NK260 Integrated CNC System Manufacturers' Manual-R12-1-desbloqueado

NK260 Integrated CNC System
Manufacturers’ Manual
12th Edition
Weihong Electronic Technology Co., Ltd.

The copyright of this manual belongs to Weihong Electronic Technology Co., Ltd. (hereinafter referred to as
Weihong Company). This manual and any image, table, data or other information contained in this manual may
not be reproduced, transferred, or translated without any prior written permission of Weihong Company.
The information contained in this manual is constantly being updated. You can login to the official website of
Weihong Company www.en.weihong.com.cn to download the latest PDF edition for free.
Specialized Concentrated Focused
Preface
About This manual
This manual is intended for manufacturers. If you use Weihong CNC system for the first time, it is
suggested to read through this manual. If not, however, you can search for the desired information via
the contents.
With 7 chapters, this manual can be divided into 5 parts, as follows:
1) Precautions part. This part mainly lists the notices of storage and transportation, installation and
wiring, usage and so on. You should read them carefully to ensure safe operation.
2) Hardware part, including chapter 1, 2 and 5. Chapter 1 and 2 mainly talk about product
configuration and hardware introduction of NK260. While chapter 5 refers to driver parameters and
terminal board wiring diagrams of different brands.
3) Software operation part. Chapter 3 introduces software interfaces and operation corresponding to
each function and lists related parameters and setting notes. After reading through this part, you
can learn the operation menus and commands.
4) Maintenance part. Chapter 4 talks about maintenance information so that you can take
corresponding steps in case of breakdown.
5) Appendix part, including chapter 6 and 7. Chapter 6 lists all the parameters while chapter 7
contains the software license agreement.
Applicable Product Model
This manual is applicable to NK260 integrated CNC system. Refer to the table below for details.
Product Model Remarks

NK260 integrated CNC Abbreviated as NK260; system in this manual refers to NK260
system integrated CNC system, if there is no particular explanation.
Contact Us
You can contact us by the following info for technical support and pre-sales / after-sales service:
Company Name: Weihong Electronic Technology Co., Ltd.
Headquarters Address: No.1590, Huhang Rd., Fengxian, Shanghai, PRC 201400
Tel: +86-21-33587550
Fax: +86-21-33587519
Website: http://en.weihong.com.cn
Preface「I」
Revision History
You can refer to the following table for the revision records of each edition.
Date Edition Revision

1) Contact information updated;
2) Wiring diagrams of drivers are updated in section 5.2 and 5.3;
3) Fig. 3-1, Fig. 3-4, Fig. 3-9, Fig. 3-38, Fig. 3-78 and Fig. 3-79
2016.02 R12 updated.
4) Section 3.11.1 and 3.11.2 updated.
5) Styles updated;
6) Other revisions.
Mainly including:
1) Introduction to extended WCSs (G154~G173) is added in section
3.7.2, and software interfaces of WCSs setting is added in section
3.7.3;
2) Update tool compensation knowledge in section 3.11.2;
3) On the basis of the latest system, update operating system
2015.08 R10
maintenance operations in section 4.1, where descriptions about
system ―Eboot‖ interface in section 4.1.3 and presentation of
software update interface in section 4.1.4 are added;
4) Update parameters information according to the latest version of
software;
5) Other revisions.
Mainly including:
1) Section 3.2.2 further introduces the calculation and setting of pulse
equivalent with different motor systems;
2) Section 3.11.2 carries out a more detailed introduction to tool
2015.03 R9
compensation;
3) Section 4.3 reschedules the common trouble shooting;
4) Section 5 adds driver parameters and wiring diagram of WISE
servo driver and MITSUBISHI MR-JE servo driver.
Precautions
Precautions can be divided into caution and warning according to the degree of possible loss or injury
in case of negligence or omission of precautions stipulated in this manual.
CAUTION
: general info, mainly for informing, such as supplementary instructions and
conditions to enable a function. In case of negligence or omission of this kind of precautions, you may
not activate a function. Note that in some circumstances, negligence or omission of this kind of
precautions could cause physical injury or machine damage.
「II」Preface
WARNING
: warning info requiring special attention. In case of negligence or omission of this
kind of precautions, you may suffer physical injury, or even death, machine damage or other losses.
WARNING
1) Precautions Related to Storage and Transportation

 
 The products should be transported properly in terms of the weight;
 
 An excess of specified quantity of stacking products is prohibited;
 
 Climbing, standing or placing heavy loads on the products is prohibited;
 
Dragging or carrying the products via cables or devices connected to them is prohibited;
2) Precautions Related to Installation

  can it be used. The
Only when this equipment installed in the qualified electricity cabinet
construction of the cabinet must reach IP54 grade of protection;
 
 Paste sealing strips on the joint of the cabinet to seal all the cracks;
 
Cable entry should be sealed while easy-to-open on the spot;


 A fan or heat exchanger should be adopted for the heat dissipation and air convection of the
cabinet;
 
 If a fan is adopted, air strainer is a must in air inlet or air outlet;

Dust or cutting fluids may have access to the CNC device via the tiny cracks and tuyere.
Therefore it is necessary to pay attention to the surroundings andair flow direction of the air
 vent to make sure that the outflow gas is towards pollution source;

100 mm space should be preserved between the back of the CNC device and the cabinet wall
 cable connected with the device and the ventilation & heat dissipation in the
for plugging
 cabinet;

Space betweenthis device and other equipments should also be preserved according to the
 requirements;

 During installing, casting,
The product should be installed firmly and without vibration.
 knocking, striking, or loading on the product is forbidden;

 To reduce electromagnetic interference, power-supply components used should be above
AC or
DC 50V and the space between cable and CNC device should be preserved above 100mm;
 
It will be better if CNC device is installed at a position facilitating debugging and maintenance.
Preface「III」
WARNING
3) Precautions Related to Wiring

 
 Only qualified people are allowed to participate in the wiring and checking;

The CNC device should be grounded reliably and grounding resistance should be less than 4
 
ohm. Neutral line is absolutely not allowed to replace earth wire. Otherwise, it may result in
malfunction of the device due to the interference;
 
 Wiring should be firm and steady, or misoperation may occur;

Voltage values and positive & negative polarity of any connection plug should be in
 or it may result in breakdowns such as
accordance with specifications set forth in the manual,
 short circuit and permanent damage to the device;

 or CNC device damage, fingers should keep dry before
To guard against electric shock
 plugging or touching switch;

  wire should not be damaged and squeezed, or the leakage or short circuit
The connecting
may occur;
 
It is prohibited to plug or open the chassis of CNC device when power on.
4) Precautions Related to Running & Debugging

 be checked before running, since wrong setting may lead to
Parameters setting should
 accidental movements;


Modification to parameters should be within the allowable range, or such breakdowns as
unsteady running and machine damage will occur.
5) Precautions in Use
 
 Before power-on, please make sure that the switch is on blackout to avoid occasional start-up;

Please check the electromagnetic compatibility during electrical design in order to avoid or
reduce electromagnetic interference to the CNC device. A low pass filter should be employed
 to reduce electromagnetic interference if there are other electrical devices nearby;

It is not allowed to frequently power on and power off. It is recommended topower up the
machine again at least one (1) minute later after power failure or blackout.
CAUTION
1) Precautions Related to Product and Manual
「IV」Preface
CAUTION


Matters related to restrictions and functions available stipulated in the manuals issued by the
 machine manufacturer are prior to those in this manual;

This manual assumes all the optional functions
are available, which you must confirm through
 manuals issued by the machine manufacturer;

Pleaserefer to manuals issued by the machine manufacturer for the instructions of machine
 tools;

and the version of software. Before
Functions, and software interfaces vary with the system
using the system, you must confirm the specifications.
2) Precautions When Opening the Package

 
 Please make sure that the products are what you have ordered;
 
 Check if the products are damaged in transit;
 
Check if the components and accessories are damaged or missing in terms of the detailed list;


Please contact us promptly if product discrepancy, accessory missing or transit damage
occurs.
Preface「V」
Contents
1 Overview ...................................................................................................................... 7
1.1 System Configuration .............................................................................................................................. 8
1.2 An Introduction to Hardware .................................................................................................................. 8

1.2.1 Structure Specification ............................................................................................................................... 8
1.2.2 Connection Schematic Diagram ............................................................................................................... 11
2 Wiring ......................................................................................................................... 12
2.1 Basic Concepts of Signal .................................................................................................... ..................... 13

2.1.1 Signal Types.............................................................................................................................................. 13
2.1.2 Binary Input ............................................................................................................................................. 14
2.1.3 Binary Output .......................................................................................................................................... 15
2.2 Wiring Specification of Terminal Board .................................................................................................. 16

2.2.1 Wiring Diagram of Terminal Board .......................................................................................................... 17
2.2.2 Port Specification of Terminal Board ....................................................................................................... 18
2.3 Port Definition and Wiring Specification .................................................................................... ............ 21

2.3.1 Driver Interface Definition ....................................................................................................................... 21
2.3.2 Handwheel Interface Definition ............................................................................................................... 22
3 Operation .................................................................................................................... 23
3.1 Debugging Steps ............................................................................................................................. ....... 26
3.2 Adjustment of Axial Direction and Pulse Equivalent .............................................................................. 27

3.2.1 Axial Direction Adjustment ...................................................................................................................... 27
3.2.2 Pulse Equivalent Adjustment ................................................................................................................... 28
3.2.3 Upper & Lower Limit Setting of Workbench Stroke ................................................................................. 30
3.3 Returning to Machine Origin ................................................................................................. ................. 31

3.3.1 Principle of Motion of Returning to Machine Origin ............................................................................... 32
3.3.2 Parameters Specifications ........................................................................................................................ 34
3.3.3 FAQ & Troubleshooting ............................................................................................................................ 36
3.4 Spindle Parameters Adjustment ............................................................................................................ 38
Contents「I」
3.5 Port Polarity Adjustment ....................................................................................................................... 40
3.6 Tool Measurement ................................................................................................................................. 42

3.6.1 Software Interface ................................................................................................................................... 43
3.6.2 Mobile Calibration ................................................................................................................................... 43
3.6.3 Fixed Calibration ...................................................................................................................................... 44
3.6.4 First Calibration/ Tool Calibration after Tool Change ............................................................................... 45
3.7 Offset Setting ......................................................................................................................................... 47

3.7.1 WCS (Workpiece Coordinate System) ...................................................................................................... 47
3.7.2 Extended WCS .......................................................................................................................................... 48
3.7.3 Software Interface ................................................................................................................................... 49
3.8 Centering ............................................................................................................................................... 50

3.8.1 Two-point Centering ................................................................................................................................ 50
3.8.2 Circle Centering ........................................................................................................................................ 51
3.9 Adjustment of Velocity & Acceleration .................................................................................................. 52

3.9.1 Feedrate Setting ....................................................................................................................................... 52
3.9.2 Traverse Speed Setting ............................................................................................................................. 52
3.9.3 Parameters Specification ......................................................................................................................... 53
3.10 Simulation & Track ................................................................................................................................. 56

3.10.1 Simulation .................................................................................................................. .......................... 56
3.10.2 Motion Trace........................................................................................................................ ................ 57
3.11 Compensation ....................................................................................................................................... 58

3.11.1 Screw Error Compensation .................................................................................... .............................. 58
3.11.2 Tool Compensation ........................................................................................................... ................... 62
3.11.3 Across Quadrant Error (AQE) Compensation ....................................................................................... 66
3.12 Log and Diagnosis .................................................................................................................................. 67

3.12.1 Log ....................................................................................................................................................... 67
3.13 Program File Management .................................................................................................................... 68

3.13.1 Program Wizard .............................................................................................................. ..................... 68
3.13.2 Part Statistic ............................................................................................................................. ............ 69
3.13.3 Program File ........................................................................................................................................ 70
3.14 Handwheel Operation............................................................................................................................ 76

3.14.1 Handwheel Mode .............................................................................................................. .................. 76
「II」Contents
3.14.2 Handwheel Guide ................................................................................................................................ 78
3.15 System Management ............................................................................................................................. 78

3.15.1 System Info .......................................................................................................................................... 78
3.15.2 Network Connection ............................................................................................................................ 79
3.15.3 Language.............................................................................................................................................. 79
3.15.4 Register ................................................................................................................................................ 79
3.16 Network Connection and Share ............................................................................................................. 80

3.16.1 IP Setup ................................................................................................................................................ 80
3.16.1.1 Direct Connection or Switch Connection ........................................................................................ 80
3.16.1.2 Router Connection .......................................................................................................................... 83
3.16.1.3 Multiple NK260 Connection ............................................................................................................ 84
3.16.2 Connection Verification Setup ............................................................................................................. 85
3.16.3 NK260 Network Files Management by PC via FTP ............................................................................... 85
3.16.4 NK260 Network Files Management by PC via Network Sharing .......................................................... 86
3.17 Auxiliary Function .................................................................................................................................. 87

3.17.1 Start Line (Selective Processing) .......................................................................................................... 87
3.17.2 Breakpoint Resume .............................................................................................................................. 88
3.17.3 Parameter Auto Backup ....................................................................................................................... 88
3.17.4 User Code Input ................................................................................................................................... 88
3.17.5 Coordinate Backup .............................................................................................................................. 89
3.18 Tool Magazine ........................................................................................................................................ 90

3.18.1 Auto Tool Change of Linear Tool Magazine .......................................................................................... 90
3.18.2 Auto Tool Change of Circular Tool Magazine ....................................................................................... 92
3.18.3 Related Parameters.............................................................................................................................. 93
4 Maintenance ............................................................................................................... 95
4.1 Operating System Maintenance ............................................................................................................. 96

4.1.1 Software Update ...................................................................................................................................... 96
4.1.2 Mirror Image Update ............................................................................................................................... 98
4.1.3 System “Eboot” Interface ........................................................................................................................ 98
4.1.4 System Update Interface ........................................................................................................................ 100
4.2 Warning Information ........................................................................................................................... 101
4.3 Common Troubleshooting .................................................................................................... ............... 103

4.3.1 What should you do if the spindle does not rotate? ............................................................................. 103
Contents「III」
4.3.2 What should you do if an axis does not move? ..................................................................................... 103
4.3.3 What should you do if servo motor Z brake can’t be opened? .............................................................. 103
4.3.4 What should you do if machine tool returns to the machine origin abnormally?................................. 104
4.3.5 What should you do if the machine tool motions upward after arriving at the position of tool presetter during
calibration? ...................................................................................................................................................... 104
5 Driver ........................................................................................................................ 105
5.1 Driver Parameters ................................................................................................................................ 107

5.1.1 Parameter Setting of WISE Servo Driver ................................................................................................ 107
5.1.2 Parameter Setting of YASKAWA Σ–Ⅱ Servo Driver ............................................................................... 108
5.1.3 Parameter Setting of YASKAWA Σ-Ⅴ/Σ-7 Servo Driver .......................................................................... 110
5.1.4 Parameter Setting of PANASONIC MINAS A4 Servo Driver .................................................................... 111
5.1.5 Parameter Setting of PANASONIC MINAS A5 Servo Driver .................................................................... 111
5.1.6 Parameter Setting of MITSUBISHI MR-JE Servo Driver .......................................................................... 113
5.1.7 Parameter Setting of MITSUBISHI MR-E Servo Driver ............................................................................ 114
5.1.8 Parameter Setting of DELTA ASDA-A Servo Driver ................................................................................. 115
5.1.9 Parameter Setting of DELTA ASDA-B Servo Driver .................................................................................. 116
5.1.10 Parameter Setting of DELTA ASDA-A2 Servo Driver ........................................................................... 118
5.1.11 Parameter Setting of DELTA ASDA-B2 Servo Driver ........................................................................... 119
5.1.12 Parameter Setting of SANYO PY Servo Driver .................................................................................... 121
5.1.13 Parameter Setting of SANYO R Servo Driver ...................................................................................... 123
5.1.14 Parameter Setting of SANYO Q Servo Driver ..................................................................................... 123
5.1.15 Parameter Setting of KT270 Servo Driver .......................................................................................... 124
5.1.16 Parameter Setting of FUJI FALDIC-β Servo Driver .............................................................................. 126
5.1.17 Parameter Setting of STONE GS Servo Driver .................................................................................... 127
5.1.18 Parameter Setting of TECO TSDA Servo Driver .................................................................................. 128
5.2 Wiring Diagram of NK260 Host and Differential Input Stepping Driver ................................................ 130
5.3 Wiring Diagram of Driver and Terminal Board ..................................................................................... 130

5.3.1 Wiring Diagram of WISE Servo Driver ......................................................................................... ........... 131
5.3.2 Wiring Diagram of YASKAWA AC Servo Driver ................................................................................... .... 132
5.3.3 Wiring Diagram of PANASONIC AC Servo Driver ....................................................................... ............. 133
5.3.4 Wiring Diagram of MITSUBISHI MR-JE Servo Driver .............................................................................. 134
5.3.5 Wiring Diagram of MITSUBISHI MR-E Servo Driver ............................................................................... 135
5.3.6 Wiring Diagram of DELTA Servo Driver ........................................................................................ .......... 135
「IV」Contents
5.3.7 Wiring Diagram of FUJI Servo Driver ..................................................................................................... 138

5.3.8 Wiring Diagram of HITACHI Servo Driver ............................................................................................... 138
5.3.9 Wiring Diagram of SANYO PY Servo Driver ............................................................................................ 139
5.3.10 Wiring Diagram of SANYO R Servo Driver .......................................................................................... 140
5.3.11 Wiring Diagram of KT270 Servo Driver .............................................................................................. 140
5.3.12 Wiring Diagram of STONE GS Servo Driver ........................................................................................ 141
5.3.13 Wiring Diagram of TECO TSDA Servo Driver ...................................................................................... 142
5.3.14 Wiring Diagram of TECO ESDA Servo Driver ...................................................................................... 143
6 Parameter Overview .................................................................................................. 144
7 Software License Agreement ..................................................................................... 152
Contents「V」
「VI」Contents
1 Overview
1.1 System Configuration .............................................................................................................................. 8
1.2 An Introduction to Hardware .................................................................................................................. 8

1.2.1 Structure Specification ......................................................................................................................... 8
1.2.2 Connection Schematic Diagram.......................................................................................................... 11
Overview「7」
1.1 System Configuration

NK260 integrated system consists of the following components:
 
 One host of NK260
 
 One EX9A4 terminal board
 
 One DB9M/F cable (5m)
 
 Servo cable (brand, length and quantity decided by customers)
 
NK-MPG-06 Handwheel (optional)
1.2 An Introduction to Hardware
1.2.1 Structure Specification

 
A Picture of NK260
Fig. 1-1 A Picture of NK260

 
Mounting Dimension
After NK260 is installed on the machine tool, 100 mm space should be preserved in its surrounding
for wiring convenience and for ensuring ventilation in the cabinet. And the mounting dimension is
shown in Fig. 1-2.
「8」Overview
408
390
378
8- 4
320
310
274
130 130 130
2
9
4
8-M3
380
3
1
0
3
0
0
110
2 5
0 1
362
Mechanical Drawing Metal Plate Cut-out Drawing
Fig. 1-2 Mounting Dimension of NK260 Integrated System

 
Front View of NK260
Display Function Selection Alphanumeric
Area Key Area Key Area
System
Operation
Key Area
Operation
Mode
Selection
E-stop
Button
Spindle
USB Feedrate Extended
Override
Interface Override Knob Key Area
Knob
Fig. 1-3 Front View of NK260
Overview「9」
 
Rear View of NK260
To host interface of
terminal board
To Y
driver Network Interface
X轴 Y轴 Z 轴端子板接口手轮（MPG）网口
COM
+24V
To Z driver
To X driver To MPG
Fig. 1-4 Rear View of NK260
「10」Overview
1.2.2 Connection Schematic Diagram
The
connection of
Servo
Y/Z port is
Driver
similar to that
of X axis.
C
N
3
+24V
COM
C X轴 Y轴 Z 轴端子板接口手轮(MPG) 网口
N
1 24V
C
N
2
MPG
Servo
Motor
Terminal Board
EX9A4
Extended Terminal
Board EX26A3
Inverter
Spindle
Motor
Fig. 1-5 Connection Schematic Diagram
Overview「11」
2 Wiring
2.1 Basic Concepts of Signal......................................................................................................................... 13
2.1.1 Signal Types ........................................................................................................................................ 13
2.1.2 Binary Input ........................................................................................................................................ 14
2.1.3 Binary Output ..................................................................................................................................... 15
2.2 Wiring Specification of Terminal Board ................................................................................................ 16

2.2.1 Wiring Diagram of Terminal Board ..................................................................................................... 17
2.2.2 Port Specification of Terminal Board .................................................................................................. 18
2.3 Port Definition and Wiring Specification ............................................................................................... 21

2.3.1 Driver Interface Definition .................................................................................................................. 21
2.3.2 Handwheel Interface Definition ......................................................................................................... 22
「12」Wiring
2.1 Basic Concepts of Signal
2.1.1 Signal Types

The signal types of NK260 system can be divided into the following 4 types: binary input signal, relay
output signal, differential output signal and analog output signal.
 
Binary Input Signal
Binary input signal is active low and supports NO and NC input signals (through modifying input port
polarity in the software). Conducting to GND (i.e. grounding signal) in NO connection means signal
detected, and disconnecting with GND in NC connection means signal detected.
CAUTION
NK260 system also supports high level effective, if this function is needed, please choose the related terminal
board EX6A4; at this time, conducting to 24V in NO connection means signal detected, and disconnecting with
24V in NC connection means signal detected.
 
Relay Output Signal
The relay output contact points on the terminal board have load capacity: 10A/250VAC and
10A/30VDC, which can control 220V AC load of low power. If high power load is needed, a contactor
can be used. Please see Fig. 2-1.
Machine Tool
Terminal Board (Example)
N.O AC
N.C
Control
Output
CON
COM
Fig. 2-1 Connection of Relay Output and Contactor

 
Differential Output Signal
Differential signal refers to two equivalent signals with opposite phases sent by driving end, and the
voltage difference of these two signals is used for deciding whether the logical status of differential
signal is ―0‖ or ―1‖.
Pulse command format of controlling driver motion is pulse + direction, negative logic. And this signal
adopts differential signal transmission mode.
Wiring「13」
 
Analog Output Signal
SVC is controllable voltage output of 0~10V and externally connected with analog voltage frequency
command inputs of inverter. Therefore altering the controllable voltage leads to inverter frequency
change and a change of inverter frequency will change the spindle speed.
Terminal Board
Analog +24V
+ 47Ω
SVC
-
Fig. 2-2 Electric Circuit of Analog Output Signal
2.1.2 Binary Input

 
Connection of Binary Input and External Circuit
The wiring method between binary input signal and a mechanical switch is shown in Fig. 2-3:
I/O Board Card

24V
IN
GND
Fig. 2-3 Connection of Mechanical Switch and Binary Input
Binary input signal can be connected with a photoelectric switch or a proximity switch of NPN (NO or
NC) type. Its joining method is as below. And you can use switch of PNP type by simply adopting the
related terminal board EX6A4.
I/O Board Card External Input

24V 24V
Recommended
K
0
1
IN
COM
Fig. 2-4 Binary Input of NPN Type Connecting with Photoelectric Switch or Proximity Switch
 
Power Requirement
It is recommended to adopt DC24V/4.5A switch power for relays on the terminal board. If there are a
「14」Wiring
great many DC 24V relays controlled by binary output signal, you can appropriately expand the
power source capacity or add extra power (forcibly sharing ground with external power supply). Z-
axis brake and solenoid valve also need DC24V instead of external power to the greatest extent to
reduce the interference to CNC device by solenoid valve, etc.
2.1.3 Binary Output

 
Signal Signature
The internal equivalent circuit of binary output is shown in Fig. 2-5.
+5V
OUTX
COM
Fig. 2-5 Equivalent Circuit of Binary Output Interface

 
Technical Parameter
1) Supply voltage: 24VDC

2) Binary open-collector output
OC (open-collector) outputs drive capability with maximum allowable operating voltage 30VDC and
maximum allowable current 20mADC; so when the output terminal is active low, the maximum
allowable sucked current is 20mA.
 
