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Component Location

Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location
19 B
RENR1063-01 Harness And Wire Electrical Schematic Symbols
F May 2013
Actuator - Engine Gov A-9 1 Sender - Hydraulic Oil Temp A-5 12 20
5
D 22
21
A 6 Symbols
Air Inlet Heater C-8 2 Sensor - Air Inlet Heater Coolant Temp C-9 2 3 9
Alarm - Travel G-9 3 Sensor - Coolant Temp C-8 2 10 C
Alternator B-8 4 Sensor - Fuel Level A-5 13 15
4 E
T

Assembly - Terminal Block F-8 D Sensor - Pump Discharge Press B-8 14 Circuit Breaker
17 Pressure Temperature Level Flow
Batteries - 12VDC H-8,I-8 5 Sensor - Sun Load F-1 E Symbol Symbol Symbol Symbol Symbol
Breaker - Alternator I-8 D Solenoid - A/C Clutch C-9 15
Breaker - Generator I-8 D Solenoid - Eng/Pump Control A-7 16
7
Symbols and Definitions
24
Breaker - Main I-8 D Solenoid - Engine Shutdown B-8 17
18 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
Control - Engine/Pump F-2 C Solenoid - Fine Swing E-7 18
2
through it.
Controller - Wiper/Washer E-1 A Solenoid - Grapple E-7 18
Converter - Voltage C-5 A Solenoid - Hydraulic Lock I-1 F 13 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
Diode G-7 D Solenoid - Level Finish A-7 16
1 11 circle indicates that the component has screw terminals and a wire can be disconnected from it.
8 23
Diode - Main Relay H-7 D Solenoid - Rotate D-7 18
14 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
Fuses I-4,5,6 B Solenoid - Start Aid H-9 19 No circle indicates that the wire cannot be disconnected from the component.
12
Generator B-2 F Solenoid - Swing Brake E-7 18
16
Ground - Cab B-5 6 Solenoid - Travel Speed A-7 16 Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground - Cab E-1 E Solenoid - Trenching A-7 16
Ground - Chassis A-3 7 Switch - Air Cleaner Flow H-9 20
Ground (Case): This indicates that the component does not have a wire connected to ground.
Ground - Chassis A-9 8 Switch - Aux Hydraulic Pressure H-3 B 22 6 It is grounded by being fastened to the machine.
Ground - Chassis I-8 D Switch - Backup EPR Valve E-5 C
Ground - Platform G-2 B Switch - Backup Governor D-5 C A Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Ground - Platform H-1 9 Switch - Boom Raise Pressure D-7 18
Ground - Relay Panel
Ground Strap - Chassis to Platform
H-8
I-6 10
D Switch - Coolant Level
Switch - Disconnect
H-9
I-8
19
D
325B and M325B Material Handler T
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Ground Strap - Chassis to Riser
Horn
H-1
A-2
F
7
Switch - Engine Oil Level
Switch - Engine Oil Pressure
A-8
B-9
1
15
B C E 9
Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Lighter E-1 E Switch - Fine Swing Control D-4 C It has a coil that makes an electromagnet when current flows through it. The
F electromagnet can open or close the switch part of the relay.
Meter - Service F-1 E Switch - Grapple Close or Magnet Lift F-2 C
325B: M325B:
Monitor F-1 E Switch - Grapple/Magnet E-3 C 24
Motor - Lower Washer I-9 D Switch - Grapple Open or Magnet Drop I-1 B
2JR1-UP BGN1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
Motor - Lower Wiper H-1 9 Switch - Horn I-1 B can open or close a valve or move a piece of metal that can do work.
Motor - Starter A-9 8 Switch - Hydraulic Oil Filter A-5 12
17 2
Motor - Upper Washer I-9 D Switch - Hydraulic Oil Level A-5 12 4 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
19 11 20 21 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Motor - Upper Wiper C-5 6 Switch - Implement Pressure D-7 18 14 D
18 that make electromagnet when current flows through them. It also has an internal switch that places
Pickup - Engine Speed B-9 11 Switch - Key F-2 C 15 8 12
1
the latch coil circuit open at the time the coil latches.
5 10 13 23
Radio - 12VDC C-6,I-3 A Switch - Lower Washer D-4 C
16 3 7
Relay - Boom Lamp I-7 D Switch - Lower Wiper D-3 C Harness and Wire Symbols
Relay - Cab/Chassis Lamp I-7 D Switch - Neutral Start Limit I-1 B Wire, Cable, or Harness Harness Identification Letter(s):
Relay - Grapple Close H-6 F Switch - One Touch Low Idle F-2 C Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Relay - Grapple Open H-5 F Switch - Refrigerant Low Pressure C-9 15 Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
Relay - Heater F-7 D Switch - Rotate CCW I-1 C number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
Relay - Horn I-7 D Switch - Rotate CW F-2 B L-C12
111-7898 3E-5179 3E-5179
Relay - Hydraulic Lock Solenoid I-7 D Switch - Start Aid D-5 C
Relay - Main G-7 D Switch - Start Aid Coolant Temp B-9 4
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
Relay - Neutral Start F-7 D Switch - Suction Line Shutoff Limit A-6 12 2
Relay - Rotate CCW H-6 F Switch - Throttle Position E-3 C
Plug Receptacle
Relay - Rotate CW H-5 F Switch - Travel Pressure D-7 18 Pin or Socket Number
Relay - Start F-8 D Switch Panel F-2 C Machine Harness Connector And Component Locations 1 Deutsch connector: Typical representation
5A
Component
Relay - Timer E-7 D Unit - A/C, Heater H-5 21 of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
Resistor - Backup I-8 D Unit - Air Inlet Heater Control I-7 D
325-AG135 PK-14
Resistor - Timer Relay E-7 D 1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
Machine locations are repeated for components located close together. 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
A = Located in the operator's compartment. D = Located on or near the relay panel.
B = Located in operator's left console area. E = Located in dash area.
C = Located in operator's right console area. F = Located in Cab Riser.
© 2013 CaterpillarAll Rights Reserved Printed in U.S.A.

Resistor, Sender and Solenoid Specifications Wire Description


Part No. Component Resistance (Ohms)¹ Connector Location Real Time Error Codes Wire Wire Wire Wire
Description Description
3E-6332 Solenoid: Start Aid 6 Schematic Machine Number Color Number Color
Connector Number Code Description of Problems Power Circuits Accessory Circuits (Continued)
3E-9205 Solenoid: Grapple 24.9 Location Location 1301 Engine oil pressure is too low. 101 RD Bat (+) 578 BU Washer - Aux
CONN 1 A-9 1
4I-5394 Sender: Hydraulic Oil Temp 6130 to 7500 1302 Engine coolant temperature is too high. 103 RD Aux Ckt 590 GY Wiper Sw to Intermittent Module
CONN 2 F-9 D 105 RD Key Sw 592 BU DC/DC Converter Power Output
7Y-8242 Resistor: Timer Relay 47.0 ± 4.7 1303 Hydraulic oil temperature is too high.
CONN 3 F-9 D 107 RD Eng Shutdown A513 RD DC/DC Converter Memory Output
Start (Latch) Coil: 1.55 ± 0.15 1304 Air filter is clogged.
8C-3663 Solenoid: Engine Shutdown CONN 4 G-9 D 108 BU Aux Ckt A571 PU Aux Ckt 1
Stop (Unlatch) Coil: 10.3 ± 1.03 1305 Battery voltage is not normal. 109 RD Alt Output (+) Term A572 PK Aux Ckt 2
CONN 5 G-9 D
102-8016 Resistor: Backup 47.0 ± 2.35 2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage. 111 RD Aux Ckt A579 OR Wiper Motor (+)
CONN 6 G-8 D 112 PU Main Power Rly Output A586 OR Wiper Sw to Wiper Cont
111-9916 Solenoid: Engine/Pump Control 11.7 ± 1.2 2202 Governor actuator feedback sensor circuit is shorted to body ground.
CONN 7 G-8 D 113 OR Opr Mon Panel B (+) Switched A588 GN Safety Sol Relay to Sol
Level Finish 2301 Governor actuator feedback signal is not stable.
121-1490 Solenoid: 32.0 ± 3.2 CONN 8 G-8 D 114 RD Warning Horn (Forward) C537 GN A/C Photo Sensor (+) Sig
Trenching 2302 Governor actuator feedback signal deviates. 115 PK Aux Ckt C538 OR A/C Photo Sensor (-) Sig
Hydraulic Lock CONN 9 F-8 D
2303 Governor actuator does not move. 118 GY Aux Ckt Lighting Circuits

