Generator Engine Performance Data Basic Engine Model: FR92625 @ 1500 RPM &1800RPM

DONGFENG CUMMINS ENGINE Co.,LTD 4BTA3.9-G2 FR92668 @ 1500 RPM &1800RPM

Configuration CPL Code Revision
Xiangfan, Hubei Province, China FR92625
http://www.dcec.com.cn FR92668 D383030DX02 CPL: 3145 2009-4-15

Compression Ratio: 17.3:1 Aspiration: Turbocharged & Aftercooled

Bore: 102 mm Displacement: 3.9 L
Storke: 120 mm No. of Cylinders: 4
Emission Certification: MEP STAGE I Fuel System: FR92625: BYC PB/GAC 24V
Governor Regulation: ≤3% FR92668: BYC PB/GAC 12V
All data is based on the engine operating with fuel system, water pump, and 10 in H2O (2.488 kPa) inlet air restriction with 5.98 in
(152mm) inner diameter, and with 2.01 in Hg (7 kPa) exhaust restriction with 4.02 in (102 mm) inner diameter; not included are
alternator, fan, optional equipment and driven components. Coolant flows and heat rejection data based on coolants as 50%
ethylene glycol/50% water. All data is subject to change without notice.

Engine Speed Standby Power Prime Power Continuous Power

RPM kW HP kW HP kW HP
1500 64 86 58 78 TBD TBD

1800 74 99 67 90 TBD TBD

Engine Performance Data @ 1500 RPM Litre/hour

20.0
OUTPUT POWER FUEL CONSUMPTION
1500RPM
% kW HP g/kW.h L/h 16.0 (FR92625 & FR92668 )
STANDBY POWER
100 64 86 213 17 12.0
PRIME POWER
100 58 78 212 15 8.0
75 44 58 217 11
50 29 39 230 8 4.0
25 15 19 275 5
CONTINUOUS POWER 0.0
TBD TBD TBD TBD TBD 0 10 20 30 40 50 60 70
Engine Power Output - kW

Engine Performance Data @ 1800 RPM Litre/hour

20.0
OUTPUT POWER FUEL CONSUMPTION 1800RPM
% kW HP g/kW.h L/h 16.0 (FR92625 & FR92668)
STANDBY POWER
100 74 99 216 19 12.0
PRIME POWER
100 67 90 214 17 8.0
75 50 67 220 13
50 34 45 233 9 4.0
25 17 22 298 6
CONTINUOUS POWER 0.0
0 10 20 30 40 50 60 70 80
TBD TBD TBD TBD TBD
Engine Power Output - kW

Curves shown above represent gross engine performance capabilities obtained and corrected in accordance with GB/T18297
conditions of 100kPa (29.61 in. Hg) barometric pressure [80 m (263 ft.) altitude], 25°C (77°F) inlet air temperature, and 1 kPa
(0.30 in. Hg) water vapor pressure with No.0 diesel fuel. The engine may be operated without changing the fuel setting up to 2200
m ( 7218ft.) altitude.
 FR92625 FR92668 (Continued) Page: 2
GENERAL ENGINE DATA
Approximate Engine Weight (wet)……………………………………………………-kg 355
Mass Moment of Inertia of Rotating Components (No Flywheel)…………………-kg·m 2 0.143
Center of Gravity from Front Face of Block…………………………………………-mm 373
Center of Gravity above Crankshaft Centerline…………………………………… -mm 163
Crankshaft Thrust Bearing Load Limit
—Maximum Intermittent………………………………………………………-N 3425
—Maximum Continuous………………………………………………………-N 1112

ENGINE MOUNTING
-N.m
Maximum (Static) Bending Moment at Front Support Mounting Surface………… 435
Maximum (Static) Bending Moment at Side Pad Mounting Surface……………… -N.m TBD
Maximum (Static) Bending Moment at Rear Face of Block………………………-N.m 1356
Moment of Inertia of Complete Engine
— Roll Axis………………………………………………………………………-kg·m 2 16.5
— Pitch Axis……………………………………………………………………-kg·m 2 41.1
— Yaw Axis…………………………………………………………………… -kg·m 2 35.4

EXHAUST SYSTEM
Maximum Back Pressure……………………………………………………………… -kPa 10
Exhaust Pipe Size Normally Acceptable……………………………………………-mm 75
Maximum Static Supported Weight at the Turbocharger Outlet Flange…………-N.m 13.5
Exhaust Manifold Insulation Acceptable…………………………………………… -Yes/No No
Turbocharger Insulation Acceptable…………………………………………………-Yes/No No