Connection of Binary Output and External Circuit
The connection of solid-state relay and binary output is shown in Fig. 2-6.
I/O Card +24V
2K Solid-state Relay
+
OUTX
-
DC-SSR
COM
Fig. 2-6 Connection of Solid-state Relay and Binary Output
Wiring「15」
The connection of binary output and optical coupler is shown in Fig. 2-7.
5 to 12VDC
Optical Coupler
+5V
OUTX
COM
Fig. 2-7 Connection of Binary Output and Optical Coupler
CAUTION
The max. allowable voltage of optical coupling open collector output is: 30VDC, with max. allowable current
50mA.
2.2 Wiring Specification of Terminal Board

EX9A4 is the terminal board for NK260 as standard, and another option is EX26A3, used for I/O
ports expansion. Except for one piece of EX9A4, up to five pieces of terminal board EX26A3 can be
connected for expanding I/Os by 50/40.
There is a red LED indicator light near each input port on EX9A4, used for indicating whether port
wiring is correct in machine tool debugging. The concrete method is: press the switch to give the
corresponding port signal. If the LED near this port is on, the wiring is right; if not, check whether the
wiring is wrong.
To check whether the port is damaged, open the software and test. For details, refer to section 3.5
section Port Polarity Adjustment.
「16」Wiring
2.2.1 Wiring Diagram of Terminal Board

NK260 Host I/O Interface or Slave Host Interface of Next
Interface of Last Terminal Board Terminal Board
24VDC + +24V
Power Input - COM
MASTER PORT SLAVE PORT

主机接口从机接口
EX9A4
Inverter Terminal
SVC
Analog Voltage VI
N
U
R
Red
Analog GND ACM Z-axis Brake Input
D
N
G
+
K
R
B
Brake Black
Output
BRAK
K
R
B
Cycle Stop
K
R
B
-
E
GX60
M
O
C
Spindle CW FOR GX59 Cycle Start

GX58
Reserved Inputs
SCOOLS
GX57
PIN
LS
OI
PI
O
O
N
C
S
L
Digital GND DCM Spindle Cool COM
Lube Oil SALAM

Spindle Alarm Input
OILALM
Oil Level Detection Input
Pump CUT Tool Sensor Signal
Coolant
OIL COOL
COM
Tool Over-travel Protection
L
O
O
C
W0
Red Alarm Light COM
D
E
R
Negative Limit of Z-axis

RED
ZLIM-
Green Work Light Z0 REF. Point of Z-axis
N
E
E
R
G
Positive Limit of Z-axis

GREE
ZLIM+
Yellow Work Light
N
COM
Negative Limit of Y-axis
W
O
L
L
E
Y
Illumination YLIM-
REF. Point of Y-axis
YELLOW
Y0
Positive Limit of Y-axis

MP
NC
LA
YLIM+
Spindle CCW COM
LAMP
XLIM-
Negative Limit of X-axis
REF. Point of X-axis
O
N
N
O
C
X0
GY13
Tool Blow XLIM+ Positive Limit of X-axis

C
N
O
N
COM
GY12
Tool Magazine CW
C
N
N
O
C
GY11
O
N
Tool Magazine CCW - 24VDC

N
O
C
C
N
COM
GY
10
+24V + Power Input

O
N
N
O
C
Note: NO ports are normally open while NC ports normally closed.
Fig. 2-8 Wiring Diagram of Terminal Board EX9A4
Wiring「17」
Host Interface Slave Interface
24VDC + +24V
Power Input - COM
MASTER PORT SLAVE PORT

主机接口从机接口
EX26A
+24V
CONNONC GY01
CONNONC GY0
RUN
2
NCCONNONCCONNONC GY04GY03GY
Reserved Outputs
1
0
Y
G
COM
05
GX01
2
0
Y
G
3
0
Y
G
4
0
Y
G
GX02
GX03
GX04
N ON C C ON N O NC C O N N ON C C ON N O G
Y 08 GY 07
COM
GX05
Load Range:
GY0
d
e
v
r
e
s
e
R
s
t
u
o
n
I
GX06
6
AC 250V 10A
GX07
DC 30V 10A
5
0
Y
G
6
0
Y
G
7
0
Y
G
8
0
Y
G
GX08
COM
GX09
GX10
(Note: NO ports are normally open while NC normally closed.)
Fig. 2-9 Wiring Diagram of Terminal Board EX26A3
2.2.2 Port Specification of Terminal Board
Silk-printed Software
Group Description
Name Definition
External +24V Terminal board should be powered by external
DC 24V power
power COM power supply.
REF. point Binary input, low level effective; connected to
X0 X machine origin
signal home switch of X-axis.
「18」Wiring
Group Description
Name Definition
Binary input, low level effective; connected to
Y0 Y machine origin
home switch of Y-axis.
Z0 Z machine origin
home switch of Z-axis.
COM Common port Signal common port.
XLAM+ X positive limit
positive limit switch of X-axis.
XLAM- X negative limit
negative limit switch of X-axis.
YLAM+ Y positive limit
positive limit switch of Y-axis.
Limit signal Binary input, low level effective; connected to
YLAM- Y negative limit
negative limit switch of Y-axis.
ZLAM+ Z positive limit
positive limit switch of Z-axis.
ZLAM- Z negative limit
negative limit switch of Z-axis.
COM Common port Common port of digital signals.
Binary input signal, connected to spindle alarm
SALAM Spindle alarm
switch.
Binary input signal, connected to sense switch of
OILAM Oil level detection
oil level.
Commonly
Binary input signal, connected to tool sensor
used input CUT Tool sensor
signal (tool presetter signal).
Tool over-travel Binary input signal, connected to tool over-travel
W0
protection protection signal.
COM Common port Common port of digital signals.
Controlling the spindle motor speed by

Signal output of controlling inverter frequency due to voltage
SVC analog voltage change. Externally connected to the command
(from 0 to 10V) input port of analog voltage frequency of inverter
(i.e. AVI/VI).
Spindle
Analog voltage Connected to analog ground of inverter
control GND
ground (generally known as ACM).
Relay output, its two terminals separately
connected to the digital ground of inverter (i.e.
SPIN Spindle CW
DCM) and the forward rotation input port of
inverter (i.e. FOR).
OUT1 Spindle CCW Relay output, its two terminals separately
Wiring「19」
Group Description
Name Definition
connected to the digital ground of inverter (i.e.
DCM) and the reverse rotation input port of
inverter (i.e. REV).
Relay output signal. Powered by 24V of terminal
board, ―Brake‖ port is directly connected to
break coil, forming a brake circuit. The two
BRAKE Brake control
terminals of ―Brake‖ will be conductive after the
servo of machine tool is normally on, and Z
Z-axis
brake will be valid.
brake
There are two cables for Z-axis, red or blue one
for brake signal of servo output (open-collector
Two ends of brake
BK+, BK- output), black for grounding. And red or blue line
input
should be connected to ―BK+‖, while black line to
―BK-‖.
Red light on when machining ends or during
RED Red alarm lamp
E-stop.
Signal light GREEN Green work lamp Light on during normal working state of machine
Yellow light on during idle state after machining
YELLOW Yellow work lamp
ends or during waiting state.
Controlling auto lubrication, relay contact output,
OIL Lubrication on LED on during lubrication and off when
lubrication stops.
Relay contact output, two terminals equaling to a

COOL Coolant output
switch, connected to coolant output switch.

Commonly SCOOL Spindle cool
switch, connected to spindle cooling switch.
used output
OUT2 Tool blow
switch, connected to tool blow switch.
Tool magazine Relay contact output, two terminals equaling to a
OUT3
CW switch, connected to tool magazine CW switch
Tool magazine
OUT4 switch, connected to tool magazine CCW
CCW
switch.
Reserved Reserved input
GX57/GX58 Available for custom reserved input.
input port
Cycle
GX59/GX60 Cycle start/stop Connected to cycle start/stop button.
control
「20」Wiring
2.3 Port Definition and Wiring Specification
2.3.1 Driver Interface Definition

NK260 host provides 3 pulse-feed driver interfaces, i.e. X, Y and Z axes driver interfaces. The type
of driver interface is 15-core D socket (DB15 pins). The pin definition is as shown in Fig. 2-10:
15: GND 10: NC 5: C+

14: DIR- 9: SON 4: B-
13: DIR+ 8: ALM 3: B+
12: PUL- 7: C- 2: A-
11: PUL+ 6: +24V 1: A+
Fig. 2-10 Driver Interface Definition
Table 2-1 Driver Interface Definition Specification
Name Definition Input /Output Description

Feedback signal of Input, differential signal
A+, A-
encoder phase A transmission mode Receive the differential output of
Feedback signal of Input, differential signal encoder signal (phase A, B, C)
B+, B-
encoder phase B transmission mode from driver frequency divider
Feedback signal of Input, differential signal (equal to RS422).
C+, C-
encoder phase C transmission mode
When breakdown occurs in driver,
ALM Driver alarm signal Input this output (transistor) switch will
be disconnected.
This signal used for opening
(power on) and closing (power off)
servo motor. When it is connected
SON Servo ON signal Output
to COM-, dynamic brake will be
released and the driver is allowed
to work (servo enabled).
Output, differential
PUL+,
Pulse output signal transmission
PUL-
mode
Output, differential
DIR+, DIR- Direction output signal transmission
mode
+24V, GND DC 24V power Output Connected to driver
Wiring「21」
CAUTION
SON signal will be effective in 2 seconds after power on. Don’t try to drive the motor through the external
servo ON or servo OFF drive signal at any time, since the software will control the enabling state of the servo
motor.
2.3.2 Handwheel Interface Definition

NK260 can be externally connected with a manual pulse generator (MPG, or called handwheel) via
the DB15 core dual-in-line holes interface. Its pin definition is as shown in Fig. 2-11.
1:+5V
9: HSU
2:HA
10: HSA
3:HB
11: GND
4:NC
5:NC
12: HSB
6:HX1
13: HSZ
14: HSY
7:HX10
15: HSX
8:HX100
Fig. 2-11 Handwheel Interface Definition
Table 2-2 Handwheel Interface Definition Specification
Pin No. Definition Description

1 +5V Power on the handwheel
2 HA Encoder phase A signal
3 HB Encoder phase B signal
4 NC
5 NC
6 HX1 Selection of X1 override
9 HSU
10 HSA
11 GND Digital ground
12 HSB
13 HSZ Selection of Z-axis
14 HSY Selection of Y-axis
15 HSX Selection of X-axis
「22」Wiring
3 Operation
3.1 Debugging Steps.............................................................................................................. ................. 26
3.2 Adjustment of Axial Direction and Pulse Equivalent ......................................................................... 27

3.2.1 Axial Direction Adjustment .................................................................................................. ............... 27
3.2.2 Pulse Equivalent Adjustment ............................................................................................................. 28
3.2.3 Upper & Lower Limit Setting of Workbench Stroke ........................................................................... 30
3.3 Returning to Machine Origin ................................................................................................. ........... 31

3.3.1 Principle of Motion of Returning to Machine Origin .......................................................................... 32
3.3.2 Parameters Specifications .................................................................................................................. 34
3.3.3 FAQ & Troubleshooting ...................................................................................................................... 36
3.4 Spindle Parameters Adjustment ....................................................................................................... 38
3.5 Port Polarity Adjustment .................................................................................................... .............. 40
3.6 Tool Measurement ............................................................................................................ ............... 42

3.6.1 Software Interface .............................................................................................................................. 43
3.6.2 Mobile Calibration.............................................................................................................................. 43
3.6.3 Fixed Calibration ................................................................................................................................ 44
3.6.4 First Calibration/ Tool Calibration after Tool Change ......................................................................... 45
3.7 Offset Setting .............................................................................................................. ..................... 47

3.7.1 WCS (Workpiece Coordinate System) ................................................................................................ 47
3.7.2 Extended WCS .................................................................................................................................... 48
3.7.3 Software Interface ............................................................................................. ................................. 49
3.8 Centering ................................................................................................................... ...................... 50

3.8.1 Two-point Centering .......................................................................................................................... 50
3.8.2 Circle Centering .................................................................................................................................. 51
3.9 Adjustment of Velocity & Acceleration ....................................................................................... ...... 52

3.9.1 Feedrate Setting ................................................................................................................................. 52
3.9.2 Traverse Speed Setting ............................................................................................ ........................... 52
3.9.3 Parameters Specification .................................................................................................... ................ 53
3.10 Simulation & Track ........................................................................................................................... 56

3.10.1 Simulation ...................................................................................................................................... 56
Operation「23」
3.10.2 Motion Trace .................................................................................................................................. 57
3.11 Compensation .................................................................................................................................. 58

3.11.1 Screw Error Compensation ............................................................................................................ 58
3.11.1.1 Causes of Screw Error and Compensation Method ................................................................... 58
3.11.1.2 Screw Error Compensation Operation ....................................................................................... 59
3.11.1.3 Software Interface and Operation .................................................................................. ........... 61
3.11.2 Tool Compensation ........................................................................................................................ 62
3.11.3 Across Quadrant Error (AQE) Compensation ................................................................................. 66
3.12 Log and Diagnosis............................................................................................................................. 67

3.12.1 Log .................................................................................................................................................. 67
3.13 Program File Management ............................................................................................................... 68

3.13.1 Program Wizard ............................................................................................................................. 68
3.13.2 Part Statistic ................................................................................................................................... 69
3.13.3 Program File ................................................................................................................................... 70
3.14 Handwheel Operation ...................................................................................................................... 76

3.14.1 Handwheel Mode .......................................................................................................................... 76
3.14.2 Handwheel Guide .......................................................................................................................... 78
3.15 System Management ....................................................................................................................... 78

3.15.1 System Info..................................................................................................................................... 78
3.15.2 Network Connection ...................................................................................................................... 79
3.15.3 Language ........................................................................................................................................ 79
3.15.4 Register .......................................................................................................................................... 79
3.16 Network Connection and Share ........................................................................................................ 80

3.16.1 IP Setup .......................................................................................................................................... 80
3.16.1.1 Direct Connection or Switch Connection................................................................................... 80
3.16.1.2 Router Connection .................................................................................................................... 83
3.16.1.3 Multiple NK260 Connection ...................................................................................................... 84
3.16.2 Connection Verification Setup ....................................................................................................... 85
3.16.3 NK260 Network Files Management by PC via FTP ......................................................................... 85
3.16.4 NK260 Network Files Management by PC via Network Sharing .................................................... 86
3.17 Auxiliary Function ............................................................................................................................ 87

3.17.1 Start Line (Selective Processing) .................................................................................................... 87
3.17.2 Breakpoint Resume ........................................................................................................................ 88
3.17.3 Parameter Auto Backup ................................................................................................................. 88
「24」Operation
3.17.4 User Code Input ............................................................................................................................. 88

3.17.5 Coordinate Backup ......................................................................................................................... 89
3.18 Tool Magazine ........................................................................................................................................ 90

3.18.1 Auto Tool Change of Linear Tool Magazine ................................................................................... 90
3.18.2 Auto Tool Change of Circular Tool Magazine ................................................................................. 92
3.18.3 Related Parameters ........................................................................................................................ 93
Operation「25」
3.1 Debugging Steps

Debugging starts
True
(1) Adjust polarity of I/O ports
referring to section 3.5
Port detecting correct or not? False
True
(2) Set axial direction, pulse equivalent and

workbench stroke range
False
Machine motion dimension
correct or not?
True
(3) Returning to machine origin
Returning to machine origin False

correct or not?
True
(4) Adjusting spindle parameters
Satisfied with debugging False

results or not?
True
(5) Adjust velocity
False
Motion is steady or not?
True
(6) Setting workpiece coordinate system (WCS)

referring to section 3.6 and 3.7
False
The setting of WCS is correct
or not?
True
Debugging ends, ready for machining
Fig. 3-1 Debugging Steps
「26」Operation
3.2 Adjustment of Axial Direction and Pulse

Equivalent
3.2.1 Axial Direction Adjustment

Firstly confirm the positive direction of each axis in terms of right-hand rule during the process of
machine debugging. The coordinate system of the right-hand rule is shown in Fig. 3-2.
+Y
+B +Z
+X+Y+Z
+Y
+X
+X
+C +A
+Z +Y +A+B
+C
+X
+Z
Fig. 3-2 The Coordinate System of the Right Hand Rule
The axial directions of machine are decided by both the type of machine tool and the layout of each
component. The basic coordinate axes of engraving machine/ router are X-, Y-, and Z-axis:
——Z-axis is coincidental with spindle axis and the direction of cutter moving away from workpiece is
the positive direction of Z-axis (+Z).
——X-axis is perpendicular to Z-axis and parallel to the clamped surface of workpiece. For the single
column vertical milling machine, if you face the spindle and look in the column direction, right moving
direction is the positive direction of X-axis (+X).
——The positive direction of Y-axis (+Y) is the direction cutter moves away from the operator.
 
Related Parameters
Parameter Definition Setting Range

2017 X-axis Direction ―1‖, ―-1‖ represents the
It specifies the motion direction
2018 Y-axis Direction two motion directions of
of each axis.
2019 Z-axis Direction each axis.
Fix the positive direction of each axis following the right-hand rules, and then manually operate the
machine to check if the axis moves correctly. If the direction is opposite, please modify the
corresponding axis parameter in ―2017~2019‖. Take X-axis as an example, manually move X-
axis, and find it moves oppositely, just change the value of parameter ―2017‖ to ―-1‖, if its value
is ―1‖ currently.
Operation「27」
3.2.2 Pulse Equivalent Adjustment

Pulse equivalent (p): the moving distance of workbench or rotation degree of rotary axis
corresponding to one pulse sent by CNC device, the minimum available distance controlled by CNC
system as well.
The smaller the pulse equivalent is, the higher the machining precision and surface quality will be.
The larger, the faster feedrate will be. Therefore, lower pulse equivalent should be set under the
condition of meeting the demand of feedrate. The relationship between Max. feedrate and pulse
equivalent is as following:
Max. Feedrate= Pulse Equivalent X 60 X Frequency
For example, the hardware frequency of NK260 is 320 KHz and provided the pulse equivalent is
0.001 mm/p, then:
Max. Feedrate=0.001 X 60 X 320000= 19.2m/min
Mechanical deceleration (m/n): the ratio of reducer input speed to output speed, equal to the ratio of
the teeth number of driven wheel to that of driving wheel. When applied in CNC machines, it
specifies the ratio of motor speed to screw speed.
Mechanical Deceleration Ratio  Re ducer Input Speed  Teeth No. of Driven Wheel  Motor Rotational Speed
Re ducer Output Speed Teeth No. of Driving Wheel Screw Roational Speed
Pitch (d): The axial distance between the corresponding points of two adjacent teeth on the threads.
The calculation of pulse equivalent varies with different motor systems.
 
Stepping Motor
In general, firstly set the subdivision and then calculate the pulse equivalent. You can set the pulse
equivalent before calculating subdivision. Their relationship can be shown as:
d  360  x  m
p  n
Hereinto, p stands for pulse equivalent, x represents subdivision of stepping motor whileθrefers to
stepping angle. Therefore,
Screw Pitch
Pulse Equivalent 
360
Stepping Angle  Subdivision Mechanical Deceleration Ratio
For instance, the selected screw lead of X-axis for a certain type of machine tool is 5mm, and the
stepping angle of stepping motor is 1.8 degree, with ―10‖ subdivision and motor directly connected
with screw by coupling. Thus, the pulse equivalent of X-axis is:
5mm
Pulse Equivalent  360  10 1  0.0025mm/p
1.8
 
Servo Motor
In general, set the default value of pulse equivalent as 0.001mm/p and calculate electronic gear ratio
(B/A). Their relationship can be shown as:
「28」Operation
Electronic Gear Ratio B  Encoder Resolution Mechanical Deceleration Ratio

A Screw Pitch
Pulse Equivalent
B F p m
Namely,  
A d n
Electronic gear ratio (B/A): the parameter of servo driver (take YASKAWA driver as an example, B is
PN202 while A PN203). This ratio represents servo scales up or down the pulse frequency sent by
CNC system. When B is larger than A, it means scaling up and vice versa. For example, provided
the pulse frequency sent by CNC system is 100HZ, if the numerator of electronic gear ratio (B) is set
as 1 while the denominator 2, the actual running speed of servo is 50HZ. On the contrary, if the
numerator is set as 2 while denominator 1, the actual running speed turns to 200HZ.
Encoder Resolution (F): needed pulse number for one circle of servo motor. Please see the servo
motor label plate and then refer to the corresponding manual to confirm its encoder resolution. A
label plate of YASKAWA SGMSH type motor is as below, and the 4th character in motor type is the
serial encoder specification, so the resolution of this motor is 217, i.e. 131072.
Motor Type：
TYPE SGMSH-1 0 A C A 2 1
(The 4th character)
The 4th character:

serial encoder spec.
Sign Spec. Remark
2 17-bit absolute Standard
C 17-bit increment Standard
Fig. 3-3 Name Plate of Servo Motor-encoder Resolution
For instance: (an example of YASKAWA servo) screw pitch of a certain type of machine is 5mm, with
17 bit encoder resolution, ―0.0001mm/p‖ pulse equivalent and ―1:1‖ deceleration ratio.
PN202 217  1 131072  1 8192

Electronic Gear Ratio
PN203
=
5/0.0001
= 5/0.0001 = 3125
 
Rotary Axis
The pulse equivalent of rotary axis refers to the rotation degree of the axis clamping the workpiece
corresponding to each pulse. The difference of rotary axis movement from linear axis movement lies
in that the screw pitch of rotary axis is 360 degrees. Therefore, in calculating rotary axis pulse
equivalent, you just need to replace screw pitch with 360.
 For Stepping Motor

360
Pulse Equivalent 
360
Stepping Angle  Subdivision Mechanical Deceleration Ratio
 For Servo Motor
Operation「29」
Electronic Gear Ratio B  Encoder Resolution  Pulse Equivalent Mechanical Deceleration Ratio
A 360
 
Related Parameters

2001 Pulse Equivalent (X) It refers to the displacement or
2002 Pulse Equivalent (Y) angle generated on the relative 0.0001~999 (mm/p)
2003 Pulse Equivalent (Z) feed axis per control pulse.
CAUTION
The setting value of pulse equivalent must be matching with that of the electronic gear ratio of servo driver or
that of subdivision of stepping driver.
3.2.3 Upper & Lower Limit Setting of Workbench Stroke

Workbench stroke refers to the valid machining stroke range of machine tool on X/ Y/ Z axis and the
system will carry out software limit in terms of this range in order to protect the machine.
 
Related Parameters

Positive Travel Limit in
2004
X-axis (MCS)
They set the allowable machine
Positive Travel Limit in Negative Travel Limit
2005 coordinate values for the upper
Y-axis (MCS) (MCS) ~ 67108.864
limit of the worktable.
2006
Z-axis (MCS)
Negative Travel Limit in
2007
X-axis (MCS)
They set the allowable machine -67108.864 ~
2008 coordinate values for the lower limit Positive Travel Limit
Y-axis (MCS)
of the worktable. (MCS)
2009
Z-axis (MCS)
CAUTION
In the first setting of the upper & lower limit of workbench stroke, please verify the actual valid range of
machine motion in case of accident.
「30」Operation
3.3 Returning to Machine Origin

Origin of Machine Coordinate System (inherent coordinate system of machine tool), also called
mechanical origin or mechanical zero, is fixed after design, manufacturing and debugging before
machine tool leaving factory. After startup of control system, it is necessary to execute the operation
of returning to machine origin automatically or manually.
CAUTION
The necessity of returning to machine origin:
These below functions will be available only after returning to machine origin: software limit enabled, setting
the fixed point, and tool change.
 
The Process of Returning to Machine Origin
The processes of returning to machine origin of X, Y, and Z axes are included and identical, shown
in Fig. 3-4 (take X-axis as an example).
Operation「31」
Beginning of returning to
machine origin of X-axis
Select “REF POT” mode,

click “X Return”
X-axis moves towards coarse positioning

direction until detecting REF. point signal
False
Has coarse positioning
finished?
Adjust the switch distance
True
between fine positioning
X-axis moves towards fine positioning and coarse positioning
direction until detecting encoder zero signal
Refer to section 3.3.3
False
Has fine positioning finished?
True
Check the switch distance between fine
positioning and coarse positioning
If out of normal range, the system

Is switch distance between fine will display an alarm prompt.
positioning and coarse positioning
normal?
True
X-axis moves retracting distance
End of returning to machine

origin of X-axis
Fig. 3-4 The Process of Returning to Machine Origin (X-axis)
3.3.1 Principle of Motion of Returning to Machine Origin

The sketch maps of returning to machine origin with servo motor are as shown in Fig. 3-5 and Fig.
3-6 .
「32」Operation
 
Coarse Positioning Stage
Legend:
C’ C
1 Initial stage
belt
4 D 2 Stop position after receiving signal
g
n
s
a
i
l
3 Enter into signal zone reversely
3
4 Leave signal zone reversely
epo
ars
oni
siti
Co
ng
2 Arrow tip indicates the machine stop position
Distance
B A
Fig. 3-5 Sketch Map of Coarse Positioning (Stopping within the signal belt after receiving coarse positioning signal)
Legend:
C’ C
1 Initial stage
4
Coarse positioning signal belt
D 2 Stop position after receiving signal

3 Enter into signal zone reversely
3
4 Leave signal zone reversely
2 Arrow tip indicates the machine stop position
Distance
B A
Fig. 3-6 Sketch Map of Coarse Positioning (Stopping out of the signal belt after receiving coarse positioning signal)
1) When the machine keeps moving until receiving REF. point signal at place A, it should stop
immediately , but it may stop at place C or C‘ due to time lag and inertia.
2) The machine will keep moving reversely at one third of coarse positioning speed until receiving
REF. point signal (if the machine has stayed within the signal belt in the above step 1, it will
make no motion in this step).
3) The machine will keep moving reversely at one-ninth of coarse positioning speed until the REF.
point signal disappears (across the signal belt).
4) The machine will halt at the flag place D after the end of this stage.
 
Fine Positioning Stage
The process of fine positioning stage is identical with that of coarse positioning stage.
After coarse positioning, the machine will move to encoder origin rapidly, executing slow positioning
several times.
Operation「33」
C’ C
Fine positioning signal belt

Coarse positioning signal belt
D 4
3
2
1
B A Distance
Fig. 3-7 The Process of Fine Positioning

 
Retracting Stage
After finishing the fine positioning stage, system will execute retracting motion once with the
recommended retract distance as half of the screw pitch. The sketch map is shown in Fig. 3-8.
Retracting
C’ C Distance
Coarse Positioning Signal Belt
D
B
P
S
F
o
n
n
g
g
n
it
lt
e
e
i
B A Distance
Fig. 3-8 Retracting Stage
3.3.2 Parameters Specifications

 
Related Parameters of Safe Operations:

Back to REF Required Whether backing to machine origin True: Required
3020
before Cycle Start before machining is a must or not. False: Not required
Whether the mark of backing to the
Cancel REF Sign on True: Cleared
3021 machine origin will be cleared or not
Estop False: Not cleared
once E-stop occurs.
Returning to the machine origin before machining can prevent machining offset, ensuring position
precision. It is recommended to set ―True‖ for parameter ―3021‖ so that once E-stop occurs, the
「34」Operation

mark will be cleared, and the system will remind you to back to machine origin. If ―3020‖ is set
―True‖ and there is no mark ― ― before each axis, the machine is not allowed to move until
backing to machine origin is finished. ―3020‖ can be set ―False‖ when returning to machine
origin is impossible due to home switch error.
 
Related Parameters in the Process of Backing to Machine Origin

REF Switch Positioning
2101 They set the direction of each axis in
Direction (X)
coarse positioning stage, i.e. the
REF Switch Positioning 1: positive direction
2102 motion direction of machine tool
Direction (Y) -1: negative direction
towards the home switch from any
2103 point.
Direction (Z)
2104 Back Distance (X) They set the additional distance after
fine positioning of backing to the
2105 Back Distance (Y) machine origin. Positive value means /
positive motion direction and negative
2106 Back Distance (Z)
value negative motion direction.
2107
Speed (X)
They are the motion speed of machine
REF Switch Positioning 0.001~MAX Axial
2108 tool towards the home switch at the
Speed (Y) Velocity (mm/min)
stage of coarse positioning.
2109
Speed (Z)
REF Encoder
2110
Positioning Speed (X)
They are the motion speed of machine
REF Encoder 0.001~MAX Axial
2111 tool away from the home switch at the
Positioning Speed (Y) Velocity (mm/min)
stage of fine positioning.
REF Encoder
2112
Positioning Speed (Z)
In order to establish a machine coordinate system correctly during machine working period, a
machine reference point (measuring beginning) will be set within the moving range of each
coordinate axis. In machine start-up, generally returning to the reference point will be executed
automatically or manually, i.e. machine tool will return to its measuring beginning (X, Y, Z=0) to
establish the machine coordinate system. Machine reference point can be coincident with the
machine origin (in the default system setting), or not.
When home switch works normally, if spindle moves away from home switch direction in the process of
returning to the machine origin, the value of ―2101~2103‖ (coarse positioning direction) should be
modified, please refer to question No. 2 in section 3.3.3 when the moving direction of machine is
incorrect during backing to the machine origin. If the speed of returning to the machine origin is quite
low, you can adjust the value of ―2107~2109‖ (coarse positioning speed) properly.
Operation「35」

―Back Distance‖ refers to a certain moving distance away from origin to leave the signal sensitive
zone of home switch after backing to machine origin ends.
 
Related Parameters to Detect Distance between Coarse and Fine Positioning Switches

2113 Pitch (X) For analysis of the distance between
2114 Pitch (Y) home switch and encoder zero in 0.001~9999.9 (mm)
2115 Pitch (Z) backing to the machine origin
Related to specific machine tool, screw pitch of ―2113~2115‖ should be set after being measured
in actual operation.
3.3.3 FAQ & Troubleshooting

1. REF. point signal cannot be detected in the process of returning to machine origin.
It is generally caused by home switch. The debugging & adjusting steps are shown in Fig. 3-9.
「36」Operation
Detect no REF. point signal in

returning to machine origin
Touch the home switch artificially
Whether the circle points ahead of

related ports under "port" screen of
software interface turn green
False
True
Check the related indicators of
"X0, Y0, Z0" on terminal board
True
Is the indicator on?
False
Check the home switch between Check the wiring of NK260

origin and terminal board host and terminal board
False
Is electric circuit loose? Is wiring loose?
False True True
Home switch failure, replace it Fasten the

with a new one connection wiring
Due to software failure

Issues settled
(Impossible generally)
Fig. 3-9 Debugging Steps
2. Incorrect motion direction of machine in returning to machine origin may be caused by the
following reasons:
1) Incorrect polarity of REF. point signal: when the home switch is normally open, the polarity is
―N‖; when the home switch is normally closed, the polarity should be ―P‖.
2) Incorrect parameter settings: please check the parameters ―2101~2103 X/Y/Z direction in
backing to reference point‖ and modify the corresponding parameters.
3. Low coarse positioning speed in returning to machine origin may be caused by the below
reasons:
1) The setting value of parameter ―2107~2109 X/Y/Z speed in backing to reference point‖ is
too small.
2) The polarity setting of REF. point signal in software is mismatching with the home switch type. If
the NC-type home switch is adopted and the polarity of REF. point signal is N, the REF.
Operation「37」
point signal is valid at the beginning of backing to machine origin, so the machine will slowly
move away from origin at the speed of fine positioning.
3.4 Spindle Parameters Adjustment

You can directly set spindle speed on the system interface.
In auto mode, press function button ―State‖ to enter the default sub-function screen [Coor-Auto] of
[State], shown in Fig. 3-10.
Fig. 3-10 Coordinate-auto Screen
You can directly set the spindle speed in the parameters setting region above the manipulation
button bar, shown in Fig. 3-11.
Fig. 3-11 Parameters Setting Region-spindle Speed Setting
Press ―↑‖, ―↓‖ direction key to move to the corresponding parameter setting dialogue, and then
press Enter key to eject a parameter input box.
When the parameter 3019 ―Ignore Spindle Speed Code(S)‖ is set to ―YES‖, the system will use
the spindle speed set in the system, i.e. the value of ―Spindle Speed‖; when set to ―NO‖, the
system will use the spindle speed specified by the S code in the loaded machining file.
Spindle speed is controlled by adjusting current spindle override. The formula is as below:
Current Spindle Speed  Spindle Speed  Current Spindle Override
「38」Operation
Spindle override selection knob is on the operation panel, shown in Fig. 3-12.
90 100 110
80 120
70 130
60 140
50 150
Fig. 3-12 Spindle Override Selection Knob
The least unit of ruler of spindle override is 10% (10% for each scale), and the setting range of
spindle override is ―50% ~ 150%‖.
 