(Dimensions: 34 inches x 24 inches)


121-1491 Solenoid: Swing Brake 32.0 ± 3.2 CONN 10 C-6 22
2304 Calibration data error. 120 YL Aux Ckt 607 PK Flood Lamps - Front
Travel Speed
CONN 11 C-5 22 123 WH Aux Ckt 615 YL Cab Flood Lamp
3201 Monitor RAM is not normal.
134-3998 Solenoid: A/C Clutch 17.6 ± 0.6 CONN 12 C-5 F 124 GN A/C 616 BU Boom Flood Lamp
4101 Electric power supply to the controller is too much (43 volts). 129 BU Aux Ckt Control Circuits
¹ At room temperature unless otherwise noted. CONN 13 C-5 F
4102 Over-current in proportional reducing valve. 140 BU Aux Ckt 763 BU Torque Converter Sw
CONN 14 F-6 C 147 PU Aux Ckt 786 GN Eng Speed Cont
4103 Proportional reducing valve circuit is open.

RENR1063-01
CONN 15 F-5 C 149 PU Aux Ckt 788 YL Eng Speed (+)
4105 Over-current in digital output (trenching solenoid).
CONN 16 F-5 C 150 RD Bat (+) 791 PK Eng Speed Cont
4106 Over-current in digital output (fine control solenoid). 151 GN Aux Ckt
CONN 17 F-5 C A718 PU Start Aid Coolant Sensor Signal
4107 Over-current in digital output (travel speed change solenoid). 152 BU Aux Ckt A755 PK Throttle Sw #1
CONN 18 F-5 C 154 RD Aux Ckt
4108 Over-current in digital output (travel alarm). A756 BU Throttle Sw #2
CONN 19 F-4 C 168 RD Aux Ckt A757 GY Throttle Sw #3
410A Over-current in digital output (swing brake solenoid).
CONN 20 F-4 C 172 RD Aux Ckt A758 BR Throttle Sw #4
4201 Engine speed is not normal. 177 RD Main Brkr
CONN 21 F-4 C A761 PU Elec Pump Cont Gov Feedback
4202 Engine coolant temperature sensor is shorted to body ground. 180 GN Aux Ckt A762 PU Elec Pump Cont Eng Speed Ground
Related Electrical Service Manuals CONN 22 F-4 C 185 YL Aux Ckt
4203 Hydraulic oil temperature sensor is shorted to body ground. A768 BU Pump Control Valve #1 (+)
Title Form Number CONN 23 H-5 B
4204 PWM sensor of pump delivery pressure is shorted to body ground. 189 RD Aux Ckt A769 GY Pump Control Valve #2 (-)
CONN 24 H-5 B 191 WH Aux Ckt A770 PK Elec Pump Control Bypass Sw
Alternator: (9W-3043) SENR4252 4207 PWM sensor of pump delivery pressure is open in circuit.
CONN 25 H-5 B Ground Circuits A771 PU Float Sw
Engine/Pump Control SENR9291 420A Fuel sensor is shorted to body ground 200 BK Main Chassis F771 OR Backup Sw
CONN 26 H-4 B
Starting and Charging SENR9292 420B Fuel sensor is open or shorted to battery voltage. 201 BK Opr Mon Panel F772 WH Backup Sw
CONN 27 H-4 B 235 BK Elec Pump Ctrl Gnd F773 OR Governor Accel
Starting Motor: (104-7040) 420C Electric power supply is to low (below 23 volts).
CONN 28 H-4 B Basic Machine Circuits F774 WH Governor Decel
420D Electric power supply is to high (above 32 volts).
Consist: 6V-5720 SENR3581 CONN 29 H-3 B 301 BU Starter No. 1 Sol J704 WH Hyd Lock Sol Relay to Grapple and Rotate Sw
420E Engine speed dial is not in one of the 10 specified positions. 304 WH Starter Rly No. 1 Output J705 WH Rotate CCW Relay to Sol
Consist: 106-8557 SENR3859 CONN 30 H-3 B
4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal). 306 GN Starter Rly Coil J706 PU Grapple Close Relay to Sol
Starting Motor: (6V-5821) SENR3581 CONN 31 C-3 F 307 OR Key Sw to Neut Start Sw J707 YL Grapple Open Relay to Sol
4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).
CONN 32 B-3 7 308 YL Main Power Rly Coil J708 BR Rotate CW Relay to Sol
4303 Engine stalls.
CONN 33 A-3 23 309 GY Alternator Regulator Terminal J710 WH Aux Ckt
A201 Monitor communication is not normal.
310 PU Start Aid Sw To Start Aid Sol J711 GN Aux Ckt
CONN 34 B-2 24
A202 Monitor takes too much time to respond to controller's signal. 311 WH Start Aid Sol To Temp Sw J712 YL Aux Ckt
CONN 35 Service Connector D-2 C
A203 Communication is abnormal in controller. 320 OR Horn Rly Coil to Sw J713 BU Aux Ckt
CONN 36 G-5 F 321 BR Travel Alarm Lamp J714 BR Aux Ckt
CONN 37 G-5 F 322 GY Warning Horn (Forward) J715 OR Aux Ckt
CONN 38 G-8 F 326 PU Key Sw "C" Term J718 WH Aux Ckt
386 PK Air Shutoff Sol Enable J719 BU Aux Ckt
CONN 39 G-8 F
Monitoring Circuits J720 YL Aux Ckt

