IM - TEC.032.EN - Rev.2 - MM13 CONTROL CABINET
IM - TEC.032.EN - Rev.2 - MM13 CONTROL CABINET
IM - TEC.032.EN - Rev.2 - MM13 CONTROL CABINET
sample image
As far as the following items are concerned : general instructions, safety instructions,
responsibility and warranty, material receiving and storage on site, packing, waste disposal,
cleaning and maintenance, please consult the manual "SAFETY AND MATERIAL HANDLING
ON SITE".
INDEX
The words WARNING and CAUTION are used to highlight the following risks of injury and damage:
The electrical equipment of the inDOMO lift is designed on the purpose to obtain the best possible integration between the electrical
and mechanical parts. The main electrical components are as follows:
·· Wired electrical lines in car: flat cable and junction box on the
roof.
2 PRINCIPAL COMPONENTS
This paragraph is meant to describe the functions of the principal devices of the electrical cabinet, the attention being focused on the
problem solving aspects.
Allows the car movement with doors open and /or unblocked inside the bypass zone, to
effect re-levelling operations and floor bypass when the fixed unblocking cam is present.
4 1 System controlling unit equipped with digital inputs (upper part) and outputs (lower
1
parts); the inputs are photoisolated and respect positive logics (upper input ↔ 24
V DC); the outputs are handled by relays and split into groups, each of them with its
3 common terminal.
2 2 The integrated serial port ais connected to the serial interface board; by means of this
connection the PLC can be directly interfaced with the buttons and the field signals.
1
3 The optional serial port is reserved to the HMI keyboard connection
4 The left upper housing allows to accommodate a battery for faults backup.
1 The SA-AUT selector allows to switch from normal mode (S.N.) to maintenance/
2 inspection mode (MAN) and viceversa; every time you switch from maintenance to
normal mode it is necessary to reset holding both the ascent-descent buttons for
more than 3 seconds
2 Ascent button SB-UP (descent SB-DN): in maintenance mode controls the ascent
(descent) by means of continuous action commands; in normal mode it simulates a
1
call to the upper (lowest) floor.
2
To preserve the lifespan of the hydraulic unit it is necessary to wait for 2 seconds
between the two pressions of the maintenance buttons.
Controls the shaft & car serial interface bus and allows a direct interface between the
PLC and the field components (electrial scheme connections).
O4 O3 O2 O1 I4 I3 I2 I1
Disgnostics LEDs:
DAT O ·· 5V: power supply present;
C LOC K S E LE C T E NT E R
·· ST1, ST2: not in use;
G ND RESET
·· ST3: PLC connected if 1 second on and 1 second off;
+V
·· ST4: board functioning if 1 second on and 1 second off.
5V S T1 S T2 S T3 S T4
2
3
Programming procedure:
a) enable the jumper (JP); the DL1 LED will start blinking fast;
b) to insert the address press the button several times according to the
floor number: once for the lowest floor etc.
c) remove the jumper to memorize the address;
d) to check the address count the blinks of the DL2 LED.
1 1 Controls the buttons and signals in car as well as the Law 13 pictograms
AR+
AA+
AR-
AA-
+12v
+12v
+12v
+12v
+12v
+12v
+12v
GND
GND
GND
GND
GND
GND
GND
I10
GND
L18
L17
L16
L14
L13
L12
L11
I 18
I 17
I16
I15
I13
I12
I 11
ALM 17 16 15 14 13 12 11 10
4b
S W2
3 Emergency light enabling input.
DL2
4c
DL3
B Z1
PCP P AP 0 1 2 3 4 5 6 7 8 9
Diagnostics LEDs:
4a a) DL1: correct functioning if 1 sec on and 1 sec off; fast blinking if serial
GND
GND
P ap
+12v
GND
+12v
GND
+12v
GND
+12v
GND
+12v
GND
+12v
GND
+12v
GND
+12v
GND
+12v
GND
+12v
GND
+12v
+12v
P cp
L0
L1
L2
L3
L4
L5
L6
L7
L8
L9
L
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
L
Diagnostics LEDs:
·· DL1: correct functioning if 1 sec on and 1 sec off; fast blinking with jumper
enabled: serial connections interrupted or wrong;
·· DL2: slow blinking - the board is programmed; the number of blinks between
two long pauses means the adress;
·· L0: on if the contact of the P0 connector is closed;
P1 P0 ·· L1: on if the contact of the P1 connector is closed.
