Daewoo DWF 204AY Service ID4602

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S/M No.

: DWF204AY01

Service Manual
Auto Washer
Model: DWF-204AY

✔ Caution
: In this Manual, some parts can be changed for improving,
their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center (http://svc.dwe.co.kr).

Feb. 2013
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Contents
1. SPECIFICATIONS ....................................................................................................................................2
WASHING MACHINE

2. STRUCTURE OF THE WASHING MACHINE .......................................................................................3

3. DIRECTIONS FOR INSTALLATION AND USE ....................................................................................4


INSTALLATION OF THE COVER UNDER ...................................................................................4
HOW TO INSTALL ON AN INCLINED PLACE .............................................................................4
HOW TO CONNECT THE INLET HOSE .......................................................................................5
HOW TO CLEAN THE FILTER ......................................................................................................6

4. FEATURE AND TECHNICAL EXPLANATION .....................................................................................7


FEATURE OF THE WASHING MACHINE ....................................................................................7
WATER CURRENT TO ADJUST THE UNBALANCED LOAD ...................................................7
AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH ............................................7
FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE .................................................8
AUTOMATIC DRAINING TIME ADJUSTMENT ............................................................................8
AUTOMATIC UNBALANCE ADJUSTMENT .................................................................................9
CIRCULATING-WATER COURSE AND LINT FILTER ................................................................9
LINT FILTER ..................................................................................................................................10
RESIDUAL TIME DISPLAY ..........................................................................................................10
DRAIN MOTOR .............................................................................................................................10
GEAR MECHANISM ASS’Y .........................................................................................................11

5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT ................................................................12


GEAR MECHANISM ASS’Y REPLACEMENT ...........................................................................12
MOTOR SYNCHRONOUS AND VALVE REPLACEMENT .......................................................14

6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM ................15
THE STRUCTURE OF GEAR MECHANISM ..............................................................................15
HOW TO CHECK THE CLUTCH SPRING .................................................................................16
THE PROCESS OF DISASSEMBLING .......................................................................................17
THE PROCESS OF ASSEMBLING .............................................................................................19

7. TROUBLE SHOOTING GUIDE .............................................................................................................22


CONCERNING WATER SUPPLY ...............................................................................................22
CONCERNING WASHING ...........................................................................................................23
CONCERNING DRAINING ...........................................................................................................24
CONCERNING SPINNING ...........................................................................................................25
CONCERNING OPERATING .......................................................................................................26

8. PRESENTATION OF THE P.C.B ASS’Y .............................................................................................27


CONCERNING ERROR MESSAGE ..........................................................................................27

APPENDIX
WIRING DIAGRAM .......................................................................................................................28
PARTS DIAGRAM .........................................................................................................................29
PARTS LIST ...................................................................................................................................33
1. SPECIFICATIONS

no. item DWF-204AY

1 POWER SOURCE AL AC VOLTAGE AND CYCLE

2 POWER CONSUMPTION 550W

3 MACHINE WEIGHT 45Kg

4 DIMENSION (WXHXD) 630 X 1,055 X 670

FULL AUTOMATIC 8 COURSES


5 WASHING COURSE (SMART CLEAN(FUZZY), JEANS, ECONOMIC, EXTRA DIRTY,
HEAVY LOAD, TUB WASH(CLEANING), COLOR, WOOL)

6 WATER CONSUMPTION 232 L

HIGH 88 L

MEDIUM 73 L
7 WATER LEVEL SELECTOR
LOW 58 L

E.LOW 45 L

8 OPERATING WATER PRESSURE 0.3kgf/cm2~8kgf/cm2 (2.94 N/cm2~78.4N/cm2)

9 REVOLUTION PER MINUTE WASH 140~150 RPM, SPIN 675~710RPM

10 PULSATOR 6 WINGS (ø 406mm) TBM(ø 406mm)

11 WATER LEVEL CONTROL ELECTRONICAL SENSOR

12 GEAR MECHANISM ASS’Y HELICAL GEAR

13 MAGIC FILTER O

14 SOFTENER INLET O

15 FUNCTION FOR SOAK WASH O

16 ALARM SIGNAL O

17 RESIDUAL TIME DISPLAY O

18 AUTO. WATER SUPPLY O

19 FUNCTION FOR BUBBLE AND RADICAL X

20 AUTO RE-FEED WATER O

21 AUTO POWER OFF O

NOTES

In case of moving Washing Machine, please


follow the following picture.

