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    APS Preventive Maintenance PM SOP Sample 2019

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    congacon3a
    This document provides a procedure for performing annual maintenance on rotary slurry pumps. The maintenance includes inspecting pump shafts and bearings for movement, checking gears for backlash, examining mechanical seals, and changing the gearbox oil. Personal protective equipment including safety glasses, hearing protection, steel-toed shoes, and nitrile gloves is required due to hazards such as rotating components, electrical shock, and hot surfaces.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    APS Preventive Maintenance PM SOP Sample 2019

    Uploaded by

    congacon3a
    98 views5 pages
    This document provides a procedure for performing annual maintenance on rotary slurry pumps. The maintenance includes inspecting pump shafts and bearings for movement, checking gears for backlash, examining mechanical seals, and changing the gearbox oil. Personal protective equipment including safety glasses, hearing protection, steel-toed shoes, and nitrile gloves is required due to hazards such as rotating components, electrical shock, and hot surfaces.

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    APS-Preventive-Maintenance-PM-SOP-Sample-2019

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    This document provides a procedure for performing annual maintenance on rotary slurry pumps. The maintenance includes inspecting pump shafts and bearings for movement, checking gears for backlash, examining mechanical seals, and changing the gearbox oil. Personal protective equipment including safety glasses, hearing protection, steel-toed shoes, and nitrile gloves is required due to hazards such as rotating components, electrical shock, and hot surfaces.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    98 views5 pages

    APS Preventive Maintenance PM SOP Sample 2019

    Uploaded by

    congacon3a
    This document provides a procedure for performing annual maintenance on rotary slurry pumps. The maintenance includes inspecting pump shafts and bearings for movement, checking gears for backlash, examining mechanical seals, and changing the gearbox oil. Personal protective equipment including safety glasses, hearing protection, steel-toed shoes, and nitrile gloves is required due to hazards such as rotating components, electrical shock, and hot surfaces.

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    You are on page 1of 5

    Preventive Maintenance SOP Doc. No. 128.01.

    003
    Version
    Rotary Pump Annual Number
    15 Jan 2019 v1

    Maintenance Page 1 of 5

    Purpose: To perform an inspection and oil change


    of the slurry system rotary pumps.

    Required PPE:

    Safety Hearing Steel Toed Nitrile


    Glasses Protection Shoes Gloves

    Potential Hazards:
    The slurry pumps have rotating components. Keep hands clear unless the unit is off and locked
    out and tagged out.

    Electrical shock hazards exist when working on these pumps. Be sure the pump motor is locked
    out and tagged out before performing maintenance on this equipment.

    The slurry pumps have hot surfaces, which could cause severe burns. Avoid contact with these
    hot surfaces.

    Reference Documents: None

    Required Equipment & Materials:


    • Standard preventive maintenance tool kit
    • Rags for cleaning
    • FMO 1100 AW Gear Oil
    • Catch pan for oil
    • Oil funnel

    SAMPLE PROCEDURE ONLY – DO NOT USE FOR EQUIPMENT OPERATION


    www.aps-online.net Applied Performance Strategies, Inc. (610) 987-4050
    Preventive Maintenance SOP Doc. No. 128.01.003
    Version
    Rotary Pump Annual Number
    15 Jan 2019 v1

    Maintenance Page 2 of 5

    Steps Awareness

    Prepare the Pump for Inspection

    1. Remove the pump’s face plate.

    Remove pump
    faceplate.

    Inspect Pump Shafts Bearings

    1. Grasp the pump shaft and apply an upward


    and downward force of about 30 pounds.

    Check for Shaft Movement

    2. Check that there is no detectible shaft Detectible shaft movement is an indication of a


    movement. failing bearing.

    3. Repeat inspection for the other shaft.

    SAMPLE PROCEDURE ONLY – DO NOT USE FOR EQUIPMENT OPERATION


    www.aps-online.net Applied Performance Strategies, Inc. (610) 987-4050
    Preventive Maintenance SOP Doc. No. 128.01.003
    Version
    Rotary Pump Annual Number
    15 Jan 2019 v1

    Maintenance Page 3 of 5

    Steps Awareness

    Inspect the Pump Gears

    1. Grasp the pump shaft and attempt to rotate


    it in a clockwise direction.

    Check for Gear Backlash

    2. Check that the shaft will not rotate without Detectible shaft rotation indicates gear backlash
    transmitting motion to the other shaft. which can be caused by worn gears or gears loose
    on shaft.

    3. Repeat inspection for the other shaft.

    Inspect the Mechanical Seals

    1. If applicable, obtain and inspect the chrome


    oxide mechanical seal for:
    • Cracks
    • Chips
    • Scratches
    • Grooves

    Inspect Chrome Oxide Mechanical Seal

    SAMPLE PROCEDURE ONLY – DO NOT USE FOR EQUIPMENT OPERATION


    www.aps-online.net Applied Performance Strategies, Inc. (610) 987-4050
    Preventive Maintenance SOP Doc. No. 128.01.003
    Version
    Rotary Pump Annual Number
    15 Jan 2019 v1

    Maintenance Page 4 of 5

    Steps Awareness

    Change the Gearbox Oil

    1. Inspect the gearbox case for any sign of oil


    leaks.

    2. Drain oil from the gearbox as follows: Oil Fill Plug


    a. Remove the oil fill plug from the
    gearbox.
    b. Place a container under the oil drain
    plug.
    c. Slowly remove the oil drain plug and
    allow the gearbox to completely drain.
    d. Replace and tighten the oil drain plug.

    Oil Drain Plug

    Change Gearbox Oil

    3. Add Bel-Ray No-Tox 90/140 Gear Oil to the Pump Oil Capacities
    gearbox through the fill opening. See chart
    • Model 15 1.3 ounces
    at right for oil capacities.
    • Model 30 2.0 ounces
    • Model 60 6.0 ounces
    • Model 130 6.0 ounces

    4. Replace and tighten the oil fill plug.

    5. Clean up any oil spillage.

    6. Dispose of used oil properly.

    SAMPLE PROCEDURE ONLY – DO NOT USE FOR EQUIPMENT OPERATION


    www.aps-online.net Applied Performance Strategies, Inc. (610) 987-4050
    Preventive Maintenance SOP Doc. No. 128.01.003
    Version
    Rotary Pump Annual Number
    15 Jan 2019 v1

    Maintenance Page 5 of 5

    History of Revisions

    Revision Revision Revised By Reason for Revision


    Number Date

    V1 15 Jan 19 M. Smith Included review comments.

    SAMPLE PROCEDURE ONLY – DO NOT USE FOR EQUIPMENT OPERATION


    www.aps-online.net Applied Performance Strategies, Inc. (610) 987-4050

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