AIR INTAKE SYSTEM

Maximum Intake Air Restriction with Heavy Duty Air Cleaner
— Dirty Element……….…………………………………….…………………-kPa 6
— Clean Element……….…………………………….……………………… -kPa 4
Minimum Dirt Holding Capacity with Heavy Duty Air Cleaner……………………-g/cfm 53
Maximum Temperature Rise from Ambient to the Inlet of the Turbocharger……-℃ 17
Recommended intake piping size (inner diameter)……………….……………… -mm 76

LUBRICATION SYSTEM
Minimum Engine Oil Pressure for Engine Protection Devices:
-Idle Speed…………………………………………………………………-kPa 207
-Governed Speed…………………………………………………………-kPa 345
Maximum Oil Temperature……………….……………….………………………… -℃ 121
Oil Capacity with OP 9006 Oil Pan : High - Low.…………..…..…………………… -litre 9.5 - 8.5
Minimum Required Lube System Capacity - Sump plus Filters…….……………-litre 10.9
Angularity of Standard Oil Pan: (Values stated are for intermittent operation only):
— Front Down……………………………………………………………………- º 40
— Front Up………………………………………………………………………- º 40
— Side to Side…………………………………………………………………… -º 40

FUEL SYSTEM
Type Injection System…………………………………………………………………………… BYC PB Direct Injection
Maximum Restriction at Lift Pump………...…………………………………………-mmHg 102
Maximum Allowable Head on Injector Return Line (Consisting of Friction Head and Static Head)
...…………………………………………………………………-mmHg 508
Total Drain Flow (constant for all loads)…………..…………………………………-litre/hr 30

COOLING SYSTEM
Coolant Capacity - Engine Only………………………………………………………-litre 8.3
Maximum Coolant Friction Head External to Engine…-1800 rpm……………… -kPa 35
-1500 rpm……………… -kPa 28
-m
Maximum Static Head of Coolant Above Engine Crank Centerline…………….… 14
Standard Thermostat (Modulating) Range………………………………….………-℃ 82 - 95
Minimum Pressure Cap……………………………………………………………… -kPa 69
Maximum Top Tank Temperature for Standby / Prime Power…………….....……-℃ 104 / 100
 FR92625 FR92668 (Continued) Page: 3
ELECTRICAL SYSTEM
Cranking Motor (Heavy Duty, Positive Engagement)……………………-volt 12V 24V
Battery Charging System, Negative Ground………………………………-ampere 63 40
Maximum Allowable Resistance of Cranking Circuit…………………… -ohm 0.00075 0.002
Minimum Recommended Battery Capacity
• Cold Soak @ 10 °F (-12 °C) and Above……………………………-0°F CCA 800 400

EMISSIONS
Gaseous Emissions per GB 20891-2007, at 1500rpm：
—Weight-Specific NOx……………………………………………………………… g/kW.h 7.11
—Weight-Specific HC…………………………………………………………………g/kW.h 0.58
—Weight-Specific CO…………………………………………………………………g/kW.h 0.85
—Weight-Specific Particulates……………………………………………………… g/kW.h 0.254

Gaseous Emissions per GB 20891-2007, at 1800rpm：

—Weight-Specific NOx……………………………………………………………… g/kW.h 7.91
—Weight-Specific HC…………………………………………………………………g/kW.h 0.83
—Weight-Specific CO…………………………………………………………………g/kW.h 1.04
—Weight-Specific Particulates……………………………………………………… g/kW.h 0.25

Fuel Rating Option used for these Data: FR92625 and FR92668

STANDBY POWER PRIME POWER

Governed Engine Speed………………………………-rpm 1800 1500 1800 1500
Engine Idle Speed………………………………………-rpm 950 - 1050 950 - 1050 950 - 1050 950 - 1050
Gross Engine Power Output……………………………-kW 74 64 67 58
Piston Speed.......…………………………………….…-m/s 7.2 6 7.2 6
Friction Horsepower……………………………………-kW 11.9 8.2 11.9 8.2
Engine Water Flow to Engine:……………………..… -litre/sec. 2.2 1.6 2.2 1.6
-litre/sec.
Intake Air Flow…………………………………………… 83 59 78 55
Exhaust Gas Temperature…………………..…………-℃ 540 560 510 535
Exhaust Gas Flow………………………………………-litre/sec. 226 165 206 149
Air to Fuel Ratio…………………………………………-air:fuel 24.1 : 1 20.2 : 1 25.5 : 1 20.7 : 1
Radiated Heat to Ambient…………..…………………-kW 16.8 17.1 16.4 16.2
Heat Rejection to Coolant……………..………………-kW 35.3 31 32.9 29.1
Heat Rejection to Exhaust……………..………………-kW 59 49.2 55.6 46.6

ALL DATA CERTIFIED WITHIN 5%

TBD = To Be Decided N/A = Not Applicable N.A. = Not Available
All data is subject to change without notice, sorry for inform.
Dongfeng Cummins Engine Co., Ltd.