Lab3-Exercise Note Old
Lab3-Exercise Note Old
Laboratory Experiment #3
1. Purpose
The purpose of this investigation is to measure the surface pressure distribution, wake axial velocity profile, and lift and
drag forces on a Clark-Y airfoil set at two angles of attack (0 and 16 degrees), and to compare the results, including their
uncertainties, with benchmark data. The experiment will also introduce students to concepts related to digital
acquisition systems: calibration, noise, settling time, and sampling time. Additionally, this laboratory will provide
students with further analysis using an image-based system (ePIV/FlowCoach) with two Clark-Y airfoil models at angles
of attack 0 and 16 degrees.
2. Experiment Design
(a) Layout of the open test section wind tunnel (b) Airfoil schematic
showing measurement system components
Figure 2 (a)-(b): Wind tunnel layout
The tunnel’s closed circuit is approximately 18.3 m long. The test section is a 0.76 m by 0.76 m square, 1.52 m
long. A resistance temperature detector and a Pitot tube are placed upstream in the upper half of the test section to
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monitor and control the temperature and free stream velocity, respectively. The Pitot tube is connected to a pressure
transducer along with a digital display for visualization of experimental conditions. A Clark-Y airfoil was selected for
the experiment because it exhibits good aerodynamic performance over a wide range of Reynolds numbers and also
because there is abundant benchmark data available for comparison. The geometry of the Clark-Y airfoil and the
positioning of the pressure taps used in the experiment are illustrated in Figure 3b. Positioning of the airfoil at various
angles of attack is made with a hand wheel connected to a digital display. The airfoil is set on a pair of load cells that
measure the overall forces (lift and drag) acting on the airfoil (see Figure 3a and 3c). An overall view of the system is
provided in Figure 3a.
Data acquisition is conducted with an Automated Data Acquisition System (DA), as shown in Figure 3c. DA is
controlled and interfaced by LabView software, described in Appendix B. DA contains several measurement modules:
tunnel controls, pressure measurements, velocity measurements, and force measurements. The pressure distribution
around the airfoil is obtained from 29 pressure taps, connected, using tygon tubes, to the ports of a scanning valve that
sequentially cycles through each pressure tap. Pressures selected by the scanning valve are measured by a differential
pressure transducer that has one port connected at all times to the pressure measured in the free stream (p∞), with the
other port connected to the scanning valve output port. The wake velocity profile is measured with a traverse-mounted
Pitot tube with stagnation pressure routed through one of the scanning valve input ports. The automated traverse allows
for consistent and efficient velocity measurements at specified vertical positions with the use of the DA. The load cell
measures forces directly applied to the airfoil. It is calibrated during the experiment to obtain a relationship between
forces acting on the airfoil and voltage output from the load cell.
Chord-wise L Load Cell
(a)
Pressure
Taps
(b)
Tygon
Tubing Tangent to surface at P
D
U P
8
To Load Cell Camber Line
Scanivalve
Airfoil chord
(angle of
attack)
8 9 10 11
6 7
5 12
2 3 4 13
1 14
0,29
18 17 16 15
28 20 19
24 23 22 21
27 26
25
(c)
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2.1.1. Data reduction (DR) equations
The measured variables are the test section air temperature, free stream velocity, pressure distribution around
the airfoil, axial velocity profile behind the airfoil, and lift and drag forces acting on the airfoil. Using these
measurements, the pressure coefficient at each pressure tap, CP, and the lift coefficient for the airfoil, CL, are obtained.
The data reduction equation for the pressure coefficient, CP, is given by:
2 pi p
C p pi , p , ,U (1)
U 2
where pi is the static pressure at any pressure tap on the airfoil surface, p is the free stream pressure (measured on the
Pitot static port), is air density, and U is the free-stream velocity, given by:
2 pstagn p
U (2)
where pstagn is the stagnation pressure measured at the tip of the Pitot tube placed at the upper half of the test section.