·· Provide the connection betwen the hydraulic unit and the control cabinet as s shown in Wiring Sheet , page related to X0
Terminal Box.
·· Provide contact bridges for units still to be connected, by means of supplied clamps. Then connect the maintenance panel using
the following scheme:
=QG - X =QG - X1
4P-1 10L UP
4P-2 11L DN
11L 10N +D / 12 V MAN- MAN-
+A / 24V DISC SAL
12L 12N
-
-
=QG - X10
S1
S2
S4
S5
S6
S7
LEGEND
=QG - X11 ST_MON Emergency Stop on maintenance panel
MAN-DISC Descent button on maintenance panel
S3
S4 MAN-SAL Ascent button on maintenance panel
·· In case of 3 phase power supply the clamps to be connected are as follows: 1L, 2L, 3L and 1N, Box X; should the internal
components remain idle in presence of power, disable the power supply and invert the connection of two out of the three phases.
·· Provide the necessary grounding.
·· Check the correct position of the safety devices and make sure the emergency stop on the button panel in enabled.
·· To enable the maintenance mode: switch the selector to MAN. In this case the only commands that control the lift are SB_DN
(downwards movement) and SB_UP (upwards movement).
·· In normal mode (selector switched to S.N.) by pressing SB_UP you will effect a call from the upper floor, and viceversa (SB_DN
means a call from the lowest floor) .
Switching from maintenance to normal mode: it is necessary to switch the selector and then RESET (press and hold
SB_DN and SB_UP simultaneously for more than 3 seconds).
It is not necessary to control the car position during the installation i. When al the magnets have been correctly installed
and the lift has been re-phased, then the movement is limited to the sole travel.
4 MAGNETS LAYOUT
Two people are necessary for this operation: one in the machine room, in front of the cabinet, and the other nearby the sensors.
1. In maintenance mode, bring the car to the floor (doorstep and car aligned);
2. Ascent IS sensor: starting from above, bring the 150 mm magnet closer to the sensor and stop as soon as the corrisponding LED
(PLC) lights up;
3. Descent ID sensor: starting from below, bring the 150 mm magnet closer to the sensor and stop as soon as the corrisponding LED
(PLC) lights up;
4. IP landing sensor : place the 300 mm magnet in a way that the sensor is positioned in the middle of the magnet;
5. Should the landing re-evelling be very frequent, bring ID and IS stop magnets closer vertically.
1. A
scent slow-down: place the 150 mm magnet in accordance with the IS sensor, under the stop ascent magnet, and a minimum
200 mm distance from the latter.
2. Descent slow-down: place the 150 mm magnet in accordance with the IS sensor, above the stop descent magnet, and a minimum
200 mm distance from the latter.
As soon as the magnet positioning has been completed, you can proceed with landing block adjusment.
The block bypass is effected at a 150 mm distance under and above the stop level. Therefore the safety lock contact must
be closed in that position!
LEGEND
IR Re-phasing sensor
IP Landing and bypass sensor
IR IS ID Descent sensor (stop and slowdown)
IS Ascent sensor (stop and slowdown)
IP ID PB
PI
Lowest floor
Intermediate floors
PA Upper floor
ZB Bypass zone
Rall. Slowdown distance
NOTES
AA ≥ 50 mm
Rall. ≥ 200 mm
KIT E202.23.0002
IP IR IS ID
PA ZB ZB PA
≥ 200 mm
Rall.
� 10 mm
300
AA
150
≥ 50 mm
PI PI
AA ≥ 50 mm
≥ 200 mm
Rall.
ZB ZB
≥ 200 mm
Rall.
� 10 mm
AA
≥ 50 mm
PB PB
AA ≥ 50 mm
� 10 mm
≥ 200 mm
Rall.
