Models TXB & TXB-W

Installation, Operation, and Maintenance Manual

Belt Drive Centrifugal Upblast Roof/Sidewall Exhausters

READ AND SAVE THESE INSTRUCTIONS

The purpose of this manual is to aid in the proper installation and operation of fans manufactured by
Breidert Air Products. These instructions are intended to supplement good general practices and are
not intended to cover detailed instruction procedures, because of the wide variety and types of fans
manufactured by Breidert Air Products.

6393 Powers Avenue

Jacksonville, FL 32217
P: 904.731.4711
F: 904.737.8322
 INSTALLATION, OPERATION AND MAINTENANCE MANUAL
INTRODUCTION:
DO NOT INSTALL, USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND
UNDERSTOOD. READ AND SAVE THESE INSTRUCTIONS FOR FUTURE USE.

It is the responsibility of the purchaser to assure that the installation and maintenance of this equipment is handled by qualified
personnel experienced in such work and equipment.

Contact your local representative should you need further information.

SHIPMENT AND RECEIVING:

Prior to shipment, all fans have been thoroughly inspected and tested.

All equipment shipped from Breidert Air Products is skidded or crated to fully comply with trucking requirements. Inspect all
shipments carefully for damage. THE RECEIVER MUST NOTE ANY DAMAGE ON THE CARRIER’S BILL OF LADING
AND FILE A CLAIM IMMEDIATELY WITH THE FREIGHT COMPANY, IN THE CASE OF ANY DAMAGE. Keep a
record of all equipment received, including inspection details and date of receipt, because of the possibility of partial shipments.

If you receive damaged goods, contact your Breidert representative for repair or replacement service.

HANDLING:
Handle your equipment with caution. Some fans are provided with lifting lugs or holes for easy handling. Others must be handled
using nylon straps that protect the fan’s coating and housing. Spreader bars should be used when lifting large parts.

Fans should be lifted by using straps around the fan housing only. DO NOT LIFT FANS BY THE MOTOR, BASE, PROP,
WHEEL, OR FLANGES.

Roof ventilators should be lifted by using straps around the fan housing or base only. Spreader bars should also be used to avoid
damage to stack caps or hoods. DO NOT LIFT ROOF VENTILATORS BY THE STACK CAP OR HOOD. On hooded units,
disassemble the stack from hood when lifting. Upblast models may be lifted assembled.

STORAGE:
If fans are stored for any length of time, they should be stored in a clean, dry location to prevent rust and corrosion. Outdoor
storage is not recommended. When outdoor storage is necessary, they should be protected from the elements as best as
possible. Cover the fan inlet and outlet and keep motors dry and clean.

For extended storage (more than 3 months), motor shafts and bearings should be rotated monthly. If stored greater than 6
months, bearing grease in motor and fan should be purged and replaced with compatible grease. Re-check belts for proper
tension. Storage records should be kept to assure proper maintenance. The factory can advise warranty centers to provide motor
and bearing service if needed.

INSTALLATION:
Roof ventilators should always be mounted to a flat level, solid and rigid structure. Particular caution should be exercised when
installing fans on metal buildings. Be sure wall or roofs are capable of supporting the fan(s). Walls/Roofs not supported correctly
will cause vibration that could cause damage or injury.

Fans mounted off ground level should be rigidly mounted to a special platform and be placed as near as possible to, or over, a
solid wall or column.

Supports for suspended fans must be crossbraced for live load support to prevent side sway.

Use guy wires to help secure root units if excessively windy conditions prevail.

1. CAUTION! This fan contains rotating parts and requires special service. Appropriate safety precautions should be
taken during installation, operation and maintenance.

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 2. WARNING! Do not install or operate this fan in an environment or atmosphere where combustible or flammable
materials, gasses or fumes are present, unless it was specifically designed and manufactured for use in that environment.
Explosion or fire can result. Explosive, corrosive, high temperature, etc. conditions may require special construction,
inspection and maintenance. It is necessary to observe the fan manufacturer’s recommendations and limitation
concerning the type of material to be handled by the fan and its application in special conditions.

3. When ventilator is designed to be mounted on a curb, the curb should be securely installed prior to fan installation.

4. A damper, if used, should be securely mounted within the curb or wall in a manner that allows free and unobstructed
operation.