The data reduction equation for the lift coefficient, CL, is given by:
CL L, , U , b, c
2L
(3)
U 2 bc
where L is the lift force acting on the airfoil surface, b is the airfoil span, and c is the airfoil chord (as shown in Figure
1a). The data reduction equation for the drag coefficient CD is given by
CD D, , U , b, c
2D
(4)
U 2 bc
where D is the drag force acting on the airfoil surface. The lift force, L, can be obtained in two ways. The first method
is by integrating the measured pressure distribution over the airfoil:
L pi p sin i ds (5)
s
where θi is the angle of the surface normal to free-stream flow at each of the pressure taps (Figure 3b), as specified in
Appendix A. The drag force, D, can also be obtained in two ways. The first method is by measuring the velocity
distribution upstream and downstream of the airfoil body. Drag is then found by integrating the change in momentum:
yU
D ui U ui dy (6)
yL
where ui is the velocity measured at each pre-determined elevation in the wake of the airfoil, yL is the lower most
elevation of the measurements, and yU is the upper most elevation of the measurements. Refer to Method 2 in Appendix
C for the derivation of equation (6). Alternatively, both the drag and lift forces can be directly measured with the load
cell using the following calibration equations:
D AD (V V0 ) (7) L AL (V V0 ) (8)
where AD and AL are coefficients for drag and lift, respectively, determined from the load cell calibrations, V and V0 are
the load cell voltage output when U 0 and U = 0, respectively.
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2.2. Part 2: ePIV/FlowCoach
As in EFD Lab 2, Particle Image Velocimetry (PIV) will be used to track fluid motion and calculate velocity
magnitudes and vectors around a Clark-Y airfoil at angles of attack of 0º and 16º. Data will be gathered using an ePIV
(Educational PIV) system or a FlowCoach system, depending on the lab section.
In ePIV/FlowCoach analysis, a seeded fluid is illuminated by a laser sheet, and a camera takes rapid
photographs of the fluid flow, at a rate of 30 Hz. Four parameters are used to control the camera settings:
Brightness – This controls the overall brightness of the image. For the best PIV results, brightness should
be set to a medium-low value.
Exposure – This controls how long the camera sensors are exposed per image frame taken. Higher values
correspond to shorter exposure times, and lower values correspond to longer exposure times. PIV analysis
benefits from high exposure values (short exposure times), to facilitate software tracking of patterns of
particles.
Gain – This controls the sensitivity of the sensors per unit time. Using higher gain will amplify the signal
obtained by the sensors, so typically higher gain values are needed for images taken with short exposure
times, which would otherwise be very dark. However, increasing the gain has a side effect: using higher
gain increases the noise in the image.
Frames – This specifies how many images the camera will take, for PIV analysis. At least two images are
needed to process vectors, and taking more will allow the software to average results and reduce precision
error.
After images are captured, they are processed to determine velocity vectors and magnitudes. The software
takes a pair of consecutive images and breaks it into many small regions, called interrogation windows. In each
interrogation window, the PIV software compares the two images, determines how far the pattern of particles has moved
in the amount of time between the two images, and calculates a single velocity vector for that window. This is repeated
across the entire measurement area, generating a vector field. With the ePIV system, three PIV parameters can be
adjusted.
Window Size – This sets the size (in pixels) of the interrogation window. Ideally, smaller windows are
desired, because they show more flow detail, averaging over a smaller region of the flow. However, if
values are too small, fewer particles pass through the interrogation window, which can result in unstable
vector computation.
Shift Size – This determines the distance (in pixels) that the software moves to start a new interrogation
window. For example, if a window size of 80 and a shift size of 40 were used, the software would compute
a vector in the first 80x80 interrogation window, and then shift 40 pixels, computing a second vector in a
new 80x80 window. The two windows would overlap by 50%. A smaller shift size results in more vectors
being computed, but the increased overlap means that some of the data reported is repeated between the
vectors.