Related Parameters

The max. allowable rotation speed of spindle 10000~ 999999
3048 MAX Spindle Speed
(matched with the setting value of inverter) (r/min)
The value of ―Spindle Speed‖ must be less than that of Para. 3048; the max. setting value of
rotary speed of Para. 3048 is corresponding to analog SVC 10V; when the inverter reaches the
max. voltage 10V, the corresponding rotary speed of inverter is the max. spindle speed of
parameter 3048.
  Spindle Setting Speed  
time Voltage of Ana log SVC 10V Spindle Override Max.Spindle Speed
 
Related Parameters

Delay for Spindle Delay time after spindle receiving ―start‖ or
3049 0~60000 (ms)
On/Off ―stop‖ command
Spindle Action Options After machining, spindle can be set to keep
3051 when Cycle still or return to the workpiece origin or to the 0, 1, 2
Completed fixed point.
Fixed Point Position in
3053
MCS (X)
When the parameter 3051 is set as 1 ―move
Fixed Point Position in -67108.864~
3054 to fixed point‖, the spindle will stop at the
MCS (Y) 67108.864
coordinates of the fixed point.
3055
MCS (Z)
Parameter 3049 sets the delay time of spindle on/ off, because a certain time is needed before
spindle reaches the rated rotary speed since start-up or stops until reaching zero speed; if
machining begins before machine reaching the rated rotary speed or other operation is executed
before spindle completely stops, it‘s possible to damage the tool or produce a scrap.
Backing to the fixed point applies to mass production, thus, the spindle will stop at the fixed position
Operation「39」

after each machining for the convenience to replace a new workpiece.
 
Related Parameters

Whether spindle will automatically stop True: Stop
3043 Stop Off on Pause
when machining pauses False: Not stop
Stop Off when Cycle Whether spindle will automatically stop True: Stop
3044
Stop when machining stops False: Not stop
This group of parameters sets the spindle action when commands of machining stop/ pause
are executed.
3.5 Port Polarity Adjustment

The polarity of input/ output ports in software is specified in terms of the switch type: the polarity of
normally closed-type switch is ―P‖; the polarity of normally open-type switch is ―N‖. In the software
interface, the ports with preceding filled dot are input ports, while the ones with hollow point
are output ports.
After wiring and power on, the red dots in front of input ports like zero signals of axes, E-stop signal,
program start, program stop, and tool presetter indicate they are invalid currently, otherwise, the
electrical circuit and signal polarity should be checked. If there is no problem with the electrical
circuit, change the polarity of corresponding port so as to show red dots in front of the above-
mentioned input ports.
If the dot in front of signal still does not change after polarity change, examine whether the port is
damaged on the terminal board.
The method of modifying polarity is: press ―System‖ function button to enter the default window
[Port (A)] of [System] function section, and then use the up and down direction keys to select the I/O
ports to be modified, and then press F1 to validate the port modification instantly.
[Port (A)] screen is shown in Fig. 3-13, and the following function screens need password before
operation, such as [Test On], [Test Off], [Cancel Test], and [Modify Polarity].
「40」Operation
Port polarity (N and P)

Port definition description
Input port name (the same

with that of terminal board)
Fig. 3-13 Ports Screen

 
[Modify Polarity]
The shortcut key is F1, which is only available under [Port (A)] screen.
Press F1 to modify the port polarity (N / P).
The polarities of ―feedrate override‖, ―spindle override‖, ―mode switch‖, ―handwheel‖ and
―encoder zero‖ should be ―N‖.
Except the special definition, the polarities of output ports are generally ―N‖.
 
[Test On], [Test Off]
The shortcut keys are F2 and F3 respectively, which are only available under [Port (A)] screen.
Pressing down F2 or F3 will make indicator light before the port selected shift between green and red.
And green light means there is signal in the port; red light means there is no signal in the port.
This group of buttons is mainly used for analog hardware signal, which is for simulation test.
CAUTION
The indicator lights before ports are slight different in test mode and in practice:
Green light in test mode: Red light in test mode:
Green light in practice: Red light in practice:
 
[Cancel Test]
Press F4 to cancel simulation test and signal to replace analog signal with real hardware signal.
Operation「41」
 
[Port Remapping]
To modify port mapping is actually modifying the physical address corresponding to the port logical
address. This button is used to change the function of a certain port on the terminal board.
 
[Board View]
Pressing F7 will display the terminal board screen.
3.6 Tool Measurement

The process of tool measurement refers to the process of establishing the concrete position of
workpiece coordinate system (WCS) in the machine coordinate system (MCS).
With the help of a tool presetter, tool measurement is realized. As shown in Fig. 3-14, there are ports
on the terminal board corresponding to CUT and COM on the tool presetter. If necessary, such port
as ―Over-travel Protection‖ can be added to the terminal board according to customers‘ needs.
According to the different installation positions of tool presetter, tool measurement is divided into
mobile calibration, fixed calibration and first calibration/tool calibration after tool change.
NC
RED CUT (Presetter signal)
BLACK COM
NC GREEN (Overtravel Protection)
YELLOW COM
Fig. 3-14 Electrical Wiring Diagram of Tool Presetter
Fig. 3-15 is the sketch map for calibration using tool presetter.
Tool nose
(mobile
calibration)
Heig
Tool nose Tool

ht
(fixed presetter
calibration)
Height
Tool Workpiece
presetter
Workbench
Fig. 3-15 Sketch Map of Using Tool Presetter
「42」Operation
3.6.1 Software Interface

In auto mode, press F5 to enter ―calibration interface‖ in [Coor-Auto (A)] sub-screen of [State],
shown in Fig. 3-16 and then pressing ―F1, F2, and F5‖ will execute ―first calibration‖, ―second
calibration‖ and ―mobile calibration‖ respectively.
Fig. 3-16 Sub-screen of Tool Calibration
3.6.2 Mobile Calibration

Mobile calibration can be used to set the workpiece origin of Z-axis, and the thickness of tool
presetter is determined by parameter [3009]. System will automatically set the workpiece offset after
mobile calibration.
Workpiece offset = machine coordinate – thickness of tool presetter – public offset – tool offset
Generally, the default setting values of public offset and tool offset are both ―0‖.
The sketch map of the process of mobile calibration is shown in Fig. 3-17.
① Move to the upper side of tool presetter manually

Manually move the
machine tool to this
position Position
before
calibration
Tool
presetter ② Repeated calibrations up and down
Workpiece
Workbench
Fig. 3-17 The Process of Mobile Calibration
Operation「43」
 
Related Parameters

Height difference from the top surface of
3009 Tool Sensor Thickness 0~100 (mm)
tool presetter to its bottom surface
The measurement method of this parameter is:
Manually move the Z-axis to a certain point over workpiece surface→ shift down its tool nose until
reaching the surface of workpiece→ the system will record the current coordinate Z1 of Z-axis.
Uplift Z-axis→ put the tool presetter on workpiece surface→ shift down Z-axis slowly until
reaching the tool presetter and getting the presetter signal→ system will record the current
coordinate Z2 of Z-axis
Subtract Z1 from Z2, and its result equals to the thickness of tool presetter. Manually enter
this value into parameter 3009.
3.6.3 Fixed Calibration

Fixed calibration refers to the calibration operation on a certain fixed position of machine tool due to
tool damage or other causes, frequently used in multi-tool mode. The length of tool and the clamping
position may vary, thus tool offset should be reconfirmed by fixed calibration and the sketch map of
fixed calibration is shown in Fig. 3-18.
① Automatically locate to
Fix this position
the target position swiftly
according to
“tool presetter
position in fixed Position
calibration” ② Repeated tool before
calibrations up and calibration
Tool
presetter down
Workbench
Fig. 3-18 The Process of Fixed Calibration
The process of fixed calibration refers to input of the D-value of the recorded machine coordinate of
tool nose when reaching the tool presetter surface subtracting the thickness of tool presetter into
―tool offset‖.
Tool Offset= Machine Coordinate – Thickness of Tool Presetter
Machine
Coordinate Z=0
Tool Offset
Tool
Presetter
Workbench
Fig. 3-19 The Sketch Map of Tool Offset
「44」Operation
The steps of fixed calibration are as below:

1) Select tool according to tool No.;
2) Execute fixed calibration to the selected tool and record the tool offset;
3) Execute step 1 and 2 to each tool;
4) Select any tool to move to workpiece surface for clearing.
 
Related Parameters

ToolMeas. When the Z axis arrives at ―Tool Sensor
1 ~ Rapid JOG
3008 TraverseSpeed to Fixed Position (MCS) (Z)‖, it starts looking
Feedrate (mm/min)
Fixed Tool Sensor for the tool presetter signal at this speed
Tool Sensor The height of tool presetter surface in
3009 0~100 (mm)
Thickness fixed calibration to the workbench surface
Tool Sensor Fixed
3010
Position (MCS) (X) X-axis and Y-axis machine coordinates of
Tool Sensor Fixed tool presetter position in fixed calibration
3011
Position (MCS) (Y)
Machine coordinates of Z-axis at the Negative Travel Limit
beginning of searching for tool presetter (MCS) ~ Positive
signal (CUT signal). After reaching this Travel Limit (MCS)
Tool Sensor Fixed
3012 point at G00 speed, Z-axis moves
Position (MCS) (Z)
downward for tool presetter signal at
―ToolMeas. TraverseSpeed to Fixed Tool
Sensor‖
The measurement method for parameter ―3009‖ is as below:

Manually move the Z-axis to a certain point over the workbench surface→ shift down its tool nose
until reaching the surface of workbench→ the system will record current coordinate Z1 of Z-axis.
Uplift Z-axis→ put the tool presetter on the workbench surface→ shift down Z-axis slowly until
reaching the tool presetter and getting the presetter signal→ the system will record the current
coordinate Z2 of Z axis
Subtract Z1 from Z2, and the result equals to the thickness of tool presetter in fixed calibration.
Manually enter this value into parameter 3009.
3.6.4 First Calibration/ Tool Calibration after Tool Change

The operation steps are as below:
1) Firstly, manually move Z axis to workpiece surface, and then confirm the workpiece origin by
mobile calibration or manual clear (the method for manual clear: press F6 [Clear], and then
press F4 [Z Clear] in the new pop-up manipulation button bar).
Operation「45」
2) Secondly, press F5 [Preset], and then press F1 [First Time] to execute the first calibration in the new
pop-up manipulation button bar, and the system will record the current machine coordinate value of Z
axis automatically, as shown in Fig. 3-20. The system ends this process automatically.
Top
Up to the top of Z axis
Up to
Back to upper side of 6
workpiece origin
3 the top
2
of Z
To
To machine coordinate of tool presetter
1 Workpiece Origin
5
Record current Z axis 4
machine coordinate Up 1mm
Fig. 3-20 First Calibration

3) The first calibration finishes and workpiece machining begins.
4) After tool change or tool break, press F5 [Preset], and then press F2 [After Tool Change] in the
new pop-up manipulation button bar to restore the Z workpiece coordinate value of current point,
as shown in Fig. 3-21. The system ends this process automatically.
Top
To the
To topthe axisZof
Back to upper side 6

of workpiece origin
3 top of
2 To machine coordinate of tool presetter
Z axis
To
1 Workpiece Origin
5
Resume current Z axis
workpiece coordinate 4
Up 1mm
Fig. 3-21 Calibration after Tool Change
5) Tool calibration ends and workpiece machining begins.
「46」Operation
3.7 Offset Setting
3.7.1 WCS (Workpiece Coordinate System)

In programming, programmers select one certain given point on workpiece as origin (also called
programming origin) to establish a new coordinate system (i.e. workpiece coordinate system), also a
set of right-hand coordinate system. The origin of WCS, i.e. workpiece origin, is fixed relative to a
certain point on workpiece and floating relative to the machine origin. The selection of origin of WCS
should meet the conditions of simple programming, simple dimensional conversion, and small
caused machining error.
The corresponding coordinate systems of workpiece offset are G55, G56, G57, G58, G59 and G54
(the default coordinate system after the system is opened), as well as G154 ~ G173. And the
relationship of workpiece offset and machine coordinate system is shown in Fig. 3-22.
G54(X)
Machine Origin
G54(Y)
Workpiece
Workpiece
Origin
Limit of axial motion
Fig. 3-22 The Relationship of Workpiece Offset and Machine Coordinate System
One, two or multiple workpiece offsets can be used in machining program. As shown in Fig. 3-23, if
three workpieces are installed on the workbench, then each workpiece holds a workpiece origin
relative to G code of WCS. The programming example is as follows: drill one hole on each of the
three workpieces, with calculation depth as Z-0.14.
Operation「47」
G56(X)
G55(X)
G54(X)
Machine origin
G54(Y)
G55(Y)
G56(Y)
Workpiece
Workpiece
Workpiece
Fig. 3-23 Sketch Map
O1801
N1 G20
N2 G17 G40 G80
N3 G90 G54 G00 X5.5 Y3.1 S1000 M03 (Select G54)
N4 G43 Z0.1 H01 M08
N5 G99 G82 R0.1 Z-0.14 P100 F8.0
N6 G55 X5.5 Y3.1 (Switch to G55)
N7 G56 X5.5 Y3.1 (Switch to G56)
N8 G80 Z1.0 M09
N9 G91 G54 G28 Z0 M05 (Switch to G54)
N10 M01
„
The program segment N3 ~ N5, within WCS of G54, is related to the first workpiece; Segment N6 will
drill the hole on the second workpiece of the same batch in WCS of G55, while segment N7 will drill
the hole on the third workpiece of the same batch in WCS of G56.
Aiming at all the coordinate systems, public offset is used for adjusting the workpiece origin of X-, Y-,
and Z-axis, but will not change the workpiece offset value.
The related formula of workpiece offset, tool offset and public offset is as below:
Workpiece coordinate= Machine coordinate – Workpiece offset - Tool offset – Public offset
3.7.2 Extended WCS

Also known as additional workpiece coordinate system, extended WCSs (from G154 to G173) are
extension for G54.
G54 Px command can be used to select the extended WCS, and ―x‖ here refers to number 0~19.
「48」Operation
E.g,
G54 P0 Select the extended WCS1, corresponding to G154 on the screen.
G54 Px Select the extended WCS(x+1), corresponding to G(154 +x) on the screen.
3.7.3 Software Interface

Press [Advanced], and then press A to enter the [Coor-Manage] screen, as shown in Fig. 3-24. This
screen is mainly for selecting current WCS and modifying workpiece offset and public offset.
Fig. 3-24 Coor-Manage Screen
NK260 altogether supports 26 WCSs, i.e. G54 ~ G59 and G154 ~ G173. In [Coor-Manage] screen,
the displayed WCSs are G54 ~ G59 by default. To switch to G154 ~ G173, you can press the PgUp
and PgDn keys. If you want to change the value of workpiece offset and public offset, you can press
―↑‖, ―↓‖, ―←‖ and ―→‖ to move the cursor onto the value, press Enter and then input the desired
value into the input box. For Z-axis public offset, you can also directly press F6 or F7 on the host to
modify its value.
See below for the details of the manipulation buttons in the [Coor-Management] screen.
 
Select WCS
Press ―←‖ or ―→‖ to move cursor to the desired WCS, and then press F1 to set currently being
edited coordinate system as current WCS.
 
Set X, Set Y, Set Z
Pressing shortcut keys F2, F3, and F4 will pop out an input box for entering X/Y/Z workpiece offset.
Operation「49」
 
Select Distance, Deepen, Lift
Pressing the shortcut key F5 of ―SelectDistance‖ will change the value of ―Lift and Deepen Height
of Z-axis‖, with five options, which are 0.01mm, 0.10mm, 0.50mm, 1.00mm and 5.00mm.
Pressing the shortcut key F6 of ―Deepen‖ will move down Z-axis workpiece origin by ―Lift and
Deepen Height of Z-axis‖ distance. The moving distance will be accumulated accordingly with the
press times of F6.
Pressing the shortcut key F7 of ―Lift‖ will move up Z-axis workpiece origin by ―Lift and Deepen Height
of Z-axis‖ distance. The moving distance will be accumulated accordingly with the press times of F7.
Both ―Deepen‖ and ―Lift‖ only modify public offset of Z-axis.
3.8 Centering
The system supports ―Two-point Centering‖ and ―Circle Centering‖, both of which belong to
manual centering. An edge finder can be used for accurate centering.
Before manual centering, you should press F5 [Center Start] to make it turn to orange and turn on
spindle, spindle speed decided by the parameter 3052 ―CenterSpindlerev‖, whose value is 500 by
default and should not be set too large.
3.8.1 Two-point Centering

Two-point centering refers to the process of locating the midpoint of a line connected by two points,
mainly used for locating the center of a blank.
In manual mode, press [Advanced], and then the letter ―B‖ to enter the ―Centering (B)‖ screen,
with ―Centering (T)‖ as the default centering mode. See Fig. 3-25.
Fig. 3-25 Centering Interface
The operation steps of two-point centering are as below (An example of X-axis):
「50」Operation
1) Manually move the cutter to one side of workpiece, and then press F1 [Record X] to record the
machine coordinate of current point.
2) Move the cutter to the other side of workpiece, and then press F2 [Center X] to calculate the
midpoint coordinate based on the coordinate of current position and the last recorded value and
set it as workpiece origin.
CAUTION
In the process of centering of a certain axis, the other coordinate axis should keep still.
3.8.2 Circle Centering

Circle centering, i.e. three-point centering, means automatic calculation of center point coordinates
(generally set as workpiece origin) of a circular blank in terms of the three recorded circle coordinates.
In auto mode, press [Advanced], and then the letter ―B‖ to enter the ―Centering (B)‖ screen, and
then the letter key ―S‖ to turn to ―Circle Centering‖ mode. See Fig. 3-26.
Fig. 3-26 Circle Centering Interface
The steps of circle centering are as below (An example of X-axis):

1) Manually move the cutter to one point on the circumference of a circular blank, and then press
F1 [Record 1] to record the machine coordinates of current point as the first group of coordinate;
2) Move the cutter to another point on the circumference, and then press F2 [Record 2] to record
the machine coordinates of current point as the second group of coordinate;
3) Move the cutter to the third point on the circumference, and then press F3 [Center] to calculate
the circle center coordinates and set it as workpiece origin based on the current machine
coordinates and the two groups of coordinate recorded previously.
Operation「51」
CAUTION
The three points on the circumference should be apart from each other as far as possible for the accuracy of the
circle center.
3.9 Adjustment of Velocity & Acceleration
3.9.1 Feedrate Setting

Feedrate can be set directly on the system interface, or through changing the value of parameter
1004 ―Default Feedrate (GXX)‖.
In the function section of [State] under auto mode, the feed rate can be directly specified on the
parameters setting region above the manipulation button bar, shown in Fig. 3-27.
Fig. 3-27 Parameters Setting Section-feed Speed Setting
Press ―↑‖, ―↓‖ direction key to move to the corresponding parameter setting frame, and then press
Enter key to eject the parameter input box.
When the parameter 3018 ―Ignore Feedrate Code(F)‖ is set to ―YES‖, the system will use the
feedrate set in the system, i.e. the value of ―Feed Speed‖; when set to ―NO‖, the system will use
the feedrate specified by the F code in the loaded machining file.
The feed rate is also related with current feedrate override, which can be controlled by adjusting the
current feedrate override, and the formula is as below:
Current feed rate (feed speed) = Set feed value X Current feedrate override
The feedrate override selection knob is on operation panel, shown in Fig. 3-28.
30 40 50 60
20 70
10 80
5 90
2 100
1 110
0 120
Fig. 3-28 Feedrate Override Selection Knob
The adjusting range of feedrate override is ―0% ~ 120%‖.
3.9.2 Traverse Speed Setting

Traverse speed refers to the running speed of machine tool under G00 command.
「52」Operation
Similar to feed speed, traverse speed can also be set directly on the system interface, as shown in Fig. 3-
29, or through changing the value of parameter 1003 ―Default Rapid Traverse Feedrate (G00)‖.
Fig. 3-29 Parameters Setting Area-G00 Speed Setting
Its concrete setting method is the same as that of feed speed, which will be omitted.
3.9.3 Parameters Specification

Except for the feed rate and traverse speed, the other involved parameters can be divided into
following 4 types: velocity, acceleration, reference circle & circular speed limit, and interpolation
algorithm.
 
Related Parameters of Velocity

There are two speed modes for option under JOG Feedrate ~
Rapid JOG
1001 manual mode: jog feedrate and rapid jog MAX Axial Velocity
Feedrate
feedrate, which can be switched by pressing the (mm/min)
acceleration key. The system default running 0.001~ Rapid JOG
1002 JOG Feedrate
speed mode is jog feedrate mode. Feedrate (mm/min)
0~Z-axis Approach
3006 Startup Speed The minimum speed in machining.
Speed (mm/min)
Traverse
When it is set as ―True‖, G00 override will be not
Feedrate True: Valid
3016 controlled by the override switch, but fixed at
Override False: Invalid
100%.
Fixed 100%
JOG Feedrate When it is set as ―True‖, feedrate override is
True: Valid
3017 Override adjusted in manual operation; ―False‖, feedrate
False: Invalid
Fixed 100% override is fixed at 100%.
When it is set as ―True‖, the system will not
Ignore
adopt feedrate specified by the F code in the True: Valid
3018 Feedrate
loaded machining file, but use the feed speed False: Invalid
Code (F)
set in the system.
When it is set as ―True‖, the system will not
Ignore Spindle
adopt spindle speed specified by the S code in True: Valid
3019 Speed Code
the loaded machining file, but use the spindle False: Invalid
(S)
speed set in the system.
Z Down 0: No limitation;
Feedrate 1: Z Down Feedrate Limitation valid with only
3029 0; 1; 2
Limitation Z-axis downward movement;
Options 2: Z Down Feedrate Limitation valid with Z-axis
Operation「53」

downward movement included
Z Down
0~MAX Axial Velocity
3030 Feedrate Z axis downward movement speed.
(Z) (mm/min)
Limitation
To protect tools, the machine tool will decelerate
Z-axis (at [approach speed]) when approaching the
3031 Deceleration target position during positioning. This 0~999 (mm)
Distance parameter is used to specify the distance from
the decelerating position to the target position.
Z-axis It is the feed speed when the distance between
0~Default Feedrate
3032 Approach the tool and the workpiece is smaller than
(mm/min)
Speed ―deceleration distance‖ during positioning.
MAX Axial
3033 It specifies the max. allowable speed of X axis. 6~15000 (mm/min)
Velocity (X)
MAX Axial
3034 It specifies the max. allowable speed of Y axis. 6~15000 (mm/min)
Velocity (Y)
Z Down Feedrate
MAX Axial
3035 It specifies the max. allowable speed of Z axis. Limitation~15000
Velocity (Z)
(mm/min)
Enable Short When it is set as ―True‖, the system will
True: Valid
3038 Line Velocity eliminate the fluctuation of speed when
False: Invalid
Smoothing machining short line segments.
Short Line
Short line segments shorter than the value of
Ref. Length in
3039 this parameter will be treated with velocity 0.001~100000 (mm)
Velocity
smoothing.
Smoothing
Parameter 3006 ―startup speed‖ aims at the startup frequency of stepping & servo driver, and in
driver this parameter should be set zero. The startup speed refers to the highest frequency of
direct working startup without acceleration of motor.
Parameter confirmation method: set a lower value at first, and repeatedly make the machine
execute typical motion & multi-axis synchronization motion, gradually increase this value until fix
the max. startup speed. The actual setting value of this parameter is half of the max. startup
speed, with general setting range ―300 ~ 400‖.
Reasonable selection of this parameter will improve the machining efficiency, and avoid the low speed
segment with bad motion feature of motor. ―Startup frequency‖ is generally included in the motor ex-
factory parameters, but after installation, its value will vary especially in loading motion, thus, it should
be set based on the actual measurement of motor power and inertia of machine tool.
 
Related Parameters of Acceleration

Axis The max. acceleration of each axis in 0.001~100000
3002
Acceleration machining. (mm/s2)
「54」Operation

Dry Run The max. acceleration of each axis in 0.001~100000
3003
Acceleration positioning. (mm/s2)
Max Turning 0.001~100000
3004 Max. turning acceleration.
Acceleration (mm/s2)
Single axis acceleration includes ―Axis Acceleration‖ and ―Dry Run Acceleration‖, used to describe
the acceleration/ deceleration capability of each feed axis, with unit ―mm/s 2‖, depending on the
physical feature of machine, such as the quality of motion part, torque, cutting load and resistance of
the feed motor. The larger the value of the parameter is, the less time the machine will spend in
acceleration/ deceleration during motion process, the higher the efficiency is. Generally, for servo motor
system, it should be within ―600 ~ 3500‖. Set a smaller value at first, and then repeatedly execute
typical motion for a period of time. If there is no abnormal situation, gradually increase the value. If
abnormal condition occurs, reduce the value, with ―50% ~ 100%‖ insurance allowance.
 