16 Page,
CONN 40 G-8 F 403 GN Alternator (R) Term J721 PU Aux Ckt
CONN 41 F-9 F 405 GY Opr Mon Oil Press J722 BR Aux Ckt
Off Machine Switch Specification CONN 42 F-9 F 412 BU Opr Mon Cool Flow 877 YL Aux Ckt
Part No. Function Actuate Deactuate Contact Position CONN 43 G-9 F
430 BU Opr Mon Air Filter 961 GN Hyd Cont Sw
38.0 ± 3.0 °C 27 °C MIN 487 OR Hyd Oil Flow Sw K904 GN Pump Discharge - Signal
3E-6449 Start Aid Coolant Temperature Normally Closed CONN 44 G-9 F 491 PK Hyd Oil Temp Sensor K905 RD Pump Discharge - (+) B
(100.4 ± 5.4 °F) (80.6 °F MIN)
90 ± 21 kPa 70 ± 21 kPa A-B, Normally Open CONN 45 G-9 D 492 GY Coolant Temp Sensor K906 GN Swing Brake Sol - Signal
3E-6455 Engine Oil Pressure The connectors shown in this chart are for harness to harness connectors. 495 GN Fuel Level K907 BU Swing Brake Sol - (+) B
(13 ± 3.0 psi) (10 ± 3.0 psi) A-C, Normally Closed
Implement Pressure 1225.00 ± 98.00 kPa 882.00 kPa MIN Connectors that join a harness to a component are generally located at or near the 496 WH Opr Mon Panel Hyd Oil Level K909 BU Backup Sw - (+) B
106-0179 Normally Open A495 GY Alternator (R) Terminal #2 K911 PK E/P Controller - RS485 (+)
Travel Pressure (177.67 ± 14.21 psi) (127.92 psi MIN) component. See the Component Location Chart.
2646.00 ± 196.00 kPa 2156.00 ± 196.00 kPa C468 BU Engine Oil Level K912 GN E/P Controller - RS485 (-)
106-0180 Boom Raise Pressure Normally Open Accessory Circuits K915 GN Fine Swing Sw - E/P Controller
(383.77 ± 28.43 psi) (312.70 ± 28.43 psi)
490.00 ± 49.00 kPa 290.00 kPa MIN 501 GN Wiper - Front K997 BU (+) V Sensor
106-0181 Hydraulic Pressure Normally Open 506 PU Washer - Front L908 OR Controller RS-232C TX
(71.07 ± 7.11 psi) (42.06 psi MIN)
275 to 1750 kPa ¹ 508 PU Radio Speaker - Left L909 BU Controller RS-232C RX
114-5333 A/C High/Low Pressure
(40 to 255 psi) - Normally Open ² 509 WH Radio Speaker - Left (Common) L968 OR Elec Pump Control PS Valve (-)
511 BR Radio Speaker - Right L969 WH Elec Pump Control PS Valve (+)
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed 512 GN Radio Speaker - Right (Common) L970 GY Elec Pump Control to Switch Return
condition can be maintained down to 170 kpa (25psi). 513 OR A/C Compressor/Refrigerant Pressure Sw L971 GN Elec Pump Control to Travel Pressure Sw
² Contact postion at the contacts of the harness connector. 519 PK Thermostat to Refrigerant Press Sw L972 BU Low Idle Sw
546 BU Aux Hyd - Rotate CW L973 GN Fine Swing Cont Relay to Sol Valve
547 OR Aux Hyd - Rotate CCW L974 GN Elec Pump Cont Boom Raise Press Sw
548 GY Aux Hyd - Open L975 PK Start Aid Cont Lamp 1 Output
549 PK Aux Hyd - Close L977 YL Trenching Sol
576 PK Wiper - Aux L978 GY Level Finish Sol
9 8 7 6 5 4 3 2 1
OPERATOR STATION
L15 L15 L15 L15 L15
J
LOWER WASHER 151-GN-10 151-GN-10 151-GN-10 151-GN-10 151-GN-10
7T-8890 154-RD-18 A
RELAY PANEL L17 L17 L17 L17

L15
151-GN-18 B
ALT BREAKER MAIN BREAKER BACKUP CAB/CHASSIS LAMP SWITCH RELAY HORN RELAY 150-RD-18 C
9S-0174 9S-0174 RESISTOR 111-4871 111-4871
200-BK-18 MOTOR 578-BU-18 ANTENNA CABLE
AK AK 102-8016 NEUTRAL START
DISCONNECT SW. YY ZZ AD VV 791-PK-18 320-OR-18 134-4430 320-OR-18
7N-0719 115-PK-18 114-RD-18 200-BK-18 LIMIT SW
60A 60A 111-4799
115-PK-18 114-RD-18 J
GG AD 115-PK-18 114-RD 508-PU-18 2 LH SPKR (+) 112-PU-14
(NOTE C) J HORN
200-BK-18 MOTOR 506-PU-18 509-WH-18 1 LH SPKR (-) 112-PU-14 J705-WH-18 SW
GN

101-RD-6
101-RD-6

109-RD-6

101-RD-6

177-RD-6
AK AK 111-RD-14 L24 511-BR-18 8 RH SPKR (+) 112-PU-14 L58 J706-PU-18

K909-BU-18
K909-BU-18
A770-PK-18
12 VDC RADIO
615-YL 322-GY 189-RD-14 512-GN-18 7 RH SPK R (-) 103-8525 112-PU-14 J707-YL-18 CONTROL GP
UPPER WASHER DD CC L39 YL
607-PK BOOM LAMP RELAY 112-PU-14 A513-RD-18 5 CONV (MEM) 112-PU-14 J708-BR-18 136-1206
I 7T-8890 HYD LOCK SOL RELAY 112-PU-14 FUSE BASE 592-BU-18 6 CONV (OUT) 112-PU-14 112-PU-6 112-PU-6 SPARE I
111-4871

320-OR-18
BK-00
200-BK-18 786-GN-18 111-4812 4 615-YL BK
111-4871

322-GY
114-RD
200-BK-18 200-BK-18 149-PU-18 HYD OIL FILTER SW
200-BK-18 3 GND 107-RD
200-BK 151-GN-18 149-PU-18 GROUND STRAP 10A 113-OR-18 123-WH-14 J704-WH-18 RD
7G-1060 AUX CKT HORN SWITCH PANEL
149-PU 10A 180-GN 10A 114-RD 10A 113-OR-18 107-RD 172-RD-18 ROTATE
ATCH FAN DOME LAMP CIGAR LIGHTER
150-RD-18 10A 108-BU 10A 103-RD-18 10A 129-BU 113-OR-18 189-RD CCW
AK DD BACKUP SHUTDOWN A/C /HEATER J
10A 185-YL-18 10A 107-RD 15A 124-GN-14 172-RD-18 320-OR-18 BU
ATCH LAMPS KEY SW WASHER/WIPER 546-BU-18
616-BU 10A 123-WH-14 10A 105-RD 10A 118-GY 189-RD 154-RD-18
CHASSIS HYD LOCK SW L40 AUX CKT LOWER WASHER/WIPER 546-BU-18 J704-WH-18
A588-GN-18 10A 150-RD-18 10A 168-RD 10A 152-BU 320-OR-18 151-GN-18

BK-00
HYD LOCK SOL FINE SWING RADIO GY
10A 150-RD-18 147-PU-18 120-YL

L15
J704-WH-18 10A 10A 154-RD-18 150-RD-18 J704-WH-18
ENG GOV BOOM LAMP CAB/CHASSIS LAMP L52
AA BB 15A 172-RD-18 10A 149-PU 15A 115-PK-14 151-GN-18 114-RD 547-OR-18 J WH
RISER PLATFORM J J E/P CONT ATCH LUBRICATOR ATCH HYD CTL J704-WH-18
RD-00 RD-00 K905-RD-14 10A 140-BU 15A 191-WH-14 150-RD-18 113-OR-18
GEN BREAKER J J J J 114-RD 115-PK-14 547-OR-18
CC BR
6N-9349 FUSE 123-WH-14 308-YL-18 149-PU

151-GN-10
BATTERY POS 10A 9W-1442 L37 GRAPPLE OPEN
NEG POS NEG
AW AV K905-RD-14 177-RD-14 115-PK-14 140-BU

L40
15A 9W-1441 OR

KEY SW.(START)
3T-5760 112-PU-10 108-BU 177-RD-14 149-PU 123-WH-14 HYD
30A L39 M AGNET DROP

BK-00
185-YL18 L38 140-BU 177-RD-14 LOCK SOL

103-RD-18

147-PU-18

124-GN-14

115-PK-14
191-WH-14
113-OR-18
113-OR-18
KEY SW.(ON)
CHECK TERM.
REMOVAL TOOL L37 L60 121-1491

168-RD
150-RD-18 J704-WH-18 177-RD-14

107-RD
105-RD

149-PU
140-BU

118-GY
152-BU
120-YL
114-RD

129-BU
REGULATOR
INDICATOR
EE (NOTE C) FF (NOTE C)

151-GN-10

1
2
7Y-5493 L22

L52
RD-00 RD-00 AIR INLET HEATER 180-GN 177-RD-14 111-RD-14

L17
L38 A
ATCH GG 172-RD-18 177-RD-14 519-PK-18

TEMP.

