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AS 4084—2012

Steel storage racking

Australian Standard®
AS 4084—2012
 This Australian Standard® was prepared by Committee BD-062, Steel Storage Racking. It
was approved on behalf of the Council of Standards Australia on 30 January 2012.
This Standard was published on 29 February 2012.

The following are represented on Committee BD-062:

• Australian Industry Group

• Australian Steel Institute
• Consult Australia
• Engineers Australia
• Griffith University
• The University of Sydney
• WorkSafe Victoria
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This Standard was issued in draft form for comment as DR AS 4084.

Standards Australia wishes to acknowledge the participation of the expert individuals that
contributed to the development of this Standard through their representation on the
Committee and through the public comment period.

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systems. To maintain their currency, all Standards are periodically reviewed, and new editions
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Detailed information about Australian Standards, drafts, amendments and new projects can
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Standards Australia welcomes suggestions for improvements, and encourages readers to

notify us immediately of any apparent inaccuracies or ambiguities. Contact us via email at
[email protected], or write to Standards Australia, GPO Box 476, Sydney, NSW 2001.
 AS 4084—2012

Australian Standard®

Steel storage racking

This is a free 7 page sample. Access the full version online.

Originated as AS 4084—1993.
Second edition 2012.

COPYRIGHT
© Standards Australia Limited
All rights are reserved. No part of this work may be reproduced or copied in any form or by
any means, electronic or mechanical, including photocopying, without the written
permission of the publisher, unless otherwise permitted under the Copyright Act 1968.
Published by SAI Global Limited under licence from Standards Australia Limited, GPO Box
476, Sydney, NSW 2001, Australia
ISBN 978 1 74342 043 0
 AS 4084—2012 2

PREFACE
This Standard was prepared by the Standards Australia Committee BD-062, Steel Storage
Racking, to supersede AS 4084—1993, Steel storage racking.
The objective of this Standard is to provide designers of steel storage racking with
specifications for hot-rolled and cold-formed steel structural members used for action
carrying purposes.
The design provisions of the Standard are based on the limit states method and are intended
to supplement AS 4100 and AS/NZS 4600.
This edition incorporates the following major changes to the previous edition:
(a) The Standard is in limit states format.
(b) The Standard provides for internal actions to be determined by linear, geometric
nonlinear, and material and geometric nonlinear analyses.
(c) The Standard contains a comprehensive range of tests for determining the stiffness
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and strength of rack components and subassemblies.

Reference has been made to the European Racking Code (EN 15512) and the American
Rack Manufacturers Institute Specification (RMI).
The term ‘normative’ is used in this Standard to define the application of the appendix to
which it applies. A normative appendix is an integral part of a Standard.
 3 AS 4084—2012

CONTENTS

Page

SECTION 1 SCOPE AND GENERAL

1.1 SCOPE ......................................................................................................................... 5
1.2 NORMATIVE REFERENCES .................................................................................... 5
1.3 DEFINITIONS............................................................................................................. 6
1.4 NOTATION ............................................................................................................... 15
1.5 USE OF ALTERNATIVE MATERIALS OR METHODS ........................................ 22
1.6 GENERAL REQUIREMENTS FOR RACKING INSTALLATIONS ....................... 22
1.7 TOLERANCES AND CLEARANCES ...................................................................... 22

SECTION 2 ACTIONS
2.1 GENERAL ................................................................................................................. 26
2.2 PERMANENT ACTIONS ......................................................................................... 26
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2.3 VARIABLE ACTIONS ............................................................................................. 26

2.4 ACCIDENTAL ACTIONS ........................................................................................ 31
2.5 WIND ACTIONS ...................................................................................................... 32
2.6 SEISMIC ACTIONS.................................................................................................. 33
2.7 ACTION COMBINATIONS ..................................................................................... 33

SECTION 3 STRUCTURAL ANALYSIS

3.1 GENERAL ................................................................................................................. 38
3.2 DESIGN CRITERIA.................................................................................................. 38
3.3 GLOBAL STRUCTURAL ANALYSIS .................................................................... 39

SECTION 4 DESIGN PROCEDURES

4.1 GENERAL ................................................................................................................. 52
4.2 DESIGN CRITERIA.................................................................................................. 52