2 SPECIFICATIONS
2. STRUCTURE OF THE WASHING MACHINE
The parts and features of your washer are illustrated on this page.
Become familiar with all parts and features before using your washer.

NOTE
• The drawings in this book may vary from your washer model.
They are designed to show the different features of all models covered by this book, Your model may not
include all features.

• COLD WATER TAP • HOT WATER TAP


After using the washing After using the washing
machine, close the water tap. machine, close the water tap.
In case of the single valve
model, there is no hot water
valve.

• CONTROL PANEL

• CASE DETERGENT
AND SOFTENER

• GROUND WIRE(OPTION)
In case of 3-wire power cord
ground wire will not be
provided.
• POWER CORD

• HOSE DRAIN

• ADJUSTABLE LEG

ACCESSORIES (FULL OPTION)

COVER UNDER (OPTION) WATER TAP ADAPTER INLET HOSE


U
P

HOSE DRAIN (FOR PUMP) HOSE DRAIN CLAMP HOSE DRAIN (FOR NON-PUMP)

STRUCTURE 3
3. DIRECTIONS FOR INSTALLATION AND USE
INSTALLING PLACE

Install the washer on a horizontal


solid floor. If the washer is installed
on an unsuitable floor, it could make
considerable noise and vibration.
Never install in these places
ᵄ The place where it would be exposed to
direct sunlight.
ᵄ The place nearby a heater or heat
Keep the machine body
more than 25cm apart from appliance.
the wall surface. It will ᵄ The place where it would be supposed
make easy cleaning the to be frozen in winter.
drain filter which is equipped
at the back side of it. And if ᵄ The kitchen with coal gas and a damp
25cm
10Cm it comes into contract place like a bathroom.
vibration may occur.

⏿ Installation Of the COVER UNDER (Noise Insulation Plate)

In the packing box or


1 the tub of the washer,
there is the COVER
2 Push the COVER UNDER to
the end. This reduces the
noise from washing machine.
UNDER. Put the
COVER UNDER at the
bottom of the back.

* The drawing of the COVER UNDER is variant from your model

⏿ How To Install On An Inclined Place


Horizon Check the Horizon
1 Setting 2 Status
After controlling the height Check the position of tub above
by turning the adjustable the center of the washer.
leg, let the washer put
down to the ground.

NOTES

The openings must not


be obstructed by carpet-
ing when the washing
machine is installed on a
carpeted floor.

4 DIRECTIONS
⏿ How to Connect the Inlet Hose
Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water.
In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet
valve.
Do not over tighten : this could cause damage to couplings.

FOR ORDINARY TAP

1 Pull down the collar


of the inlet hose to
separate it from the
2 Loosen the four
screws at the water
tap adapter, but don’t
3 Connect the water tap
adapter to the water tap and
tighten the four screws evenly
water tap adapter. loosen the screws until with pushing up the adapter
they are separated from so that the rubber packing
the water tap adapter. can stick to the water tap
tightly.

TAPE

4 Remove the tape,


and screw connector
B into connector A
5 Connect the inlet
hose to the water tap
adapter by pulling down
6 Connect the inlet hose adapter
to the water inlet of the washer
by turning it clockwise to be
tightly. the collar of the hose end. fixed tightly.

Connector A

Connector B
• Please check the rubber packing
inside the inlet hose adapter.

FOR SCREW-SHAPED TAP

1 Connect the inlet


hose to the water tap
by screwing the
2 Connect the
connector-inlet
supplied if necessary.
3 Insert the inlet hose adapter
into the water inlet of a washer
and turn it to be fixed.
connector D tightly.

Connector
Inlet
Rubber
Connector D Packing Rubber
Connector D Packing

Inlet Hose Connector C Hose


Connector C • Check the packing in the inlet

CONNECTION 5
⏿ HOW TO CLEAN THE FILTER
CLEANING THE LINT FILTER

1 While pressing the handle of


filter, remove the filter from the
guide.
2 Remove the dirt inside the
filter and clean the filter. 3 Insert the filter into guide.