RELAY
COOLANT CONTROLUNIT AUX HYD
BATTERY 150-RD-18 111-RD-14 147-PU-18

GND
LEVEL SW ATCH START POS NEG POS NEG 04-3204 PRESS SW
150-RD-18 519-PK-18 308-YL-18

J704-WH-18
J704-WH-18
J704-WH-18
3T-5760 A588-GN-18 200-BK-18

L970-GY-18
547-OR-18
546-BU-18
548-GY-18
549-PK-18
546-BU-18

547-OR-18
096-0744 AIDSOL

CONN 30
200-BK-18 106-0181 147-PU-18 L14
3E-6332 (NOTEC) L17 576-PK B
320-OR-18 152-BU C

L24
154-RD-18 200-BK A

L39

L38

L37
151-GN-18 200-BK-14 A +
A AK AT 200-BK-14 LOWER MOTOR
L19 +1
506-PU-18 J 152-BU 103-RD-18 WIPER MOTOR
L21 -

A513-RD-18
200-BK-18 105-RD 506-PU-18 131-0398

K905-RD-14

200-BK-18
592-BU-18
508-PU-18

511-BR-18
512-GN-18
509-WH-18
123-WH-14
308-YL-18
151-GN-18

113-OR-18
200-BK-18
320-OR-18
172-RD-18
154-RD-18

111-RD-14
189-RD-14
112-PU-14
112-PU-14
177-RD-14
177-RD-14

185-YL-18
150-RD-18
112-PU-14
112-PU-14
112-PU-14

103-RD-18

115-PK-14

191-WH-14

124-GN-14
147-PU-18
113-OR-18
112-PU-14

10
12

11
2
1

7
9
3
4
2
1
8
5
6
114-RD

1
403-GN-18

140-BU
185-YL-18

107-RD

105-RD

149-PU

118-GY
152-BU

120-YL

3
108-BU

2
129-BU

4
A AK

168-RD
180-GN
B B 578-BU-18 113-OR-18

K909-BU-18
K909-BU-18
A770-PK-18

A588-GN-18

A718-PU-18
A495-GY-18
L975-PK-18
J704-WH-18
A

791-PK-18

200-BK-18
151-GN-18
150-RD-18

320-OR-18

786-GN-18

306-GN-18
306-GN-18
306-GN-18
310-PU-18
200-BK-18
308-YL-18
200-BK-18
177-RD-14
177-RD-14
115-PK-18
A A
200-BK-18 RELAY PANEL

322-GY
114-RD

149-PU
616-BU

CONN 29
L970-GY-18

L15
412-BU-18

310-PU-18
311-WH-18

607-PK
615-YL
200-BK-18
L8

L970-GY-18
200-BK-18
J704-WH-18
J704-WH-18
L970-GY-18
K905-RD-14 A771-PU-18

J704-WH-18

547-OR-18
546-BU-18
548-GY-18
549-PK-18
961-GN-18

200-BK-14
191-WH-14
546-BU-18

547-OR-18
J J J J
200-BK
A ROTATE CCW GRAPPLE CLOSE GRAPPLE OPEN ROTATE CW J J 103-RD-18 L978-GY-18
H 200-BK RELAY RELAY RELAY RELAY 508-PU-18 L974-GN-18 H

10

12
11
10
12

11

1
8
5
8

6
3
4

7
3
1

6
4

200-BK-18
1

6
2
4

5
7
9

2
5
3
1

3
1
2

6
4
9
8
7
2
5
6
1
8
7

5
4
3
177-RD-14 111-4871 111-4871 111-4871 111-4871 509-WH-18 L977-YL-18

200-BK
177-RD-14 AT A 511-BR-18 615-YL
200-BK-18 200-BK-18 200-BK-18 A A A A L20

CONN 23
A770-PK-18 512-GN-18 788-YL-18
189-RD CONN 24 A CONN 25 CONN 26 CONN 27 CONN 28 118-GY A762-PU-18 GROUND STRAP
114-RD DIODE 129-BU 763-BU-18 8X-5802

J721-PU-18

J720-YL-18

548-GY-18
320-OR-18 306-GN-18 124-GN-14 1 +B 108-BU 412-BU-18
121-1022 519-PK-18 4 COMP L15

L58
149-PU 177-RD-14 L34 120-YL C468-BU-18 A

J704-WH-18
200-BK-14 2 GND

548-GY-18
549-PK-18
961-GN-18
786-GN-18 177-RD-14 592-BU-18 321-BR-18 PLATFORM

L20
C537-GN-18 5 SUN+ L3

200-BK-18
546-BU-18
154-RD-18 K909-BU-18 A513-RD-18 405-GY-18 AX

J715-OR
C538-OR-18 6 SUN-
615-YL 200-BK-18 A770-PK-18

L21
C537-GN-18 492-GY-18
791-PK-18 200-BK-18 791-PK-18 J715-OR J715-OR J715-OR 3 C538-OR-18 491-PK-18

200-BK
115-PK-14 200-BK-18 ATCH 200-BK-18 CHASSIS RISER

L19
615-YL 495-GN-18

177-RD-14
177-RD-14
200-BK-18

308-YL-18
308-YL-18
J706-PU-18 A/C & HEATER HEATER UNIT

200-BK-18
308-YL-18
AIR CLEANER SW 307-OR-18 200-BK-18 615-YL 200-BK-18 430-BU-18
J705-WH-18

151-GN-10
308-YL-18 200-BK-18 607-PK UNIT 128-9726 200-BK-14 496-WH-18
109-9330

L3
126-3376

L10
111-RD-14 200-BK-18 200-BK-18 191-WH-14 K904-GN-18

L60

L8
A AK D

L34
306-GN-18 AK 200-BK-18 200-BK-18 (NOTE E) A761-PU-18
M
615-YL 1 177-RD-14 1 RELAY PANEL 200-BK-18 191-WH-14 487-OR-18
N (NOTE D)
151-GN-18 2 177-RD-14 2 151-GN-18 200-BK-18 200-BK-14 306-GN-18 M

L970-GY-18
150-RD-18 3 A770-PK-18 3 177-RD-14 150-RD-18 200-BK-14 200-BK-18 L975-PK-18

A513-RD-18

J704-WH-18
K905-RD-14
C538-OR-18
F N

C537-GN-18

308-Yl-18

113-OR-18
123-WH-14
200-BK-14

519-PK-18
124-GN-14
124-GN-14

113-OR-18
185-YL-18

147-PU-18
200-BK-18
191-WH-14

103-RD-18
111-RD-14
177-RD-14
177-RD-14

115-PK-14

151-GN-18

320-OR-18

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

200-BK-18

509-WH-18
508-PU-18
511-BR-18
512-GN-18
150-RD-18

154-RD-18

172-RD-18

592-BU-18
J705-WH-18
J706-PU-18
J707-YL-18
J708-BR-18
J721-PU-18
J720-YL-18
LAMP

200-BK-18
546-BU-18

548-GY-18
4 189-RD 4 177-RD-14 A588-GN-18 200-BK-18 L971-GN-18 615-YL 615-YL

105-RD

118-GY
152-BU

140-BU
149-PU

107-RD
200-BK-18

189-RD
J704-WH-18

J715-OR

129-BU

108-BU
114-RD
UU

120-YL
VV 126-7487

180-GN
B B A588-GN-18 5 114-RD 5 A770-PK-18 J704-WH-18 200-BK-18 200-BK-14 K997-BU-18 200-BK
200-BK-18 K909-BU-18 6 320-OR-18 6 189-RD 115-PK-14 WW AV 200-BK-14 235-BK-14
430-BU-18

308-YL-18
112-PU-6
123-WH-14 7 149-PU 7 114-RD 320-OR-18 235-BK-14 CAB

177-RD-14
177-RD-6

177-RD-8

112-PU-10

L970-GY-18
L975-PK-18 8 786-GN-18 8 320-OR-18 114-RD M

546-BU-18
548-GY-18
547-OR-18
549-PK-18

200-BK-18
200-BK-18
CONN 6
MAIN RELAY AS AS
AK AK 9 154-RD-18 9 149-PU 322-GY 3T-0376 200-BK-18 N (NOTE D)
1 J710-WH 1 A M
10 615-YL 10 786-GN-18 786-GN-18 AT AK AG 200-BK-18 F N

4
2 J711-GN 2

2
1

1
2
3
4
11 791-PK-18 11 154-RD-18 149-PU PLATFORM 615-YL 615-YL LAMP

L22
308-YL-18

CONN 37
3 J712-YL 3 AT

CONN 45
200-BK

CONN 36
12 115-PK-14 12 615-YL 616-BU 786-GN-18 126-7487
4 J713-BU 4
791-PK-18 A718-PU-18 791-PK-18
5 J714-BR 5 CONN 40 115-PK-14 L975-PK-18 308-YL-18 CAB
6 J715-OR 6 L22 L22 L22