5. CAUTION! All electrical work must be done in accordance with local and/or national electrical codes as applicable. If
you are unfamiliar with methods of installing electrical wiring, secure the services of a qualified electrician.

6. WARNING! This product must be grounded.

7. DANGER! Make sure power is turned off and locked in the OFF position at the service entrance before installing,
wiring or servicing fan.

8. CAUTION! Before wiring the motor, check the supply voltage against the motor nameplate voltage. High or low
voltage can damage the motor and void the motor warranty.

9. WARNING! Be sure to keep all wiring clear of rotating or moving parts.

10. WARNING! Before starting the fan, turn the wheel to assure it rotates freely. If needed, adjust the wheel/shaft/bearing/
motor position as required to achieve necessary clearances.

11. CAUTION! On belt drive units, assure belts are tensioned and aligned properly. (See Maintenance section).

12. WARNING! Check all setscrews and keys. Tighten as necessary prior to fan startup.

13. On roof units, anchor the fan securely to the curb. Anchoring through the vertical portion of the curb cap flange is
recommended. Use a minimum of four lag bolts or other suitable fasteners.

14. Due to the general nature of its applications, the basic air mover is available with protective guards and/or other devices
for required operating safety as with most installations of rotating machinery. Before operating the basic unit in any of
its applications determine requirements for such guards and/or devices needed for protection against accidental contact
with moving parts or against injury to nearby personnel or critical equipment due to accidental rupture of fast moving
parts.

START-UP:
Lock out the power source.

Tighten all bolts and setscrews securely and, on belt drive fans, check sheave alignment and belt tension. Tighten belts if
necessary. NOTE THAT ALL BOLTS, SETSCREWS AND BELTS SHOULD BE TIGHTENED AFTER TWO DAYS OF
INITIAL OPERATION.

Clearance should be checked all around between wheel or propeller tips and the housing before starting up. The wheel or
propeller should not strike the housing.

No initial lubrication is required. Motors have been pre-lubricated by motor manufacturer and fan bearings by Breidert.

Arrows to show direction of rotation and airflow are attached to the fan housings.

After the electrical connections are completed, apply just enough power to start the impeller as indicated by the directional
arrows on the unit. If the impeller is turning the wrong direction, it will not deliver rated airflow and the motor connections must
be altered to correct rotation.

Lock out the power source before the installation of all accessories.

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Fan electrical power can now be applied and special attention should be given to determine if motor is working properly. At this
time, with air system in full operation, with guards attached, it is well for the electrician to measure the operating amperage of
the motor and compare with the nameplate rating to determine that the motor is operating under safe load conditions.

The fan should not need balancing, as it was balanced at the factory to meet stringent vibration levels before shipment. However,
there are several things that may cause vibration, such as rough handling in shipment and erection, weak foundations, and
alignments.

MAINTENANCE:
1. Before performing any maintenance on the fan, be sure power is turned off and locked in the OFF position at the service
entrance before servicing the fan.

2. Ventilators should be carefully checked at least once a year. For critical or rugged applications, a routine check every two
or three months is suggested.

3. All motors supplied with Breidert Air Products ventilators carry a one-year warranty from date of shipment. For repairs
within the warranty period, the motor must be taken to the motor manufacturer’s authorized service dealer. Contact
your representative for additional warranty details.

4. A periodic motor check should consist of spinning the motor shaft with the power off to be sure the motor turns freely
and the bearings run smoothly. The belt on belt driven units should be removed from the motor sheave.

5. When removing or installing a belt, do not force the belt over the sheave. Loosen the motor mount so that the belt can
be easily slipped over the sheave.

6. The belt on belt driven units should be removed and carefully checked for radial cracks, ply separation or irregular wear.
A small irregularity in the contact surface of the belt will result in noisy operation. If any of these defects are apparent,
the belt should be replaced. Check the sheaves also for chipping, dents or rough surfaces, which could damage the belt.

7. The correct belt tension is important. If the belt is too tight it will result in excess bearing pressure on the motor
bearings and shaft pillow block and may also overload the motor. If the belt is too loose it will result in slippage, which
will quickly burn out belts. A belt should feel “live” when thumped, approximately ¼” belt deflection when subject to
finger pressure (3-5 lb.) at midpoint between sheaves.

