPS through a LCD display and leds.

4 OM2226025 Rev. A
UPS functioning description

1.3 THREE PHASE OUTPUT - 180 BATTERY


In this type of UPS the three phase input mains is connected to the 1-L1, 1-L2 and 1-
L3 terminal boards. The RF1 EMI filter provides to reduce the high frequency
disturbances according to the EN50091 -2 limits.
You can power on the unit by closing the input automatic circuit breaker RCB. The
input choke L1 filters the switching to the mains, before the full controlled SCR rectifier
bridge PS1,PS2 and PS3.
The PRCH (PB114) board and LOOP (PB115) are the monitoring and powering
system of the SCR rectifier bridge.
The battery BB is normally mounted inside the UPS; the SCR rectifier in addition to
powering the inverter provides the recharging current and keeps the battery in floating
to compensate the self discharging. The battery recharging current reading is carried
out by the SH1 shunt.
In case of mains fault, the inverter supplies the load taking energy from the battery.
The inverter bridge is composed by the three IGBT’s (bridge leg configuration) PS1,
PS2 and PS3 controlled by the drivers ID1, ID2 and ID3.
The hall effect ammeter TA1 provides the current signal for the inverter bridge
protection (max Current Stop) and the current limitation in case of short circuit at the
inverter output.
The inverter bridge is connected to the output transformer T1, which provides the
galvanic insulation between the bridge and the output and, by its leakage inductance,
forms a low pass filter with the Cr,Cs,Ct output capacitors assembled on the IBPC6
(PB119) for the high frequency. The inverter normally supplies the load through the
inverter static switch (PS.. ON IBPC4-PB087) and the output circuit breaker OCB.
The emergency line is connected to the 1-L1, 1-L2,1-L3 ,1-N terminal boards. The
fuses, assembled on the SBCB, protect the SCR’s (PS.. on IBPC6-PB119) of the static
automatic bypass switch, in case of a short circuit at the output of the unit.
The input mains is connected to the same input mains terminal boards (plus a
terminal for then neutral 1-N). The SBCB switch connects the emergency line to the
SCR of the mains automatic static switch..
The UPS automatically transfers the load to the bypass in case of an inverter failure
or an overload higher than 2 times the nominal output current.
The manual bypass circuit breaker MBCB connects directly the input emergency line
to the load in case of maintenance of the unit.
The PS-HV takes the DC voltage across the inverter bridge capacitors and provides
the power supply to all the control PCB’s.
The I/S Control Logic (I/S CL) controls all the UPS’s functions and signals. It takes
the digital inputs (like auxiliary contacts, switches and so on), makes all the analog
measures (like voltages, currents and so on) and provides the total control of the UPS.
All the analog measures are transferred to the I/S CL through the interfaces IBPC6
and VOLT REF 3F.
The SCP front panel represents all the information, alarms and measures coming
from the UPS through a LCD display and leds.