200-BK-10
1 307-OR-18 1 307-OR-18 308-YL-18 326-RD

J720-YL-18
AH

J721-PU-18
546-BU-18
548-GY-18
200-BK-18
AK

J715-OR
J706-PU-18 2 2 308-YL-18 2 308-YL-18 310-PU-18 307-OR-18

L63
L55
200-BK-18
321-BR-18

430-BU-18
412-BU-18
310-PU-18
311-WH-18

J707-YL-18 3 3 111-RD-14 3 111-RD-14 A495-GY-18 546-BU-18 578-BU-18


L59 L59 548-GY-18
J705-WH-18 1 4 4 151-GN-18 K909-BU-18 L973-GN-18

CONN 5
L54

309-GY-18
G J708-BR-18 4 5 306-GN-18 5 150-RD-18 306-GN-18 ANTENNA 200-BK-18 K906-GN-18 G
CONN 44
CABLE L18

CONN 7
6 615-YL 6 A588-GN-18 306-GN-18 A768-BU-18
200-BK-18

200-BK-18

1 147-PU-18 1 8R-6111
7 151-GN-18 7 J704-WH-18 308-YL-18 A769-GY-18
2 L973-GN-18 2 L45 L58 L58 L58 L58 L58
A AK AK B 8 150-RD-18 8 306-GN-18 177-RD-14 A770-PK-18

L64
112-PU-6 9 A588-GN-18 9 615-YL 306-GN-18 L59 L59 F774-WH-18
A AK AK B L10 L10
L50

1 K997-BU-18 1 10 J704-WH-18 10 K909-BU-18 DIODE 306-GN-18 F773-OR-18


2 763-BU-18 2 11 11 L975-PK-18 121-1022 K909-BU-18 L63 L63 L63 K909-BU-18
CONN 39 L20 L20 L20 L20 L20

CONN 4
3 L977-YL-18 3 12 12 607-PK A495-GY-18 310-PU-18
A AK AK D L21 L21 L21 L21
200-BK-18 4 L978-GY-18 4 322-GY 200-BK-18 A588-GN-18

L63
CONN 43

L48 L47
200-BK-18 5 L974-GN-18 5 616-BU 200-BK-18 A588-GN-18
L19 L19 L19 L19 L19 L14
6 A771-PU-18 6 2 2 200-BK 309-GY-18 200-BK-18 152-BU
L3 L3 L3 L3
7 K906-GN-18 7 1 K909-BU-18 1 386-PK-18 386-PK-18 576-PK
TRAVEL ALARM L18 L18 L18
8 430-BU-18 8 3 3 A718-PU-18 154-RD-18 L66 151-GN-10

L45
3E-7738 B L15 L8 L8 L8 L8 615-YL L7

L20
9 K904-GN-18 9 6 L975-PK-18 6 310-PU-18 307-OR-18 200-BK-10
615-YL

L21

L18
L54
2 200-BK-18 10 A761-PU-18 10 4 4 189-RD

L19

L64
1 321-BR-18 11 F773-OR-18 11 5 123-WH-14 5 111-RD-14

L66
L55

L3
12 F774-WH-18 12 A AK AK D 200-BK-18

L8
CONN 38 CONN 8
112-PU-10 GY

L64
140-BU
L50

7 7
L45 UU
12 113-OR-18 12 112-PU-6 112-PU-6

L20
SPARE
10 L971-GN-18 10 L54 A AK AK

L19
ZZ BU
4 103-RD-18 4 109-RD-6
CONN 3

L66
L55

L3
B

L8
5 107-RD 5 BK
YY 548-GY-18
CONN 42

6 6 310-PU-18 200-BK-18
JJ J704-WH-18
9 310-PU-18 9 101-RD-4 H ROTATE CW
B 180-GN 548-GY-18 SUN LOAD
8 172-RD-18 8 KK RD

L66
HEATER J704-WH-18

1
2
11 487-OR-18 11 877-YL-4 L63 SENSOR

L65
3 A768-BU-18 3 B RELAY 549-PK-18 GRAPPLE CLOSE 128-2162

L65
XX WH CONTROL GP
116-0114 J704-WH-18

L64
1 412-BU-18 1 304-WH-8 615-YL-18 615-YL

L63

L10
OR
2 321-BR-18 2 B 615-YL 615-YL-18 549-PK-18 136-1206
BR MAGNET LIFT
A AK AK B L51 BLOCK 101-RD-4 877-YL-4 A586-OR-18 H
121-1023 JJ KK L25 E

CONN 17
1 519-PK-18 1 501-GN-18

J704-WH-18
2 492-GY-18 2 590-GY-18 ONE TOUCH C538-OR-18

548-GY-18

549-PK-18
H

961-GN-18
L47
YL ENG/PUMP CONT
3 405-GY-18 3 D B L4 200-BK-18 LOW IDLE SW C537-GN-18
GN

L21

L18
F 4 C468-BU-18 4 9 CONN 9 CONN 18 CONN 19 CONN 20 L972-BU-18 139-3964 F

306-GN-18

306-GN-18
200-BK-18
L49 MONITOR

200-BK-18
200-BK-18
177-RD-8
5 A762-PU-18 5 607-PK 2 CONN 15 CONN 16 E

L25
H 106-0172
A

CONN 22
6 788-YL-18 6 3 CONN 21

A495-GY-18

K909-BU-18
322-GY 590-GY-18 W. INT

306-GN-18
306-GN-18
200-BK-18

308-YL-18
177-RD-14
111-RD-14

200-BK-18
307-OR-18
154-RD-18
200-BK-18
386-PK-18
SWITCH PANEL

200-BK-18
177-RD-8

CONN 14
7 403-GN-18 7 616-BU 4 AT A A A A A A A 1 OPTION SENSOR (PWM) K911-PK-18 RS485+

189-RD
L48 501-GN-18 W. LOW 111-4800

L4
8 326-RD 8 309-GY-18 5 A586-OR-18 WASH 28 JOY STICK +B OUT K997-BU-18 MAIN

10

12
11

10
11
12
12
11

10

1
2
8
6
7
4
5
3

1
2
3
4

4
1
5

3
1
2
3
4
5
6
7
8
9
3

3
4

9
2
1

2
1

7
4
5

1
3
4
5
6
7
8

4
7
8

6
9

1
2
3

2
3
1
9 495-GN-18 9 6 16 103-RD-18 +B
10 496-WH-18 10 386-PK-18 10 L13 19 K912-GN-18 RS485-
AU H H H H H H
11 491-PK-18 11 A718-PU-18 11 H H 786-GN-18 L. BOOM 11 615-YL-18 LIGHT

J718-WH-18
J719-BU-18
J722-BR-18

J720-YL-18
J721-PU-18

L970-GY-18
1
2
12 A769-GY-18 12 7 39 201-BK-18 GND

F771-OR-18
F772-WH-18
L969-WH-18
L968-OR-18
K915-GN-18
K907-BU-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18

A586-OR-18

L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F774-WH-18
F773-OR-18

K909-BU-18
547-OR-18
549-PK-18

200-BK-18

548-GY-18

549-PK-18
791-PK-18 L. CHASSIS

J704-WH-18
308-YL-18
308-YL-18

590-GY-18
501-GN-18

615-YL-18

113-OR-18

786-GN-18
791-PK-18

308-YL-18

307-OR-18
578-BU-18

310-PU-18
200-BK-18
961-GN-18

185-YL-18
J715-OR
A AK AK B

180-GN
8 32 DEGITAL OUT (-)

105-RD

152-BU

326-RD
113-OR-18 +B
CONN 2

576-PK
CONN 41

A571-PU
A572-PK
306-GN-18 1 33 DEGITAL OUT (-)

