JEIO TECH Manual Baño Con Agitacion - BS - Unlocked PDF

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OPERATION MANUAL

Shaking Water Bath

(Model : BS-06/11/21/31)

Manual No. : 00HAA0001152


Thank you for purchasing our products.
We always try to satisfy the customer.
We focus on the production and marketing of laboratory and scientific
instruments, has produced these products with a state-of-the-art technology
and new materials.

--------------------------------------------------------------------------------------------------------------------

This operation manual describes the functions of the unit and key points
that you have to keep in mind when you operate it.
Please be sure to read through this manual for an effective and utmost use
of the unit before operating this instrument.

2/23
CONTENTS

1. Application and Features ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 4

2. Installation precaution ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 6

3. Name of the parts and its operation ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 8

4. Operation ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 12

5. Maintenance ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 16
Causes of malfunction and its
6. ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 17
repairs
7. Warranty ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 18

8. Specification ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 19

9. Circuit Diagram ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 20

10. Exploded View / Parts List ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 21

3/23
1. Application and Features

This multi-purpose Water Bath can be used at various fields such as


pharmacy, medical science, chemistry, biology, etc. We have
succeeded in realizing CLS (Custom Logical Safe)-Control System that
is designed for the convenience and safety for user.

Definition of CLS-Control System


The meaning is that adjustable device with logical safety mechanism
just for specific equipment. The system is for safe operation of
heating-type equipment under circumstance (for example, laboratories
with flammable substances) that needs perfect thermal safety. The
logic and construction of the safety device is the highest level and is
designed by our accumulated technology. (Patent application)

Functions of CLS – Control System


It consists of two parts that are Micro Processor (CPU) and Logic IC.
Micro Processor (CPU) has PID control function; therefore CPU
performs control of temperature and heating.
Logic IC is designed to operate ahead of CPU function. The IC controls
all safety devices; therefore operating of safety devices perfectly
works against any electrical and electronic shocks.

If once a safety device works, the power through parts of the unit
shuts down immediately and the system lets the user recognize the
defect components by alarming a certain sound or indicator.
Until user fixes (a) defect(s), the unit remains under a safe condition
that is no power.

For additional convenience, there are two functions.


They are Wait Off Timer function and Wait On Timer function. The
former stops unit’s running automatically after the unit works for a
setting time and the latter one restarts the unit after the unit is paused
for a setting time.

The system has selective re-running function that you can choose.
One (AUTO RUN) is that you can let the unit re-work after power
recovery or the other (MANUAL RUN) that you can prohibit the unit
from re-work after power recovery.

4/23
Only 5V, 10mA passes between contact points of the safety device;
therefore, the endurance lasts long because the contact points are
merely damaged even though the unit continuously operates for a
long period.
The sequence of the system is the following;

If once the safety device works, the system stops Thyristor that
controls current flow of high-capacity heater. The next step is that
separation of the contact points of Magnet Switch makes the power
shut off, and therefore the mechanism prevents damage of contact
points of the Magnetic Switch and creation of Noise.
When you start operating the unit, the system performs counter-
sequence, and therefore damage of contact points of Magnet Switch
and creation of Noise are prevented.

5/23
2. Installation precaution

1) Please, find following items after opening the pack.


Main body, 1 Operation Manual, 2 Fuses

2) Be care1ful of carrying the unit because it is heavy.

You should use tools such as carrier, or two persons should carry it.

3) Caution
You should plug the power cord into a grounded socket
during installation and operating of the unit.

4) The socket-outlet shall be installed near the equipment and shall be

easily accessible.

5) You should check the electricity in accordance with the ID label.

When you connect the plug to mains supply, please, check there is

grounding. If it is impossible, please, find proper metal that is stuck on

the building (except water pipe, gas pipe), and earth the unit on it by
using over 2༅ thick wire.

6) Only those heat transfer liquids shall be considered suitable which


are non-flammable or whose flash point is above 40୅ and which can

be pumped under 20୅. When user uses flammable heat transfer

liquids whose flash points are higher than 40୅, the liquids must not

be heated to more than 5୅ below their flash points for safety.

Ÿ Please, check rated electricity before operating the unit.