8. The belt alignment should also be checked to be sure the belt is running perpendicular to the rotating shafts. Motor and
drive shafts must be parallel. Improper alignments will result in excessive belt wear.

9. Check sheave set screws to ensure tightness. Proper keys must be in keyways.

10. Do not readjust blade pitch or fan RPM. If sheaves are replaces, use only sheaves of identical size and type.

11. If unit is to be left idle for an extended period, it is recommended that belts be removed and stored in a cool, dry place
to avoid premature belt failure.

12. The standard pillow block bearings on belt driven ventilators are factory lubricated and are provided with external
grease fittings. Relubrication annually or more frequently, if required, is recommended.

13. During the first few months of operation, it is recommended that the setscrews be checked to assure they are tight.

14. The rotating wheel or propeller requires particular attention in most applications since materials in the air being handled
can build up on the blades to cause destructive vibration; and may also corrode and/or erode the blade metal to weaken
the structure of the propeller. Regular inspection and corrective action at intervals determined by the severity of each
application are essential to good service life.

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BEARINGS AND LUBRICATION:
All Breidert belt drive fan bearings are heavy duty, self-aligning ball type and are relubricable for continuous service.

Selection of the correct bearing grease and greasing intervals depends on several things. Extreme high or low temperatures, dirty
or damp surrounds, and vibration exceeding 1 or 2 mils are all things that will require more frequent greasing or special greases.
For standard service, use a lithium base grease that conforms to NLGI grade 2 consistency.

The motor bearings and the fan bearings on the belt drive fans should be greased at regular intervals. Motor manufacturer’s
greasing instructions and recommendations should be followed closely. Avoid the use of a pressure greasing system which tends
to fill the bearing chamber completely. Do not over grease. Use only 1 or 2 shots with a hand gun in most cases. Maximum
hand gun rating 40 P.S.I. Rotate bearings during lubrication where good safety practice permits. NOTE: On motors with non-
regreasable sealed bearings, no lubrication is required for the life of the bearings.

Some of the most frequent causes of bearing failure is not greasing often enough, using an excessive quantity of grease, or using
incompatible greases. Excessive vibration, especially if the bearing is not rotating, will also cause bearings to fail. Bearings must
also be protected from water and moisture to avoid internal corrosion.

BEARING REPLACEMENT:
Fan bearings on belt drive fans should not need to be replaced for many years if the above recommendations are strictly adhered
to. However, use the following procedure when bearing replacement is necessary:

1. Gain access to the fan bearings. Remove the bearing cover, if any.

2. Loosen the belts by shifting the motor.

3. Remove the propeller and disconnect the remote lube tubes (if applicable).

4. Measure the location of the bearing to the propeller end of the shaft and the bearing spacing.

5. Remove the shaft and bearing assembly. Note the position of the bearings’ shims (if applicable).

6. Loosen all bearing/shaft setscrews or other locking device.

7. Remove bearings (may have to be pressed off the shaft).

8. Polish the shaft with fine emery paper (240 Grit or finer) and file the setscrew dimples flat.

9. Install new bearings on the shaft, making sure that the collars are together, (i.e., facing each other on the shaft). Lightly
seat one setscrew or eccentric locking collar on each bearing to hold in the approximate marked position.

10. Mount the shaft/bearing assembly in the fan, with bolts. Do not tighten yet. Just snug up. Loosen the setscrew.

11. Center the shaft in the house (both ends) as closely as possible. (The fan propeller may need to be temporarily installed
to get its clearances equal).

12. Tighten the bearing mounting bolts.

13. Reinstall the lube tubes (if applicable).

14. Install bearing cover, propeller, and belts, and adjust the motor to get proper belt tension. Also, make sure that the
sheaves are properly aligned.

15. If a new shaft is supplied, then ignore items #6 through #8.

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V-BELTS:
V-belts on Breidert belt drive fans are oil, heat and static resistant type, and oversized for continuous duty. With proper
installation and maintenance, years of operating efficiency can be added to the life span of the V-belt drive.