PIV Pairs – This specifies how many pairs of images are used for PIV calculations. PIV analysis compares
any two consecutive images, if 10 images are captured, up to 9 PIV pairs can be specified for computation.
Results computed for each individual pair are averaged together, reducing precision error.
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3. Experiment Process
Measure drag
force
Store data
Write results to
output file
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Pressure transducer operation
With tunnel settings at the target conditions (Re=300,000), software will be used by the TA to demonstrate the
effect of the noise of DA. This noise takes the form of a residual signal in the DA recordings that collectively
represents the electronic noise, digitization effects, other uncontrolled environmental parameters, and the effect
of the digitization levels: the resolution with which the DA converts the analog to digital signal.
Two important data acquisition parameters will be established, using another set of software interfaces. The
settling time (time needed for the DA to recover after changing its setting from one pressure tap to the next) and
the sampling time (the length of time needed for a measurement to capture the actual mean value of a turbulent,
fluctuating quantity) will be explained and demonstrated by the TA.
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3.1.4. Uncertainty Assessment
Uncertainties for the experimentally measured pressure and lift coefficients will be evaluated. The methodology
for estimating uncertainties follows the AIAA S-071 Standard (AIAA, 1995) as summarized in Stern et al. (1999) for
multiple tests (sections 6.1 and 6.3). The block diagram for error propagation to the final results is provided in Figure 5.
Based on previous experiments, it was found that bias and precision limits for , U , , s, and c are negligible, so for
the present analysis, we will only include the bias limit for pi p . The spreadsheet provided for calculating
experimental uncertainties contains estimates of bias and precision limits for the individual measured variables, based on
previous experiments.
The data reduction equation for the pressure coefficients
(equation (1)) is of the form C p f ( pi p , ,U ) . For EXPERIMENTAL ERROR SOURCES
this analysis, we will only consider bias and precision limits for
pi p (see uncertainty analysis spreadsheet). Note that this ANGLE OF
ATTACK TEMPERATURE FREE-STREAM
VELOCITY
SURFACE
PRESSURE
INDIVIDUAL
MEASUREMENT
uncertainty assessment does not include error sources such as SYSTEMS
each pressure tap is given by equation (24) in Stern et al. U = 2(p -p ) stagn
DATA REDUCTION
(1999): 2(p -p ) EQUATIONS
Cp [(pi - p ), (T), U ] =
i
BCp PCp
2
2 2 2 U
U Cp (8)
CL [L, , U , c] =
2L
2
U bc
The bias limit in Equation (8) is the same for all taps and is
given by equation (14) in Stern et al. (1999). Neglecting Cp TL
EXPERIMENTAL
correlated bias limits and discarding the terms with negligible BC , PC
p p
BC , PC
L L
RESULTS
bias limits:
j Figure 5. Block diagram showing propagation of
2
BCp i2 Bi2 (2pi p ) B(2pi p ) (9) error through data reduction equations
i 1
where Bi is the bias limit for the individual variable and i C p X i is the sensitivity coefficient. This sensitivity
coefficient, p p
i , is evaluated using the average values for the individual variables, and is given by:
C p 2
p _ p
pi p
(10)
i
U 2
The precision limit for each pressure tap in Equation (8) was estimated using equation (23) in Stern et al. (1999):
PCp 2S Cp M (11)
where SCp is the standard deviation of the pressure coefficients at each pressure tap, evaluated using equation (22) in
Stern et al. (1999) for M = 10 repeated tests. Precision limits will have different values at each of the 28 taps. However,
for this experiment, the precision limit will be calculated only at tap 0, where pressure measurements will be repeated 10
times.