Related Parameters of Reference Circle, Circular Speed Limit

Enable Arc
True: Valid
3036 Velocity Whether to enable arc velocity limitation.
False: Invalid
Limitation
MAX Velocity The max. velocity when machining a circle
3037 /
of Ref. Circle 10mm in diameter.
After installation of machine, you can make the machine process an arc, in which vibration will
occur due to centrifugal force. The higher the speed is, the stronger the vibration will be. Gradually
increase the feed speed to see the state of vibration of machine tool until the max. circular speed
is achieved, i.e. the max. allowable speed of machine tool without strong vibration. This arc is
regarded as the reference circle, and its max. allowable speed is the max. speed of reference
circle. Max. centripetal acceleration ―a‖ can be calculated in terms of the reference circle radius
and its max speed. The formula is as follows: V0 and R0 are the speed and radius of reference
circle respectively, while Vx and Rx are the speed and radius of the arc to be processed. After Rx
is confirmed, when the arc processing speed is larger than Vx calculated, the system will limit the
arc processing speed automatically to ensure it is within the debugging value, i.e. the vibration will
not be stronger than that during ex-factory debugging.
V2 V2
a 0  x
R0 Rx
 
Related Parameters of Interpolation Algorithm

Path
Interpolation 0: Velocity triangle;
3028 It sets which interpolation algorithm is used.
Algorithm 1: Velocity S-type
Options
Operation「55」

Currently, the system supports velocity triangle algorithm and velocity S-type algorithm. When S-
type algorithm is adopted, the system max. acceleration will reach the twice of the single axis
acceleration set in the system. At this time, setting a smaller value for parameter 3002 ―Axis
Acceleration‖ and 3003 ―Dry Run Acceleration‖ is recommended.
3.10 Simulation & Track
3.10.1 Simulation
The function of simulating provides a fast but lifelike simulated processing environment for you.
Running under the mode of simulating, the system will not drive the machine tool to do the relative
actions but only show the processing trace of the cutter in high speed in the trace window. By
simulating, you see moving form of the machine tool in advance, avoiding machine tool damage due
to programming mistakes in processing procedure. And they can also know other additional
information.
The steps of simulation are as below:
1) Press ―↑‖ and ―↓‖ shift keys under [Local Program (A)] of [Program] function section to select
a machining file, and then press F1 [Load] to load the file;
Fig. 3-30 Program File Window
2) Press F1 [Simulate] under [Motion Trace (B)] sub-function screen of [State] function section to
begin simulation, in which tool machining path can also be viewed. At the same time, such
information as processing range and estimate processing time can be viewed under [Current
Program (C)] sub-function screen.
「56」Operation
Fig. 3-31 Simulation Track
Fig. 3-32 Current Program Screen
Press F7 [Quit Simulation] to exit from simulation.
3.10.2 Motion Trace

[Motion Trace] screen can give a 3D display on the processing track followed in real time, with which
you can view the tool path more intuitionally so as to ensure the accuracy of processing program. In
3D tracking mode, abundant operation methods are offered by the system for the convenience of
you to view the motion track from different viewing angles and in an appropriate scaling. P and Q
keys can be used to switch the angle of view.
Operation「57」
3.11 Compensation
3.11.1 Screw Error Compensation

3.11.1.1 Causes of Screw Error and Compensation Method
Screw error consists of screw pitch error and errors caused by backlash. Generally, these two errors
don‘t need compensation, but backlash compensation is needed in high precision required situation,
if higher precision is required, both the two compensations are needed.
 
Pitch Compensation:
Pitch error is caused by defect in manufacturing of screw and long-term wear, etc. In order to
improve precision, pitch compensation is needed. The sketch of screw is shown in Fig. 3-33(A). A
coordinate system is established, based on ―0‖ point on the screw as the reference point, nominal
value as X-coordinate, and actual value as Y-coordinate. Then ideal moving curve is as curve ―1‖ in
Fig. 3-33(B), however, actual curve will be curve ―2‖ due to pitch error. That is to say, the Actual
value is not the same as its corresponding Nominal value, actual moving curve deviating from the
ideal one, and their difference is called error, i.e.:
Error = Nominal Mechanical Coordinate – Actual Mechanical Coordinate
L (Actual Value)
2
Actual Move (With Pitch Error)
Reference Point
1 Ideal Move (Without Pitch Error)

S (Nominal Value)
0 5
(A) Sketch of Screw (B) Picture of Moving Curve
Fig. 3-33 Analysis of Pitch Error

 
Pitch Error Compensation Method:
In pitch compensation, generally pitch error value isn‘t related to feed direction. That is, when the
pitch is too small in positive feed, additional pulse is needed, and thus, when negative feed passes
the same position, the same amount of feed pulse should be added. But if the pitch is large,
deduction of pulse is needed, and neither is the reducing amount related to feed direction. In
software compensation, correction of each point on the error curve should be tabulated and saved to
the system memory. Then auto compensation for coordinates of each point is available in running,
so as to improve machine precision.
「58」Operation
 
Backlash Compensation:
Hysteresis feature is caused by forward and reverse clearance. Assume that driving shaft drives
driven shaft in negative (CW) rotation, servo motor will be idling without moving worktable because
of mechanical driving chain backlash, when the driving shaft suddenly begins CCW rotation (positive
motion). After staying at a certain position for some time, the worktable will move backward with the
driving shaft; when the direction of the driving shaft changes again, the situation is the same, which
is called Hysteresis. If pitch error doesn‘t exist, under ideal condition, the moving curve of worktable
is shown in Fig. 3-34(A), in which the curve of horizontal section is during the idling of servo motor
without worktable movement. The actual moving curve of worktable is shown in Fig. 3-34(B).
L (Actual Value) L (Actual Value)
S (Nominal Value) S (Nominal Value)
(A) Hysteresis Feature (B) Actual Moving Curve
Fig. 3-34 Analysis of Backlash
The popular explanation is: because spindle is generally fixed on the screw whose outer wire and the
inner wire on the outer wire cannot be completely matched, backlash compensation compensates
the clearance between the screws of last direction that the spindle needs to finish after reversing its
moving direction.
 
Measuring Method and Compensation Method of Backlash
Backlash can be measured by a specialized gauge. Firstly, fix the instrument nearby the spindle.
Secondly, make the watch hand at the zero point position. Thirdly, manually move ―a‖ millimeter,
then move ―a‖ millimeter back, and then see the actual moving distance of watch hand: ―b‖
millimeter. Therefore, the backlash is measured, namely (a-b) millimeter.
If one axis moves from positive to negative, ―+Q‖ pulse will be output before reversal; conversely, from
negative to positive, ―-Q‖ pulse will be output before reversal (Q is backlash, preset by program).
3.11.1.2 Screw Error Compensation Operation

Actually the system has already combined the above two errors (screw pitch error and backlash) to
deal with. The system will execute error compensation automatically based on the error data in the
file after the backward error and forward error of the corresponding nominal coordinate of each
coordinate axis are listed into the screw error compensation file.
The detailed operation is: save the measured value of compensation in file ―axeserr.dat‖ in
directory of USB disk which is connected to the system. The system will execute compensation as
the file described immediately.
Operation「59」
 
Screw Error Compensation File ―axeserr.dat‖
The name of the screw error compensation file is ―axeserr.dat‖, found under the installation
directory. Modification to the data in the screw error compensation file will become valid after the
software is restarted.
The file format is:
1) Firstly specify length unit, currently the supported length unit is mm and the style of writing is:
unit = mm
2) Then specify error sequence of each axis. To work properly, the contents in this sequence must
be in the ascending order of nominal machine coordinate value. Refer to Table 3-1 for details.
3) Annotation: it must be in a separate line and started with a semicolon. Its syntax is:
;<Annotation contents>
Note that a semicolon must be the first character of the separate line, that is, no other character
should be in front of the semicolon, even blank space.
Table 3-1 Explanation about Axis Error Sequence
Item Specification
X, Y, Z, (Case-insensitive)
It is the machine coordinate with a sign with respect to reference point, which is
calculated by the given pitch and pulse equivalent (i.e. the length calculated
based on the nominal pitch, not on the actual physical one), arranged in
ascending order. Nominal machine coordinate must be within the stroke range,
or the compensation is invalid.
The error generated by the motion towards decreasing direction of coordinate
The error generated by the motion towards growing direction of coordinate value.
Axis Name
Nominal
Machine
Coordinate
Backward
Forward Error
1. The style of writing of each axis error sequence:
[Axis Name]
<Nominal Machine Coordinate>, < Forward Error>, < Backward Error>
<Nominal Machine Coordinate>, < Forward Error >, < Backward Error >
<Nominal Machine Coordinate>, < Forward Error >, < Backward Error >
2. The sign of nominal machine coordinate and actual machine coordinate
Pay special attention to the sign of nominal machine coordinate and actual machine coordinate,
especially when equipment like laser interferometer is used to measure the length. Calculate after
the measured length is converted to the corresponding machine coordinates, or a wrong result
may occur.
Table 3-2 Example of Screw Error Compensation File Format
Condition Example Remark

;unit=mm
Common cases [X] -
-570.025,0.027, 0.083
「60」Operation
Condition Example Remark

-450.020, 0.025, 0.077
-330.015, 0.015, 0.068
-210.010, 0.000, 0.057
Only the data of start point
;unit=mm and end point of this axis
A certain axis only needs [Y] needs writing down. If the
backlash compensation 0.000, 0.000, 0.030 backlash compensation
1000.00, 0.000, 0.030 on Y-axis is 0.03mm, the

setting range is 0 1000.
3.11.1.3 Software Interface and Operation

Turn to [Compensation (=)] screen under [Parameters] function section, then press F7 (Leadscrew
button), and then press F3 to set the compensation parameters, as shown in Fig. 3-35.
Fig. 3-35 Compensation Parameters Setting

 
Insert
Continuous inserting of multi-blank-line prohibited; next inserting is allowed after previous one is
completed.
 
Import & Outport
Compensation files can be copied from or to a U disk or other external storage.

 
Apply
Apply, i.e. save. After parameters are set, press Apply before restarting the software. Reboot is
needed to validate the modification of backlash data. If the system is not rebooted, the modified
value does not take effect, while it is the previous backlash data that still works.
Operation「61」
CAUTION
1) The compensation data can be in an ascending or descending order. Positive interval indicates ascending
order while negative interval descending order.
2) Backlash can only be set in unilateral compensation, and hidden in bilateral compensation.
3) Remember to press the Apply button after modification of screw error compensation data. Before
machining, homing should be executed, because the system only sends the compensation data of the
homed axes to the driver.
4) After switchover between unilateral compensation and bilateral compensation, it is necessary to load the
desired file again and apply it. Otherwise, it is the previous compensation mode and data before
modification that still work.
 
Related parameters are:
Parameter Meaning Setting Range

Decides whether to execute screw
Screw Error 0: No compensation;
error compensation, including
4101 Compensation 1: Single compensation;
unilateral compensation and
Options 2: Double compensation
two-way compensation.
Enable Backlash It sets whether to enable backlash True: Valid
4102
Compensation compensation. False: Invalid
Press F7
(Leadscrew
It sets the value of backlash of
button)
each axis, only valid when
under Backlash 0~1000 (μm)
parameter [Enable Backlash
Compensa-ti
Compensation] is set ―True‖.
on (=)
interface
If parameter ―4101 Screw Error Compensation Options‖ is set as ―0‖, and parameter ―4102
Enable Backlash Compensation‖ as ―True‖, only backlash compensation is activated.
If 4101 is set as ―1‖, and 4102 as ―True‖, backlash compensation and unilateral error
compensation are activated, used when backlash is relatively constant.
If 4101 is ―2‖, forward error compensation and backward error compensation are executed
together, used when backlash is not constant.
3.11.2 Tool Compensation

In CNC machining, the CNC system actually controls tool center or the related point of tool rest whose
motion track is controlled directly to indirectly realize the profile processing for the actual parts.
The cutting part tools actually used are tool nose or cutting edge which has dimensional variation with tool
center or the related point of tool rest, so the control system has to compute the corresponding
coordinates of tool center or the related point of tool rest according to the actual coordinate position of
「62」Operation
tool nose or cutting edge (namely the actual coordinate position of parts profile), which is called tool
compensation.
Input the new tool parameter values in [Compensation (=)] input interface (as shown in Fig. 3-36) if
tool nose radius is altered after tool wear, tool sharpening or tool change, avoiding the trouble to
modify the programmed processing procedure.
Fig. 3-36 Tool Parameters Screen
To make tool compensation (including tool diameter compensation and tool length compensation)
effective, parameter ―4500 turn on radius compensation‖ should be set as ―true‖. Code G43 (positive
offset) and G44 (negative offset) are used for tool length compensation; G41 (left compensation) and G42
(right compensation) for tool radius compensation; G40 (cancel tool radius compensation) and G49
(cancel tool length compensation) are used for canceling tool compensation.
Only when tool compensation codes and G00/G01 are used together can the tool compensation be
enabled.
 
Involved Parameters:

Turn on radius Setting whether to perform tool True: Valid
4500
compensation compensation False: Invalid
1: General mode;
Specify the type of
4501 2: Intersect mode; 1; 2; 3
tool compensation
3: Insert mode
Diameter Tool diameter 0.000~9999.000 (mm)
The system can compensate the tool
Under
Dia_Wear diameter according to the input value 0.000~9999.000 (mm)
―Compen-s
of this parameter after measurement.
ation (=)‖
Length Tool length 0.000~9999.000 (mm)
Interface
The system can compensate the tool
Len_Wear 0.000~9999.000 (mm)
length according to the input value of
Operation「63」

this parameter after measurement.
 
Tool Radius Compensation (Code G40~G42)
Tool radius compensation code, namely from G40 to G42, can make the tool moved by the offset
value, see in Fig. 3-37.
To make the offset value is the same with the tool radius value, the system will firstly create a offset
vector (known as ―Starting‖), whose length equals to radius of the tool.
Direction of the offset vector is perpendicular to the forward direction of the tool, looking into the tool
center from the workpiece.
If linear interpolation or circular interpolation is called after ―Starting‖, the system will contour with
the tool moved by the offset, namely, with the tool compensated by radius value.
To end the compensation and make the tool return to the starting point, tool radius compensation
code will be canceled and disabled.
Workpiece
Cancel tool
radius
compensation
“Starting”
Fig. 3-37 Schematic Diagram for Tool Radius Compensation

 
Tool compensation types
Tool (cutter) compensation should be established before executed and canceled after workpiece
machining completed. To establish tool compensation is to move the tool to the edge of workpiece in
a reasonable way, while to cancel tool compensation is to move the tool to the specified point from
the edge of workpiece.
Generally speaking, tool compensation establishment consists of two segments, see segment 1 and
segment 2 in Fig. 3-38. The software offers 3 ways to establish and cancel the tool compensation:
1) Normal type: the programming path is translated by 90 degrees to get the segment 2 for
establishment, next, make the starting point of segment 2 the end point of the segment 1.
Segment 1 and 2 constitute the tool nose path with tool radius compensated. Please note that
「64」Operation
this type is not available to arc command.

2) Intersect type: the programming path is translated in parallel to get the segment 2 for
establishment, next, make the starting point of segment 2 the end point of the segment 1.
Segment 1 and 2 constitute the tool nose path with tool radius compensated. Please note that
this type is not available to arc command.
3) Insert type: after the programming path is translated, figure out the intersection point of segment
1 and 2. Insert a line from the starting point of segment 1 before translation and the starting
point of segment 1 after translation, to get the tool nose path. It is available to arc command as
well, but machining efficiency will be affected since an extra segment needs to be completed.
Workpiece Workpiece Workpiece

2 2 2
Tool nose path Tool nose path Tool nose path
1 1 1
Programming path Programming path Programming path
Establishment：Normal type Establishment: Intersect type Establishment: Insert type
Fig. 3-38 Types of Enabling Tool Compensation

 
Direction of tool compensation
The schematic diagram of tool compensation direction is as shown in Fig. 3-39.
Tool Rotary Tool Rotary

Direction Direction
Tool Tool
Heading Heading
Direction Direction
(a) Left Compensation (b) Right Compensation
Fig. 3-39 Direction of Tool Compensation (a: Left compensation b: Right compensation)
Programming for tool radius compensation is as shown in Fig. 3-40:
Operation「65」
Tool, G40
G41
G42
X,Y(10,10)
Center
Fig. 3-40 Schematic Diagram of Tool Compensation Processing
G17 G01 G41(G42) X10 Y10 F1000 D01 ' linear interpolation and tool radius compensation
G02 X_ Y_ I_ J_ ' circular interpolation
Among the above in shadow, G41 means left compensation, namely the tool will deviate a distance
towards the left side of tool heading direction and this distance is tool radius; G42 means right
compensation, namely the tool will deviate a distance towards the right side of tool heading direction
and this distance is tool radius. X10Y10 is the endpoint coordinates of linear motion. F1000
represents the tool moves at the speed of 1000 mm/min. D01 is the parameter of G41/G42, namely
the tool compensation number. From D00 to D07, they have their own corresponding radius
compensation value in the tool compensation table.
For the details of programming of tool compensation instruction, see Programming Manual.
3.11.3 Across Quadrant Error (AQE) Compensation

When a circle is processed, distortion, like a spike, may occur at the transition position from one
quadrant to another one. AQE (across quadrant error) compensation can solve this kind of distortion.
AQE compensation includes parameters to eliminate the spike near the transition position from one
quadrant to another one in circular machining. The settings of each axis in positive and negative
directions are all similar.
 
Involved Parameters:
There are altogether 6 groups of compensation parameters, each of which includes time, length,
delay time and intensity. Group 0 is listed below for reference.

Whether to enable AQE True: Valid
4103 Enable Quadrant compensation
compensation False: Invalid
4104 Quadrant compensation time As its name implies. 0 ~ 0.3015 (sec)
4105 Quadrant compensation length As its name implies. 0 ~ 10 (mm)
4106 Quadrant Compensation Delay As its name implies. 0 ~ 10 (sec)
4107 Quadrant compensation Intensity As its name implies. 0~ 1

To enable AQE compensation, set parameter 4103 as ―True‖.
Compensation time: the larger the value is, the larger the compensation-affected area will be.
「66」Operation

Recommended value is 0.02 sec.
Compensation length: the larger its value is, the more obvious the compensation result will be.
However, note that too large value will make the arc concaved, while too small value will not
suppress the spike effectively. It is suggested to measure the actual height of the spike with a laser
interferometer or other measuring device in debugging, and then set this parameter as 0.3 to 3
times of spike height. Compensation result is also related with compensation time and intensity.
Compensation delay time: the spikes may not appear exactly at the four quadrant positions due to
mechanical properties of machine tool, but a little distance away from the quadrant points.
Estimate the time to travel this distance and then set the time as the value of this parameter.
Compensation intensity: the larger the value is, the more obvious the compensation result will be.
3.12 Log and Diagnosis
3.12.1 Log
Press ―System‖ function key to enter [System] function section, and then press letter key B to enter
[Log] sub-function screen.
As shown in Fig. 3-41, [Log] screen under [System] function section records important operations
and system events, and you cannot only browse the log information since this time start-up but also
view the history records.
Fig. 3-41 Log Screen

 
Show Info, Show Warning and Show Error
Their shortcut keys are F3, F4 and F5 respectively.

The three buttons correspond to the three kinds of information accordingly, namely general
information, warning information and error information.
Operation「67」
 
Show System
Pressing F6 can view the system information, which needs password.

 
Delete Log
Pressing shortcut key F7 will delete all the logs.
3.13 Program File Management

Program file management manages the processing files in the system, related to the operation of
processing program.
3.13.1 Program Wizard

NK260 offers 5 basic processing program wizards: circular frame, circular pocket, rectangular frame,
rectangular pocket and laser measure. You just need to input some simple parameters to complete
the milling operation of circular frame and rectangular frame, etc. Take laser measure as an example
in the following:
Press ―Program‖ key to enter [Local Program] screen, and then press letter key C to enter [Prog
Wizard] screen, and then press shortcut key L to switch to laser measure screen, as shown below.
You can set parameters for the selected object as required to achieve the desired result.
Fig. 3-42 Laser Measure Screen
[LaMeasure]: the wizard for screw error measured by a laser interferometer. The data file generated
with this wizard can be used for backlash compensation.
After the input of Start Position, End Position, Num Points, Num Runs and Pause Interval, the
system will automatically record the error of each num point (measured point) and then output the
compensation file by the laser interferometer.
After parameter values are entered, press F3 to save them, the system automatically generating the
program, then press F1 to load the program, and then press ―Program Start‖ to begin measuring.
「68」Operation
CAUTION
1) Select an axis first, and only one axis can be selected at one time.
2) Start Position and End Position should be both within the stroke range, and the latter one should be larger
than the former one.
3) One Num Run refers to the process from Start Position to End Position and to Start Position again. The
laser interferometer will record a group of data in each Num Run. The screw error compensation file uses
their average value.
4) Measuring interval = (End Position – Start Position)/ (Num Points -1). If precise measuring is needed,
Start and End Position should be calculated accurately so as to ensure the coordinates of measured points
are integers.
Checking inner circle of circle frame refers to milling the inner area while outer circle for milling the
outer frame. Circle pocket requires setting the X and Y workpiece coordinates. The operation method
and parameter setting principle of round bottom milling, rectangular frame milling and round frame
milling are the same as those of rectangular bottom milling, except for some parameters to be set.
3.13.2 Part Statistic

This screen mainly displays the statistics of current machining file and previously machined files.
Press [State] button in Auto mode, and then press ―=‖ to enter [Part Statistic] screen, as shown in
Fig. 3-43. The upper part of this screen displays the machining info about the machined files,
including file name, total machining time, total machining length and machined times, while the lower
part shows the info about current machining file, like name, single time, total time, single length, total
length, cycles and part count. Among them, the counterpart of ―Cycles‖ is the ―Prog Cycle Times‖
under ―Coor-Auto (A)‖ screen.
Pressing F1 will clear all historical statistics records on the list.
Pressing F2 can export statistics of all machined program files to a U disk or other external storage
in .txt format.
Operation「69」
Fig. 3-43 Part Statistic Screen
3.13.3 Program File

Press function key ―Program‖ to enter [Program File] function section, mainly including [Local
Program (A)] and [USB File (B)] to be introduced.
[Local Program] is the default screen after entering [Program File] function section, as shown in Fig.
3-44. On the upper part of this screen, there is file list box displaying the processing files under the
path D:\NCFILES. On the lower part, the prompt box shows the path of the currently selected file and
the available space of driver. ―Progress‖ bar displays the schedule of ―Load‖ and ―Unload‖
operations. Folders can be opened by pressing ―Enter‖.
Fig. 3-44 Local Program Screen
You can find the processing files under the default path of hard disk and execute such operations as
loading, editing, deleting and renaming them. In addition, you can create a new processing file under
the default path D:\NCFILES and edit it.
「70」Operation
 
Load
After the processing file is selected (press ―↑‖ or ―↓‖ key to move cursor to the target file), pressing
shortcut key F1 will make the system load the file automatically, progress bar on the lower right part
displaying the schedule. After loading finishes, other operations are available.
 
Delete
After selecting a file, press F3 to eject a prompt box asking you whether to delete the file.
CAUTION
If the selected file is under the state of being loaded or edited, deleting it is prohibited.
 
Edit
After the processing file is selected, pressing shortcut key F4 will make the system eject its
embedded program editor automatically, in which you can edit the contents in the file. After editing,
press F1 to save and confirm the modification and return to [Local Program] interface automatically.
CAUTION
The file being loaded cannot be edited. Unload it before editing it if necessary.
 
Rename
After selecting a processing file, press shortcut key F5 to eject a file name input box asking you to
input the new name, and then pressing F1 will complete the operation.
 
New
After shortcut key F7 is pressed, the system will switch to edit page. You can enter the program here.
See Fig. 3-45.
Operation「71」
Fig. 3-45 Create a New Program
After finishing entering the program, you can press F1 ―Save‖ to save the program. Enter the
program name (all in capital letters) in the pop-up dialog, as shown in Fig. 3-46, and then press Enter
for confirmation.
Fig. 3-46 Save Program
If you want to look for a certain program block, you can press F4 ―Find‖. Enter the find content, and
then press ―Enter‖. In the ―Find‖ page, you can press F5 ―Next‖ to look for the next one, or F7
―Back‖ to go back. See Fig. 3-47.
「72」Operation
Fig. 3-47 Find Page
If you want to replace a certain program block, you can press F5 ―Replace‖. Enter the find content
and replace content, and then press ―Enter‖. In the replace page, press F6 ―Replace‖ to replace
the find content with the replace content, and then press F5 ―Next‖ to find the next place, and then
press F6 to execute replacement. You can continue this process until all the find content are
replaced by the replace content, or press F7 ―Back‖ to go back. See Fig. 3-48.
Fig. 3-48 Replace Page
If you want to clear the contents in the edit page, you can press F6 ―Clear Contents‖.
 
Unload and Copy to USB
Pressing shortcut key F2 will unload the file currently being processed, corresponding to the
operation of ―Load‖.
Pressing shortcut key F6 (the premise is that a removable disk has already been inserted) will copy
the file selected to the removable disk.
Press letter key B to enter [USB File (B)] screen, as shown in Fig. 3-49, in which files in the USB flash
disk can be read in. You can also do the following operations to them, like ―Load‖, ―unload‖, ―Edit‖,
Operation「73」
―Delete‖, ―New‖, ―Rename‖, and ―Copy to local‖. Folders can be opened by pressing ―Enter‖.
Fig. 3-49 USB File Screen

 
Involved Parameters are: Translation Parameters of DXF File

It sets the tool lifting height during rapid
5001 Tool lifting height 0~99999 (mm)
traverse.
5002 Machining depth It specifies the processing depth for 2D files. -99999~0 (mm)
True: Use the first
It sets whether to set the firstly met
Use first point as point as zero point
5003 coordinate point as zero point when DXF file
zero point False: Not use the first
is processed.
point as zero point
It sets whether the system will completely
Shape separate True: Valid
5004 process the last workpiece before
processing_valid False: Invalid
machining the next one(s).
Bottom Valve operation is enabled only when [2D True: Valid
5005
machining valid cutting] is on the workpiece surface. False: Invalid
True: Forcibly set as
Use dxf file as metric size
5006 It forcibly sets dxf file as metric size.
metric size False: Not forcibly set
as metric size
Translation parameters of DXF file are applied to translation for DXF files, including ―Tool lifting
height‖, ―Machining depth‖, ―Layer depth‖, ―Use first point as zero point‖ and ―Shape
separate processing _valid‖, etc.
When processing Dxf files, the system treats the action of tool lifting as the separate mark for the
adjacent shapes. If there is no tool lifting, the system will consider only one shape is being
processed. If tool lifting occurs, it indicates the processing of a complete shape is finished. For
example, process several circles adjacent to each other. The depth of each circle is 10mm, and
each feed depth of Z axis is 2mm. If parameter 5004 is set as true, machine tool will process the
current circle 5 times, then uplift the tool, and then go to process the next circle. If it is set as false,
「74」Operation

machine tool will process the current circle once, then lift its tool, and then go to process the other
circles. After all the circles are processed once, this process will be re-executed 4 times to finish
processing all the shapes.
 