ZB ZB
5 INSULATION TESTS
·· Position the car between two floors and check if the safety chain is closed.
·· Disconnect the electrical cabinet from the mains supply by opening all the switches of the power supply board.
·· Disconnect al the battery terminals
·· Disconnect all the users connecting the PE conductor by means of power supply clamps: door devices, PLC and UPS.
·· Disconnect the "-" conductor from the PE connecting clamp; the clamp is shown on page 101 (or 102) of the electrical scheme.
·· Make sure that all the power switches inside the cabinet are closed.
·· Measure the resistance values between the terminals indicated in the below table. The table shows the test power (V) and the
minimum resistance of the insulation between the circuits (MΩ).
Whenever a unit or device has been installed, or connections are regularly changed, the following sequnce of steps must be followed.
Make sure there is no risk for the staff during this procedure.
STEP 1 Check the integrity, the correct installation, positioning and functioning of the sensors connected to the safety
block inputs (IP, IS, ID). Check the correct wiring of all the devices, according to the electrical scheme.
STEP 2 In the maintenance / car off the floor mode (none of the sensors must be enabled) cut and restore the power, using
the QF-24, the LED POWER signal will light up, while the CH1 and CH2 signas will be off. The LED POWER signal will
stay on while the device is powered.
STEP 3 Close the input contacts of the unit by means of the following connections on the X20 terminal box:
·· +A/24 – IP: no LED on
·· +A/24 – ID: CH1 and CH2 on.
Check if the safety output is closed (13-14 or 23-24 terminals of the unit).
STEP 4 Remove the connections effected as per STEP 3: the CH1 and CH2 LEDs must go off. Check if the safety output is
open.
STEP 5 Repeat the STEP 2 procedure by opening and closing one connection at a time, make sure that the safety output
does not close.
STEP 6 Repeat the STEP 2 procedure replacing the +A/24 – ID with +A/24 – IS connection.
STEP 7 Bring the car to a floor position , so that all the position sensors are enabled. Cut and restore the power using QF-24:
all the three LEDs of the unit will light up.
STEP 8 In maintenance mode, disconnect the IP conductor from the X20 terminal box: the LED CH2 will go off. Restore the
connection, cut and restore the power using QF-24: all the three LEDs of the unit will light up.
STEP 9 Disconnect the ID conductor from the X20 terminal box : none of the LEDs will change its status. Then disconnect
the IS: the LED CH1 will go off. Restore the connection, cut and restore power using QF-24: all the three LEDs of the
unit will light up.
STEP 10 Repeat the STEP 9 procedure disconnecting first IS and then ID: they must follow the same pattern.
7 TROUBLESHOOTING 24 V DC
When using OMRON S8VK-C12024 (120 W) power supply unit, please make sure that a 230 V AC power supply is present and measure
it with a multimeter between terminals L and N (INPUT section). If LED DC ON and the other 24 V DC-power supplied components
are off, it means that a short circuit or an overload has probably occurred and the protection function of the power supply unit has
been activated.
Troubleshooting procedure:
·· Remove all the terminals from the terminal board, except for Xr (power supply to the electrical panel);
·· When terminals are disconnected LED CD ON turns on. If this does not happen it means that the short circuit has involved
connections of the electric panel and that one of the 24 V DC-power supplied devices does not work properly;
·· If, with disconnected terminals, LED DC ON turns on, please connect the terminals one by one, arriving to the identification of
the terminal causing intervention of the protection system, then identify the shorted device among the ones connected to that
terminal.
To check the status of the PLC logic signals please refer to the LEDs positioned in the upper (input signals) and lower (output signals)
parts of the PLC.
To simplify the reading, the inputs/ outputs are equipped with a plate bearing a shortname for each function. The similar function
groups are identified by means of the same colour. For instance, the safety LED plates in the upper (input) part are marked in red.