180-GN
200-BK-18 GND

L13
1 A571-PU-18 1 607-PK 12 14 OPTION SENSOR (PWM)
304-WH-8 154-RD-18 200-BK-18 17 403-GN-18 200-BK-18

200-BK-18
2 A572-PK-18 2 + -

L7
AK AK WW XX 308-YL-18 H 5 E E
SERVICE
START RELAY 308-YL-18 37 SW INPUT METER
307-OR-18 R
L49

607-PK 125-1302 386-PK-18 308-YL-18 K997-BU-18 38 MONITOR +B OUT 6T-7337

L62
109-RD-6 308-YL-18 A771-PU-18 7 IMPLEMENT PRESS SW
NEUTRAL C OFF E LIGHTER
101-RD-4 326-RD L978-GY-18 12 TRENCHING SOL
L45

START RELAY L12 S ON L6 9W-0335


877-YL-4 307-OR-18 L974-GN-18 8 BOOM RAISE PRESS SW 129-BU
111-4871 B ST KEY SW
L54

304-WH-8 105-RD L977-YL-18 21 LEVEL FINISH SOL

F771-OR-18
F773-OR-18
F774-WH-18
F772-WH-18
L968-OR-18
L969-WH-18
A770-PK-18
K907-BU-18
K909-BU-18

K906-GN-18
A768-BU-18
A769-GY-18

L973-GN-18
K915-GN-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18

A586-OR-18

L972-BU-18
200-BK

961-GN-18

L12
185-YL-18

615-YL-18

310-PU-18

307-OR-18

308-YL-18
308-YL-18

200-BK-18
578-BU-18

113-OR-18
791-PK-18
786-GN-18

501-GN-18
590-GY-18
L49 9G-7641

576-PK
607-PK 23 DUAL PWR SOL

200-BK-18
200-BK-18
200-BK-18
152-BU

105-RD

326-RD
A572-PK
A571-PU
L55
L51

180-GN
322-GY TIMER RELAY 788-YL-18 24 ENG SPEED SENSOR (+)
616-BU 111-4870 A755-PK-18 2 S1 A762-PU-18 25 ENG SPEED SENSOR (-) A579-OR WIPER
309-GY-18 A756-BU-18 3 S2 763-BU-18 22 TRAVEL SPEED SOL 590-GY-18 W INT
L11
A718-PU-18 308-YL-18 2 IN 1 A757-GY-18 4 S3 412-BU-18 15 COOLANT LEVEL SW 501-GN-18 W LOW

L11
306-GN-18 200-BK-18 4 GND A758-BR-18 5 S4 C468-BU-18 36 ENG OIL LEVEL SW 506-PU-18 PUMP
386-PK-18 K909-BU-18 1 IN 2 200-BK-18 1 COM +B

L33

L31
31

L11

L12

L13
321-BR-18 TRAVEL ALARM 118-GY

200-BK-18
L9
189-RD 3 OUT 2 6 405-GY-18 26 ENG OIL PRESS SW A586-OR-18 WASH
THROTTLE
492-GY-18 13 COOLANT SENSOR
POS SW
310-PU-18 111-RD-14 OUT 1 491-PK-18 30 HYD OIL TEMP SENSOR 200-BK-18 GND
106-0107
430-BU-18 177-RD-14 +B 495-GN-18 29 FUEL LEVEL SENSOR 200-BK GND

200-BK-14
L50 L62 200-BK-18
412-BU-18 A495-GY-18 308-YL-18 430-BU-18 35 AIR CLEANER SENSOR E
L13 L13 200-BK-18 WIPER/WASHER
321-BR-18 308-YL-18 496-WH-18 40 HYD OIL LEVEL SW
L12 L12 200-BK-18 CONTROLLER
311-WH-18 RESISTOR K904-GN-18 2 FRONT PUMP PRESS SENSOR
L11 L11 200-BK-18 127-9838
E 200-BK-18 7Y-8242 A761-PU-18 9 GOV ACTR FDBK E
L1
RELAY PANEL L970-GY-18 6 AUX HYD PRESS SW
L9
200-BK-18 L971-GN-18 18 TRAVEL PRESS SW
311-WH-18 403-GN-18 34 ALTERNATOR (R TERM)
519-PK-18 J706-PU-18 J706-PU-18 1 L33 L969-WH-18 3 EPR VALV E (+)
L55 CLOSE GRAPPLE SOL L31
877-YL-4 J707-YL-18 200-BK-18 2 L968-OR-18 4 EPR VALVE ( -) 200-BK 200-BK
3E-9205 GRAPPLE/MAGNET SW
A718-PU-18 L56 200-BK-18 J707-YL-18 4 K907-BU-18 27 SWING BRAKE SOL 200-BK-18 200-BK-18
OPEN 146-0238
492-GY-18 200-BK-18 200-BK-18 3 F772-WH-18 20 GOV ACTR (B) 200-BK-14 201-BK-18

L66
309-GY-18 AH MAGNET - GRAPPLE F771-OR-18 10 GOV ACTR (A) E
109-RD-6 CAB
403-GN-18 B L7
L44 FINE SWING BACKUP
304-WH-8 L45 L45 147-PU-18 1 200-BK-18 1 487-OR-18 39 HYD OIL FILTER INDICATOR
SOL EPR VALVE SW 2 L970-GY-18
101-RD-4 L973-GN-18 2 306-GN-18 4 KEY SW START
116-3526 114-0421 3
C468-BU-18 L975-PK-18 21 AIH INDICATOR
4

L9
A762-PU-18 K909-BU-18 J722-BR-18 37 HAMMER PRESS. SW
5

L31
788-YL-18 B K909-BU-18 185-YL-18 180-GN K915-GN-18 22 FINE SWING SW
SWING 1 2 6
405-GY-18 K906-GN-18 K906-GN-18 1 185-YL-18 J715-OR K905-RD-18 11 +B
BRAKE SOL 3 J718-WH-18 7
326-RD L974-GN-18 200-BK-18 2
8
K905-RD-18 1 +B SYMBOL DESCRIPTION
F774-WH-18 L971-GN-18 121-1491 185-YL-18 4 549-PK-18 235-BK-18 2 GND

L973-GN-18
K915-GN-18

200-BK-18
961-GN-18
615-YL-18
615-YL-18
308-YL-18

310-PU-18
200-BK-18

615-YL-18
615-YL-18

200-BK-18
200-BK-18
200-BK-18

615-YL-18
615-YL-18

200-BK-18
200-BK-18

615-YL-18
615-YL-18

200-BK-18
200-BK-18

615-YL-18
615-YL-18
578-BU-18
152-BU-18

200-BK-18
200-BK-18

615-YL-18

200-BK-18
200-BK-18
5 9

A571-PU
A572-PK
J721-PU-18

180-GN
F773-OR-18 A771-PU-18 K906-GN-18 235-BK-18 12 GND

576-PK
152-BU
B 6 J719-BU-18 10 CIRCUIT CONNECTED
A761-PU-18 BOOM RAISE K907-BU-18 K911-PK-18 15 RS485 + (MONITOR)
7 11 547-OR-18
172-RD-18 L974-GN-18 1 PRESS SW A770-PK-18 K912-GN-18 16 RS485 - (MONITOR)
8 J720-YL-18 12
K997-BU-18 200-BK-18 2 106-0180 A768-BU-18 A755-PK-18 13 THROTTLE DIAL S1 CIRCUIT NOT CONNECTED
L42 L51 9
K904-GN-18 L969-WH-18 AU AU A756-BU-18 14 THROTTLE DIAL S2
A769-GY-18 10

L33
200-BK-18 A757-GY-18 23 THROTTLE DIAL S3 ELECTRICAL CONNECTION TO
A768-BU-18 B 11 A769-GY-18 H H H H H H A758-BR-18 24 THROTTLE DIAL S4 MACHINE STRUCTURE
L41 TRAVEL
L968-OR-18 12
L56