OM226025 Rev. A 5
UPS functioning description

1.4 THREE PHASE OUTPUT - 192 BATTERY


In this type of UPS the three phase input mains is connected to the 1-L1, 1-L2 and 1-
L3 terminal boards. The RF1 EMI filter provides to reduce the high frequency
disturbances according to the EN50091 -2 limits.
You can power on the unit by closing the input automatic circuit breaker RCB. The
input inductor L1 reduces the commutation disturbances before the full controlled SCR
rectifier bridge PS1,PS2 and PS3.
The PRCH (PB114) and LOOP (PB115) are the monitoring and powering system of
the SCR rectifier bridge.
The battery BB is normally mounted inside the UPS; the SCR rectifier in addition to
powering the inverter provides the recharging current and keeps the battery in floating
to compensate the self discharging. The battery recharging current reading is carried
out by the SH1 shunt.
In case of mains fault, the inverter supplies the load taking energy from the battery.
The inverter bridge is composed by the three IGBT’s (bridge leg configuration) PS1,
PS2 and PS3 controlled by the drivers ID1, ID2 and ID3.
The hall effect ammeter TA1 provides the current signal for the inverter bridge
protection (max Current Stop) and the current limitation in case of short circuit at the
inverter output.
The inverter bridge is connected to the output transformer T1, which provides the
galvanic insulation between the bridge and the output and, by its leakage inductance,
forms a low pass filter with the Cr,Cs,Ct output capacitors assembled on the IBPC6
(PB119) for the high frequency. The inverter normally supplies the load through the
inverter static switch (PS.. ON IBPC4-PB087) and the output circuit breaker OCB.
The emergency line is connected to the 1-L1, 1-L2,1-L3 ,1-N terminal boards. The
fuses, assembled on the SBCB, protect the SCR’s (PS7,PS8,PS9) of the static
automatic bypass switch, in case of a short circuit at the output of the unit.
The input mains is connected to the same input mains terminal boards (plus a
terminal for then neutral 1-N). The SBCB switch connects the emergency line to the
SCR of the mains automatic static switch.
The UPS automatically transfers the load to the bypass in case of an inverter failure
or an overload higher than 2 times the nominal output current. The manual bypass
circuit breaker MBCB connects directly the input emergency line to the load in case of
maintenance of the unit.
The PS-HV takes the DC voltage across the inverter bridge capacitors and provides
the power supply to all the control PCB’s.
The I/S Control Logic (I/S CL) controls all the UPS’s functions and signals. It takes
the digital inputs (like auxiliary contacts, switches and so on), makes all the analog
measures (like voltages, currents and so on) and provides the total control of the UPS.
All the analog measures are transferred to the I/S CL through the interfaces INV. AV-
3F and VOLT REF 3F.
The SCP front panel represents all the information, alarms and measures coming
from the UPS through a LCD display and leds.

6 OM2226025 Rev. A
UPS functioning description

1.5 THREE PHASE OUTPUT - 192 BATTERY

In this type of UPS the three phase input mains is connected to the 1-L1, 1-L2 and 1-
L3 terminal boards. The RF1 EMI filter provides to reduce the high frequency
disturbances according to the EN50091 -2 limits.
You can power on the unit by closing the input circuit breaker RCB. The input
inductor L1 reduces the commutation disturbances before the full controlled SCR
rectifier bridge PS1, PS2 and PS3. The SCR’s of the bridge are protected by the F1, F2
and F3 fuses. The SYNC-12 card provides the synchronization and the power supply to
the RCLS-1 card which controls the rectifier. The shunt SH1 provides the total rectifier
current limitation signal, the shunt SH2 is for the battery current limitation.
The battery is mounted outside the UPS and can be connected to the unit through
the +B -B terminal boards; the rectifier provides the recharging current and keeps the
battery in floating to compensate the self discharging.
In case of mains fault, the inverter supplies the load taking energy from the battery.
The inverter bridge is composed by the three IGBT’s (single switch configuration)
PS1, PS2, PS3, (PS4, PS5 and PS6) controlled by the drivers ID1, ID2 and ID3.
The hall effect ammeter TA1 provides the current signal for the inverter bridge
protection (max. Current Stop) and the current limitation in case of short circuit at the
inverter output.
The inverter bridge is connected to the output transformer T1, which provides the
galvanic insulation between the bridge and the output and, by its leakage inductance,
forms a low pass filter with the Cr,Cs,and Ct output capacitors for the hihg frequency.
The inverter normally supplies the load through the inverter static switch (SCRSF) and
the output circuit breaker OCB.
The emergency line is connected to the same terminal boards than the input mains
(plus the 1-N terminal for the neutral). The SBCB circuit breaker connects the
emergency line to the automatic bypass static switch SCR’s; the F1, F2 and F3 fuses
protect the automatic bypass thyristors PS7, PS8 and PS9.
The UPS automatically transfers the load to the bypass in case of an inverter failure
or an overload higher than 2 times the nominal output current. The manual bypass
circuit breaker MBCB connects directly the input emergency line to the load in case of
maintenance of the unit.
The PS-HV takes the DC voltage across the inverter bridge capacitors and provides
the power supply to all the control PCB’s.
The I/S Control Logic (I/S CL) controls all the UPS’s functions and signals. It takes
the digital inputs (like auxiliary contacts, switches and so on), makes all the analog
measures (like voltages, currents and so on) and provides the total control of the UPS.
All the analog measures are transferred to the I/S CL through the interfaces INV. AV-
3F and VOLT REF 3F.
The SCP front panel represents all the information, alarms and measures coming
from the UPS through a LCD display and leds.