The data reduction equation for the lift coefficient, equation (3), is of the form
C p f ( pi p , , s, , U , c) . For this analysis, we will only consider bias and precision limits for pi p
(see data reduction spreadsheet). The total uncertainty for the measurement of the lift coefficient is given by (equation
24 in Stern et al., 1999)
2
U CL BCL
2
PCL
2
(12)
The bias limit in equation (12) is given by equation (14) in Stern et al. (1999). Neglecting correlated bias limits and
discarding the terms with negligible bias limits:
j
2
BCL i2 Bi2 (2pi p ) B(2pi p ) (13)
i 1
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Given the above assumptions and using the lift force determined by integration (equation (5)), the expression for the bias
limit of the lift coefficient is:
2 2
k
CL B pi p k
B 2
B 2
pi p
i 1 pi p
2 sin ds 2
(14)
0.5 U c
CL i i
i 1
Notations used in equation (14) are defined in Table 1 and Appendix A (k = 29).
The precision limit in Equation (12) was estimated using equation (23) in Stern et al. (1999):
PCL 2SCL M (15)
where SCL is the standard deviation of the lift coefficients evaluated using equation (22) in Stern et al. (1999) for M = 10
repeated tests. An average value for the precision limit will be provided in the uncertainty analysis spreadsheet, based
on previous measurements.
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3.2.3. Data Reduction
Calculate the Reynolds number around the airfoil for each angle of attack, using equation (16), below.
U avc
Re (16)
If using the ePIV system, use a value of 20 mm for the chord length c. If using the FlowCoach system, use a value of 50
m for the chord length c. The kinematic viscosity of water, ν, should be determined from the reservoir temperature that
you recorded during data acquisition. To obtain the average velocity in the test section, Uav, open the text file containing
your velocity vector data for 0-degrees angle of attack (renamed from “velocity_vec.txt”) and copy the entire contents of
the file. If using the ePIV system, open the file “Lab3 Data Reduction Sheet (ePIV-0deg.),” available on the class
website, and paste the copied data into the green cells on the first tab, labeled “Raw Velocity Vector Data.” If using the
FlowCoach system, use the file “Lab3 Data Reduction Sheet (FlowCoach-0deg.).” Repeat this process for your 16-
degree-angle-of-attack data.
Using the TecPlot software, generate images of the velocity vector field, streamlines around the airfoil, and
velocity magnitude contours for both 0º and 16º angles of attack. Instructions for using TecPlot, “E-PIV/FlowCoach
Data Post-Processing Instructions,” are downloadable from the class website, at http://css.engineering.uiowa.edu/~fluids
4. Data Analysis
1
0.415 -0.1197 0.8
0.765 -0.2059 0.6
0.4
1.31 -0.3371 0.2
0
1.635 -0.415 -0.5 -0.4 -0.3 -0.2 -0.1 0
Volts
4. Plot Cp versus x/c for each angle of attack. Plot the benchmark data (Figure 7a) corresponding to the same
angle of attack on the same graph. Show the calculated uncertainty for Cp at the tap number where precision
limits were performed, using an uncertainty band. Indicate the percentage of uncertainty on the graph.
Example plots are given in the data reduction spreadsheet. Also include a plot of the normalized velocity
profile measurement taken at 16º angle-of-attack.
5. Plot the results for CL, obtained from both pressure distribution and load cell, with the benchmark data.
Figure 7b shows the benchmark data for CL, and the coordinates are given in data reduction sheet.
6. Plot the results for CD, obtained from both velocity profile and load cell, with the benchmark data. Figure 7c
shows the benchmark data for CD, and the coordinates are given in the data reduction sheet.
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(a) Distribution of pressure coefficients for = 0, 4, 8, and 16
(b) Variation of CL with angle of attack (c) Variation of CD with angle of attack
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5. References
AIAA (1995). AIAA- 071 Standard, American Institute of Aeronautics and Astronautics, Washington, DC.
Granger, R.A. (1988). Experiments in Fluid Mechanics, Holt, Rinehart and Winston, Inc. New York, N.Y.
Marchman III, J.F. and Werme, T.D. (1984). Clark-Y Performance at Low Reynolds Numbers, Proceedings AIAA 22nd
Aerospace Science Meeting, Reno, NE.
Robertson, J.A. and Crowe, C.T. (1993). Engineering Fluid Mechanics, 5th edition, Houghton Mifflin, Boston, MA.