Translation Parameters of ENG File

If this parameter is set as true, opening an
Eng file will eject a dialog box asking you to
Select tool for select a tool (the tool specified in the Eng file False: Not use
5007
ENG instead of the system default tool) for True: Use
processing based on the processing
program.
Select tool for False: Not use
5008 Only available for ENG5.50 and 5.53.
ENG True: Use
If it is set as true, when tool change command
is encountered, machine tool will suspend
processing and uplift its Z axis, and prompt
bar in the system will prompt tool change. At
Tool change this time, you can perform the operation of False: Invalid
5009
prompt tool change. If it is set as false, when tool True: Valid
change command is encountered, machine
tool will not suspend processing, but the
prompt bar in the system will still prompt tool
change.
It sets the tool lifting height of Z axis during
5010 Tool lifting height rapid traverse of machine tool when an ENG 0~100000 (mm)
file is being processed.
It indicates the retract value after feed each
5011 Retract amount time in manner of high-speed reciprocating 0~100000 (mm)
chip removal for deep hole drilling.
Cycle times of
5012 It sets the cycle times to process an Eng file. /
ENG processing
0: Reciprocating chip
Deep hole removal
5013 machining It sets the manner for processing deep holes. 1: High-speed
manner reciprocating chip
removal
Translation parameters of ENG file are applied to translation for ENG files, including ―Tool
lifting height‖, ―Tool change prompt‖, etc.
Operation「75」
 
Translation Parameters of PLT File

Tool lifting It sets the tool lifting height during rapid
5014 0~100000 (mm)
height traverse.
Normally, 1plt=40.195mm, which can be
5015 Plt unit magnified or reduced by setting this 0~100000 (mm)
parameter.
To process the workpiece adequately, tool
spacing set needs to make the parts between
5016 Tool step the adjacent tool paths overlapped based on 0~100000 (mm)
the tool diameter. Tool step here refers to the
tool spacing in PLT file machining.
Machining
5017 It specifies the machining depth for 2D files. /
depth
PLT file translation parameters are applied to translation of PLT files. PLT is a format of 2D
machining files defined by an American company Hewlett Packard (HP), usually used in
embossment and advertising carving, including such parameters as ―retract‖, ―PLT units‖, ―tool
offset‖ and ―cutting depth‖. At the same time, PLT is a kind of unit. Normally, 1plt=40.195mm,
which can be magnified or reduced by setting the parameter 5015.
3.14 Handwheel Operation
3.14.1 Handwheel Mode

The system supports three operation modes: auto mode, reference point mode and manual mode,
and the manual mode is further subdivided into jog, stepping and handwheel. You can select
handwheel mode by pressing ―Handwheel‖ button on the operation panel.
In handwheel mode, you can configure a handwheel to control the machine tool. As shown in Fig. 3-
50, select the motion axis by rotating ―Axis selection button‖, select handwheel override gear by
rotating ―Gear selection button‖, and control the selected axis running at the selected handwheel
override gear by rotating ―Handwheel control rotation disk‖. Handwheel override gear regulates the
pulse equivalent sent to the machine tool from the system according to the each case turning of
handwheel, and the displacement (linear displacement or rotation angle) of moving parts of machine
tool can be calculated based on the pulse equivalent.
「76」Operation
Axis Selection
Button
Gear Selection
Button
Handwheel Control
Rotation Disk
Fig. 3-50 Handwheel

 
Related parameters

It sets the relationship between the rotating
Handwheel 1: same direction
3013 direction of the control rotation disk and
Direction -1: opposite direction
feeding direction of the axis.
When the parameter is enabled, machine will
move by the distance specified by the
Exact HW Yes: execute
3014 handwheel. When it is not enabled, machine
Pulse Count No: not execute
will move only when the handwheel disk is
being rotated.
It sets the axial acceleration when the motion
Handwheel of axis is controlled by handwheel. (a smaller
3015 0~100000
Acceleration value of the parameter will get more
smoother motion)
When parameter 3014 is set to ―Yes‖, if the handwheel is being rotated too fast, machine may move
even if handwheel rotating stops. That is because the driver will receive all pulses sent by the
handwheel. When it is set to ―No‖, the system is more sensitive to and be more responsive to the
handwheel actions, however, if the handwheel is being rotated too fast, it may result in difference
between machine actual moving distance and the nominal distance specified by the handwheel.
Operation「77」
3.14.2 Handwheel Guide

NK260 system supports handwheel guide.
Handwheel guide refers to a way of operation that the automatic execution speed of machining
program is manually controlled during auto processing so as to guard against such problem as ―tool
damage‖ and dangers caused by wrongly loaded program or inappropriate tool path.
Fig. 3-51 is the software interface of handwheel guide, in which press F1 [HW Guide] button to
activate handwheel guide. After machining starts, the system will execute the processing program
with clockwise turning of handwheel and stop processing with the stop of handwheel. Processing
speed varies with the handwheel turning speed.
Fig. 3-51 Handwheel Lead Interface
3.15 System Management
3.15.1 System Info

As shown in Fig. 3-52, view the related information (including CNC software information and CNC
hardware information) of NcStudio in [System Info (C)] screen of [System] function section. Pressing
letter key C will enter [System Info] function screen.
「78」Operation
Fig. 3-52 System Info Screen
3.15.2 Network Connection

NK260 supports network connection. For details, refer to section 3.16.
3.15.3 Language
Press F3 under [System Info] sub-function screen of [System] function section to switch between
languages. To validate the language switching, it is necessary to reboot the system.
3.15.4 Register
In [System Info] screen of [System] function section, ―registration code‖ can be used to register the
system and limit the system service time. Registration code is generated by registration code maker.
Its generation steps are:
1) Learn the info of board card no. in [System Info (C)] of [System]. See Fig. 3-52.
2) Double click the registration code maker ―GetRegCode.exe‖, and then enter the password
―ncstudio‖ (revisable) in the dialog box as shown in Fig. 3-53. Then press ―OK‖, input board card
no., registered times and limited service time, and then click ―Generate‖ to generate the new code
displayed at the lower part, as shown in Fig. 3-54. If service time does not need limiting, input ―-1‖
in the ―limited time‖ bar to generate an unlimited code.
Fig. 3-53 Registration Code Maker-1
Operation「79」
Fig. 3-54 Registration Code Maker-2
3) Press F1 [Register] in [System Info (C)] screen of [System] function section, then input the
registration code generated in the second step into the pop-up dialog, and then click ―OK‖.
4) The system prompts ―register successfully‖.
CAUTION
1) The ID of NK260 varies with the change of registration times, reflected by the last three figures of serial
number. When registration times is ―0‖, the last three figures are ―000‖; when ―1‖, the last three figures
are ―001‖.
2) ID (registered times) must be entered.
3.16 Network Connection and Share

To enable network connection function of NK260, the computer and NK260 should be connected in
the same local area network via a network cable, ensuring the computer able to ping with NK260.
3.16.1 IP Setup
After opening NK260, set IP address to establish a network connection channel between the
computer and NK260, requiring the computer in the same subnet with NK260. For instance, if the
subnet mask is 255.255.255.0, 192.168.1.0 ~ 192.168.1.255 are in the same subnet.
3.16.1.1 Direct Connection or Switch Connection

1) NK260 IP Setup
Click the letter key C to enter [System Info(C)] screen, as shown in Fig. 3-55.
「80」Operation
Fig. 3-55 System Information
Clicking ―Net Info‖ will eject a dialog as shown below.
Fig. 3-56 System Info Screen- Net Info
Clicking ―IP set‖ will eject a dialog requiring input of password, as shown in Fig. 3-57.
Fig. 3-57 System Info screen- Password Input
After password is entered correctly, IP setup page will be accessed, as shown in Fig. 3-58.
Fig. 3-58 IP Setup Page- Obtain IP Address Automatically
Operation「81」
Pressing the letter key S will select ―Set IP address Manually‖, as shown in Fig. 3-59.
Fig. 3-59 IP Setup Page- Set IP Address Manually
Enter the following three address types in Fig. 3-59.


IP address: 192.168.1.188 (the settings of the first three groups should be the same as those of
the computer.)
 
 Subnet mask: 255.255.255.0 (the same as that of the computer)
 
Default gateway: 192.168.1.1 (the same as that of the computer)
After the setting IP address, press ―Enter‖ to confirm modification. The net info is as shown in Fig.
3-60. (For the first time setting, it is necessary to power off and to restart NK260.)
Fig. 3-60 System Info Screen- New Net Info

 
PC IP Setup
Find ―internet Protocol (TCP/IP) in Fig. 3-61, and then double click it to enter Fig. 3-62. Take ―Use
the following IP address‖ as an example.
 
 IP address: 192.168.1.189
 
 Subnet mask: 255.255.255.0
 
Default gateway: 192.168.1.1 (The first three groups should be the same as those of IP address.)
「82」Operation
Fig. 3-61 Local Area Connection-Properties
Fig. 3-62 PC IP Setup
3.16.1.2 Router Connection

Router connection is available after the router opens DHCP function to enable obtaining IP address
automatically. Otherwise, only direct connection or switch connection is available as described in
3.16.1.1.
Press the letter key L to select ―obtain IP address automatically, as shown in Fig. 3-63.
Operation「83」
Fig. 3-63 Obtain IP Address Automatically
The system will then obtain an IP address automatically. For the first time setting, power off and
restart are required.
In addition, setting IP address manually is also available. (The method is the same as that of direct
connection.)


IP address: 192.168.1.182 (The settings of the first three groups should be the same as those of
the router gateway.)
 
 Subnet mask: 255.255.255.0
 
Default gateway: 192.168.1.1 (The settings of the first three groups should be the same as those
of IP address.)
PC IP and NK260 IP must be in the same subnet, which can be completed via manual setting or via
automatic obtaining.
3.16.1.3 Multiple NK260 Connection

If there are multiple NK260, the IP address of each of them should not be the same. If the same,
manually reset the IP address (the first three groups should be the same). MAC address of each of
them should not be the same, either. If the same, modify them per the following steps:
1) Enter [System Info(C)] screen, as shown in Fig. 3-55;
2) Click ―Net Info‖ to display network info, as shown in Fig. 3-56;
3) Click ―ModDevice‖ to access the password input interface, as shown in Fig. 3-64.
Fig. 3-64 Device Info Modification- Password Input
4) Enter the password to access the device info modification interface, as shown in Fig. 3-65.
「84」Operation
Fig. 3-65 Device Info Modification Interface
5) The name of device can be changed to WinCE01, WinCE02, WinCE03……

6) Device MAC can be changed to any hexadecimal data.
3.16.2 Connection Verification Setup

After IP setup complete, click ―Start‖ → ―Run„‖ on the computer, and then enter cmd in the run
dialog to access command line prompt dialog, and then enter ―ping IP address‖, for example, ping
192.168.1.182, to check whether the computer can ping with NK260. If pinged, the result is as shown
in Fig. 3-66.
Fig. 3-66 Check Network Connection—Successful
Fig. 3-67 Check Network Connection—Failed
If failed, check whether physical connection is normal, and whether the settings above-mentioned
are right.
3.16.3 NK260 Network Files Management by PC via FTP

Entering ―Ftp://192.168.1.188‖ in the address bar of resource management will open NK260
network files, and FTP operations like upload, download and rename can be realized.
Operation「85」
Fig. 3-68NK260 Network Files Managed by PC via FTP
3.16.4 NK260 Network Files Management by PC via Network

Sharing
Click ―Start‖ → ―Run„‖ on the computer, and then enter ―\\192.168.1.188‖ in the run dialog, and
then press ―Enter‖ to access NK260 network sharing interface, in which ―Sharedocs‖ is the
NK260 network folder. After opening it by double click, you can transfer files to NK260, or
administrate the existing files, like edit, delete, and copy, as convenient as administrating local files.
Fig. 3-69 NK260 Network Files Management by PC via Network Sharing- 1
「86」Operation
Fig. 3-70 NK260 Network Files Management by PC via Network Sharing- 2
The above-mentioned steps realize NK260 network files management by PC. The change of network
files can also be observed in [Program] → [Local Program(A)]. Pressing ―Shift + Backspace‖ will
refresh the files in the list. The network files are marked with ―Net‖ behind, as shown in Fig. 3-71.
Fig. 3-71 Network Files
3.17 Auxiliary Function
3.17.1 Start Line (Selective Processing)

This function is used to select desired program blocks for execution.
In [Coor-Auto] of [State] function section under Auto mode, press F2 [Start Line] to eject a ―Start
Line‖ screen, as shown in Fig. 3-72.
Fig. 3-72 Selective Machining
You can process the specified program segment to be executed by entering its start and end line
number. With this function, you can process any segment freely.
Operation「87」
3.17.2 Breakpoint Resume

Press [Breakpoint Resume] button on the operation panel to select this function, and then the system
will continue processing from the last stop line number.
If power failure or emergency stop occurs during processing, and you are sure about the accuracy of
the workpiece coordinates, they can select this function to make the machine tool rapidly move to the
breakpoint for continues processing, which can save them processing time.
3.17.3 Parameter Auto Backup

The system holds the function of parameter auto backup. If you forget to save the set parameters,
they can switch to this screen, in which parameters from the ex-factory date to system last shutdown
can be restored.
[Parameter Backup (B)] sub-function screen under [Parameter] function section is as shown in Fig.
3-73: in this screen, press ―↑‖ and ―↓‖ direction keys to select an effective backup parameter, and
then press F1 and F7 to restore or delete the selected backup parameter. By pressing F2 and F3
respectively, the selected backup parameter can be exported to the USB device or the parameter in
the USB device can be imported to the system.
Fig. 3-73 Parameter Auto Backup
3.17.4 User Code Input

[User Code Input (C)] screen under [Advanced] function section is as shown in Fig. 3-74.
「88」Operation
Fig. 3-74 User Code Input Screen
On the upper part of the screen, mechanical coordinates and workpiece coordinates of each axis are
displayed, while on the lower part, there are 7 items of user command box, in which you can input
commands and execute them.
Move the identification bar to the command to be edited or executed by pressing ―↑‖ and ―↓‖
direction keys, input a new instruction in the pop-up input box by pressing ―Insert‖ key, and execute
the selected instruction by pressing ―Enter‖ key.
Pressing F1~ F7 can select and execute the corresponding user command.
3.17.5 Coordinate Backup

[Coordinate Backup (C)] screen under [Parameter] function section is as shown in Fig. 3-75.
Fig. 3-75 Coordinate Backup Interface
F1 ―Save‖ can be pressed to save the current workpiece offset. After loading a machining file into
the system, you can press ―↑‖ and ―↓‖ to select the desired workpiece offset, and then press F2
―Recover‖ to load the selected offset into the current WCS. See Fig. 3-76.
Operation「89」
Fig. 3-76 Restore Workpiece Offset
After ―是(Y)‖ (是 means Yes) is selected in Fig. 3-76, a new dialog will pop up asking whether to
modify Z-axis offset, as shown in Fig. 3-77. You can select ―是(Y)‖ if you want to restore Z-axis
offset, too. Otherwise, offset of all other axes will be restored, except for Z-axis.
Fig. 3-77 Whether to Change Z-axis Workpiece Offset
3.18 Tool Magazine
3.18.1 Auto Tool Change of Linear Tool Magazine

Linear tool magazine stores tools in the form of array. For example, if a customer has 12 tools, he can
select a 1-line 12-row tool magazine, or a 2-line 6-row tool magazine, etc. To realize auto tool change, our
programming is done according to the related information provided by you in advance (realized in
public.dat). The system offers multi-tool coordinate positions, which will not be listed here.
See Fig. 3-78 for the process of auto tool change for linear tool magazine (taking multi-workpiece and
「90」Operation
a tool magazine parallel to X axis as an example).
Meet T code and enter

changetool sub-program
True
Check parameter 4519
Record workpiece coordinate

False before tool change
Spindle uplifts to upper position, and

moves to X coordinate of current tool and
Y coordinate of tool change ahead point
Spindle moves to Z coordinate and then

Y coordinate of current tool
Spindle unclamps tool
Software prompts alarm False Detect whether spindle

and ends program unclamps tool
True
Spindle uplifts to upper position
Spindle moves to X, Y coordinate and

then Z coordinate of target tool
Spindle clamps tool
Software prompts alarm False

Detect whether spindle clamps tool
and ends program
True
Spindle moves to Y coordinate of tool
change ahead point
Spindle returns to upper position
True
Check parameter 4519
Spindle returns to the position
False before tool change
Tool change finishes
Fig. 3-78 Process of Auto Tool Change for Linear Tool Magazine
Operation「91」
3.18.2 Auto Tool Change of Circular Tool Magazine

When machine tool is with function of circular tool magazine and auto tool change is needed during
file machining, the process of auto tool change is as follows:
Meet T code and enter changetool sub-program
Software prompts alarm False Detect whether No. of current tool and
target tool are within the capacity range
and ends program of tool magazine
True
Calculate rotation times of disk according
to current tool No. and target tool No.
Spindle moves to lower position
Disk jumps

Detect whether disk jumps
and ends program
True
Spindle unclamps tool
Software prompts alarm False Detect whether spindle

and ends program unclamps tool
True
Spindle uplifts to upper position
Decide rotation direction of disk

according to the calculated
rotation times of disk
The disk rotates CW The disk rotates CCW
Spindle moves to lower position
Spindle clamps tool
Software prompts alarm False Detect whether spindle clamps

and ends program tool
True
Disk retracts

Detect whether disk retracts
and ends program
True
Tool change finishes
Fig. 3-79 Process of Auto Tool Change for Circular Tool Magazine
「92」Operation
CAUTION
Since mechanical configuration of tool magazine varies, the process mentioned above is just applied to the
general situation. In case of any difference, please turn to manufacturer to make corresponding adjustment
based on actual situation.
3.18.3 Related Parameters

Positive Tool
2010 Change Travel Limit
(X)
Positive Tool The machine coordinates of X/Y/Z of the
Negative Travel Limit
2011 Change Travel Limit upper limit of the tool change travel
~ 67108.864 (mm)
(Y) range.
Positive Tool
(Z)
Negative Tool
(X)
Negative Tool -67108.864 ~
The machine coordinates of X/Y/Z of the
2014 Change Travel Limit Positive Travel Limit
lower limit of the tool change travel range.
(Y) (mm)
Negative Tool
(Z)
The largest tool number that can be
saved in the tool magazine. To set the
Tool magazine
4502 corresponding tool coordinate, the 1~20
capacity
system needs rebooting after tool
magazine capacity modification.
1~ Tool magazine
4503 Loaded tool No. Tool No. being used
capacity
Currently Tool Mag. The current tool No. indexed on the tool 1~ Tool magazine
4504
No. magazine. capacity
Whether the system will suspend and
False: Invalid
4505 Tool change prompt prompt tool change when tool change
True: Valid
command is encountered
Automatic Tool
Whether to conduct tool measurement True: Measure
4506 Meas. After Tool
automatically after tool changed or not. False: Not measure
Change
Operation「93」

0: Disable T0;
1: Discharge loaded tool to magazine and
4507 T0 Treatment Mode 0; 1; 2
keep empty;
2: Set initial tool No. from 0
Upper Position in
4508 The Z axis upper position in tool change. -(mm)
Tool Change
Lower Position in
4509 The Z axis lower position in tool change. -(mm)
Tool Change
Position when Tool
4510 -(mm)
Change (X) It specifies the spindle position when tool
Position when Tool is changing.
4511 -(mm)
Change (Y)
Ahead Position in
4512 -(mm)
Tool Change (X)
It specifies the position where the tool
Ahead Position in
4513 slows down its speed before entering into -(mm)
Tool Change (Y)
the tool magazine.
Ahead Position in
4514 -(mm)
Tool Change (Z)
Rapid Traverse
The rapid traversing speed of the spindle 0.001~ Max Axial
4515 Speed in Tool
in tool change. Velocity (mm/min)
Change
0.001~Rapid
The default speed used by Z axis from
Z Axis Speed in Tool Traverse Speed in
4516 the upper position to the lower position in
Change Tool Change
tool change.
(mm/min)
0.001~Rapid
XY Speed when Tool The speed of X and Y axes when the tool Traverse Speed in
4517
In/Out Mag. is moving into/out of the tool magazine. Tool Change
(mm/min)
Delay for Tool
4518 The time delayed 0~600000(ms)
Change
Return Prior
Whether the spindle returns to the True: Valid;
4519 Position after Tool
previous position after tool change. False: Invalid
Change
Under X offset None
―Compe When mobile calibration is executed and
Y offset None
nsation tool length is set, the system will save the
(=) tool offset into these parameters.
Z offset None
Screen
Z–axis offset is tool offset, and the system will save the too offset value to parameter ―Z offset‖
after F4 [Set Tool Length] and F5 [Mobile Cali] are pressed under [Tool Cali] sub-menu.
「94」Operation
4 Maintenance
4.1 Operating System Maintenance ............................................................................................................ 96
4.1.1 Software Update................................................................................................................................. 96
4.1.2 Mirror Image Update .......................................................................................................................... 98
4.1.3 System “Eboot” Interface ................................................................................................................... 98
4.1.4 System Update Interface .................................................................................................................. 100
4.2 Warning Information ........................................................................................................................... 101
4.3 Common Troubleshooting ................................................................................................................... 103

4.3.1 What should you do if the spindle does not rotate? ........................................................................ 103
4.3.2 What should you do if an axis does not move? ................................................................................ 103
4.3.3 What should you do if servo motor Z brake can’t be opened? ........................................................ 103
4.3.4 What should you do if machine tool returns to the machine origin abnormally? ........................... 104
4.3.5 What should you do if the machine tool motions upward after arriving at the position of tool
presetter during calibration? ................................................................................................................................ 104
Maintenance「95」
4.1 Operating System Maintenance

When you get NK260 integrated system, the system has already been well installed and can be used
directly. In case of failure, you can restore it to leaving factory state by system recovery.
When the system is damaged and cannot be booted, it is time to update system, namely update the
mirror image of the system. If the system can be booted, you only need to upgrade or re-install the
software.
4.1.1 Software Update

If the system can be booted, please upgrade or re-install the software as following steps:
1) Insert the USB flash disk with the latest version of the software, whose file name extension is
.weihong, into NK260 integrated CNC system.
2) Re-power on NK260 and simultaneously press G key on the operational panel several times. It
jumps to a software update interface as shown in Fig. 4-1, displaying that USB device
identification is going on.
Reading your USB device...
BOOT V1.3.1
Tip: Press S key to show the current Boot version.

Press T key to update Boot then restart.
PublicFile Backup Restore DelParam Config System Run Old
Fig. 4-1 Software Update Interface
3) After USB device identification succeeds, press F6 ―System‖ button to open dialog box named
―Update software‖, as shown in Fig. 4-2. Press arrow key ―↑‖ or ―↓‖ to select the target
software application.
「96」Maintenance
Update Software
Please select the sofware via Up/Down keys
\USB\NK260_BASE_1506110937.weihong
Enter ESC
Fig. 4-2 Software Update Dialog Box
4) With target software selected, press ―Enter‖ for confirmation and software upgrading starts.
The progressing interface is as shown below.
USB device can be used!
Updating file: NCInterp.dll...

Fig. 4-3 Software Updating Process
5) Software update completes. The new software will be accessed automatically.
CAUTION
When previous software can be launched normally, you can upgrade the software as follows:
Launch the previous software normally, and insert the USB flash disk with the latest version of the software
into NK260 system.
Access [System info] interface under [System] function area, and press F2 button to open the ―Update
software‖ interface (as Fig. 4-1).
Maintenance「97」
4.1.2 Mirror Image Update

1) If the system is damaged and cannot be booted, you need to update the mirror image as
following steps:
2) Insert the USB flash disk into NK260. The flash disk should contain the latest version of system
mirror image whose file name is NK260_NK_RX.X.X.nb0 and the latest version of software with
file name extension .weihong.
3) Power on NK260 while pressing M key on the operational panel until entering system ―Eboot‖
interface. Please refer to section 4.1.3 below for more details about system ―Eboot‖.
4) As shown in Fig. 4-4 below, press T key to choose mirror image update. It starts updating and
the whole process lasts for about 3 minutes.
5) After the system mirror image update is completed successfully, the system begins to identify
the USB device. When USB device identification succeeds, it will jump to ―Update Software‖
interface (Fig. 4-1) automatically.
6) Press F6 to initiate the software update, the following steps are the same as steps in section
4.1.1.
CAUTION
1) When the system mirror image is updated, the software should be updated as well. Therefore, the latest
version of the mirror image file (named as NK260_NK_RX.X.X.nb0) and the software application (with
file name extension .weihong) must be stored under the root directory of the USB flash disk or NK260 file
folder.
2) When upgrading or installing the software, the file name extension of the software must be .weihong,
otherwise, it cannot be identified.
Please note that the above two points are based on the condition that the version of the mirror image file is
R4.0.3 (or ―Boot‖ version V1.1.6 and higher) and higher. If the version of the image file is V3.9 (or ―Boot‖
version V1.0 and lower) and lower, software application with 5 file folders (namely CHN, Config, ENG, Font,
NewNK200) and mirror image file (with file name extension .nk.nb0), INSTEAD OF the .weihong formatted
software or mirror image file named as NK260_NK_RX.X.X.nb0 , must be stored under the root directory of the
USB flash disk.
4.1.3 System ―Eboot‖ Interface

Press M key during power on the system until entering system ―Eboot‖ interface, as shown below.
It includes seven types of update.
「98」Maintenance
*******************************************
F) Update FPGA
T) Update OS
S) Update BOOT
G) Update LOGO
R) Read Version Number
X) Register Reset
P) System Repair（Do it when OS can’t start normally）
*******************************************
Enter your selection：
Fig. 4-4 Eboot Interface

 
F) Update FPGA
Update the FPGA.

 
T) Update OS
The ―Update OS‖ here refers to system mirror image update in nature. When the system is
damaged and cannot be booted, select this item.
 
S) Update BOOT
Update BOOT.
 
G) Update LOGO
Update the LOGO picture in the interface when the system initiates.
 
R) Read Version Number
Read and obtain the versions of current BOOT and OS (operating system).
 
X) Register Reset
Clear and empty the contents which have been written into the system registry, and restore to the
default leaving factory state.
Taking system IP address as an example, you can set IP address in [System info] interface for
network connection, and this address will be then written into the system registry. If ―Register
Reset‖ item is executed, the IP address will be reset to default value 0.0.0.0.
 
P) System Repair
When the system can be booted while the software cannot be launched normally, you can select this
item. The system will execute self-recovery. After system recovery, software can be launched after
power on.
Maintenance「99」
4.1.4 System Update Interface

Considering ―Software Update‖ interface has been referred to in both mirror image update and
software update, here is the brief introduction to the interface, as shown below.
Reading your USB device...
BOOT V1.3.1

Fig. 4-5 Software Update Interface

 
Public File
Update the public files, namely, use the new PUBLIC file saved in file folders CHN\files or ENG\files
under the root directory of the USB disk or NK260 file folder.
 
Backup
Export the parameters backup files and the software to the folder NK260Backup under the root
directory of the flash disk or NK260 file folder. Please note that the name of the backup software
contains time information, therefore, for the same software, it may has several software applications
with different parameters backup.
 
Restore
With the button pressed, the software applications which have been backed up will be shown in the
list. You can select one of them to restore.
 
Delete Parameters
When upgrading software or installing new software, parameter settings of the last version can be
deleted with this item selected. If you need to save previous parameter settings, neglect it.
 
Config
Use the new configuration file, namely, Config file.

 
System
To upgrade the software. That is, to upgrade or install a new version of software. Please note that
only software application with file name extension .weihong can be identified.
「100」Maintenance
 
Run Old
To launch the previous system.
4.2 Warning Information

Type Warning Content Cause Solution
Warning message
Enter [Port] function screen
The polarity of X-axis positive under [System], and modify
limit port is wrong. the port polarity (refer to
Limit Positive (negative) section 3.5).
limit of X (Y\Z) axis X-axis runs into limit switch Manually move X-axis away
alarm
directly during motion. from limit switch.
There is an error in limit Check if limit switch works
switch itself. normally.
The polarity of X-axis servo under [System], and modify
Servo Servo alarm of X alarm port is wrong. the port polarity (refer to
(Y\Z) axis section 3.5).
alarm
There is an error in X-axis Check if X-axis servo driver
servo driver itself. works normally.
The polarity of E-stop port is under [System], and modify
E-stop E-stop button is wrong. the port polarity (refer to

pressed. section 3.5).
alarm
Turn the E-stop button
The E-stop button is pressed.
clockwise to make it bounced.
The polarity of oil level alarm under [System], and modify
port is wrong. the port polarity (see section
Oil level 3.5).
Oil level alarm
When the oil level line in the
alarm
oil pump is below a certain Check if the oil mass is too
value, a signal will be sent to small in the oil pump.
the system to give an alarm.
The polarity of spindle alarm under [System], and modify
Spindle Spindle alarm port is wrong. the port polarity (see section
alarm 3.5).).
There is an error in inverter. Find the reason based on the
Maintenance「101」
Type Warning Content Cause Solution

alarm type of inverter.
Error message
The system has not returned
to machine origin. Whether
The system has not the system has to back to
Related returned to the machine origin is decide by Use this function after
operations machine origin, parameter 1065 ―Back to executing backing to machine
of backing failed to execute reference point before mach‖. origin.
to machine the operation! If it is set as ―true‖, it is a must
origin to back to the machine origin
before machining.
The system is Some illegal operations are Stop machining, and execute
busy, this operation performed under machining some operations under idle
can‘t be executed. state. state.
Please exit from It is possible that some illegal

simulation mode in operations are performed Stop simulation and execute
the status page under simulation mode, like some operations under idle
before changing modifying a parameter or state.
the state! pressing some shortcut keys.
Related Perform some operations only
errors of available under Auto mode in
Switch to Auto mode and then
state Please switch to Manual and Reference Point
perform the corresponding
Auto mode first. modes, like pressing
operation.
―Program Start‖ under Manual
mode.
Breakpoint resuming can be
Breakpoint performed to continue
―Breakpoint Resuming‖ button
resuming can‘t be machining in case of power
is pressed in the process of
executed under failure, manually pressing
machining.
current state. ―Program Stop‖ button, and
E-stop in machining.
There is no file
Start file machining with no Load a machining file before
loaded in the
file loaded in the system. start machining.
current parser.
File Failed to read the
error machining file, and The file loaded originally is It is necessary to re-load the
check if the path of deleted. machining file.
this file is changed.
4.3 Common Troubleshooting
4.3.1 What should you do if the spindle does not rotate?