CLEANING THE WATER INLET FILTER


• Clean the filter when water leaks from, the water inlet.

1 Pull the
power plug
out before
2 Turn off the
water supply
to the washer
3 Pull the
inlet filter out. 4 Remove the dirt
from the inlet filter
with a brush.
cleaning it. and sperate the
inlet hose.

CLEANING THE DRAIN FILTER


• In case “U” shape drain hose, this filter’s equipped at the back side of washer.
• This drain filter is to screen the foreign stuffs such as threads, coins, pins, buttons etc ...
• If the drain filter is not cleaned at proper time (every 10 times of use), Drain problem could be caused.

1 Put down the


remained water in the
hose. And put a container
2 Turn the cap counter
clockwise. 3 Pull out the filter assembly off
the case of the main body.
FILTER SLIT
under the filter to collect
CASE
water.

CAP
CAP

CONTAINER
FILTER

4 Clean the drain filter


removing the foreign
stuffs.
5 Put in the filter along the
guiding prominence of the
case. Please note the left
6 Turn the cap clockwise tightly.

FILTER position of the filter adjusting


the groove to the guide rib.
CAP CASE
FILTER GUIDE CAP
RIB
CAP SUIT

6 CONVENIENCE
4. FEATURE AND TECHNICAL EXPLANATION

Feature of the Washing Machine


1 First applying the Radical Technology in the world ... go beyond washing, sterilize your clothes and deodorize a
bad smell.
2 The first air bubble washing system in the world.
3 Quiet washing through the innovational low-noise design.
4 Improving washing performance by more than 35%, while reducing power consumption by 40%.
5 The laundry detergent dissolves well in water because of the air bubble washing system.
6 The adoption of the water currents to adjust the unbalanced load.
7 One-touch operation system.

Water Current to Adjust the Unbalanced Load


It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 60
seconds.(But, the SUIT course have no operation of the water currents to adjust the unbalanced load.)
EFFECT
It reduces vibration and noise effectively while spinning.
WATER FLOW

WASH DRAIN SPIN FILL RINSE 1 DRAIN SPIN FILL RINSE 2 DRAIN •••

MOTOR C.W
SIGNAL C.C.W
TIME(SEC.) 0.3 0.3 0.3 0.3 0.3 0.3 •••••••

WASH 60 SEC.(About 50 Times)

RINCE 30 SEC.(About 25 Times)

Automatic Water Supply System for Blanket Wash


The water level would be lowered because the blanket absorbs water at the beginning of washing. Therefore, after
2 minutes, the operation is interrupted to check the water level, and then the water is supplied again until the
selected water level is reached.

FEATURE 7
Functional Principle of Bubble Washing Machine
ACROSS SECTION

Air bubble

Tub

Outer tub

Pulsator

FUNCTIONAL PRINCIPLE
Bubble Motor supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the
rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.

Automatic Drainning time Adjustment


This system adjusts the draining time automatically according to the draining condition.

Good draining The washer begins spin process after drainage.


Draining
Bad draining Draininig time is prolonged.
condition
No draining Program is stopped and gives the alarm.

FUNCTIONAL PRINCIPLE
1 The micom can remember the time from the begining of drain to reset point when the pressure switch reaches to
“OFF” point

Drain Time Movement of the Program

Less than
Continue draining
15 minutes

More than
Program stops and gives the alarm with blinked on display lamp.
15 minutes

2 In case of continuous draining, residual drain time is determined by micom.


Draining time as a whole = D + 90
Residual drain time.
The time remembered by micom.

8 FEATURE
Automatic Unbalance Adjustment
This system is to prevent abnormal vibration during intermittent spin and spin process.

FUNCTIONAL PRINCIPLE
Contact of safety switch
1. When the lid is closed, the micro switch
contact is "ON' position. Contact of micro switch
2. In case that wash loads get uneven during Lid closing
('ON' position)
spin, the outer tub hits the safety switch due
to the serious vibration, and the spin
process is interrupted.
3. In case that P.C.B. ASS’Y gets “OFF” signal Lid closing
from the safety switch, spin process is ('OFF' position)

stopped and rinse process is started


Contact lever A
automatically.
4. If the safety switch is operated due to the Position of Normal (ON)
unbalance of the tub, the program is unbalanced load (OFF)

stopped and the alarm is given.