The condition of V-belts and the amount of belt tension should be checked prior to start-up. When it becomes necessary to
adjust belt tension, do not over-tighten as bearing damage will occur. Recommended belt tension should permit 1/64” per inch
of span deflection of the belt on each side of the belt measure half-way between the pulley centerline. Extreme care must be
exercised when adjusting V-belt as not to misalign the pulleys. Any misalignment will cause a sharp reduction in belt life and will
also produce squeaky, annoying noises. On units equipped with 2 or 3 groove pulleys, adjustments must be made so that there is
equal tension on all belts.

1. Where tensioning rods are not provided, adjustment is easily obtained by loosening and adjusting one side of the motor
bracket at a time.

2. Always loosen tension adjustment enough to place belts on sheaves without running belts over the edge of either
sheave. A new belt may be seriously damaged internally by careless handling.

WARNING: Whenever belts are removed or installed, never force belts over pulleys without loosening motor first to relieve
belt tension. The fan has been checked at the factory prior to shipment for mechanical noises. If mechanical noise should develop,
some suggestions are offered as a guide to remedy the cause:
BELT SPAN
1. Check rotating members for adequate clearance.
2. Check proper belt tension and pulley alignment.
3. Check installation and anchoring
4. Check fan bearings
DEFLECTION BELT
DEFLECTION = SPAN
54

Adjust
Variable
IS
Pitch T TH
Sheaves NO
Properly
Eliminate Slack Don’t Force Belt
Two-groove variable pitch sheaves Mount Belts Straight Slack belts wear excessively, cause Loosen the motor so that the belt can
must be opened the same number of Shafts must be parallel and sheaves in slippage and deliver less power. For be slipped on sheave easily. Forcing
turns on both sides, otherwise slippage alignment to prevent unnecessary belt longest belt life, always provide proper the belt will break the cords and cause
is induced, wearing belts rapidly. wear. tension. early belt failure.

MOTORS:
The fundamental principle of electrical maintenance is KEEP THE MOTOR CLEAN AND DRY. This requires periodic
inspection of the motor. The frequency depends upon type of motor and the service.

We recommend periodic checks of voltage, frequency, and current of a motor while in operation. Such checks assure the
correctness of frequency and voltage applied to the motor, and yield an indication of the fan load. Comparison of this data with
previous data will give an indication of the fan performance. Any serious deviations should be investigated and corrected.

Fractional motors usually have prelubricated sealed bearings with no grease fittings and are lubricated for life.

Lubricate integral horsepower motors per the motor manufacturer’s recommendations. Lubrication frequency depends on the
motor horsepower, speed, and service. Use compatible greases.

1. All motors carry a one (1) year warranty from date of shipment. For repairs within the warranty period, the motor must
be taken to the motor manufacturer’s authorized service dealer. Contact your representative for additional warranty
details.

2. A periodic motor check should consist of spinning the motor shaft with the power off to be sure the motor turns freely
and bearings run smoothly. The belt on belt driven units should be removed from the motor pulley.

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 RECOMMENDED BALL AND ROLLER BEARING GREASES SUGGESTED REGREASING INTERVALS
INTERVAL TYPES OF SERVICE
1-2 YEARS INFREQUENT OPERATION OR LIGHT DUTY IN CLEAN ATMOSPHERE
1 YEAR 8-16 HRS/DAY IN CLEAN, RELATIVELY DRY ATMOSPHERE
6 MONTHS 12-24 HRS/DAY, HEAVY DUTY, OR IF MOISTURE IS PRESENT
3 MONTHS HEAVY DUTY IN DIRTY, DUSTY LOCATIONS: HIGH AMBIENTS: MOISTURE LADEN ATMOSPHERE: VIBRATION

CAUTION
Greases by different soap bases (lithium, sodium, etc.) may not be compatible when mixed. Prevent such intermixing by
completely purging the bearing of old greases.

Note: Use regreasing intervals and grease as noted in tables, unless a lubrication plate on motor indicates otherwise. Refer to
motor lubrication plate for specific type and/or grade of lubricant to be used.

Example:
MANUFACTURER GREASE (NLGI No. 2)
US Electric Motors Grease No. 83343
Chevron USA Inc. Grease SRI Grease No. 2
Mobile Oil Corp. Mobilux 2
Texaco, Inc. Premium BRB No. 2

REPAIR PARTS:
1. Belts – use only belts of the same type and size furnished.