1) Start spindle, and check if the spindle start indicator lamp on the terminal board is on.
2) If it lights, measure if the SPIN port is conducted and the analog voltage output is normal
between SVC and GND with a multimeter. If it is conducted and normal, check whether the
parameter setting of inverter is right, whether the spindle and inverter have been damaged, or
whether the wiring of the spindle and inverter is correct.
3) If not, close the host machine and power off machine tool, and then re-plug the connection cable
of terminal board. If it still does not light, please change another terminal board or NK260 host.
4.3.2 What should you do if an axis does not move?

1) Check if there is output (in green) for ―× servo enable‖ signal of output port in [Port] screen
under [System]. If there is output, the software works normally. Check if the port polarity (it
should be NO ―N‖) is set correctly.
2) Check if the parameter setting of servo driver is correct (like setting control mode as position
control, selecting pulse input port for Panasonic driver, etc.).
3) Check if the servo cable of this axis is well contacted at the joint with system host machine and
servo driver.
4) Check if something is wrong with servo driver, motor cable, servo cable or control system (e.g.
exchange servo cable and servo driver with those of other axes working normally).
4.3.3 What should you do if servo motor Z brake can’t be
opened?
Start the system and power on machine tool (eliminating system alarm signal), and see if the brake
output indicator lamp on the terminal board turns light.
1) If light, test whether there is 24V voltage between brake output ports (BRAKE-COM) with a
multimeter. If there is 24V voltage, check whether the wiring of motor brake cable is correct. The
motor brake cable should be connected to brake output port on terminal board directly.
2) If not, directly conduct the brake input ports (K+, K-) on terminal board with a conducting wire. If
light at this time, check whether the servo driver is enabled, the parameter setting related to
brake output of servo driver is right, and break output line of driver is correctly wired to terminal
board (black line is wired to K-, and only K+ is connected to with only one line); if still not light,
please change the terminal board.
Maintenance「103」
4.3.4 What should you do if machine tool returns to the

machine origin abnormally?
 
Limit alarm or servo driver alarm occurs during backing to the machine origin.
1) Check if the software can receive the REF. point signal of this axis. The method is: trigger the home
switch, and then see if the color of the dot before the ―× machine origin‖ changes from red to green
in [Port] screen under [System]. If there is no color change, it indicates the software can‘t receive the
REF. point signal, needing to check if there is an error in the home switch (if the terminal board is
EX9A4, the switch type should be NPN; if EX6A4, the switch type should be PNP) or in the wiring of
home switch. To see if the system failure occurs, make the REF. point signal on the terminal board
and COM port into conduction directly with a conducting wire, and then check whether the color of
the dot before ―× machine origin‖ changes in [Port] screen.
2) Check whether the position of home switch is appropriate to avoid the following three situations:
the distance between home switch and limit switch is too small; the home switch is installed
behind the limit switch; or the position of home switch is out of the mechanical stroke of machine
tool.
 
When backing to the machine origin, the machine tool motions towards a certain direction at a
relatively low speed (ten percent of the speed of coarse positioning) until limit is triggered.
See if the polarity of ―× machine origin‖ input port is correct in [Port] screen under [System]. When
this home switch is triggered, i.e. there is signal input, the color of the dot should be green.
Otherwise, it is red.
 
A certain axis moves a very long distance or keeps moving at a rather low speed towards the
reverse direction after coarse positioning during backing to machine origin.
The cause of the above phenomenon is that the system can‘t detect the encoder REF. point signal of
this axis.
1) Move the machine manually and check if the encoder zero signal in [Port] activated;
2) See if the servo cable of this axis is well contacted at the joints with NK260 host and servo driver;
3) Check if there is an error in the driver, motor, encoder cable, servo cable or the CNCl system
(e.g. exchange servo cable and servo driver with those of other axes able to return to the
machine origin normally in turn).
4.3.5 What should you do if the machine tool motions

upward after arriving at the position of tool
presetter during calibration?
View and tell whether the polarity of ―tool presetter signal‖ is right in [Port] screen under [System].
The color of the dot before the ―tool presetter‖ signal is red when the system does not receive tool
presetter signal.
5 Driver
5.1 Driver Parameters .......................................................................................................................... 107
5.1.1 Parameter Setting of WISE Servo Driver .......................................................................................... 107
5.1.2 Parameter Setting of YASKAWA Σ–Ⅱ Servo Driver ......................................................................... 108
5.1.3 Parameter Setting of YASKAWA Σ-Ⅴ/Σ-7 Servo Driver ..................................................................... 110
5.1.4 Parameter Setting of PANASONIC MINAS A4 Servo Driver .............................................................. 111
5.1.5 Parameter Setting of PANASONIC MINAS A5 Servo Driver .............................................................. 111
5.1.6 Parameter Setting of MITSUBISHI MR-JE Servo Driver ..................................................................... 113
5.1.7 Parameter Setting of MITSUBISHI MR-E Servo Driver ...................................................................... 114
5.1.8 Parameter Setting of DELTA ASDA-A Servo Driver ............................................................................ 115
5.1.9 Parameter Setting of DELTA ASDA-B Servo Driver ............................................................................ 116
5.1.10 Parameter Setting of DELTA ASDA-A2 Servo Driver ...................................................................... 118
5.1.11 Parameter Setting of DELTA ASDA-B2 Servo Driver ...................................................................... 119
5.1.12 Parameter Setting of SANYO PY Servo Driver .............................................................................. 121
5.1.13 Parameter Setting of SANYO R Servo Driver ................................................................................ 123
5.1.14 Parameter Setting of SANYO Q Servo Driver ................................................................................ 123
5.1.15 Parameter Setting of KT270 Servo Driver ..................................................................................... 124
5.1.16 Parameter Setting of FUJI FALDIC-β Servo Driver ......................................................................... 126
5.1.17 Parameter Setting of STONE GS Servo Driver .............................................................................. 127
5.1.18 Parameter Setting of TECO TSDA Servo Driver ............................................................................. 128
5.2 Wiring Diagram of NK260 Host and Differential Input Stepping Driver ........................................... 130
5.3 Wiring Diagram of Driver and Terminal Board ................................................................................ 130

5.3.1 Wiring Diagram of WISE Servo Driver .............................................................................................. 131
5.3.2 Wiring Diagram of YASKAWA AC Servo Driver ................................................................................. 132
5.3.3 Wiring Diagram of PANASONIC AC Servo Driver .............................................................................. 133
5.3.4 Wiring Diagram of MITSUBISHI MR-JE Servo Driver ........................................................................ 134
5.3.5 Wiring Diagram of MITSUBISHI MR-E Servo Driver .......................................................................... 135
5.3.6 Wiring Diagram of DELTA Servo Driver ........................................................................................ ..... 135
5.3.7 Wiring Diagram of FUJI Servo Driver ................................................................................................ 138
5.3.8 Wiring Diagram of HITACHI Servo Driver ......................................................................................... 138
5.3.9 Wiring Diagram of SANYO PY Servo Driver ...................................................................................... 139
5.3.10 Wiring Diagram of SANYO R Servo Driver .................................................................................... 140
Driver「105」
5.3.11 Wiring Diagram of KT270 Servo Driver ......................................................................................... 140

5.3.12 Wiring Diagram of STONE GS Servo Driver .................................................................................. 141
5.3.13 Wiring Diagram of TECO TSDA Servo Driver................................................................................. 142
5.3.14 Wiring Diagram of TECO ESDA Servo Driver................................................................................. 143
「106」Driver
5.1 Driver Parameters

Parameters listed in this chapter can make the machine work normally without ensuring machining
results. Relevant parameters need adjusting according to the specific machine type.
5.1.1 Parameter Setting of WISE Servo Driver
Para.
Function Value Description
No.
Monitor if the number of sent and received pulses is
correct by setting this parameter. In Weihong control
Pr528 LED initial status 6 system, the correct quantity of pulse sent by control
card is detected by pulse inspection in order to
determine whether there is electrical interference.
Command pulse
When it is set to ―0‖, parameters Pr009 and Pr010 are
Pr008 No. per motor 0
valid.
circle
1st numerator of Need
command pulse
Pr009 calculation
frequency division/ Typical value: pitch 5 mm, encoder resolution 10000,
0~230
multiplication deceleration ratio 1:1, pulse equivalent 0.001 mm:
Denominator of Pr009＝10000
command pulse Need Pr010＝pitch 5mm/ pulse equivalent 0.001mm＝5000
Pr010 frequency calculation Pr009/Pr010=10000/5000=2/1
division/multiplica- 0~230
tion
1st position loop 480
Pr100 Unit: 0.1/s. Set it according to the actual situation.
gain (default)
1st velocity loop 270
Pr101 Unit: 0.1Hz. Set it according to the actual situation.
gain (default)
1st velocity loop
210
Pr102 integrated time Unit: 0.1ms. Set it according to the actual situation.
(default)
constant
When the value of Pr008 is not ―0‖, it should be calculated according to the following formula:
Screw Pitch 5mm
Command Pulse No. per Motor Circle  Pulse Equivalent Mechanical Deceleration Ratio  0.001mm / p  5000
That is to say, when screw pitch is 5mm and pulse equivalent is 0.001, the value of Pr008 is 5000.
Driver「107」
 
Attached list: the relationship among parameters Pr0008, Pr0009 and Pr010
Pr008 Pr009 Pr010 Description

Command Position
Pulse Input Encoder Resolution Command
_ Setting Value of Pr008
_
20
0~2 (no influence) (no As shown above, the process is undergone in terms of the
influence)
setting value of Pr008, not affected by the settings of
Pr009 and Pr010.
Command Position
Setting Value of Pr010
30
0 0~2 When the values of Pr008 and Pr009 are both set to ―0‖,
as shown above, the process is undergone in terms of the
setting value of Pr010.
0
Command Position
Pulse Input Setting Value of Pr009 Command
Setting Value of Pr010
30 30
0~2 0~2 When the value of Pr008 is ―0‖, but the value of Pr009 is
not ―0‖, as shown above, the process is undergone in
terms of the setting values of Pr009 and Pr010.
5.1.2 Parameter Setting of YASKAWA Σ–Ⅱ Servo Driver
Para.
No.
Set [0000]:
Set password (to modification to user parameters [PnXXX] and part of
prevent arbitrary auxiliary function parameters [FnXXX] permitted;
Fn010 0000
modification to Set [0001]:
parameters) modification to user parameters [PnXXX] and part of
auxiliary function parameters [FnXXX] prohibited.
Monitor if the number of sent and received pulse is
LXXXX
Surveillance (Hexadeci-
Un00C system, the correct quantity of pulse sent by control
mode mal
system)
Bit 0: Set 0, ―CCW‖ rotation is forward rotation
Direction
(viewed from the load end of screw ball); Set 1, the
selection
Pn000 0010 rotation direction of the motor is reversed.
Control mode
Bit 1: Set 1, position control mode (calculate pulse
selection
instruction all the time).
Pn200 Select pulse 0005 Bit 0: Set 5, select the instruction input mode as
「108」Driver
Para.
No.
instruction mode ―pulse + direction‖, negative logic.
Bit3: Set 0, input differential signal into filter.
Bit 1: Set 0, Servo ON /S-ON, input from the 40th pin;
Set 7, Servo ON all the time.
Pn50A Selection function 8100
Bit 3: Set 8, forward rotation not used and signal input
(P-OT) prohibited.
Bit 0: Set 8, reverse rotation not used and signal input
Pn50B Selection function 6548
(N-OT) prohibited.
Set it when servo motor with brakes.
Pn50F Selection function 0300 Bit 2: Set 3, brake interlock signal ―/BK‖ is output from
CN1-29, CN1-30 to control 24V relay for brake.
To avoid of CN1-29 and CN1-30 being used for other
Pn50E Selection function 0211
function and leading to brake ineffective, ―3‖ is not
allowed to appear in the 4 digits.
Servo off, time
Set it when motor with brakes.
Pn506 delay of brake Depended
Default setting is ―0‖, setting unit is 10ms.
when motor stops
Encoder
Pulse No. per Motor Circle
cycle-divided ratio Type
(PPR)
(Pulse output No. See Gain
Pn201
per motor cycle right-side Encoder
after A 13bit 2048
cycle-divided) B 16bit 16384
C 17bit 32768
Pn202 = pulse No. of each encoder circle × 4 ×
Pn202 Electronic gear Need mechanical deceleration ratio.
ratio (numerator) Calculation Pn203 = (screw pitch/ pulse equivalent).
Typical value: pitch 5mm, encoder 17-bit, coaxial
connection between motor and screw, pulse
Electronic gear Need equivalent 0.001mm, Pn202＝16384; Pn203＝625.
Pn203 ratio Calculation Pitch 5mm, encoder 17-bit, coaxial connection
(denominator) between motor and screw, pulse equivalent
0.0005mm, Pn202＝8192; Pn203＝625.
Driver「109」
5.1.3 Parameter Setting of YASKAWA Σ-Ⅴ/Σ-7 Servo Driver
Para.
No.
Set [0000]: modification to user parameters [PnXXX]
and part of auxiliary function parameters [FnXXX]
Parameter input
Fn010 0000 permitted. Set [0001]: modification to user parameters
prohibition setting
[PnXXX] and part of auxiliary function parameters
[FnXXX] prohibited.
Bit 0: Set 0, positive rotation at positive rotation
Function selection
Pn000 0010 command; Bit 1: Set 1, position control mode (pulse
basic switch 0
sequence command)
Format selection
Bit 0: Set 5, select the instruction mode as ―pulse +
Pn200 switch of position 0005
direction‖, negative logic.
control command
Input signal Bit 1: Set 0, Servo ON /S-ON, input from the 40th pin;
Pn50A 8100 Set 7, Servo ON all the time. Bit 3: Set 8, positive
selection 1
rotation not used and signal input (P-OT) prohibited.
Input signal Bit 0: Set 8, negative rotation not used and signal
Pn50B 6548
selection 2 input (N-OT) prohibited.
Output signal
Pn50F 0300 Bit 2: Set 3, brake interlock signal ―/BK‖ is output from
selection 2
CN1-29, CN1-30 to control 24V relay used for brake.
Output signal To avoid of CN1-29 and CN1-30 being used for other
Pn50E 0211
selection 1 function and leading to brake ineffective, 3 is not
allowed to appear in the 4 digits.
Brake instruction-
Set it when motor with brakes
Pn506 servo OFF time Depended
Default setting is ―0‖, setting unit is ms.
delay
Pn20E Encoder Resolution  Pulse Equivalent Deceleration Ratio
Electronic gear Need Pn210  Screw Pitch
Pn20E
ratio (numerator) Calculation For example, screw pitch 5mm, 20-bit encoder,
coupling direct drag, pulse equivalent 0.001mm,
Pn20E  220  0.001  1048576  131072
Pn210 5 5000 625
Electronic gear
Need When screw pitch is 10mm,
Pn210 ratio
Calculation PN20E = 1048576 = 65536
(denominator) PN210 10000 625
For a rotary axis with 13-bit encoder and deceleration
ratio as 60,
「110」Driver
Para.
No.
Pn20E  213  0.001 60  8192  512
Pn210 360 6000 375
5.1.4 Parameter Setting of PANASONIC MINAS A4 Servo
Driver
Para.
No.
Pr01 LED initial status 12 system, the correct quantity of pulse sent by control
0: position mode
Select control
Pr02 0 1: velocity mode
mode
2: torque mode
Selection of
Pr40 command pulse 1 1: input by differential exclusive circuit
input
Select command Set command pulse input mode: pulse + direction,
Pr42 3
pulse input mode negative logic
command pulse calculation Typical value: pitch 5 mm, encoder resolution 10000,
Pr48
frequency Range: shaft coupling direct drag, pulse equivalent 0.001
multiplication 1~10000 mm:
Denominator of Need Pr48＝10000
command pulse calculation Pr4B＝pitch 5mm / pulse equivalent 0.001mm＝5000
Pr4B
frequency Range: Pr48/Pr4B=10000/5000=2/1
multiplication 1~10000
5.1.5 Parameter Setting of PANASONIC MINAS A5 Servo
Driver
Para.
No.
Pr5.28 LED initial status 6 correct by setting this parameter. In Weihong control
system, the correct quantity of pulse sent by control
Driver「111」
Para.
No.
0: position mode
Select control
Pr0.01 0 1: velocity mode
mode
2: torque mode
0: Photo-coupler input (PULS1, PULS2, SIGN1,
Selection of SIGN2)
Pr0.05 command pulse XX 1: Exclusive input for line driver (PULSH1, PULSH2,
input SIGNH1,SIGNH2)
Note: generally, ―1‖ is selected for this parameter.
Command pulse Set command pulse input mode: pulse + direction,
Pr0.07 3
input mode setup negative logic.
Command pulse
When it is set as ―0‖, parameters Pr0.09 and Pr0.10
Pr0.08 counts per one 0
are valid.
motor revolution
Typical value: pitch 5 mm, encoder resolution 10000,
command pulse calculation
Pr0.09 shaft coupling direct drag, pulse equivalent 0.001
frequency Range:
mm:
Pr0.09＝10000
Denominator of Need
Pr0.10＝pitch 5mm/ pulse equivalent 0.001mm＝
command pulse calculation
Pr0.10 5000
frequency Range:
Pr0.09/Pr0.10=10000/5000=2/1
When the value of Pr0.08 is not ―0‖, it can be calculated in terms of the following formula:
Screw Pitch 5mm
Command Pulse No. per Motor Circle  Pulse Equivalent Mechanical Deceleration Ratio  0.001mm / p  5000
When screw pitch is 5mm and pulse equivalent 0.001mm/p, the value of Pr0.08 is ―5000‖.
 
Attached List: the relationship among parameters Pr0.08, Pr0.09 and Pr0.10.
Pr0.08 Pr0.09 Pr0.10 Description

Command Position
— — Setting Value of Pr0.08
20
0~2 (no (no The process shown above is undergone in terms of the setting
influence) influence)
value of Pr0.08, not affected by the settings of Pr0.09 and
Pr0.10.
Command Position
0 0 0~230 Setting Value of Pr0.10
When the values of Pr0.08 and Pr0.09 are both set as ―0‖, as
「112」Driver
Pr0.08 Pr0.09 Pr0.10 Description

shown above, the process is undergone in terms of the setting
value of Pr0.10.
Command Position
Pulse Input Setting Value of Pr0.09 Command
Setting Value of Pr0.10
0~230 0~230
When the value of Pr0.08 is ―0‖, but the value of Pr0.09 is
not ―0‖, as shown above, the process is underdone in terms
of the setting values of Pr0.09 and Pr0.10.
5.1.6 Parameter Setting of MITSUBISHI MR-JE Servo Driver
Para.
Code Function Value description
No.
Operation
PA01 *STY XXX0 _ _ _x: select position control mode.
mode
Output
_ _ xx: select MBR (electromagnetic brake
PD24 MBR assignation to XX05
interlock).
CN1-23 pin
Electronic CMX/CDV=command unit × servo motor resolution
Need
PA06 CMX gear × mechanical deceleration ratio / pitch of screw.
calculation
numerator E.G., pitch 5 mm, encoder resolution 10000,
deceleration ratio 1:1, pulse equivalent 0.001 mm,
Electronic CMX/CDV=10000×0.001/5 = 2/1;
Need
PA07 CDV gear When pulse equivalent = 0.0005mm, CMX/CDV =
calculation
denominator 1/1.
Electronic gear ratio range: 1/50 ~ 500
_ _xx: status display selection at power-on.
This is used to select a status display shown at
power-on.
Status display 00: cumulative feedback pulses
PC36 *DMD 00XX
selection 01: servo motor speed
02: droop pulses
03: cumulative command pulses
04: command pulse frequency
Command
Set command pulse input form: pulse train+ sign,
PA13 *PLSS pulse input 0011
negative logic.
form
Input
PD03 *DI1L assignation to XX02 _ _xx: select SON under position control mode.
CN1-15 pin
Driver「113」
5.1.7 Parameter Setting of MITSUBISHI MR-E Servo Driver
Para.
Code Function Value Description
No.
Control mode Bit 0: set 0: select position control mode.
selection and Bit 1, select motor series: 0: HC-KFE; 1:HC-SFE;
0 *STY X0X0
regenerative Bit 3, select regenerative apparatus, set 0: not use.
fittings Bit 4, select motor power.
Bit 0: input signal filter. If external input signal
causes chattering due to noises, etc., input filter is
Function used to suppress it.
1 MBR 001X
selection 1 Bit 1: CN1-12 function selection, set ―1‖:
electromagnetic brake interlock (MBR); set ―0‖:
zero speed detection signal.
Electronic CMX/CDV=command unit × servo motor resolution
Need
3 CMX gear × mechanical deceleration ratio / screw pitch.
calculation
numerator E.G., pitch 5 mm, encoder resolution 10000, shaft
coupling direct drag, pulse equivalent 0.001 mm,
Electronic CMX/CDV=10000×0.001/5 = 2/1;
Need
4 CDV gear When pulse equivalent = 0.0005mm, CMX/CDV =
calculation
denominator 1/1.
Electronic gear ratio range: 1/50 ~ 500
3: cumulative command pulses E: load inertia
When the parameter is set [3], monitor if the
number of sent and received pulse is correct by
Status display
18 *DMD 00XX setting this parameter. In Weihong control system,
selection
the correct quantity of pulse sent by control card is
detected by pulse inspection to determine if there
is electrical interference.
Function
selection 3
Set pulse command input form: pulse train+ sign,
21 *OP3 (command 0001
negative logic
pulse format
selection)
Bit 0: Servo-ON selection. [0]: servo on by external
Signal input input;
SON-ON, [1]: servo on all the time inside.
LSP-ON and Bit 1: last signal of positive rotation range (LSP):
41 *DIA 0110
LSN-ON [1]: auto servo on inside, without external wiring.
automatically Bit 3: last signal of negative rotation range (LSN):
selection [1]: auto servo on inside and no need of external
wiring.
「114」Driver
5.1.8 Parameter Setting of DELTA ASDA-A Servo Driver
Para. Format &

No. Range
Monitor if the number of sent and received
pulse is correct by setting this parameter. In
Driver status Weihong control system, the correct
P0-02 02
display quantity of pulse sent by control card is
detected by pulse inspection to determine if
there is electrical interference.
External pulse X=2: pulse + direction;
P1-00 ZYX 002
input type Z=0: positive logic
Z=0: during control mode switching, DIO is
maintaining the set value. Since switching
control mode is not used, Z=0
Control mode
P1-01 ZYX1X0 0000 Y=0: forward rotation (CCW) (in terms of
setup
load);
Y=1: the rotation direction is reversed.
X1X0=00: position control mode
Y=0: when there is no servo enabled,
motor dynamic brake occurs; Y=1: motor is
Motor stop mode
P1-32 YX 00 free.
selection
X=0: motor stops instantly, X=1: motor
stops with deceleration.
Electronic Gear N1/M= encoder pulses × 4× pulse
Need
P1-44 Ratio 1~32767 equivalent× mechanical deceleration ratio/
calculation
(Numerator)(N1) pitch
Representative value: encoder
pulses=2500, pitch=5mm, pulse
Electronic Gear equivalent=0.001, deceleration ratio=1,
Ratio Need calculation as below:
P1-45 1~32767
(Denominator) calculation N1/M= 2500×4×0.001/5 = 2 / 1, N1=2,
(M) M=1;
When the multi-electronic gear ratio is not
used, P2-60~ P2-62 are not required.
X1X0=01: digital input (DI1=SON)
Digital Input Pin corresponds to 9th pin of CN1.
P2-10 X2X1X0 101
DI1 X2 = 1: set DI1 input as NO (normally
open) a-contact point.
Digital Input pin Default factory setting of DI6 and DI7 are
P2-15 X2X1X0 100
DI6 NC (normally closed) limit signal input pins;
Driver「115」
Para. Format &

No. Range
driver can‘t run without being connected to
pin 32 and pin 31 of CN1.
Digital Input Pin X2=1: set DI6 and DI7 inputs as NO
P2-16 X2X1X0 100
DI7 (normally open) a-contact points;
X1X0=00, limit signal input of the driver is
not used.
Function setting
P2-17 for digital input X2X1X0 100 External EMG stop input is not used.
pin DI8
DO4 corresponds to pin 1 & pin 26, used
as clamping-position brake signal of Z-axis;
X2=1: set DO4 output as NO (normally
Function setting
open) a-contact point; X2=0: set DO4
P2-21 for digital output X2X1X0 108
output as NC (normally closed) b-contact
pin DO4
point;
X1X0=08: set pin 1 and pin 26 as BK+ and
BK- respectively.
as servo alarm signal.
Function setting
X2=0: set DO5 output as NC (normally
closed) b-contact point.
pin DO5
X1X0=07: set pin 28 and pin 27 as ALRM+
and ALRM- respectively.
0: Servo ON must be triggered by
numerical input signal.
Servo ON (SON)
P2-51 0 1: when servo is powered, if there is no
setup
alarm signal, servo will be automatically on.
Set 1 when there is no SON signal wire.
5.1.9 Parameter Setting of DELTA ASDA-B Servo Driver
Para. Format &

No. Range
Weihong control system, the correct
Driver status
P0-02 02 quantity of pulse sent by control card is
display
detected by pulse inspection in order to
determine whether there is electrical
interference.
「116」Driver
Para. Format &

No. Range
P1-00 ZYX 002
train input type Z=0: positive logic
Y=0: forward rotation (CCW) (from the view
of load)
P1-01 Set control mode YX1X0 000
Y=0: when there is no servo enabled,
motor dynamic brake occurs; Y=1: motor is
P1-32 Motor stop mode YX 00 free.
X=0: motor stops instantly;
X=1: motor stops with deceleration.
Electronic Gear N1/M= mechanical deceleration ratio × 4 ×
Ratio Need encoder pulses × pulse equivalent / pitch.
P1-44 1~32767
(Numerator) calculation Representative value: encoder
(N1) pulses=2500, pitch =5mm, pulse
equivalent=0.001 mm/p, deceleration ratio
Electronic Gear = 1, calculation as below:
Ratio Need N1 / M = 2500×4×0.001/5 = 2/1, N1=2,
P1-45 1~32767
(Denominator) calculation M=1;
(M) When the multi-electronic gear ratio is not
used, P2-60 ~P2-62 are not required.
X1X0=01: digital input (DI1 = SON)
P2-10 X2X1X0 101
1 (DI1) X2=1: set DI1 input as NO (normally open)
a-contact point.
Default factory setting of DI6 is NC
(normally closed) limit signal input; driver
Function setting
can‘t run without being connected to pin 32
P2-15 for digital input X2X1X0 100
and pin 31 of CN1.
pin DI6
X2=1: set DI6 input as NO a-contact point.
X1X0=00, limit input of driver is not used.
DO1 corresponds to the 16th pin, as
clamping-position brake signal of Z-axis;
Function setting X2=1: set DO1 output as NO a-contact
P2-18 for digital output X2X1X0 108 point;
pin DO1 X2=0: set DO1 output as NC b-contact
point;
X1X0=08: set the 16th pin as BK+.
Function setting DO3 corresponds to pin 1, used as servo
P2-20 for digital output X2X1X0 007 alarm signal.
Driver「117」
Para. Format &