0.01 0.03 0.05 0.07 0.09 0.11 1.01 1.03 1.05 1.07 1.09 1.11
0.00 0.02 0.04 0.06 0.08 0.10 1.00 1.02 1.04 1.06 1.08 1.10
0.xx A B 1.xx
100.xx 101.xx
100.00 100.01 100.02 100.03 100.04 100.06 101.00 101.01 101.03 101.04 101.06
100.05 100.07 101.02 101.05 101.07
·· Check all the PLC inputs using the following table; should the status not be correct, follow the instructions stated in the column
“INCORRECT STATUS”.
INPUTS
c. check the wiring inside the cabinet, input 1.03, following the electrical scheme; try to make
a bridge between +A/24 e SQ_PEF in morsettiera X11;
d. check if the COM terminal is connected to “-“ and if the PLC input is enabled (by means of
temporary PLC connection to +24 V DC.
d. check the wiring inside the cabinet, input 1.09, following the electrical scheme; try to make
a bridge between +A/24 and FTC-3, terminal box X20;
e. check if the COM terminal is connected to “-“ and if the PLC input is enabled (by means of
temporary PLC connection to +24 V DC.
·· Effect a reset procedure by holding SB_UP and SB_DN pressed for more than 3 seconds
·· As soon as the Input status has been checked, the Output status will be displayed as “CORRECT STATUS” of the following table.
Shoud they mismatch,check the inputs once again and repeat the reset procedure .
·· Also use the following table for PLC command errors (commands btw field devices and board internal ones). If the command
arrives correctly to the device, then CHECK THE CORRECT FUNCTIONING OF THE DEVICE, using the related
manual.
OUTPUTS
c. check the internail wiring of the board, output 100.06 and the common COM, using the
electrical scheme;
d. check the integrity of the output PLC contact disconnecting the conductors from the
COM terminal: there must be continuity between COM and output.
electrical scheme;
d. check the integrity of the output PLC contact disconnecting the conductors from the
COM terminal: there must be continuity between COM and output.
In maintenance mode (SA_AUT in MAN) the errors/aberrations are pointed out by means of a blinking code received by the overload
signal in car ad the related PLC output LED 100.05, according to the following table.
Each single error is signaled by means of the related number of blinkings followed by a 5 sec pause; in case of several errors,
these are signaled "in cascade", arranged according the number of blinkings (increasing). This cycle is repeated THREE
times; per visualizzare nuovamente le segnalazioni girare il selettore in modalità normale e riportarlo in manutenzione.
The error warning is always completed, so sometimes continuous blinking may occurred, even if the error has already been
reset.
If necessary, after the error recognition and solution, it is necessary to effect a RESET procedure from the board. To do this,
press the SB_DN and SB_UP buttons simultaneously, for more than 3 seconds.
10 Barrier /photocell : barrier or photocell obscured for more a. check the status and functioning of the inputs 0.08,
than 2 minutes. 1.07, 1.08, 1.09.
11 Car door access 1 not closed: time limit error in closing – a. check the status and functioning of the input 0.06,
access 1. access 1.
12 Car door access 2 not closed: time limit error in closing – a. check the status and functioning of the input 0.06,
access 2. access 2.
13 Landing door/s not closed: time limit error in closing – a. check the status and functioning of the input 0.05.
landing doors.
14 OPTION IF VALVE FOR AMENDMENT-3 FORESEEN a. check the installation of the hydraulic unit;
Amendment 3 test failed: the cabin has lowered with only b. check that there are no leaks in the hydraulic circuit;
one valve opened during the test. c. check the correct position of the stop magnets (IS and
ID);
d. RESET.
15 OPTION IF SELF-BEARING CABIN ROOF FORESEEN a. check the status and functioning of input 1.03;
Headroom access: detected an attempt to access the upper b. check the functioning and wiring of the landing lock
part of the shaft. presence contacts (SQ-PRPn); see the wiring scheme, the
contact must close with car at floor and door unlocked;
c. RESET.
16 OPTION IF SELF-BEARING CABIN ROOF FORESEEN a. check the functioning and wiring of the landing lock
Check of the landing lock presence contacts failed: no presence contacts (SQ-PRPn); see the wiring scheme, the
commutation of the landing lock presence contact. contact must close with car at floor and door unlocked;
b. RESET.