Ÿ Please, check the socket that has grounding or not.
‫ٻ‬

Ÿ Heat transfer liquid must be used lower than flash point by


5୅ at leastU

6/23
7) Do not expose the unit to a direct ray, and keep the unit away from

high heating sources like a heater or a stove. Keep the unit under
ambient temperature 5୅~ 40୅ and below 80% RH condition.

8) Do not install the unit where flammable gas, organic solvents, or

explosive risks are. Keep the unit away from flammable substances.

9) Do not put the unit around equipment that generates strong high-

frequent noise.

10) Put the unit on the flat and rigid place that has no risks of vibration
or crash. If the unit must be placed on rough surface, please, regulate

the foot.

11) Protect the control box from inflow of moisture, organic solvents,

dust, or corrosives.

12) Do not touch or change the sample in the bath while the unit is being

operated. User’s finger or cloth may be put in between Shaking Rack

and Bath.

තNOTE : If the equipment is used in a manner not specified by the


manufacturer, the protection provided by the equipment may be impaired.

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3. Name of the parts and its operation

1) Control Box
Consisted of micro controller, heater, temperature sensor and motor
for accurate temperature controlling and shaking.

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2) Over-temp. Protector
This is a safety device that is consisted of an independent circuit.
When the heater is overheated abnormally over the set temperature,
this safety device will cut off the power supply automatically with
buzzer ringing and display of “oVEr” (over) on Display.

3) START / STOP Switch


It is to operate the unit.
ྙG One must press once this switch after setting Temperature and Time
completely.
ྚG One must press once this switch to operate the unit again in case the
unit has stopped cause of certain faulty factor.

4) Fuse
Protect the machine from over-current. Connected to L and also N, so it
ensures the safety of the machine.

5) Drain Valve
Specially designed this valve is used for draining the liquid away in the
bath. Rotate this valve counter-clockwise 2 - 3 times, then you can
drain the contents in the bath away.

Rotating this valve more than 5 times may cause falling off the
valve from the body possibly. After doing high temperature
‫ٻ‬

experiment, please, wear gloves for safe draining.G

6) Temperature Display
It displays setup temperature and actual temperature.

7) TIME / RPM Display


It displays remaining time, or motor RPM when the timer is on.

8) ̵ Key
This key is to increase the set value (temperature, hour, RPM).

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9) ̷ Key
This key is to decrease the set value (temperature, hour, RPM).

10) TEMP. / SET Key


This key is to change the setup temperature.

11) ADV (advance) / SET Key


This Key is to choose stop shaking, or keep running motion of the unit,
to protect sample, in consideration of Timer function over. Before
operate Timer function, user should select a proper motion.

12) RPM / SET Key


This key is to set, or change RPM.

13) TIME / SET Key


This key is to set, or change time.

14) MOTOR / I.O Key


This key is to select motor start or stop after setting RPM.

15) TIME / I.O Key


This key is to select setup time start or stop.

16) HEAT LED


LED on reveals that the heater is running on.

17) SET LED


LED will blink when user sets temperature, RPM, and time.

18) MOTOR LED


LED on reveals that the motor is running on.

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19) TIMER LED
This LED is to notice that the time is already set up. When this LED is
on lit, most of input functions are going to be out of order, but can
check only setting state.

20) ADV (advance) LED


This LED is to notice that the unit is going to work continuously or not,
after timer function stop.

21) RUN LED


This LED is to notice that the unit has working normally, or stopped.

LED on : Reveals unit works normally.


LED blink : Reveals unit stopped. In this case, please, push
‫ٻ‬

START / STOP Key once, to operate the unit again,


after removing faulty factors.G

11/23
4. Operation

(1) Basic Process


1) Adjust height of Spring Wire Rack in consideration of the height of

sample.

2) Fill up the proper heat transfer liquid (distilled water, oil, etc.) in the

bath, before put plug in.

3) Adjust Over Temp. Protector Knob to have value of 110% in

comparison with the set value.

4) Put plug in the socket, and turn on Main Power Switch. And input set

value.
5) Choose AUTO, or MANUAL Function after pushing ̵ Key for 5

seconds (MANUAL Function has fixed as Factory Default).