No. Range
point; X1X0=07: set pin 1 as ALRM+.
5.1.10 Parameter Setting of DELTA ASDA-A2 Servo Driver
Para. Format &

No. Range
Driver status
display
interference.
P1-00 ZYX 002
control mode is not used, Z=0;
P1-01 Set control mode ZYX1X0 0000 Y=0: positive rotation (CCW) (from the view
of load);
Y=1: negative rotation (CCW)
Electronic Gear P1-44
Ratio Need P1-45 =
P1-44 1~32767
( Numerator) calculation Encoder Re so.  Pulse Equiv. Mech.Dece.Ratio
Screw Pitch
(N1)
Assuming encoder resolution is 1280000,
pitch 5mm, pulse equivalent 0.001, and
Electronic Gear
non-cascade connection, then:
Ratio Need
P1-45 (Denominator) 1~32767 calculation P1  44  1280000  0.001  256
(M) P1  45 5 1
P2-10 X2X1X0 101
1 (DI1) X2=1: set DI1 input as NO (normally open)
a-contact point.
Function setting Default factory setting of DI6 and DI7 is NC

P2-15 for digital input X2X1X0 100 (normally closed) limit signal input; driver
pin DI6 can‘t run without being connected to pin 32
「118」Driver
Para. Format &

No. Range
and pin 31 of CN1.
X2=1: set DI6 and DI7 input as NO
a-contact points.
X1X0=00, limit input of driver is not used.
Function setting
P2-16 for digital input X2X1X0 100
pin DI7
Function setting
pin DI8

as clamping-position brake signal of Z-axis;
Function setting
pin DO4
point;
X1X0=08: set pin 1 and pin 26 as BK+ and
BK- respectively.
as servo alarm signal.
Function setting
X2=0: set DO5 output as NC b-contact
point.
pin DO5
5.1.11 Parameter Setting of DELTA ASDA-B2 Servo Driver
Para. Format &

No. Range
Driver status
display
interference.
P1-00 ZYX 002
Driver「119」
Para. Format &

No. Range
control mode is not used, Z=0;
P1-01 Set control mode ZYX1X0 0000 Y=0: forward rotation (CCW) (from the view
of load);
N1/M= mechanical deceleration ratio × 4 ×
Electronic Gear
encoder pulses × pulse equivalent / pitch.
Ratio Need
P1-44 1~32767 Representative value: encoder
(Numerator) calculation
pulses=40000, pitch =5mm, pulse
(N1)
equivalent=0.001, deceleration ratio = 1,
calculation as below:
Electronic Gear
N1 / M = 40000×4×0.001/5 = 32/1, N1=32,
Ratio Need
P1-45 1~32767 M=1;
(Denominator) calculation
(M)
P2-10 X2X1X0 101
DI1 X2=1: set DI1 input as NO (normally open)
a-contact point.
Function setting Default factory setting of DI6 and DI7 is NC
P2-15 for digital input X2X1X0 000 (normally closed) limit signal input; driver
pin DI6 can‘t run without being connected to pin 32
and pin 31 of CN1.
Function setting X2=0: set DI6 and DI7 inputs as NC
P2-16 for digital input X2X1X0 000 b-contact point.
pin DI7 X1X0=00, limit input of driver is not used.
Function setting
pin DI8
DO1 corresponds to pin 6 & pin 7, used as
clamping-position brake signal of Z-axis;
Function setting
pin DO1
point;
X1X0=08: set pin 6 and pin 7 as BK- and
BK+ respectively.
P2-22 Function setting X2X1X0 007 DO5 corresponds to pin 28 & pin 27, used
「120」Driver
Para. Format &

No. Range
for digital output as servo alarm signal.
point.
5.1.12 Parameter Setting of SANYO PY Servo Driver
Para. Standard Setting

Abbr. Name Unit Remark
No. Value Range
Depends on the specific encoder
resolution. The formula of
electronic gear ratio of servo
driver is as below:
Electronic gear ratio numerator
=mechanical deceleration ratio ×
4× pulse No. per encoder circle;
Electronic gear ratio denominator
1/32767
Electronic = (screw pitch / pulse equivalent)
1-2 EGER 4/1 to
gear ratio E.G. In Weihong system, the
32767/1
default pulse equivalent is
0.001mm/p, screw pitch is 5mm,
pulse number per encoder circle
is 2000 shaft coupling direct drag,
currently the numerator of the
electronic gear ratio is 8, and the
denominator is 5. (Select
incremental type encoder)
Pulse amount of the
motor encoder
1. Set the pulse amount
of the motor encoder;
2. Standard
500
configuration of the
1-16 MENP to P/R
encoder pulse No. is as
65535
below.
Incremental encoder
omitting wiring:
--2000P/R
Absolute
Driver「121」
Para. Standard Setting

Abbr. Name Unit
Remark
No. Value Range
encoder:--2048P/R
Pulse format of position command:
Our system uses: direction + pulse format, the parameters are shown as
following:
PMOD 7 6 5 4 3 2 1 0
When bit 7=0
Bit Bit Command Pulse Input Digital Filter
1 0 Min. Pulse Width
0 0 0.8µs
0 1 0.2µs
1 0 0.4µs
1 1 1.6µs
2-0 PMOD When bit 7=1
Bit Bit Command Pulse Input Digital Filter
1 0 Min. Pulse Width
0 0 3.2µs
0 1 0.8µs
1 0 1.6µs
1 1 6.4µs
Bit6 Bit5 Command Pulse Format

1 0 Direction + Pulse
Switch of Digital Filter

0 High Speed
1 Low Speed (1/4)
Control mode:
*Select one control mode from position, velocity,
and torque modes.
Selection Item Content
Position Position control mode
Velocity Velocity control mode
Torque Torque control mode Our system

Velo Torq Velocity Torque switch mode selects
4-3 TYPE Posi Torq Position Torque switch mode
6 types
position
Posi Velo Position Velocity switch mode
control mode.
Referring to the switch type, the requisite control
mode can be selected from pin 36 or 35 of the
CN1. Func3, set Bit7 as 0: pin 36 is enabled.
set Bit7 as 1:pin 35 is enabled.
＄＄＄: standard value varies with the reset setup
(leave factory setting).
「122」Driver
5.1.13 Parameter Setting of SANYO R Servo Driver
Para. Set
Parameter Name Remarks
No. Value
Group 0, parameter setting of tuning mode
00 Setting of tuning mode 00 Set as auto tuning mode
Group 8, setting of the control parameters
Polarity of position
00 00 Position command mode: positive rotation effective
input
11 Input command mode 02 Pulse train + negative logic, negative logic
It depends on the resolution of the specific encoder.
E.G.: incremental encoder 2000, motor needs 2000
×4=8000 pulses per circle. And pulse equivalent of
Setting of electronic
15 8/5 Weihong control card is 0.001mm/p, it needs 1000
gear
pulses to move 1mm along line, in other words, if the
screw pitch is 5, so, to move 5mm along line needs
5000 pulses, so F=8000/5000=8/5.
Group 9, setting of function effective
05 Servo ON selection 02 Select servo ON state.
02 Servo alarm elimination 10 Make the function of servo alarm effective

Setting of the system parameters
Standard incremental encoder. The parameter
02 Encoder selection 00 depends on the specific situation, what we list is only
the representative one.
03 Encoder resolution 2000 500－65535, set the encoder resolution manually.
08 Control mode selection 02 Select position control mode
5.1.14 Parameter Setting of SANYO Q Servo Driver

Set
Para. No. Parameter Name Remarks
Value
Group 1
Set electronic gear ratio for position command pulse.
E.G., incremental encoder 2000, motor needs 2000
×4=8000 pulses per circle. And pulse equivalent of
Electronic gear ratio
GER1 1/1 Weihong control card is 0.001mm/p, it needs 1000
1
pulses to move 1mm along line, in other words, if the
screw pitch is 5, so, to move 5mm along line needs
5000 pulses, so F=8000/5000=8/5.
Driver「123」
Set
Para. No. Parameter Name Remarks
Value
Electronic gear ratio This setting is the same as that of electronic gear ratio
GER2 1/1
2 1 and activated during electronic gear switching.
Group 4
Command pulse
PA400 00H Set position command pulse as ―pulse + direction‖.
selection
Group 8
S-ON Servo ON 02H Select servo ON state.
AL-RST Alarm reset 10H Make the function of servo alarm effective
Setting of the system parameters

Standard incremental encoder. The parameter
01 Encoder selection 00 depends on the specific situation, what we list is only
the representative one.
Incremental encoder
03 2000 500－65535, set the encoder resolution manually.
resolution
Control mode
08 02 Select position control mode
selection
5.1.15 Parameter Setting of KT270 Servo Driver
Parameter
Para. No. Value Description
Name
The control mode of the driver can be set through this
Control mode parameter:
PA4 0
selection 0: position control mode; 1: speed control mode;
2: trial run control mode; 3: JOG control mode.
Set the ratio of the position command pulse
(electronic gear).
Under position control mode, with the setting of the
PA12 and PA13, it is convenient to match with pulse
source of each type, which can reach your perfect
Numerator of control resolution (that is angle/pulse)
P G  N C  4
PA12 position 2 Expression:
command P: pulse amount of the input command;
pulse ratio G: electronic gear ratio, G=ratio numerator / ratio
denominator.
N: circle number that the motor rotates;
C: each circle line number of photo electricity
encoder,
C of our system =2500.
「124」Driver
Parameter
Name
E.G.: input 6000 command pulses to make the servo
G  N  C  4  1  2500  4  5
motor rotate one circle, P 6000 3
So set PA12 as 5 and PA13 as 3.
We recommend the range of electronic gear ratio as:
1  G  50
50
Denominator of
the position
PA13 1 Refer to parameter PA12.
command
pulse ratio
Set the input mode of the position command pulse;
there are following three modes can be selected by
Input mode of
setting the parameter:
the position
PA14 0 0: pulse + symbol;
command
1: positive rotation pulse/ negative rotation pulse;
pulse
2: two orthogonal pulses inputs
Default setting is 0: pulse + symbol, negative logic.
0: Valid stroke end of LSP, LSN positive rotation,
negative rotation.
When switch LSP is connected, driving of the positive
rotation is allowed; When switch LSP is disconnected,
driving of the positive rotation is prohibited (torque of
the positive direction is 0). LSN is the same as LSP. If
LSP and LSN are all disconnected, the abnormal
alarming of driving prohibited will occur (NO.7).
1: Invalid stroke end of LSP, LSN positive rotation,

Invalid input on negative rotation.
PA20 the end of the 1 No matter which state of the switch LSP and LSN is
stroke in, driving of positive rotation and negative rotation
are all allowed. Simultaneously, even if LSP and LSN
are all disconnected, abnormal alarming of driving
prohibited will not occur (NO.7).
2: Invalid stroke end of LSP, LSN positive rotation,

negative rotation, and SON is forced to be effective.
(Note: SON forcedly effective is only used for motor
debugging. In normal use, we suggest controlling the
state of SON by input port.)
Driver「125」
Parameter
Name
3: Valid stroke end of LSP, LSN positive rotation,
negative rotation.
When switch LSP is connected, driving of the positive
rotation is allowed; When switch LSP is disconnected,
driving of the positive rotation is prohibited (the speed
of positive direction is 0, but the torque is not 0). LSN
is the same as LSP. When LSP and LSN are all
disconnected, abnormal alarming of driving prohibited
will not occur (NO.7).
5.1.16 Parameter Setting of FUJI FALDIC-β Servo Driver
Para.
Name Value Description
No.
Need Command pulse numerator and denominator are
Command pulse
01 calculation equal to those of the electronic gear ratio.
numerator α
1~32767 α/ β=encoder resolution× pulse equivalent×
mechanical deceleration ratio / screw pitch.
Typical value: encoder resolution 65536, pitch 5mm,
Need
Command pulse pulse equivalent 0.001, mechanical deceleration ratio
02 calculation
denominator β 1,
1~32767
α / β=65536×0.001 / 5=8192 / 625,
So α=8192, β=625.
Pulse string input Set the input mode of pulse string as: instruction +
03 0
form symbol, that is ‗pulse + direction‘.
Direction of Set 0: Positive direction: Forward rotation (CCW)
04 0 or 1
rotation switch Set1: Positive direction: Reverse rotation (CW)
CONT1 is distributed as RUN (i.e. SON); if not
CONT1 signal
10 1 distributed, CONT1 will be auto ON if there is no
distribution
alarming when powered.
CONT2 is distributed as RST (i.e. servo alarming
clearance CLR).
CONT2 signal
11 2 When 12, 13, 14 are 0, that is CONT3, CONT4 and
distribution
CONT5 can‘t be distributed as OT over-travel or EMG
(external emergency stop).
Set 1, OUT1 is distributed as a-contact point of
OUT1 signal alarming output;
15 1
distribution Set 2, OUT1 is distributed as b-contact point of
alarming detection.
27 Parameter 0 or 1 Set 0, write-enable.
「126」Driver
Para.
Name Value Description
No.
write-protection Set 1, write-protected.
CONT always ON
74 1 Initial value: 0. when set ―1‖, servo is activated (RUN).
1
5.1.17 Parameter Setting of STONE GS Servo Driver
Para.
Para. Name Value Description
No.
Electronic
F0f gear ratio 2 Electronic gear ratio of position mode: 4× pulse frequency fed
numerator back by servo encoder = command pulse frequency× F0f /
Electronic F10; value of F0f / F10 must be within 1/100~100. (calculation
F10 gear ratio 1 with pitch 10mm)
denominator
0: External speed running mode; make sure the value and
direction of motor speed according to the external analog
-10V ~ +10V signal of CN2-16, 17;
1: Internal speed running mode; make sure the value and
direction of motor speed according to the setting of parameter
F33, F35, F37, F39 and the port status of CN2-9, CN2-25;
2: Position pulse running mode; accept the input of external
position pulse and direction level signal;
3: Jog mode; make sure the motor speed in terms of
parameter setting of F3b, and control the rotation direction by
the direction keystroke ▼ and ▲;
4: Torque mode; make sure the value and direction of motor
Control mode
F00 2 torque according to the external analog -10V ~ +10V signal of
selection
CN2-43, 1;
5~10: Mixed mode; select mode according to the port input
status of CN2-24:
F00 CN2-24 Interface Status

Value OFF (Mode One) ON (Mode Two)
5 Position Pulse Mode External Speed Running Mode
6 Position Pulse Mode Internal Speed Running Mode
7 Position Pulse Mode Torque Mode
8 Internal Speed Running Mode External Speed Running Mode
9 Internal Speed Running Mode Torque Mode
10 External Speed Running Mode Torque Mode
Driver「127」
Para.
Para. Name Value Description
No.
Command pulse string mode selection of position mode:
1 – Single pulse Pulse 12 27
train positive logic Direction 13 28
2 – Single pulse Pulse 12 27
train negative logic Direction 13 28
Pulse input 3 – Double pulse CCW 12 27
F2e mode 2 train positive logic CW 13 28
selection 4 – Double pulse CCW 12 27
train negative logic
CW 13 28
5 – Orthogonal Phase A 12 27
pulse positive logic Phase B 13 28
6 – Orthogonal Phase A 12 27
pulse negative logic Phase B 13 28
5.1.18 Parameter Setting of TECO TSDA Servo Driver
Para.
No.
Control mode
Value CN1 Pin12 open CN1 Pin12 closed
circuit circuit
0 Speed control Speed control
Pn010-1 Set control mode 1 1 Position control Position control
2 Torque control Torque control
3 Speed control Speed control
4 Position control Position control
5 Torque control Torque control
Set the pulse Value The format of pulse input
input format under 0 Pulse + direction
Pn010-2 0
position control 1 Dipulse
mode 2 A/B phase difference
Value Function
Set rotation
Pn010-3 1 0 Input positive order, motor rotates CCW.
direction of motor
1 Input positive order, motor rotates CW.
The input pulse amount will be multiplied with this
Electronic gear number before output. Ratio range of parameter 21
Pn021
ratio numerator to 22:
Need
1/127＜parameter 21/ parameter 22＜127
calculation
The input pulse amount will be multiplied with this
Electronic gear
Pn022 number before output. Ratio range of parameter 21
ratio denominator
to 22:
「128」Driver
Para.
No.
1/127＜parameter 21/ parameter 22＜127
Value Function
Set the value of
Pn011-4 1 0 Output of ―0‖ speed signal
Pin20 of CN1
1 Output of brake signal
Set the maximum
pulse frequency It can correct the phenomenon of unauthorized
received by the over-travel. Received frequency is divided into 8
Pn013-1 7
driver under segments from 500Kpps to 200Kpps. ―0‖ indicates
position control 500Kpps while ―7‖ 200Kpps.
mode
CAUTION
For the parameter setting of driver of various brands, refer to the driver manual of specific brand.
Driver「129」
5.2 Wiring Diagram of NK260 Host and

Differential Input Stepping Driver
NK260 Host X-axis Stepping Driver
Signal Pin
PUL+ 11 P+
X PUL- 12 P-
axis DIR+ 13 D+
DIR- 14 D-
Y-axis Stepping Driver

Signal Pin
PUL+ 11 P+
Y PUL- 12 P-
axis DIR+ 13 D+
DIR- 14 D-
Z-axis Stepping Driver

Signal Pin
PUL+ 11 P+
Z
PUL- 12 P-
axis
DIR+ 13 D+
DIR- 14 D-
Note: twisted cable used for

differential signals
Fig. 5-1 Wiring Diagram of NK260 Host and Differential Input Stepping Driver
5.3 Wiring Diagram of Driver and Terminal

Board
Wiring diagrams in this part are the wiring diagrams of control system-axes control-driver motion.
When you want to use one axis of the control system to control the motion of two drivers, the wiring
diagram is as shown in Figure 2 in section 5.3.2 and Figure 4 in section 5.3.6 (take YASKAWA driver
and DELTA driver as an example; for YASKAWA server, its alarm signal wiring is NC type, while for
DELTA server, its alarm signal wiring is NO type).
「130」Driver
5.3.1 Wiring Diagram of WISE Servo Driver
Weihong DB15 Driver Interface WISE Servo CN20 50P HD Plug
+24V 6 47 +24VIN
ALM 8 31 ALM+
SON 9 40 SRV-ON
CLR 10 44 A-CLR
GND 15 1 GND
32 ALM-
PUL+ 11 7 PULS
PUL- 12 8 /PULS
DIR+ 13 11 SIGN
DIR- 14 12 /SIGN
A+ 1 33 PAO
A- 2 34 /PAO
B+ 3 35 PBO
B- 4 36 /PBO
C+ 5 19 PCO
C- 7 20 /PCO
Figure 1 without brake lines
Note: twisted pair for differential signals
Weihong DB15 Driver Interface WISE Servo CN2 50P HD Plug

+24V 6 47 +24VIN
ALM 8 31 ALM+
SON 9 40 SRV-ON
CLR 10 44 A-CLR
GND 15 1 GND
32 ALM-
PUL+ 11 7 PULS
PUL- 12 8 /PULS
DIR+ 13 11 SIGN
DIR- 14 12 /SIGN
A+ 1 33 PAO
A- 2 34 /PAO
B+ 3 35 PBO
B- 4 36 /PBO
C+ 5 19 PCO
C- 7 20 /PCO
BK+（Red ）
29 BRK-OFF+
Z-axis Brake Line 30 BRK-OFF-
BK-（Black）
Figure 2 with brake lines

Note: twisted pair for differential signals.
Driver「131」
5.3.2 Wiring Diagram of YASKAWA AC Servo Driver

Weihong DB15 Driver Interface SGDM Servo CN1 50P HD Pins
Signal Pin Pin Signal

A+ 1 33 PA0
A- 2 34 /PA0
B+ 3 35 PB0
B- 4 36 /PB0
C+ 5 19 PC0
C- 7 20 /PC0
PUL+ 11 7 PULS
PUL- 12 8 /PULS
DIR+ 13 11 SIGN
DIR- 14 12 /SIGN
+24V 6 47 +24V
ALM 8 31 ALM+
SON 9 40 /S-ON
CLR 10 44 /ALM-RST
GND 15 32 ALM-
1 SG
Red
29 S-RDY+/BK+
Z axis brake line
30 S-RDY-/BK-
Black
Figure 1
SGDM Servo CN1 50P HD Plug Weihong DB15 Driver Interface SGDM Servo CN1 50P HD Plug
Signa
l Pin
PA
0 33
/PA0 34
PB
0 35
/PB0 36
PC
0 19
/PC0 20
PUL
S 7
/PULS 8
SIG
N 11
/SIG
N 12
+24
V 47
ALM
+ 31
/S-
ON 40
/ALM-RST 44
ALM
- 32
SG 1
S-RDY+/BK+ 29
S-RDY-/BK- 30
ALM 8 31 ALM+
Signal Pin Pin SONSignal 9 40 /S-ON
A+ 1 33 CLR PA0 10 44 /ALM-RST
A- 2 34 GND/PA0 15 32 ALM-
B+ 3 35 PB0 1 SG
B- 4 36 /PB0
C+ 5 Red 19 PC0 Red
29 S-RDY+/BK+
C- 7 20 /PC0
Z-axis Brake Line Z-axis Brake Line 30 S-RDY-/BK-
Black Black
PUL+ 11 7 PULS
PUL- 12 8 /PULS
DIR+ 13 11 SIGN
DIR- 14 12 /SIGN
+24V 6 47 +24V
Figure 2
「132」Driver
5.3.3 Wiring Diagram of PANASONIC AC Servo Driver

Weihong DB15 Driver interface Panasonic MINAS-A5 Servo 50P HD Plug
A+ 1 21 0A+
A- 2 22 0A-
B+ 3 48 0B+
B- 4 49 0B-
C+ 5 23 0Z+
C- 7 24 0Z-
PUL+ 11 44 PULS1
PUL- 12 45 PULS2
DIR+ 13 46 SIGN1
DIR- 14 47 SIGN2
+24V 6 7 COM+
ALM 8 37 ALM+
SON 9 29 SRV-ON
CLR 10 31 A-CLR
GND 15 41 COM-
36 ALM-
Red 11 BRKOFF+
Z-axis Brake Line 10 BRKOFF-
Black
50 FG
Driver「133」
5.3.4 Wiring Diagram of MITSUBISHI MR-JE Servo Driver

Weihong DB15 Driver interface Mitsubishi MR-JE CN1 50P HD Plug
A+ 1 4 LA
A- 2 5 LAR
B+ 3 6 LB
B- 4 7 LBR
C+ 5 8 LZ
C- 7 9 LZR
PUL+ 11 10 PP
PUL- 12 11 PG
DIR+ 13 35 NP
DIR- 14 36 NG
+24V 6 20 DICOM
ALM 8 48 ALM
SON 9 15 SON
CLR 10 19 RES
GND 15 46 DOCOM
42 EMG
43 LSP
44 LSN
47 DOCOM
Figure 1 without brake lines

Weihong DB15 Driver interface Mitsubishi MR-JE CN1 50P HD Plug

A+ 1 4 LA
A- 2 5 LAR
B+ 3 6 LB
B- 4 7 LBR
C+ 5 8 LZ
C- 7 9 LZR
PUL+ 11 10 PP
PUL- 12 11 PG
DIR+ 13 35 NP
DIR- 14 36 NG
+24V 6 20 DICOM
ALM 8 48 ALM
SON 9 15 SON
CLR 10 19 RES
GND 15 46 DOCOM
42 EMG
43 LSP
44 LSN
47 DOCOM
BRK+ 23 MBR
BRK- 46 DOCOM
Figure 2 with brake lines

「134」Driver
5.3.5 Wiring Diagram of MITSUBISHI MR-E Servo Driver

Weihong DB15 Driver Interface MITSUBISHI MR-E-A 26P HD Plug
Pin Signal
Signal Pin 2 OPC
+24V 6 1 VIN
ALM 8 9 ALM
SON 9 4 SON
CLR 10 3 RES
GND 15 13 SG
8 EMG
A+ 1 15 LA
A- 2 16 LAR
B+ 3 17 LB
B- 4 18 LBR
C+ 5 19 LZ
C- 7 20 LZR
PUL+ 11 23 PP
PUL- 12 22 PG
DIR+ 13 25 NP
DIR- 14 24 NG
Red 12 MBR
Z-axis Brake Line
13 SG
Black
5.3.6 Wiring Diagram of DELTA Servo Driver

DELTA ASDA-A, ASDA-A2, ASDA-AB share the same wire. Among them, ASDA-A2 and ASDA-
AB have the same wiring pin while ASDA-A has the contrary pulse pin, with PULSE 41, /PULSE 43.
For detailed parameter setting, refer to section 5.1.8 and section 5.1.10.
Driver「135」
Weihong DB15 Driver Interface DELTA ASDA-A Servo 50P

A+ 1 21 OA
A- 2 22 /OA
B+ 3 25 OB
B- 4 23 /OB
C+ 5 50 OZ
C- 7 24 /OZ
PUL+ 11 43 PULSE
PUL- 12 41 /PULSE
DIR+ 13 36 SIGN
DIR- 14 37 /SIGN
+24V 6 11 COM+
ALM 8 28 DO5+ ALRM
SON 9 9 DI1 SON
CLR 10 33 DI5 ARST
GND 15 45 COM-
30 DI8 EMGS
27 DO5-
47 COM-
Red
1 DO4+
Z-axis Brake Line
26 DO4-
Black
Figure 1
Weihong DB15 Driver Interface DELTA ASDA-B DB25 (Two-line Pinholes)

+24V 6 4 COM+
ALM 8 17 DI1 SON
SON 9 1 DO3+ ALM
CLR 10 18 DI2 ARST
GND 15 13 COM-
PUL+ 11 22 PULSE
PUL- 12 21 /PULSE
DIR+ 13 20 SIGN
DIR- 14 19 /SIGN
A+ 1 10 OA
A- 2 23 /OA
B+ 3 12 OB
B- 4 11 /OB
C+ 5 24 OZ
C- 7 25 /OZ
Red
16 DO1+
Z-axis Brake Line
13 COM-
Black
Figure 2
「136」Driver
Weihong DB15 Driver Interface DELTA ASDA-B2 DB25(Two-line Pinholes)

+24V 6 11 COM+
ALM 8 9DI1 SON
SON 9 28 DO5+ ALRM+
CLR 10 33 DI5 ARST
GND 15 14 COM-
27 DO5- ALRM-
PUL+ 11 41 PULSE
PUL- 12 43 /PULSE
DIR+ 13 37 SIGN
DIR- 14 39 /SIGN
A+ 1 21 OA
A- 2 22 /OA
B+ 3 25 OB
B- 4 23 /OB
C+ 5 13 OZ
C- 7 24 /OZ
Bk+ (Brown)
7 DO1+
Z-axis Brake Line
6 COM-
BK- (Black)
Note: twisted pair cable used for

differential signals
Figure 3
DELTA ASDA-B DB25 Weihong DB15 Driver DELTA ASDA-B DB25