2. Bearings – replacement adapter bearing units are available from trade channels for installation in pillow block housings
when required.

3. Fan Blades – Repair of individual fan blades or propeller assemblies is not recommended. Contact factory with blade
size, number of blades, bore size, motor HP, air flow direction, rotation, fan RPM or sheave sizes and any order/tag
information that is available for replacement.

4. Misc. Parts – Not available from local trade channels should be returned for repair or replacement. Be sure to obtain
return tags or authorization before shipment.

5. Electric Motors – Repair or replacement of motors is normally performed by a repair station authorized by the
manufacturer. Contact your representative or the factory for locations nearest to you. DO NOT ship motor to the
factory without specific authorization.

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FAN TROUBLE-SHOOTING CHART

PROBLEM POSSIBLE CAUSES

Excessive Vibration Propeller, wheel or sheaves loose on shaft
Belts loose or too tight
Out of balance propeller
Excessive buildup of dirt/dust on propeller
Bent shaft
Weak mounting base for fan
Fan mounting bolts loose
Loose or worn bearings
Bearing or drive misalignment
Mismatched belts
Structures not crossbraced (wall fans)
Curb not flat and level

Excessive Horsepower Static pressure higher than design

Wheel or propeller rotating in wrong direction
Fan speed higher than design
Too Little Air Restricted fan inlet or outlet
Filters are dirty or clogged
Wheel or propeller rotating in the wrong direction
System is more restrictive (more static pressure) than expected
Fan speed lower than design
Inlet or Outlet screens clogged
Too Much Air Filters not in place
Fan speed higher than design
System is less restrictive (less static pressure) than expected
Fan Does Not Operate Wrong voltage
Electricity turned off or note wired properly
Loose pulleys
Blown fuses
Overload protector has broken circuit
Broken belts
Excessive Noise Propeller, wheel or sheaves loose
Bearing or drive misalignment
Accumulation of material on propeller
Worn or corroded propeller
Wheel or propeller out of balance
Wheel or propeller hitting housing
Bent shaft
Defective or bad bearings
Bearings need lubrication
Loose bearing bolts
Loose or worn bearings
Mismatched belts
Belts too loose or too tight
Belts oily or dirty
Belts worn
Loose fan mounting bolts
Rattle of components in high velocity airstream
Electrical noise
Noise from high velocity air system
Vibrating parts not isolated from building
Vibrating duct work

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Replacement Parts
Model TXB
Sizes 6-48” 2
9

8
3
5
4
1

7
6

TXB Motor Cover 1 Motor Cover Cap 2 Motor Mounting Plate 3 Vibration Isolators (4 Set) 4

Model Part # Part # Part # Part #

6 1001631 100004 100008 & 100019 100009 (3 pcs)
8 1001631 100004 100008 & 100019 100009 (3 pcs)
10 1001701 100301 100008 & 100019 100009 (3 pcs)
12 1001731 100193 100050 &100052 92126310 (3 pcs)
15 1001731 100193 100050 & 100052 92126310 (3 pcs)
16 1003721 100193 100050 & 100052 92126310 (3pcs)
18 1001831 100105 100050, 100052 & 1001216WM 92422410 (3pcs)
20 100173 100193 100050, 100052 & 1001216WM 92422410 (3 pcs)
24 1002031 100208 100108, 100219, 100214 & 100218WM 92422410 (4 pcs)
30 (#1 below) 100222 100125 100276 (2 pcs), 100299, 100298 92422410 (5 pcs)
36 (#2 below) 100244 100251 100276 (2 pcs), 100299, 100298 92422410 (5 pcs)
42 100268 100272 100274, 100276 (2 pcs) & 100277 92422410 (5 pcs)
48 100288 100145 100274, 100276 (2 pcs) & 100277 92422410 (5 pcs)