6) Operate the unit with pushing START / STOP Key (If user choose

AUTO, the unit will start automatically).

(2) Temperature Setting


1) Push TEMP. / SET Key (#10). Then, user will see
- SET LED on (#17)
- tEmP display on lower Display
- Set Temperature blinking on upper Display
2) Set up set temperature with operating ̵, ̷ Key, and push TEMP. /

SET Key to finish set up.

3) It is impossible to change temperature value when the timer is on.

User only can see setup temperature by pushing TEMP. / SET Key

(#10).

(3) Time Setting


1) Push TIME / SET Key (#13). Then, user will see
- SET LED on (#17)
- Won (Wait on) display on lower Display
- 00 (hour).00 (minute) display on upper Display
- Hour blinking

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2) Set up hour with operating ̵, ̷ Key, and push TIME / SET Key to go

to minute set up. When user sees minute blinking, set up minute with
operating ̵, ̷ Key (Wait on time).

3) Push TIME / SET Key (#13) again. Then, user will see
- SET LED on (#17)
- Woff (Wait off) display on lower Display
- 00 (hour).00 (minute) display on upper Display
- Hour blinking
4) Set up hour with operating ̵, ̷ Key, and push TIME / SET Key to go

to minute set up. When user sees minute blinking, set up minute with
operating ̵, ̷ Key, and push TIME / SET Key (#13) – SET LED off - to

finish set up (Wait off time).


5) If all process has finished, turn TIME / I.O Key (#15) on to operate the

unit. At this time, user can not change the set value, but can see set

value.

6) Time can be set to 99 hours and 59 minutes.

7) If there were power failure after setting Timer, and restored, Timer

would memorize the value before power failure, and restart.

ୖ WAIT ON time
It shows system becomes “ON” in set time. LED keeps on blinking
during Timer operation period. After set time, Buzzer rings for 10
seconds to notice user that Wait on time function has finished.

Temp

T1

Heating and shaking start


after t1 period.
T1 = Set temperature
(Wait on time)

t1 Time

13/23
ୖ WAIT OFF time
It shows system becomes “OFF” in set time. LED keeps on during
Timer operation period. After set time, Buzzer rings continuously to
notice user that Wait off time function has finished.

Temp
Heating and shaking stop
after t1 period.
T1 T1 = Set temperature
(Wait off time)
At this time, if ADV Function is
“ON”, Buzzer rings and the unit
will be operated normally, but if
t1
Time not, Buzzer rings and the unit
will be stopped.

(4) Motor RPM Setting


1) Push RPM / SET Key (#12). Then, user will see
- SET LED on (#17)
- rPm display on lower Display
- Set RPM blinking on upper Display
2) Set up RPM with operating ̵, ̷ Key, and push RPM / SET Key (#12)

to finish set up.

3) It is impossible to change RPM value when the timer is on. User only

can see set RPM by pushing RPM / SET Key (#12).

14/23
(5) AUTO RUN / MANUAL RUN Function Setting
1) Push ̵ Key for over 5 seconds. Then, user will see
- AUTO (Auto Run), or MANU (Manual Run) display on upper Display
- Set RPM display on lower Display
2) At this time, push TEMP. / SET Key (#10) to choose the function, and
choose a function with ̵, ̷ Key. Push TEMP. / SET Key again to

finish set up.

3) This function is to choose Auto Run, or Manual Run after restoring

from power failure during doing experiment. If user chooses Auto Run,

Controller will work again automatically after restoring, but if user

chooses Manual Run, Controller will not work automatically without

operation of user. To operate the unit after restoring, push START /

STOP Switch once.

(6) Temperature Calibration Function


1) Push ̷ Key for over 5 seconds. Then, user will see
- In-b (In Band) display on lower Display
- Temperature display on lower Display
2) At this time, push TEMP. / SET Key (#10) to calibrate the value, and
calibrate it with ̵, ̷ Key. Push TEMP. / SET Key again to finish set

up.
3) Calibration range is · 5୅.

4) This function is to fit inner chamber temperature to real temperature.

(7) Auto return to initial mode

If there are no keypad operations for 10 seconds in each mode by user,


mode will return to initial mode automatically.

15/23
5. Maintenance

1) Turn Main Power Switch off, and pull plug out from consent.