N.B. In the 12 pulses configuration (12P), a phase shift transformer is added at the
input of the rectifier which is divided in two half bridges in parallel with electronic
balancing. The control of the second bridge is carried out by adding a second RCLS-1
programmed as a Slave.

OM226025 Rev. A 7
UPS functioning description

The phase shift transformer is can be with two secondary windings (galvanic
insulation of the mains rectifier), or connected only to the Slave input bridge. In this case
there is no galvanic insulation from the mains.
12 pulse configuration is available from 40 KVA upwards.

2. PCB’S
2.1 I/S CONTROL LOGIC

2.1.1 Introduction
The I/S Control Logic (I/S CL) controls all the UPS’s functions and signals. It takes
the digital inputs (like auxiliary contacts, switches and so on) ,makes all the analog
measures (like voltages, currents and so on) and provides the total control of the UPS.

2.1.2 Digital inputs


The digital inputs are connected to the I/S CL through the M3 connector according to
the description on the block diagram. The connector M2 contains all the alarms and
signals coming from the battery charger and the rectifier (units above 40 KVA). All these
signals are decoupled and latched before they are connected to the microprocessor
bus. You can find the optocouplers connection in the I/S CL electrical drawing page 3.
The latches are contained in page 4.

2.1.3 Dip switches


The dip switches SW1 and SW2 are connected to the microprocessor bus through
the latches U67 and U68. You can programme the functions of the UPS by setting these
switches.

2.1.4 Fast analog inputs


The measures of the bypass R, S and T phases and output R,S and T, are directly
connected to the microprocessor A/D converter. You can find the measures in the
following points (see the Programming of PCB’s):

D52 (K) Output T D57 (K) Output S D58 (K) Output R


D59 (K) Bypass T D64 (K) Bypass S D65 (K) Bypass R

2.1.5 Watchdog and reset


The microprocessor is controlled by a smart watchdog system that provides an
automatic reset in case of an error of the microprocessor during the normal functioning
or a problem in the microprocessor power supply (undervoltage lockout). It is also
possible to reset manually the microprocessor by pressing the reset push-button SW3.

8 OM2226025 Rev. A
UPS functioning description

2.1.6 Ram EPROM’s and EEPROM


The EEPROM U71 contains the functional parameters of the UPS and the
adjustments.
The RAM U58 contains the history of the alarms of the UPS. Up to 900 events
[BS1]can be stored in this device and the backup battery allows to preserve the
information for three days after that the power has been removed.
The two EPROM’s contain:
U55 Program odd addresses
U65 Program even addresses.

2.1.7 Digital power supply


The digital part of the I/S CL has it’s own power supply (5 volts). You can check this
voltage on the led D69 (green) and measure it between U75 pin 2 (ground) and U75 pin
3.

2.1.8 Rcb
The RCB is an additional card which is fixed on the I/S CL. It contains the drivers for
the digital outputs of the microprocessor. Each output is decoupled and buffered on this
card (see the RCB electrical drawing). The RCB contains also the RS232 and Rs485
drivers for the communication.
The K1 relay (though the M1 connector) drives the precharging thyristor (units up to
40 KVA).

2.1.9 Scb and thyristor drivers


The SCB is an additional card which is fixed on the I/S CL. It contains the decisional
logic for both the bypass and inverter static switches. It can drive directly the bypass
static switch or send the command to the I/S CL to close the inverter static switch (see
the SCB electrical drawing).
This card can be programmed through the J1..J8 jumpers (see the Programming of
PCB’s) and it is powered directly by the emergency line at 5 volts. You can check this
voltage on the led L1 (green) and measure it between U11 pin 10 (ground) and U11 pin
20.