(Two-line Pinholes) Interface (Two-line Pinholes)
Signal Pin Signal Pin Pin Signal
COM+ 4 +24V 6 4 COM+
DI1 SON 17 ALM 8 17 DI1 SON
DO3+ ALM 1 SON 9 1 DO3+ ALM
DI2 ARST 18 CLR 10 18 DI2 ARST
COM- 13 GND 15 13 COM-
PULSE 22 PUL+ 11 22 PULSE

/PULSE 21 PUL- 12 21 /PULSE
SIGN 20 DIR+ 13 20 SIGN
/SIGN 19 DIR- 14 19 /SIGN
OA 10 A+ 1 10 OA
/OA 23 A- 2 23 /OA
OB 12 B+ 3 12 OB
/OB 11 B- 4 11 /OB
OZ 24 C+ 5 24 OZ
/OZ 25 C- 7 25 /OZ
Red Red
DO1+ 16 16 DO1+
Z-axis Brake Line Z-axis Brake Line
COM- 13 13 COM-
Black Black
Figure 4
Driver「137」
5.3.7 Wiring Diagram of FUJI Servo Driver

Weihong DB15 Driver Interface FUJI FALDIC-β 26P HD Plug

+24V 6 1 P24
ALM 8 15 OUT1
SON 9 2 CONT1 RUN
CLR 10 3 CONT2 RST
GND 15 14 M24
A+ 1 9 FFA
A- 2 10 *FFA
B+ 3 11 FFB
B- 4 12 *FFB
C+ 5 23 FFZ
C- 7 24 *FFZ
PUL+ 11 7 CA
PUL- 12 8 *CA
DIR+ 13 20 CB
DIR- 14 21 *CB

Brake unavailable.
5.3.8 Wiring Diagram of HITACHI Servo Driver
Weihong DB15 Driver Interface HITACHI ADA Servo Driver

+24V 6 2 PLC
ALM 8 11 ALM
SON 9 26 SON
CLR 10 27 RS
GND 15 30 CM1
34 CM2
33 PEN
PUL+ 11 15 PLSP
PUL- 12 16 PLSN
DIR+ 13 40 SIGP
DIR- 14 41 SIGN
A+ 1 21 OAP
A- 2 22 OAN
B+ 3 46 OBP
B- 4 47 OBN
C+ 5 23 OZP
C- 7 24 OZN
13 BRK
Z-axis Brake Line
「138」Driver
5.3.9 Wiring Diagram of SANYO PY Servo Driver

Weihong DB15 Driver Interface SANYO PY DB50 HD Plug
A+ 1 3 OA
A- 2 4 /OA
B+ 3 5 OB
B- 4 6 /OB
C+ 5 7 OC
C- 7 8 /OC
PUL+ 11 28 NPC
PUL- 12 29 /NPC
DIR+ 13 26 PPC
DIR- 14 27 /PPC
+24V 6 23 COM+
49 COM+
ALM 8 43 ALM
SON 9 37 SON
CLR 10 30 RST
GND 15 24 COM
48 SG
47 SG
25 COM
12 SG
42 HBON
Z-axis Brake Line
Driver「139」
5.3.10 Wiring Diagram of SANYO R Servo Driver

Weihong DB15 Driver Interface SANYO R DB50 HD Plug
A+ 1 3 OA
A- 2 4 /OA
B+ 3 5 OB
B- 4 6 /OB
C+ 5 7 OC
C- 7 8 /OC
PUL+ 11 28 PPC
PUL- 12 29 /PPC
DIR+ 13 26 NPC
DIR- 14 27 /NPC
+24V 6 50 COM+
49 COM+
ALM 8 46 OUT
SON 9 37 SON
CLR 10 15 RST
GND 15 24 COM
48 SG
47 SG
25 SG
42 HBON
Z-axis Brake Line
5.3.11 Wiring Diagram of KT270 Servo Driver

Weihong DB15 Driver Interface KT 270 Series Servo

+24V 6 1 COM0
ALM 8 12 ALM
SON 9 2 SON CN4
CLR 10 3 RES
GND 15 6 COM1
PUL+ 11 3 PP
PUL- 12 8 PG
DIR+ 13 4 NP CN3
DIR- 14 9 NG
A+ 1 3 LA
A- 2 8 LAR
B+ 3 4 LB CN6
B- 4 9 LBR
C+ 5 2 LZ
C- 7 7 LZR
「140」Driver
5.3.12 Wiring Diagram of STONE GS Servo Driver

Weihong DB15 Driver Interface STONE GS Series Servo (3-line DB44 Pins )
+24V 6 7 Input signal anode common port
ALM 8 22 Fault signal output+
SON 9 23 Servo enable input
CLR 10 8 Alarm clear signal input
GND 15 6 Fault signal output-
PUL+ 11 12 Pulse command signal input+

PUL- 12 27 Pulse command signal input-
DIR+ 13 13 Direction/pulse command input +
DIR- 14 28 Direction/pulse command input-
A+ 1 33 Signal differential output +

A- 2 34 Signal differential output -
B+ 3 35 Signal differential output +
B- 4 36 Signal differential output -
C+ 5 31 Signal differential output +
C- 7 32 Signal differential output -
Red 21 BRAKE+
Z-axis Brake Line
5 BRAKE-
Black
Driver「141」
5.3.13 Wiring Diagram of TECO TSDA Servo Driver

Weihong DB15 Driver Interface TECO TSDA Series Servo (50P)

+24V 6 45 IN-COM
ALM 8 19 ALM
SON 9 1 /SON
CLR 10 2 /AL-RS
GND 15 46 DG
47 DG
48 DG
49 DG
4 FSTP
5 RSTP
PUL+ 11 14 PP
PUL- 12 15 PN
DIR+ 13 16 DP
DIR- 14 17 DN
A+ 1 35 PA
A- 2 36 /PA
B+ 3 37 PB
B- 4 38 /PB
C+ 5 39 PZ
C- 7 40 /PZ
BK+ 20 BI
BK- 47 DG
50 FG
With a towline
「142」Driver
5.3.14 Wiring Diagram of TECO ESDA Servo Driver

Weihong DB15 Driver Interface TECO ESDA Series Servo

+24V 6 10 +24V
AL
ALM 8 14 M
SON 9 1 SON
CLR 10 2 CL
R
GND 15 22 N24
PUL+ 11 4 PP
PUL- 12 5 PN
DIR+ 13 6 DP
DIR- 14 7 DN
A+ 1 16 PA
A- 2 17 /PA
B+ 3 18 PB
B- 4 19 /PB
C+ 5 20 PZ
C- 7 21 /PZ
25 FG
Without brake treatment
Driver「143」
6 Parameter Overview
Para. Default When Refer-
Name Setting Range
No. Value Enabled ence
1. Op-Param (Operation Parameter)
JOG Feedrate ~ MAX
1001 Rapid JOG Feedrate 3500 Immediately 3.9.3
Axial Velocity (mm/min)
0 ~ Rapid JOG Feedrate
1002 JOG Feedrate 1500 Immediately 3.9.3
(mm/min)
Default Rapid Traverse Default Feedrate ~ MAX
1003 3500 Immediately 3.9.2
Feedrate (G00) Axial Velocity (mm/min)
Z-axis Approach Speed ~
Default Feedrate
1004 MAX Axial Velocity 3000 Immediately 3.9.1
(GXX)
(mm/min)
3001 Safety Height 0~5000 (mm) 10 Immediately -
2
3002 Axis Acceleration 0.001~100000 (mm/ s ) 800 Immediately 3.9.3
3003 Dry Run Acceleration 0.001~100000 (mm/ s2) 800 Immediately 3.9.3
Max Turning
3004 Acceleration 0.001~100000 (mm/ s2) 3000 Immediately 3.9.3
3005 Delay for Acute Angle -(ms) 0 Immediately -
0~Z-axis Approach Speed
3006 Startup Speed 0 Immediately 3.9.3
(mm/ min)
Machining speed ~ MAX
3007 Max Machining Speed 10000 Immediately -
Axial Velocity (mm/min)
ToolMeas.
1 ~ Rapid JOG Feedrate
3008 TraverseSpeed To 400 Immediately 3.6.3
(mm/min)
Fixed Tool Sensor
Fixed Tool Sensor 3.6.2/
3009 0~100 (mm) 10 Immediately
Thickness 3.6.3
Tool Sensor Fixed
3010 Immediately 3.6.3
Position (MCS) (X)
Negative Travel Limit 0
Tool Sensor Fixed
3011 (MCS) ~ Positive Travel Immediately 3.6.3
Position (MCS) (Y)
Limit (MCS)
Tool Sensor Fixed
3012 -1 Immediately 3.6.3
Position (MCS) (Z)
-1: Opposed to axis
output direction
3013 Handwheel Direction 1 After restart 3.14.1
1: Same as axis output
direction
3014 Precise Pulse Counting True: Valid False After restart 3.14.1
「144」Parameter Overview

Name Setting Range
False: Invalid
Handwheel
3015 0~100000 200 After restart 3.14.1
Acceleration
Traverse Feedrate True: Use
3016 True After restart 3.9.3
Override Fixed 100% False: Not use
JOG Feedrate True: Valid
3017 True After restart 3.9.3
Override Fixed 100% False: Invalid
Ignore Feedrate Code True: Valid
3018 True Immediately 3.9.3
(F) False: Invalid
Ignore Spindle Speed True: Valid
Code (S) False: Invalid
Back to REF Required True: Valid
before Cycle Start False: Invalid
Cancel REF Sign on True: Valid
Estop False: Invalid
Servo Disable on True: Valid
3022 False Immediately -
Estop False: Invalid
MAX Angle for Fast
3023 0~180.001 (deg) 120 Immediately -
Corner Velocity
0: No treatment
3024 Path Preprocess Mode 1: Tolerance treatment 0 Immediately -
2: Smooth treatment
Path Preprocess
3025 0~0.5001 (mm) 0.1 Immediately -
Accuracy
Look Ahead Distance
3026 0~0.05 (mm) 0 Immediately -
for Velocity
Look Ahead Path
3027 1~100 50 Immediately -
Segments
Path Interpolation 0: Velocity triangle;
Algorithm Options 1: Velocity S-type
0: No limitation
1: Z Down Feedrate
Limitation valid with only
Z-axis downward
Z Down Feedrate
3029 movement 0 Immediately 3.9.3
Limitation Options
2: Z Down Feedrate
Limitation valid with
Z-axis downward
movement included
Z Down Feedrate 0.0 ~ MAX Axial Velocity
Limitation (Z) (mm/ min)
Parameter Overview「145」

Name Setting Range
Z-axis Deceleration
3031 0~999 (mm) 10 Immediately 3.9.3
Distance
0~ Default Feedrate
3032 Z-axis Approach Speed 600 Immediately 3.9.3
(mm/min)
3033 MAX Axial Velocity (X) 6~15000 (mm/min) 15000 After restart 3.9.3
3034 MAX Axial Velocity (Y) 6~15000 (mm/min) 15000 After restart 3.9.3
Z Down Feedrate
3035 MAX Axial Velocity (Z) Limitation ~ 15000 15000 After restart 3.9.3
(mm/min)
Enable Arc Velocity True: Valid
Limitation False: Invalid
MAX Velocity of Ref.
3037 - (mm/min) 3500 Immediately 3.9.3
Circle
Enable Short Line True: Valid
Velocity Smoothing False: Invalid
Short Line Ref. Length
3039 0.001~100000 (mm) 2 Immediately 3.9.3
in Velocity Smoothing
3040 Path Smoothing Time 0~2 (sec) 0 Immediately -
3041 Arc Radius Tolerance 0~999 (mm) 2 Immediately -
Enable Arc IJK True: Valid
3042 True Immediately -
incremental mode False: Invalid
True: Valid
3043 Spindle Off on Pause True After restart 3.4
False: Invalid
Spindle Off when Cycle True: Valid
3044 True After restart 3.4
Stop False: Invalid
Is open coolant while True: Valid
3045 False After restart -
starting False: Invalid
Is close coolant while True: Valid
stopping False: Invalid
Spindle Off when Cycle True: Stop
3047 True Immediately 3.4
Completed False: Not stop
3048 MAX Spindle Speed 10000~999999 (r/min) 24000 After restart 3.4
Delay for Spindle On/
3049 0~60000 (ms) 5000 Immediately 3.4
Off
Spindle Speed when 0~ MAX Spindle Speed
3050 500 Immediately -
Centering (r/min)
0:Not move
Spindle Action Options 1: Back to fixed point
3051 0 Immediately 3.4
when Cycle Completed 2: Back to workpiece
origin
3052 Notification Options 0: Red light not on 0 Immediately -

Name Setting Range
when Cycle Completed 1: Red light on for 3s
2: Red light not off until
there is mouse or
keyboard input
MCS (X)
Fixed Point Position in -67108.864~67108.864
MCS (Y) (mm)
3055 -1 Immediately 3.4
MCS (Z)
Retract Distance for
3056 0~9999.9 (mm) 0 Immediately -
Code G73_G83
This parameter is used under both G73 command and G83 command with different meanings.
When G73 command is used, this parameter means the uplifting distance after each peck. When
G83 is executed, this parameter refers to the distance between the feed plane where the cutter
changes from G00 to Gxx and the previous peck depth. See Programming Manual for the details of
G73 and G83.
Z Axis Lift Distance on
3057 0~10000 (mm) 10 After restart -
Pause
True: Valid
2116 Enable Auto Lubricate False Immediately -
False: Invalid
2117 Lubricate Interval 0~34560000(sec) 18000 Immediately -
2118 Lubricate Duration 0~34560000(sec) 5 Immediately -
2119 Cycle Interval 0~3600000(sec) 0 Immediately -
2. Axis Param
2001 Pulse Equivalent (X) 0.001 After restart 3.2.2
2002 Pulse Equivalent (Y) 0.0001~999 (mm/p) 0.001 After restart 3.2.2
2003 Pulse Equivalent (Z) 0.001 After restart 3.2.2
2004 400 After restart 3.2.3
X-axis (MCS)
Positive Travel Limit in Negative Travel Limit ~
Y-axis (MCS) 67108.864 (mm)
Z-axis (MCS)
X-axis (MCS)
Negative Travel Limit in -67108.864 ~ Positive
Y-axis (MCS) Travel Limit (mm)
2009 -100 After restart 3.2.3
Z-axis (MCS)

Name Setting Range
Positive Tool Change
2010 After restart -
Travel Limit (X)
400
Positive Tool Change Negative Travel Limit ~
Travel Limit (Y) 67108.864 (mm)
Positive Tool Change
2012 0 After restart -
Travel Limit (Z)
Negative Tool Change
Travel Limit (X)
0
Negative Tool Change -67108.864 ~ Positive
Travel Limit (Y) Travel Limit (mm)
Negative Tool Change
2015 -100 After restart -
Travel Limit (Z)
Deceleration Time to
2016 0.01~10 (sec) 0.5 After restart -
Soft Limit
2017 X-axis Direction 1 After restart 3.2.1
-1
2018 Y-axis Direction 1 After restart 3.2.1
1
2019 Z-axis Direction 1 After restart 3.2.1
Enable Y-axis as True: Valid
Rotary Axis False: Invalid
Programming Unit
True: mm
2121 Options for Rotary False After restart -
False: degree
Y-axis
Pulse Equivalent for
2122 0 ~100000 (deg/p) 0.006 After restart -
Rotary Y-axis
Rotary Workpiece
2123 0~100000 (mm) 20 After restart -
Diameter
Rotary Y-axis Startup
2124 0~100000(rad/s) 0.2909 Immediately -
Speed
Rotary Y-axis
2125 Acceleration 0.001 ~100000 (mm/ s2) 6.9813 Immediately -
0.06~250 (Related to
Rotary Y-axis MAX
2126 pulse equivalent setting) 30 Immediately -
Feedrate
(r/min)
0: No compensation
Screw Error
4101 1: Unilateral 0 After restart 3.11.1
Compensation Options
2: Bilateral
Enable Backlash True: Valid
4102 False After restart 3.11.1
Compensation False: Invalid
Enable Quadrant True: Valid
4103 False After restart 3.11.3
4104 Quadrant 0~0.3015 (sec) 0 After restart 3.11.3

Name Setting Range
Compensation Time
Quadrant
4105 0~10 (mm) 0 After restart 3.11.3
Compensation Value
Quadrant
4106 0~10 (sec) 0 After restart 3.11.3
Compensation Delay
Quadrant
4107 Compensation 0~1 0.75 After restart 3.11.3
Intensity
3. File Param
Dxf file translation parameters
5001 Lift Height for DXF 0~99999 (mm) 1 Immediately 3.13.3
5002 Cutting Depth for DXF -99999~0 (mm) -1 Immediately 3.13.3
Enable First Point as True: Valid
WCS Zero False: Invalid
Enable Single Shape True: Valid
5004 False Immediately 3.13.3
Cutting False: Invalid
Enable Flat Bottom True: Valid
Cutting False: Invalid
Force Metric Unit in True: Metric
DXF False: Inch
Eng file translation parameters
Enable ENG Tool True: Valid
Selection False: Invalid
Enable ENG Tool No. True: Valid
Change False: Invalid
Tool Change True: Valid
Notification False: Invalid
5010 Lift Height for ENG 0~100000 (mm) 1 Immediately 3.13.3
5011 Retract Distance 0~100000 (mm) 1 Immediately 3.13.3
5012 Cycle Times for ENG - 1 Immediately 3.13.3
0: Reciprocating chips
removal
Peck Drilling Mode
5013 1: High speed 0 Immediately 3.13.3
Options
reciprocating chips
removal
Plt file translation parameters
5014 Lift Height for PLT 0~100000 (mm) 5 Immediately 3.13.3
5015 Plt Unit 0~100000 (mm) 40 Immediately 3.13.3
5016 PLT Cutter Space 0~100000 (mm) 0.025 Immediately 3.13.3
5017 Cutting Depth for PLT - -1 Immediately 3.13.3

Name Setting Range
4. Origin Param
2101 -1, 1 -1 Immediately 3.3.2
Direction (X)
2102 -1, 1 -1 Immediately 3.3.2
Direction (Y)
2103 -1, 1 1 Immediately 3.3.2
Direction (Z)
2104 Back Distance (X) - 2 Immediately 3.3.2
2105 Back Distance (Y) - 2 Immediately 3.3.2
2106 Back Distance (Z) - -2 Immediately 3.3.2
REF Switch Positioning 0.001~MAX Axial Velocity
Speed (X) (X) (mm/min)
Speed (Y) (Y) (mm/min)
Speed (Z) (Z) (mm/min)
REF Encoder
Positioning Speed (X)
REF Encoder 0.001~MAX Axial Velocity
Positioning Speed (Y) (mm/min)
REF Encoder
Positioning Speed (Z)
2113 Pitch (X) 0.001~9999.9 (mm) 5 Immediately 3.3.2
2114 Pitch (Y) 0.001~9999.9 (mm) 5 Immediately 3.3.2
2115 Pitch (Z) 0.001~9999.9 (mm) 5 Immediately 3.3.2
5. ToolPak Param
Enable Cutter True: Valid
1: Normal type
Cutter Compensation
4501 2: Intersect type 1 Immediately 3.11.2
Option
3: Insert type
4502 Tool Mag. Capacity 1~20 10 After restart 3.18.3
4503 Loaded Tool No. 1~ Tool Mag. Capacity 1 Immediately 3.18.3
Currently Tool Mag.
4504 1~ Tool Mag. Capacity 1 Immediately 3.18.3
No.
Tool Change True: Prompt
Notification False: Not prompt
Automatic Tool Meas. True: Measure
after Tool Change False: Not Measure

Name Setting Range
0:Disable T0; 1:
Discharge Loaded tool to
4507 T0 Treatment Mode magazine and keep 0 After restart 3.18.3
empty; 2: Set initial tool
No. from 0
Upper Position in Tool
4508 - (mm) -1 Immediately 3.18.3
Change
Lower Position in Tool
4509 - (mm) 0 Immediately 3.18.3
Change
Position when Tool
Change (X)
Position when Tool
Change (Y)
Ahead Position in Tool
Change (X)
Change (Y)
Change (Z)
Rapid Traverse Speed 0.001~MAX Axial Velocity
4515 3000 Immediately 3.18.3
in Tool Change (mm/min)
0.001~ Rapid Traverse
Z Axis Speed in Tool
4516 Speed in Tool Change 60 Immediately 3.18.3
Change
(mm/min)
0.001~ Rapid Traverse
XY Speed when Tool
4517 Speed in Tool Change 60 Immediately 3.18.3
In/ Out Tool Mag.
(mm/min)
4518 Delay for Tool Change 0~600000 (ms) 500 Immediately 3.18.3
Return Prior Position True: Valid
after tool change False: Invalid
4520 T1 Position (X) in MCS - (mm) 0 Immediately -
4521 T1 Position (Y) in MCS - (mm) 0 Immediately -
4522 T1 Position (Z) in MCS - (mm) 0 Immediately -
7 Software License Agreement

Important—Read Carefully before Using This Product:
The term ―Software Product‖ includes all copies of the licensed software and its documentation. This
license agreement is a legal agreement between You (either an individual, a legal entity or any affiliated
companies or other entities) and Weihong Electronic Technology Co., Ltd. (hereinafter referred to as
Weihong Company). By installing, copying, or otherwise using the Software Product, you agree to be
bound by the terms and conditions of this license. Unless otherwise stated in this agreement, you shall
not use, copy, revise, rent, or transfer the Software product or any part of the Software Product for any
other purposes.
Description of Further Rights and Restrictions:
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2. You may make a copy of the Software Product for archive or backup purposes and the copy is to
be used on this machine only;
3. You may transfer the Software Product and the license agreement to a third party, provided that
the third party accepts the terms and conditions stated in this agreement, with prior express
permission from Weihong Company;
4. When transfer confirmed, you shall transfer all the copies of the original documents and the
supplementary documents to the third party or destroy all the copies un-transferred.
5. You can use the Software Product on a network server or intranet server only if it is stipulated in
explicit terms that you are allowed to use the Software Product on a network server or intranet
server, or you have purchased license for each node and terminal using the Software Product;
6. You may NOT sublicense, assign or transfer the license agreement;
7. You may NOT or direct any third party to reverse engineer, decompile or disassemble the Software
Product;
8. You may NOT copy or transfer the Software Product or any part of the Software Product unless
otherwise expressly stated in this agreement;
9. The license agreement shall be terminated automatically upon you transfer the Software Product or
copies of all or part of the Software Product to a third party.
Intellectual Property Rights Notice:
The Software Product and all intellectual property rights therein (including but not limited to any all
copyrights, patents, trademarks, and publicity rights) are owned by Weihong Company. The Software
Product is protected for Weihong Company on the basis of copyright law and international treaty
provisions as well as on the basis of other laws and agreements regarding intellectual property. You are
not allowed to remove the copyright statement made in the Software Product, and guarantee that you
shall copy the copyright statement in all copies of the Software Product or of any part of the Software
「152」Software License Agreement

Product. You are obliged to stop any form of illegal copying of the Software Product and accompanying
materials.
After-sales Guarantee:
Weihong Company guarantees that for 90 days from the date of shipment the software carrier will be
free from defects in materials and workmanship. When such a defect has been confirmed, our only
responsibility is to replace the software carrier. This remedy is your exclusive remedy. This after-sales
guarantee is invalid for any carrier defect caused by accidents, abuses or maloperation. The replaced
software carrier enjoys the remaining guarantee time of the original software carrier or of a 30-day
guarantee time, whichever is longer.
Except as the after-sales guarantee made above, the Software Product does not enjoy any other form
of after-sale guarantee.
Limitation of Liability:
The above guarantee, whether made explicitly or by implication, constitutes the entire contents of the
guarantee, including guarantee for the commerciality and applicability of special application aim.
Whether you follow other terms in this agreement or not, Weihong Company, as well as its agents and
sales staff, will not be responsible for any profits loss, availability loss, business break-off or any forms
of indirect, special, accidental or inevitable damage or claim made by any third party, generated from
the using of the Software Product, even if Weihong Company has been informed of the possible
occurrence of such events in advance.
Termination:
This license may be terminated by Weihong Company at any time once you violate any terms or
conditions made in this agreement. Once the license is terminated, you are obliged to destroy all the
copies of the Software Product or return them to Weihong Company.
Applicable Law:
Copyright Law, Regulations for the Protection of Computer Software, Patent Law and other relevant
laws and regulations.
Now, we affirm that you have already read through this agreement and understood it thoroughly and
agreed to comply with all of the terms and conditions of this agreement strictly.
Weihong Electronic Technology Co., Ltd.
Software License Agreement「153」

NK260 Integrated CNC System Manufacturers' Manual-R12-1-desbloqueado

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NK260 Integrated CNC System

Weihong Electronic Technology Co., Ltd.

Applicable Product Model

Product Model Remarks

Date Edition Revision

1) Precautions Related to Storage and Transportation

2) Precautions Related to Installation

3) Precautions Related to Wiring

4) Precautions Related to Running & Debugging

1) Precautions Related to Product and Manual

2) Precautions When Opening the Package

1.1 System Configuration .............................................................................................................................. 8

1.2 An Introduction to Hardware .................................................................................................................. 8

2.1 Basic Concepts of Signal .................................................................................................... ..................... 13

2.2 Wiring Specification of Terminal Board .................................................................................................. 16

2.3 Port Definition and Wiring Specification .................................................................................... ............ 21

3.1 Debugging Steps ............................................................................................................................. ....... 26

3.2 Adjustment of Axial Direction and Pulse Equivalent .............................................................................. 27

3.3 Returning to Machine Origin ................................................................................................. ................. 31

3.4 Spindle Parameters Adjustment ............................................................................................................ 38

3.5 Port Polarity Adjustment ....................................................................................................................... 40

3.6 Tool Measurement ................................................................................................................................. 42

3.7 Offset Setting ......................................................................................................................................... 47

3.8 Centering ............................................................................................................................................... 50

3.9 Adjustment of Velocity & Acceleration .................................................................................................. 52

3.10 Simulation & Track ................................................................................................................................. 56

3.11 Compensation ....................................................................................................................................... 58

3.12 Log and Diagnosis .................................................................................................................................. 67

3.13 Program File Management .................................................................................................................... 68

3.14 Handwheel Operation............................................................................................................................ 76

3.14.2 Handwheel Guide ................................................................................................................................ 78

3.15 System Management ............................................................................................................................. 78

3.16 Network Connection and Share ............................................................................................................. 80

3.17 Auxiliary Function .................................................................................................................................. 87

3.18 Tool Magazine ........................................................................................................................................ 90

4.1 Operating System Maintenance ............................................................................................................. 96

4.2 Warning Information ........................................................................................................................... 101

4.3 Common Troubleshooting .................................................................................................... ............... 103

5 Driver ........................................................................................................................ 105

5.1 Driver Parameters ................................................................................................................................ 107

5.3 Wiring Diagram of Driver and Terminal Board ..................................................................................... 130

5.3.7 Wiring Diagram of FUJI Servo Driver ..................................................................................................... 138

6 Parameter Overview .................................................................................................. 144

7 Software License Agreement ..................................................................................... 152

1.2 An Introduction to Hardware .................................................................................................................. 8

1.1 System Configuration

1.2 An Introduction to Hardware

1.2.1 Structure Specification

Fig. 1-1 A Picture of NK260

Mechanical Drawing Metal Plate Cut-out Drawing

Fig. 1-2 Mounting Dimension of NK260 Integrated System

Fig. 1-3 Front View of NK260

Fig. 1-4 Rear View of NK260

1.2.2 Connection Schematic Diagram

Fig. 1-5 Connection Schematic Diagram

2.2 Wiring Specification of Terminal Board ................................................................................................ 16

2.3 Port Definition and Wiring Specification ............................................................................................... 21

2.1 Basic Concepts of Signal

2.1.1 Signal Types