2) Remove solvent from the bath.

3) Wipe solvent off in the bath with soft plain cloth that is soaked in

neutral detergent.

4) Clean the bath with soft plain cloth that is soaked in distilled water.

5) Dry the bath with dry cloth.

6) Do not use organic solvents to clean the bath.

7) Before using any cleaning or decontamination method except those

recommended by the manufacturer, users should check with the

manufacturer that the proposed method would not damage the

equipment.

8) If poisonous chemical substances that could damage the human’s skin

or substances that could emit toxic gases overflow in the equipment,

user must wear safety gloves against poisonous chemical substances

and mask against toxic gases, and then user completely clean them in

the equipment with dry clothes.

16/23
6. Causes of malfunction and its repairs

(1) In case that the equipment is not working


1) Please, check rated electricity.

2) Please, check fuse.


ୖ Fuse Information ୖ
ྙ MODEL BS-06 : 250V, 5A/ 120V, 8A, Time Delay Type
ྚ MODEL BS-11 : 250V, 5A/ 120V, 10A, Time Delay Type
ྛ MODEL BS-21 : 250V, 12A, Time Delay Type
ྜ MODEL BS-31 : 250V, 12A, Time Delay Type
3) Please, check that RUN LED on Display is blinking or not. If it blinks,

push START / STOP Switch to operate the unit.


(2) In case that there is ERROR message
1) When the message “SnSr” blinks and buzzer keeps ringing, please,

check input sensor disconnection.

2) When the message “oVEr” blinks and buzzer keeps ringing, please,

check overheating in the bath. After settling down the problem, push

START / STOP Key to operate the unit.

3) If the problem is concerned with temperature controlling, please,

apply for service.

4) If there were power failure after setting Timer, and restored, Timer

would memorize the value before power failure, and restart.

Ÿ Please, turn the main power switch off, if the equipment


does not work properly.
‫ٻ‬

Ÿ When user needs A/S, please, contact us or nearest service


center. The user should not disassembly the equipment by
him/herself for the purpose of unit repairing.G

ත If you can’t solve the troubles, please apply for service.


ත If you want to repair the unit, please call qualified electric engineers.
ත When you need some part change, please use pure licensed parts.
ත We will not cover damages caused by natural disasters.

17/23
7. Warranty

(1) Warranty Period


Each Product purchased by customer will be free from defects in
material and workmanship for 2 year limited warranty. We will replace
faulty parts for a fee based on then current component acquisition
costs after warranty period.

We will, at our option, repair at no charge, replace or refund the


purchase price of a defective product purchased through our
authorized sales outlet and at the applicable price during warranty
period. We will pay all costs for product repaired or replaced in-
warranty in case of exported items.

(2) Limitation
This warranty does not cover fuses, disposable batteries and damage
from accident, neglect, contamination, misuse or abnormal conditions
of operation or handling, including over-voltage failures caused by use
outside the Products’ specified rating, or normal wear and tear of
mechanical components. This warranty covers the original purchaser
only and is not transferable.

(3) General
Send defective product with a description of the problem to the
nearest service Center, postage and insurance prepaid. We will pay
return transportation for product repaired or replaced in-warranty.
Before making any non-warranty repair, we will estimate cost and
obtain authorization, then invoice you for repair and return
transportation.

This warranty is your only remedy. No other warranties, such as


fitness for a particular purpose, are expressed or implied. We are not
liable for any special, indirect, incidental or consequential damages or
loses, including loss of data, arising from any cause or theory.
Authorized resellers are not authorized to extend any different
warranty on our behalf.

Since some countries do not allow the exclusion or limitation of an


implied warranty or of incidental or consequential damages, this
limitation of liability may not apply to you.

18/23
8. Specification
Model
BS-06 BS-11 BS-21 BS-31
Spec.