2.1.10 Current limitation and max. current stop


The current flowing in the inverter bridge is measured through a hall effect ammeter
on the M1 pin 2.
You can programme the maximum current level for the inverter stop (desaturation) by
the J9 J10 and J100 jumpers. These jumpers must be programmed on each unit
according to the Programming of PCB’s manual. As the maximum current stop
comparator commutates the led D3 red becomes on, the inverter is stopped and the
current stop signal is sent to the microprocessor (alarm A24 Current Stop).
You can reset the inverter by pressing the reset push-button SW4. This protection
works in case of a fault or wrong operation on the unit.
Normally the inverter output current is controlled by the current limitation block. You
can adjust the limitation level on TP2 by turning the potentiometer P2 on the I/S CL (see

OM226025 Rev. A 9
UPS functioning description

the UPS Test Procedure). As the unit goes in limitation the short circuit detector sends
the short circuit signal to the microprocessor (alarm A25 Short Circuit).

2.1.11 Vcb
The VCB is an additional card which is fixed on the I/S CL. It contains the sinus wave
generator which converts the digital samples of the sinus wave coming from the
microprocessor into an analog signal which is transferred to the PWM generator (see
below). This card can be programmed by the J1 for work in manual control, (in this case
the inverter output voltage can be controlled manually by turning the potentiometer P1
on the I/S CL) or in closed loop control (in this case the inverter output voltage can be
setted by turning the potentiometer P1 on the VCB and it is kept the same in all the
conditions by the control loop). It is also possible to include or exclude the
instantaneous value loop by adding or removing the jumper J2 (see the Programming of
PCB’s). This card also sends the measure of the inverter output voltage the
microprocessor through the external A/D Converter (see below).

2.1.12 PWM generator


You can use the I/S control logic to generate both single-phase and three-phase
output voltages. This function can be programmed by setting the jumper J1 on the I/S
CL. For single-phase units only one VCB card must be assembled, whilst three VCB
cards are assembled for the three-phase units (see the Programming of PCB’s).
The PWM generator compares the sinus waves coming from the VCB card with a
triangular waveform at the switching frequency (U17 pin 6) to generate the PWM
modulation for to control the inverter power bridge.

2.1.13 External A/D Converter


Several analog measures are sent to the microprocessor through the external A/D
converter U22. You can find these measures in the following points:

A/D Test
Measure
Channel Point
Inverter Output Voltage R #0 D43 (K)
Inverter Output Voltage S #1 D20 (K)
Inverter Output Voltage T #2 D21 (K)
Output Current R #3 D6 (K)
Output Current S #4 D33 (K)
Output Current T #5 D5 (K)
Inverter Input Voltage (DC) #6 D23 (K)
Inverter Input Current (DC) #7 D22 (K)
Phase Correction for Parallel
#8 D42 (K)
Redundant
Battery Current for Boost
#9 D74 (K)
Charger

10 OM2226025 Rev. A
UPS functioning description

2.2 INTERFACES (SINGLE PHASE UPS)

2.2.1 Inv-Av-1F (PB018)


This card takes the inverter feedback voltage on the connector CN1 directly from the
AC capacitors; the transformer T1 reduces this voltage and transmits it to the I/S CL
through the connector CN4 . This card also takes the UPS’s output current signal
coming from the output ammeter to the connector CN3 and send it to the I/S CL through
the connector CN4.

2.2.2 Volt-Ref-1F (PB019)


This card takes the bypass voltage on the connector CN1 from the SCRSF (PB010);
the transformer T1 reduces this voltage and transmits it to the I/S CL through the
connector CN4 (pins 1-4). The connector CN5 and the transformer T4 make the same
functions taking the output voltage from the SCRSF (PB010) and sending the measure
through the connector CN4 (pins 5-8). The additional secondary windings of T1 and T4
provide a redundant power supply for the SCB on the I/S CL through the connector CN3
(pins 1-2 —> ground; pins 5-6 —> +5V and pins 9-10 —> +24V). The connector CN2
(through the fuses FU1, FU2 and FU3) supplies the fans of the inverter transformer
(FU1), the inverter bridge (FU2) and the static switch (FU3).