Stern, F., Muste, M., Beninati, L-M., Eichinger, B. (1999). Summary of Experimental Uncertainty Assessment
Methodology with Example, IIHR Report, Iowa Institute of Hydraulic Research, The University of
Iowa, Iowa City, IA.
White, F.M. (1994). Fluid Mechanics, 3rd edition, McGraw-Hill, Inc., New York, N.Y.
APPENDIX A
SPECIFICATIONS FOR THE EXPERIMENTAL FACILITY COMPONENTS
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APPENDIX B
THE AUTOMATED DATA ACQUISITION SYSTEM (ADAS)
Figure B.1
b. From the main menu select Calibration. A table
shown in the right cell will pop up showing the mass (kg)
versus lift and drag forces (Volts). Hit Run to start the
program and click on Acquire Signal. Keep increasing
the weights on the Load cell as directed by the TA and
keep acquiring data to obtain the linear regression. The
data recorded can be seen on the table.
Figure B.2
c. Select and click on the Plot tab from the main menu.
The linear calibration curve between the loading mass
and the output voltage can be observed once you hit the
Plot button on the Load cell Signal as shown in Figure
B.3.
Figure B.3
d. Click on Write Results from the Load cell Signal box
and the recorded data will be written to an output text file
that will be used later to convert the signal from Volts to
Newtons.
Figure B.4
Step 2: Setting up Wind Tunnel Conditions
a. Once the calibration is complete, the next step is to
switch on the wind tunnel. The wind tunnel desired
speed is controlled using the program shown in Figure
B.5. Open the program VWT_Set_Motor_Speed.vi
from the ADAS. Click Run button on the program.
Figure B.5
b. Open program VWT_Tunnel_Velocity.vi and hit Run
after inputting the atmospheric pressure in mm of Hg in
the Ambient Pressure box. The wind tunnel velocity is
displayed on the lower left hand corner of the main page.
Adjust the speed on the tunnel by adjusting the Desired
Voltage as shown in Figure B.5. Once the wind tunnel
velocity is set at the desired level proceed to step 3.
Figure B.6
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Step 3: Measurement of pressure distribution
a. Open program
VWT_Scanivalve_Data_Acquisition.vi.
Select the Ref Cond tab from the main menu. Enter the
values of manometer fluid density and the ambient
absolute pressure in the two boxes as shown in Figure
B.7.
Figure B.7
b. After entering the density and pressure values, select
Port List tab from the main menu. Enter the pressure
tap numbers in the order they are required to be scanned
as shown in Figure B.8. Click on the Run button to start
scanning the pressure taps.
Figure B.8
Step 4: Lift and drag force measurement
c. Open program ATMI_Load_Cell_Test.vi and click
Run. The instantaneous lift force will be displayed on
the Lift graph. The display shows the force in terms of
volts, which can be converted to Newtons using the
calibration curve. Once the force is noted click on the
STOP button.
Figure B.9
Step 5: Measurement of velocity profile
a. Open program VWT_Wake_Survey.vi.
Select the Input tab from the main menu. Enter the
values of settling time, angle of attack, and the ambient
absolute pressure in the three boxes as shown in Figure
B.10. Then specify the output file path and file name by
clicking on the folder button as shown in Figure B.10.
Figure B.10
b. Next select the A/D tab and specify the input channel
the pressure transducer is connected to. Specify
sampling time and data rate. Refer to Figure B.11
Figure B.11
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c. Open the input file VHIL_Station_List.txt. Verify
all the Pitot tube elevation positions are correct in mm.
See Figure B.12.
Figure B.12
d. Ensure Pitot tube datum has been established by first
locating the tip of the traverse-mounted Pitot tube at the
elevation of the airfoil trailing edge. Click Run and the
DA will move the Pitot tube to the specified elevations
to record velocity. The velocity profile will be
displayed in the plot. See Figure B.13.
Figure B.13
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