SECTION 5 DESIGN OF COLD-FORMED STEEL UPRIGHTS AND PALLET BEAMS

5.1 GENERAL ................................................................................................................. 58
5.2 UPRIGHTS ................................................................................................................ 58
5.3 PALLET BEAM ........................................................................................................ 59

SECTION 6 CONNECTIONS AND BASE PLATES

6.1 GENERAL ................................................................................................................. 60
6.2 PALLET BEAM CONNECTIONS ............................................................................ 60
6.3 BASE PLATES AND ANCHORAGE ....................................................................... 60
6.4 DESIGN OF BASE PLATE ANCHORAGE ............................................................. 63
6.5 DESIGN OF FRAME SPACERS .............................................................................. 64
6.6 UPRIGHT SPLICES .................................................................................................. 64

SECTION 7 TEST METHODS

7.1 INTRODUCTION ..................................................................................................... 66
7.2 EVALUATION OF TESTS FOR DETERMINING STRUCTURAL
PERFORMANCE ...................................................................................................... 67
7.3 TESTS ON UPRIGHTS ............................................................................................. 71
7.4 PALLET BEAM TESTS ............................................................................................ 77
7.5 PALLET BEAM TO UPRIGHT CONNECTION TESTS.......................................... 80
7.6 UPRIGHT FRAME TEST ......................................................................................... 86
7.7 TESTS FOR SHEAR STIFFNESS OF UPRIGHT FRAMES .................................... 88
 AS 4084—2012 4

7.8 TESTS ON UPRIGHT SPLICES ............................................................................... 91

7.9 TESTS ON FLOOR CONNECTIONS ....................................................................... 93
7.10 CHARPY TYPE IMPACT TESTS ............................................................................ 96

SECTION 8 OPERATION AND MAINTENANCE OF ADJUSTABLE PALLET RACKING

8.1 GENERAL ................................................................................................................. 99
8.2 INSPECTIONS ........................................................................................................ 100
8.3 DAMAGE DUE TO IMPACT ................................................................................. 100
8.4 OUT-OF-PLUMB OF RACKING ........................................................................... 102
8.5 DAMAGE CLASSIFICATION AND RISK MANAGEMENT ............................... 102

BIBLIOGRAPHY ................................................................................................................... 114

APPENDICES
A AMPLIFIED SWAY METHOD FOR DOWN-AISLE STABILITY ANALYSIS ... 103
B SIMPLIFIED EQUATIONS FOR THE DESIGN OF A REGULAR STORAGE
RACK IN THE DOWN-AISLE DIRECTION ......................................................... 105
C SIMPLIFIED METHOD FOR CROSS-AISLE STABILITY ANALYSIS............... 110
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 5 AS 4084—2012

STANDARDS AUSTRALIA

Australian Standard
Steel storage racking

S E C T I O N 1 S C O P E A N D G E N E R A L

1.1 SCOPE
This Standard sets out minimum requirements for the design, fabrication and erection
tolerances, test methods, operation and maintenance of steel storage racking in the limit
states method.
This Standard applies to adjustable static pallet racking made of cold-formed or hot-rolled
steel structural members. It covers racking installed within a building, outside a building,
and racking that forms part of the frame of the building.
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The Standard does not cover drive-in and drive-through racking, cantilever racking, mobile
racking or racking made of materials other than steel.
NOTE: Guidance for the design of drive-in and drive-through racking is available in
FEM 10.2.07, and in FEM 10.2.09 for cantilever racking.

1.2 NORMATIVE REFERENCES

The following are the normative documents referenced in this Standard:
NOTE: Documents for informative purposes are listed in the Bibliography.
AS
1170 Structural design actions
1170.4 Part 4: Earthquake actions in Australia
1391 Metallic materials—Tensile testing at ambient temperature
1657 Fixed platforms, walkways, stairways and ladders—Design, construction and
installation
4100 Steel structures
AS/NZS
1170 Structural design actions
1170.0 Part 0: General principles
1170.1 Part 1: Permanent, imposed and other actions
1170.2 Part 2: Wind actions
4600 Cold-formed steel structures
FEM The European Federation of Materials Handling
9.831 Calculation Principles for Storage and Retrieval Machines. Tolerances,
Deformations and Clearances in the High-bay Warehouse
9.832 Basis of Calculations for Storage and Retrieval Machines, Tolerances,
Deformations and Clearances in Automatic Small Parts Warehouses (not Silo
Design)

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AS 4084-2012 Steel storage racking

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