2.2.3 Scrsf-1F (PB010)


This card contains the thyristor drivers for both the inverter (SSI) and bypass (SSB)
static switches. The SSB’s on pulses coming from the I/S CL through the connector
CN1 are transferred to the bypass SCR’s by the pulse tranformer TR1; the SSI’s on
pulses coming from the I/S CL through the connector CN4 are transferred to the static
switch inverter SCR’s by the pulse tranformer TR2. The connector CN2 transmits the
output voltage to the VOLT-REF card; the connector CN3 transmits the bypass voltage
to the VOLT-REF card.

2.3 INTERFACES (THREE PHASE UPS)

2.3.1 Inv-Av-3F (PB004)


This card takes the inverter feedback voltages on the connector CN1 directly from
the ac capacitors; the transformers T1, T2 and T3 reduce these voltages and transmit
them to the I/S CL through the connector CN4 . This card also takes the UPS’s output
current signals coming from the output ammeters to the connector CN3 and send them
to the I/S CL through the connector CN4.

2.3.2 Volt-Ref-3F (PB005)


This card takes the bypass voltages on the connector CN1 from the SCRSF (PB010);
the transformer T1, T2 and T3 reduce these voltages and transmit them to the I/S CL
through the connector CN4 (pins 1-2-3-4). The connector CN5 and the transformers T4,
T5 and T6 make the same functions taking the output voltages from the SCRSF
(PB010) and sending the measures through the connector CN4 (pins 5-6-7-8). The
additional secondary windings of the transformers provide a redundant power supply for

OM226025 Rev. A 11
UPS functioning description

the SCB on the I/S CL through the connector CN3 (pins 1-2-3-4 —> ground; pins 5-6 —
> +5V and pins 9-10 —> +24V). The connector CN2 (through the fuses FU1, FU2 and
FU3) supplies the fans of the inverter transformer (FU1), the inverter bridge (FU2) and
the static switch (FU3).

2.3.3 Scrsf-3F (PB009)


This card contains the thyristor drivers for both the inverter (SSI) and bypass (SSB)
static switches. The SSB’s on pulses coming from the I/S CL through the connector
CN1 are transferred to the bypass SCR’s by the pulse tranformer TR1, TR2 and TR3;
the SSI’s on pulses coming from the I/S CL through the connector CN4 are transferred
to the bypass thyristors by the pulse tranformer TR4, TR5 and TR6. The connector
CN2 transmits the output voltages to the VOLT-REF card; the connector CN3 transmits
the bypass voltages to the VOLT-REF card.

12 OM2226025 Rev. A
UPS functioning description

3. ID (IGBT’S DRIVER)
The IGBT’s Driver ID allows to drive a full bridge leg composed by two IGBT’s in
parallel for each of the two switches.
It is composed by two identical sections (see the ID Electrical Drawing), one to drive
the high switch of the bridge leg (U1, U2, U3 and so on), the other for the low switch
(U4, U5, U6 and so on).
We will describe the high switch section only: you can extend this description to the
other section of the driver.
This section of the driver takes the power from the 40 Khz square wave on CN1 pin 1
and 3, which comes from the PS (Power Supply): the pulse transformer TR1, the diodes
D4, D5, D6 and D7 create a power supply +/- 15V galvanically insulated from the PS
itself.
The voltage regulator U2 provides a +5V which can be checked on the led LD3
(green).
The on command for the IGBT’s, coming from the I/S CL, is transferred to the Driver
through the connector CN1 pin 7 (ground) and pin 8 (+12V = ON) and the optocoupler
U3. The R4-C5 low pass filter creates the dead time for the pwm modulation, trough the
nand gates U1.
The final stage DZ1, Q2, Q3 and Q4 translates the modulation signal between +15V
(ON Level) and -15V (OFF Level) and works as a buffer.
You can programme the ON and OFF resistors R11, R12, R13 and R14 as follows:

IGBT # 1 ON resistor R11 G1H / S1H


IGBT # 1 OFF resistor R13

IGBT # 2 ON resistor R12 G2H / S2H


(can be mounted in parallel to #1)
IGBT # 2 OFF resistor R14.

OM226025 Rev. A 13

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