L978-GY-18 L971-GN-18 1 PRESS SW 308-YL-18 3 KEY SW ON INTERNAL ELECTRICAL CONNECTION


763-BU-18 200-BK-18 2 L972-BU-18 34 LOW IDLE SW
L54

106-0179 H H TO SURFACE OF COMPONENT


L977-YL-18 35 HYD TANK INDICATOR
386-PK-18 36 HYD TANK PRESS. SW CONNECTOR
306-GN-18 B IMPLEMENT 6 RS485 - (RH JOYSTICK)
L29
491-PK-18 A771-PU-18 1 PRESS SW 7 RS485 + (LH JOYSTICK)
487-OR-18 200-BK-18 2 F771-OR-18 8 RS485 - (LH JOYSTICK) L# CIRCUIT GROUPING DESIGNATION

J718-WH-18
J721-PU-18
J719-BU-18
J720-YL-18

L970-GY-18
J722-BR-18
106-0179 1 L33

200-BK-18

547-OR-18
549-PK-18
496-WH-18 F773-OR-18

J715-OR
9 RS485 + (PEDAL)
J705-WH-18
200-BK-18
J708-BR-18
200-BK-18

113-OR-18 2 F774-WH-18 10 RS485 - (PEDAL)

180-GN
D 607-PK 200-BK-18 200-BK-18
ANTENNA BACKUP 3
F772-WH-18 17 RS485 + (RADIO CONT)
ATCH WIRE, CABLE, COMPONENT D
L30 8E-1118 GOV SW H H
322-GY 200-BK-18 200-BK-18 18 RS485 - (RADIO CONT)
616-BU 200-BK-18 110-7884 ATCH START FINE LOWER LOWER 19 RS485 + (ELEC GOV) SPLICE
L44

L33

L62
495-GN-18 L54 J705-WH-18 AID SW SWING CONT SW WASHER SW WIPER SW 20 RS485 - (ELEC GOV)
607-PK AH AH 111-4784 111-4788 111-4786 111-4785 RS485 + (VALVE CONT) BLADE, SPADE, RING OR SCREW
L42

J708-BR-18 25

L62
K906-GN-18 200-BK-18 26 RS485 - (VALVE CONT) TERMINAL
L41

2
1
1
2

L974-GN-18 200-BK-18 27 RS485 + (SEMI AUTO)

L4
L29
(Dimensions: 34 inches x 24 inches)

A771-PU-18 200-BK-18 28 RS485 - (SEMI AUTO)

L1
L57 L62 L62 CONN 35 29
L30

L971-GN-18

L25
200-BK-18

L6
L7
L4 L4 A

L8
L56 200-BK-18 30
L3 L25 L25
200-BK-18 A L908-OR-18 31 RS232C (TX) ABBREV COLOR
L30 L8 L8
RS232C (RX)
L19

ROTATE ROTATE B L909-BU-18 32


L29 L3 L3
L20

CW CCW C 235-BK-18 33 RS232C (GND)


L41 L19 L19
5 RS485 + (RH JOYSTICK) RD RED

L66
L65

L42 ROTATE SOL L20 L20


SERVICE 38
L44 127-7487 L65 L65 CONNECTOR 40 WH WHITE
A
OR ORANGE

L8
L20
RENR1063-01

L66
YL YELLOW

L3
592-BU-18 200-BK-14 200-BK-14

L4

L1
L44

615-YL 200-BK-14 200-BK-14

L25
L27

L26
L19 PK PINK
CONN 12 CONN 13 508-PU-18 103-RD-18 103-RD-18
509-WH-18 103-RD-18 506-PU-18

L65
A A 511-BR-18 103-RD-18 403-GN-18 BK BLACK
RH SPKR (+)
RH SPKR (-)

LH SPKR (-)
LH SPKR (+)

CONV (OUT)

A513-RD-18

103-RD-18

200-BK-14
CONV (MEM)

509-WH-18
508-PU-18

511-BR-18

592-BU-18
512-GN-18

512-GN-18 103-RD-18

K905-RD-18
K905-RD-18
A758-BR-18
A757-GY-18
A756-BU-18
A755-PK-18

K915-GN-18
F771-OR-18
F772-WH-18
K907-BU-18

L975-PK-18
L972-BU-18

L968-OR-18
L969-WH-18

A771-PU-18
L978-GY-18
L974-GN-18

A762-PU-18

C468-BU-18

K904-GN-18
A761-PU-18

L971-GN-18
K997-BU-18

K912-GN-18
K911-PK-18
K997-BU-18

L970-GY-18
A579-OR

L27

308-YL-18

788-YL-18

763-BU-18
412-BU-18

321-BR-18
405-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18

487-OR-18
235-BK-18
235-BK-18
306-GN-18

403-GN-18
118-GY

10
11
12
120-YL

615-YL
108-BU

615-YL
12 VDC RADIO

L977-YL-1
GY GRAY

8
1
2
3
4

3
4
5
6
7
8
9
2
1
103-RD-18 C537-GN-18

K997-BU-18
3E-7140 E E 129-BU
120-YL

615-YL
615-YL
(NOTE F) PU PURPLE
200-BK-14 118-GY
GND

CONN 10

C537-GN-18
C538-OR-18
K997-BU-18
K911-PK-18
K912-GN-18

403-GN-18
615-YL 118-GY

A586-OR-18

501-GN-18
200-BK-14

590-GY-18
506-PU-18

103-RD-18
615-YL-18
AIR INLET HEATER BR BROWN

A579-OR
C538-OR-18

118-GY
A513-RD-18

129-BU
107-9652 A A
108-BU A513-RD-18
B B L20 GN GREEN
3
5

CONN 31
1
2
7
8

1
2

512-GN-18
5
4

6
3

118-GY

5
6
1

3
7

4
2
REFRIGERANT 200-BK-4 877-YL-4 877-YL-
4 F F F A579-OR 511-BR-18 A

K905-RD-14

235-BK-14

L2
LOWPRESS SW A718-PU-18 A579-OR 509-WH-18 BU BLUE
CONN 11

4
3
2
1
C 492-GY-18 403-GN-18 120-YL C
A513-RD-18
A513-RD-18
592-BU-18

114-5333(NOTE A)
509-WH-18
508-PU-18

511-BR-18

592-BU-18
512-GN-18
511-BR-18
509-WH-18
508-PU-18
512-GN-18

AIR INLET HEATER A


200-BK-18

103-RD-18

200-BK-14

A579-OR
118-GY
309-GY-18 506-PU-18 108-BU
120-YL

615-YL
615-YL
(NOTE E) COOLANT TEMPERATURE SENSOR
C 109-RD-6 615-YL-18 592-BU-18
PK 125-4812
519-PK-18 2 B 403-GN-18 129-BU 508-PU-18
CONVERTER
513-OR-18 1 OR 1 A718-PU-18 311-WH-18 112-3543 (2.5A) 118-GY A586-OR-18
L26
L41

L30

2 200-BK-18 304-WH-8 L 103-RD-18 501-GN-18

L6
T~ L25 L4

L3
L57

L42

L29

101-RD-4 GND 200-BK-14 590-GY-18


OUT MEM GND IGN IN A579-OR 4 GN H L3
C468-BU-18 MOTOR K997-BU-18 615-YL

L6
L44 F 1
A762-PU-18 T~ 501-GN-18 615-YL-18 L8 K905-RD-14
788-YL-18 200-BK 2 BK 590-GY-18 506-PU-18
GY L970-GY-18 IDENT PART NO. LOC
COOLANT TEMP 405-GY-18 F A579-OR 6 P A586-OR-18 403-GN-18
L43 B+
118-GY 3 BR

L66
SENSOR 326-RD + K912-GN-18 403-GN-18
A/C CLUTCH HARNESS AS.