NOTES

The alarm finished when you close the lid after opening
it. Check the unbalance of the wash load and the
installation condition.

Circulating-Water Course and Lint Filter

CIRCULATING-WATER
The washing and rinsing effects have been
Filter
improved by adopting the water system in Tub
which water in the tub is circulated in a
designed pattern.
When the pulsator rotates during the washing Water Outer tub
or rinsing process, the water below the channel
pulsator fans creates a water currents as Pulsator
shown in figure.
The water is then discharged from the upper
part of the tub through the water channel.
About 40 L/min. water is circulated at the ‘high’
water level, standard wash load and standard
water currents.

FEATURE 9
Lint Filter
Much lint may be obtained according to the kind of clothes
to be washed and some of the lint may also stick to the
clothes. Filter
To minimize this possibility a lint filter is provided on the
upper part of the tub to filter the wash water as it is
discharged from the water channel. It is good to use the
lint filter during washing.

HOW TO REPLACE LINT FILTER


1 Pull the filter frame upward.
2 Turn the lint filter inside out, and wash the lint off with water.
3 Return the filter as it was, and fix the filter frame to the slot.

Residual Time Display


When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be
counted down according to process.
When operation is finished, the TIME INDICATOR will light up .

Drain Motor
STRUCTURE

Pull
Loosen
Pulley
Lever
Inductive ring
Magnet

Coil of motor
Magnet of motor

1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and revolves
the pulley by gear assembly for reducing.
2 When the pulley is rotated, the pulley winds the wire to open the drain valve.
3 Therefore, rotation of pulley changed to the linear moving of wire.
4 The wire pulls the brake lever of Gear Mechanism Ass’y within 5 seconds.
5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the
lever.
6 When the power is turned off, the drain valve is closed because the wire returns to original position.

10 FEATURE
Gear Mechanism Ass’y
The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small
sized clothes.

Planetary gear Sun gear


Internal gear

Pulsator Motor
1800 r.p.m (60Hz)
1500 r.p.m (50Hz)
Gear unit as V-Belt
1 revolution
Motor Pulsator
Gear Unit as
Spinner Pulley 125-140r.p.m(60Hz)
710-740r.p.m(60Hz) 130-150r.p.m(50Hz)
5 revolutions 640-675r.p.m(50Hz)
Tub
Gear pulley
710-740r.p.m(60Hz)
Directly
640-675r.p.m(50Hz)
V-belt

FEATURE 11
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

Warning
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT
THE POWER CORD FROM THE ELECTRIC OUTLET.

Gear Mechanism Ass’y Replacement

GEAR MECHANISM ASS’Y REPLACEMENT

1 Raise the top plate on the outer cabinet. 3 Remove the cap pulsator from the pulsator assy by
2 Loosen four screws mounting outer tub cover and using screw driver
remove outer tub cover from the tub ass’y.

4 Loosen the pulsator mounting screw and remove the 5 Remove the special nut by using “T” type box wrentch.
pulsator. 6 Remove the special washer.

12 DIRECTIONS
7 Remove the tub i assy. 8 Lay the front of the washer on the floor.
9 Remove four special bolts of gear protect by using a box
wrentch and remove gear protect.
0 Remove the V-belt.

q Remove four special bolt of gear mechanism assy by w Pull out the gear mechanism assy.
using a box wrentch.

NOTES

To assemble the gear mechanism ass’y, reverse the disassembly procedure.

DIRECTIONS 13
Motor Synchronous and Valve Replacement (Non Pump Model)

1 Lay the front of the washer on the floor. 3 Take out the wire of motor synchronous from the braket.
2 Loosen two special screw of motor synchronous. 4 Separate the motor synchronous from the base.

5 Turn the valve by using screw driver as shown in picture. 6 Remove the valve lid from the valve drain assy.

14 DIRECTIONS
6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

The structure of gear mechanism

ᵄTOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLYᵄ

Tool name Specification Q’ty

Fixing jig 1

Ratchet handle 1

Socket and extension bar socket : 10mm, 17mm per each

Cotton yarn some

THE REPAIR 15
How to check the clutch spring

CHECKING METHOD
IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST.
1) TO CHECK THE REVOLUTION OF SPIN TUB.
IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING, THAT IS
CLUTCH SPRING DEFECT.
2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSATOR.
IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PULSATOR, THIS IS ALSO
CLUTCH SPRING DEFECT.
IN THIS CASE, WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR
MECHANISM ASSEMBLY. PLEASE REFER TO FOLLOWING FIG.