Volume Capacity 17L 25L 37L 55L

Range Amb. +5୅ ~ 100୅

Temp. Stability1) · 0.2୅

Controller PID Controlled microprocessor touch pad, Digital Display

Temperature : 5୅ to 40୅

Relative humidity : 50% ~ 80%


Permissible environment
Altitude : Up to 2,000m
condition
Indoor use pollution : Degree 2

Installation category (Over voltage category) : ้

Internal Stainless steel, 1.0t, Cubic Type

External Steel, 1.2t, Double painted and baked

Incoloy Sheath Incoloy Sheath Incoloy Sheath Incoloy Sheath


Material Heater
800W 1000W 2000W 2000W

Insulation Glass Wool

Sensor Pt 100

Bath opening 199x300 / 319x300 / 479x300 / 629x350 /

(WL ) 7.8x11.8 12.6 x11.8 18.9x11.8 24.8x13.8


Size

(mm/inch) Depth(mm/inch) 235/ 9.3 235/ 9.3 235/ 9.3 235/ 9.3

Overall 430x440x355 550x440x355 710x440x355 860x490x355

(WLH) 16.9x17.3x14.0 21.7x17.3x14.0 28.0x17.3x14.0 33.9x19.3x14.0

Motion Reciprocating

Shaking Frequency 20 to 180 RPM

System Recip stroke


25mm, 30mm(Standard), 35mm/1.0, 1.2(Standard), 1.4
length(mm/inch)

Safety Device CLS (Custom Logical Safe) – Control System

230VAC 230VAC

50/60Hz, 3.7A 50/60Hz, 4.6A 230VAC 230VAC


Electric Requirements
120VAC 120VAC 50/60Hz, 8.9A 50/60Hz, 8.9A

60Hz, 7.1A 60Hz, 8.8A

Net weight 26kg 30kg 35kg 42kg

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୔G XPG{ŒŠ•Šˆ“G‹ˆ›ˆGOˆŠŠ–™‹•ŽG›–GkpuGXY__WPG

19/23
‫ۍۀۏۇۄہٻۀێۄۊک‬ ‫۔ڼۇۀۍٻۍۀےۊګ‬
‫ۃھۏۄےێٻۍۀےۊګ‬
‫ڧ‬ ‫ڌ‬ ‫ڎ‬
‫ک‬ ‫ڍ‬ ‫ڏ‬
‫ڠ‬
‫ڢ‬
‫‪9. Circuit Diagram‬‬

‫ڱڍڌڞڟ‬
‫ۇڼۈۍۀۃگ‬ ‫ۍۀۏڼۀڣ‬
‫ۀێېہ‬
‫ۋۊۏێڊۏۍڼۏڮ‬
‫ۍۀےۊګ‬ ‫ۃھۏۄےێ‬ ‫ۀۍېۏڼۍۀۋۈۀگ‬ ‫ڌ‬ ‫ڍ‬
‫ۍۀۈۍۊہێۉڼۍۏ‬ ‫ۍۊۏڼۇېۂۀۍ‬
‫ڈ‬ ‫چ‬ ‫۔ڼۇۀۍٻۀۏڼۏێٻڿۄۇۊڮ‬
‫ڏ‬ ‫ڎ‬

‫ۀھۉڼۏێۄێۀڭ‬
‫ۍۀۏۀۈۊۈۍۀۃۏ‬

‫‪20/23‬‬
‫ۍۊێۉۀێ‬
‫ڜڐډڋٻڱڋڌ‬

‫ڿۍڼۊڽٻۇۊۍۏۉۊھٻۉۄڼڨ‬ ‫ڿۍڼۊڽٻ۔ڼۇۋێۄڟ‬

‫ڜڐډڋٻڱڋڏ‬
‫ڍڎڍڮڭ‬

‫ۍۊۏۊڨ‬
10. Exploded view / Parts list

ns
kk
pu
pu

21/23
1) Cover
2) Housing cover
3) Arrow
4) Spring wire rack
5) Shuttle carriage
6) Bath vessel
7) Housing
8) Connecting rod
9) Control box
10) Display board & Main control board
11) Power switch
12) Start/Stop switch
13) Power transformer
14) Noise filter
15) Power relay
16) Roller
17) Drain valve
18) Heater
19) Resistance thermometer sensor
20) Temperature regulator
21) Fuse holder
22) Insulating bushing
23) Power cord
24) Driving wheel
25) Belt
26) Solid state relay
27) Driver support
28) Motor bracket
29) Motor
30) Side cover
31) Handle
32) Shaft housing

22/23
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