TXB Windband 5 Shroud 6 Wheel 7 Bearings 8 Shaft 9

Model Part # Part # Part # Part # Part #

6 1003041 100303 617070 703110 (2 pcs) 607380-2F
8 1003041 100303 600009 703110 (2 pcs) 607380-2F
10 1003051 100302 600003 703110 (2 pcs) 607380-2A
12 1001741 100258 600003 703110 (2 pcs) 707380-2
15 1001741 100258 617045 703110 (2 pcs) 707380-2
16 100325 100368 100380 703112 (2 pcs) 607370-2
18 100184 100320 617083 703112 (2 pcs) 607370-2
20 100184 100320 100198 703112 (2 pcs) 7073701
24 100204 100217 101332 703116 (2 pcs) 613505-2
30 (#1 below) 100225 100235 617063 703116 (2 pcs) 613524-2
36 (#2 below) 100241 100254 617064 703116 (2 pcs) 613524-2
42 100270 100259 617011 703124 (2 pcs) 613526-2
48 100290 100260 617010 703124 (2 pcs) 613529-2

TXB Wheel 7 Bearings 8 Shaft 9

Model Part # Part # Part #

#1 TXB 30 H.D.
717063 703119 100379
5HP & UP
#2 TXB 36 H.D.
717064 703119 100379
5HP & UP

TXB_Parts_0307 8
WARRANTY:
Breidert Air Products warrants this equipment to be free from defects in material and workmanship for five (5) years from date
of shipment. Any units or parts which prove to be defective and are reported during the warranty period will be replaced at our
option when returned to our factory, transportation prepaid. Deterioration or wear by heat, abrasive action, chemicals, improper
installation or operation or lack of normal maintenance shall not constitute defects, and are not covered by warranty.

The motor is warranted by the motor manufacturer for one year. If the motor becomes defective in the warranty period, it
should be taken to the nearest authorized motor service station. If this is not done, the motor manufacturer will not warrant the
motor. Call the factory for instructions if authorized service station is not known.

Breidert Air Products will not be responsible for any installation, removal or re-installation costs or any consequential damage
resulting in failure to meet conditions of any warranty.

LIMITATION OF WARRANTY AND LIABILITY

This warranty does not apply to any such Breidert product or parts which have failed as a result of faulty installation or abuse, or
incorrect electrical connections or alterations, made by others, or use under abnormal operating conditions or misapplication of
the products and parts.

Breidert Air Products will not approve for payment any repairs made outside the factory without prior written consent of its
Jacksonville, Florida office.

The foregoing shall constitute our sole and exclusive warranty and our sole and exclusive liability and is in lieu of all other
warranties, whether written, oral, implied or statutory. There are no warranties which extend beyond the description of the
page hereof. Seller does not warrant that said goods and articles are of merchantable quality or that they are fit for any particular
purpose. The liability of seller on any claim of any kind, including negligence, for any loss or damage arising out of or connected
with, or resulting from the sale and purchase of the products and parts covered by this proposal, acknowledgement, order or
from the performance or breach of any contract pertaining to such sale or purchase, or from the design, manufacture, sale,
delivery, resale, installation, technical direction of installation, inspection, repair, operation or use of any products or parts
covered by this proposal, acknowledgement, order or furnished by seller shall, in no case exceed the price allocable to the
products or parts thereof which give rise to the claim and shall terminate one (1) year after the shipment of said products and
parts.

In no event, whether as a result of breach of contract, or warranty or alleged negligence, defects, incorrect advice or other
causes, shall seller be liable for special or consequential damages, including, but not limited to, loss of profits or revenue, loss
of use of the equipment or any associated equipment, cost of capital, cost of substitute equipment, facilities or services, down
time costs, or claims of customers of the purchaser for such damages. Breidert Air Products neither assumes nor authorizes any
persons to assume for it any other liability in connection with the sale of its fan products and parts. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so all of the above limitations or exclusions may not apply to you.

SAFETY ACCESSORIES WARNING:

The responsibility for providing safety accessories for equipment supplied by Breidert Air Products is that of the installer and user
of this equipment. Breidert Air Products sells its equipment with and without safety accessories, and accordingly it can supply
such safety accessories upon receipt of order.

The user, in making its determination as to the appropriate safety accessories to be installed and any warning notices, should
consider (1) the location of the installation, (2) the accessibility of employees and other persons to this equipment, (3) any
adjacent equipment, (4) applicable building codes, and (5) requirements of the Federal Occupational Safety and Health Act.
Users and installers of this equipment should read “RECOMMENDED SAFETY PRACTICES FOR AIR MOVING DEVICES”
which is published by Air Movement and Control Association, 30 West University Drive, Arlington Heights, Illinois 60004.