L7
4I-5394 508-PU-18 5 OR K911-PK-18 403-GN-18
SOL 519-PK-18
F774-WH-18 509-WH-18 C537-GN-18 403-GN-18 A 130-8444 C-2
134-3998(NOTE E) B - UPPER WIPER
492-GY-18 F773-OR-18 MOTOR C538-OR-18 403-GN-18 B 130-8445 A-3
C 200-BK-18 B A761-PU-18 K911-PK-18 L2 C 130-8446 A-9
T~ SPEAKER (L) 134-5551 L2 L2
513-OR-18 1 172-RD-18 K912-GN-18 D 132-1978 F-8

200-BK-10
151-GN-10
6T-7695
L57

200-BK-18 2 200-BK-18 K997-BU-18 E 128-7336 E-1


F
200-BK

F 615-YL F 128-7337 G-1


309-GY-18 200-BK-18 + 103-RD-18
511-BR-18 200-BK-18
109-RD-6 H 141-6437 D-3
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

B 512-GN-18
- J 132-1979 H-3
C B+ DOME LAMP
326-RD ALTERNATOR AT K 111-4835 B-2
R D 6C-9121 AX M 130-2211 G-1
9W-3043 403-GN-18 SPEAKER (R)
ENG B ALT B J718-WH-18 B LIFT GND
B- 6T-7695 L65 N 129-8144 G-1 (NOTE D)
SHUTDOWN SOL 615-YL J719-BU-18 C DROP +B
B 200-BK-18 AB 121-1044 A-6
C 8C-3663 615-YL J722-BR-18 A GEN SOL AW
200-BK-10 200-BK-6 200-BK-18 AC 133-8895 A-2
301-BU-10 200-BK-18 AE 132-1973 A-2
C B B AH 133-9656 D-7
AH CHASSIS ATCH GENERATOR
1 311-WH-18 PUMP DISCHARGE AK 140-0204 F-9
ENG OIL 144-4361 AS 145-9164 G-5
L7

2 200-BK-18
200-BK-14

PRESS SENSOR
200-BK-18

200-BK-18

PRESS SW T~ AT 145-9144 F-6


200-BK

200-BK

3E-6455 106-0178 AU 145-9145 D-3


C
405-GY-18 A BK-18
B 200-BK-18 B RD-18 ATCHSTART AID B
WIRE AS.
C BU-18 COOLANT TEMP SW.
L6 L6 L6
SIGNAL
GROUND

3E-6449 UU 111-4826 F-8


200-BK-18

200-BK-18

L7 L7 L7 VV 128-8937 G-7
200-BK-4

200-BK-6

F CAB
C WW 128-8938 F-8
+B

788-YL-18 2 WH O PERATOR STATION XX 111-482


9 F-8
16 Page,

1 BK YY 111-4830 F-8
YL-18
BR-18
BK-18

A762-PU-18
ZZ 111-4831 F-8
ENG SPEED CONN 32 CONN 34 AD 128-8936 I-8
PICKUP
B AC AC K AV 145-8980 I-8
6V-2455 ATCH AW 145-8936 I-8
607-PK 607-PK 616-BU 616-BU 4 616-BU 1 616-BU 616-BU-18 AX 145-8937 B-2
L30

STARTER BOOM LAMP


A
C
B

607-PK 607-PK L5 L5 322-GY 322-GY 1 200-BK 2 200-BK 200-BK-18


MOTOR B L30 L30 5I-8250 CABLE AS.
322-GY 322-GY 607-PK 200-BK 3 322-GY K
104-7040 616-BU 616-BU 607-PK 200-BK 2 200-BK AC AA 121-1046 A-8
B
6V-5821(NOTE C) 200-BK-18 B 495-GN-18 200-BK 322-GY HORN BB 116-0080 I-8
K904-GN-18
K997-BU-18

FUEL LEVEL
200-BK-18

304-WH-8 L28 200-BK-18 200-BK-18 200-BK-18 200-BK-18 1 YL SENSOR 200-BK 200-BK 7T-0970 CC 125-4727 I-8
G S B 200-BK-18 495-GN-18 495-GN-18 2 BK B DD 111-4881 I-8
B 105-9911
C 101-RD-4 322-GY EE 125-4767 A-8 (NOTE C)
M TR BAT AA CHASSIS B AE HORN ATCH FF 116-0080 H-8 (NOTE C)
RD-00 616-BU-18
L42

301-BU-10 CHASSIS 322-GY


EE 7T-0969 BOOM LAMP GG 116-0242 H-8 (NOTE C)
RD-00 200-BK 4 200-BK 200-BK 200-BK-18
L41

5I-8250 HH 7Y-8298 A-9


200-BK-18 607-PK 1 607-PK 200-BK K
L42

MOTOR 111-4832
L29

200-BK-18 607-PK 2 AC JJ F-8

200-BK-18 200-BK-4
200-BK-18
200-BK-18
WIRE GROUP COLOR DESCRIPTIONS 200-BK 3 UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.
WIRES K911-PK & K912-GN TO BE TWISTED AROUND
KK 111-4833 F-8

L28 L28 AE EACH OTHER AT LEAST 1 TURN PER 25 mm.


200-BK-10 200-BK-6
200-BK-18 200-BK-18 GROUND CIRCUIT NOT E A : NORMALLY OPEN BEFORE REFRIGERANT CHARGE. 200-BK
C L29 L29
L29

L28

200-BK-18 NOTE C : USE WITH COLD WEATHER. 607-PK


B ENG OIL WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
BK-00

LEVELSW NOTE D : USE WITH FALLING OBJECT GUARD


113-OR-18
386-PK-18
306-GN-18
491-PK-18
487-OR-18
496-WH-18

200-BK-18
200-BK-18

A769-GY-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON CHASSIS
111-4759 NOT E E : REM'D WITH ATCH HEATER OPTION.
B
L41

A768-BU-18 LAMP
CONN 1 1 C468-BU-18 L978-GY-18
STARTING CIRCUIT NOT E F : HORIZONTAL MTG LOCATION FOR CASSETTE E02321 5I-8251
6 HH CHASSIS 2 200-BK-18 763-BU-18
4 A762-PU-18 L977-YL-18 B HYD OIL AIR INLET HEATER / START AID CIRCUIT
3 788-YL-18 200-BK-18 2 LEVEL SW
A ENGINE PUMP CONTROL CIRCUIT A
THIS SCHEMATIC IS FOR THE 325B AND M325B MATERIAL HANDLER
L43

5 405-GY-18 496-WH-18 1 111-4760


L977-YL-18

L978-GY-18

A768-BU-18
A769-GY-18
763-BU-18

1 326-RD MONITOR CIRCUIT


L43
2 519-PK-18 WH-18

KEY
C
6
B WH-18
1 ATCH B
GAUGE CIRCUIT ELECTRICAL SYSTEM
DECEL 5 F774-WH-18 B B B B 4 SUCTION LINE 113-OR-18 A +B HYD OIL ENGINE SHUTDOWN CIRCUIT
ACCEL
F/B
4
3
F773-OR-18
A761-PU-18
1
2
1
2
1
2
2
1
4
1
3
2
WH-18
WH-18
3
2
SHUTOFF LIMIT SW
3E-5181
487-OR-18
200-BK-18
C
B
SIGNAL
GROUND
FILTER SW
133-6875 HEATER AND AIR CONDITIONER CIRCUIT
MEDIA NUMBER: RENR1063-01
+B 1 172-RD-18
SCHEMATIC PART NUMBER: 146-0213 , VERSION: -
200-BK-18

200-BK-18

200-BK-18

GND 2 200-BK-18 LEVEL FINISH TRAVEL SPEED TRENCHING SOL ENG/PUMP CONT 1 386-PK-18 200-BK-18 WIPER WASHER CIRCUIT
B SOL SOL 121-1490 SOL 4 200-BK-18
ENG GOV
121-1490 121-1491 111-9916 HYD OIL
ACTUATOR
306-GN-18
3
2 306-GN-18 491-PK-18 TEMP SENDER OTHER COLOR DESCRIPTIONS Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
106-0126 4I-5394
200-BK-18
200-BK-18
AB B
B T~ B in neutral and with parking brake set.
200-BK-18 HIGHWAYS Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
9 8 7 6 5 4 3 2 1

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