THE CLUTCH BOSS ASSEMBLY

NO. PARTS NAME SPECIFICATION CODE Q’TY


1 CLUTCH SPRING 1.5*1.5 3615110000 1
2 CLUTCH BOSS PP 3619301300 1
3 GREASE beacon#325 3g
PACKING PACKING THE CLUTCH BOSS ASS’Y 1
METHOD BY USING VINYL PACK

CLUTCH BOSS ASS’Y PART CORD : 3619301400

16 THE REPAIR
The Process Of Disassembling

Disassembling 1
No. Process Notice

Use wrench or driver


- ratchet handle
- extension bar
- socket : 10mm
1 Remove the protector

Release screws marked 4-point

2 Remove the v-belt

Use fixing jig for pulley as to


see fig 1.
and 17mm-socket for nut

3 Loosen the fastening nut

Take out plain washer if it has

4 Disassemble the spring washer

THE REPAIR 17
Disassembling 2
No. Process Notice

5 Disassemble the pulley

Catch the boss and pull


upward with spiral rotate in the
clockwise direction

Disassemble the clutch boss


6 assembly

Separate coupling from clutch


7 boss ass’y

Clean the drum plate, coupling


surface and contact face
between drum plate and
coupling

It is necessary to keep cotton


8 Cleaning piece goods being dry and
clean

18 THE REPAIR
The Process Of Assembling

Assembling 1
No. Process Notice

Check the uneven face of


coupling is assembled upward

1 Assemble the coupling

- Push in the clutch boss ass’y


with rotating on the clockwise
direction.
- After assembling, rotate on the
clockwise more 2~3 teeth and
pull out the pulley shaft upward
2 Assemble the new clutch boss
ass’y

3 Assemble the pulley

If there was plain washer, you


have to assemble plain washer
the first and then assemble
spring washer

4 Assemble the spring washer

THE REPAIR 19
Assembling 2
No. Process Notice

- Use fixing jig and 17mm


socket wrench
as if disassembling,
as fastening torque about
Assemble the fastening nut 100~200kgf-cm.
- Check the end-play, up and
downward and check the
5
binding force, too much or not
on bi-direct of rotation.

6 Assemble the belt

7
Assemble the protector

Finally, check the interference


depth both clutch tip and clutch
Synchronous Drain boss(3.5~4.5mm)
Motor Valve

8
Final checking
Clutch Tip
3.5~4.5

20 THE REPAIR
REPLACE THE CASE FILTER ASS’Y

1 separate the back cover from 2 remove two screws 3 remove three screws
washing machine

4 turn the case filter ass’y and 5 separate the drain hose i from the 6 separate the cavitation hose from
separate it from the drain motor case filter ass’y the case filter ass’y

7 assemble the case filter ass’y that 8 tie up three screws 9 tie up two screws
purchased

0 assemble the hose drain I to the q assemble the cavitation hose to w assemble the back cover to the
case filter with bond & clamp the case filter with bond & clamp washing machine

THE REPAIR 21
7. TROUBLE SHOOTING GUIDE

NOTES

1. When replace the P.C.B. ASS’Y do not scratch the surface of the P.C.B. ASS’Y.
2. Disconnect the power cord from the electric outlet.

Concerning Water Supply

PROBLEM CHECK POINT CAUSE SOLUTION

Do you open the water NO Open the water tap.


tap?

YES

YES
Is the filter of the water
Clean the filter.
inlet valve clogged with
dirt?

NO

Is the water pressure NO Increase the water


sufficient? pressure.
(0.3~8 kgf/cm2)
NOTE : Open the water tap fully and measure
the flow rate.
Flow
rate(l/min.) 11.5 15.0 18.0 20.3 24.1 27.4
Water pressure
WATER IS YES (Kgf/cm2) 0.3 0.4 0.5 0.6 0.8 1.0
NOT From the upper results, you know that the flow rate more than
SUPPLIED. 11.5l/min. is essential for water supply.

NO Water inlet valve


Does the water inlet Change water inlet valve.
valve make operating is defective.
sound?

YES

Is the connector or the NO Improper connection of


Connect the connector or
terminal connected the connector or the
the terminal properly.
properly? terminal.

YES
NO
Is the output voltage of P.C.B AS is defective. Change the P.C.B AS.
the P.C.B normal?

YES
Lead wire is defective. Change the lead wires.

22 TROUBLE SHOOTING
PROBLEM CHECK POINT CAUSE SOLUTION

Does the water supply YES The water inlet valve is Change the water inlet
continue while the power defective. valve.
is turned off?
NO
Does the water supply start YES The triac of P.C.B is Change the P.C.B
as soon as you press the defective. ASS’Y.
power switch?
NO
WATER Operate the washer after
SUPPLY IS setting the water level to
NOT “HIGH”
STOPPED.
NO
Does the water supply Normal operation.
continue after the water
reaches to the “HIGH”
level?
YES
YES
Is the air tube of water Air tube is defective. Change the air tube.
level switch kinked or
deformed? Pressure switch is Change the pressure
NO
defective. switch.

Concerning Washing

PROBLEM CHECK POINT CAUSE SOLUTION

Does the motor operate after


finishing water supply?

NO YES

Does pulsator rotate in YES The triac of P.C.B is Change the P.C.B
only one direction? defective. ASS’Y.

NO Normal
THE Does the motor make
PULSATOR operating sound?
DOES NOT YES NO
ROTATE EVEN
Is the motor coil YES
IF THE WATER Motor is defective. Change the motor.
disconnected?
IS SUPPLED.

Is the connection NO
Improper connection Connect the terminal
condition of capacitor properly.
terminal good?
YES
YES
Change the V-belt.
Is the V-belt worn out? V-belt is defective.
NO Change the motor.

TROUBLE SHOOTING 23
Concerning Draining

PROBLEM CHECK POINT CAUSE SOLUTION

Do you install the NO Install the drain hose


drain hose Improper installation
properly.
properly?

YES

Is the accumulated YES


Malfunction of Remove the foreign
foreign substance
THE WASHER drainage by the substance from
inside the drain
DOES NOT foreign substance the drain housing
housing?
DRAIN.
NO
Is the output voltage of YES The drain motor is
Change the drain motor.
the drain motor defective.
normal?

NO P.C.B ASS’Y is Change the P.C.B


defective. ASS’Y.

24 TROUBLE SHOOTING
Concerning Spinning
PROBLEM CHECK POINT CAUSE SOLUTION

YES
Is the lid open? Close the lid.

NO

Does the micro switch NO


Door switch is defective. Change the door switch.
operate normally?

YES

Does the safety switch NO Safety switch is Change the safety


operate normally? defective. switch.

YES

Is the connector of NO Connect the connector


Improper connection of
P.C.B ASS‘Y connected the connector. properly.
properly?

YES P.C.B. ASS’Y is Change P.C.B ASS’Y.


defective.
Does the pulsator rotate
while the tub does not
THE WASHER rotate?
DOES NOT NO
SPIN. YES

YES
Is the input
Drain motor is defective. Change the drain motor.
voltage of the drain
motor normal?

NO P.C.B ASS’Y is Change the P.C.B


defective. ASS’Y.

YES
Is the V-belt worn out? V-belt is defective. Change the V-belt.

NO
Is the input voltage of YES
Motor is defective. Change the motor.
motor normal?

NO
NO Connect the terminal
Is the connection Improper connection.
condition of capacitor correctly.
terminal good?

YES P.C.B ASS’Y is Change the P.C.B


defective. ASS’Y.

TROUBLE SHOOTING 25
Concerning Operating

PROBLEM CHECK POINT CAUSE SOLUTION

NO
Is the plug connected
Connect the plug.
to electric outlet?

YES
YES
Is Fuse opened? Change Fuse
NO
THE NO
Is the condition of Change P.C.B ASS’Y.
INDICATOR Power button is defective
power button good?
LAMPS(L.E.D)
DO NOT LIGHT YES
UP WHEN THE NO
Is the connector of the Improper connection of Connect the connector
POWER P.C.B. ASS’Y the connector. properly.
BUTTON IS connected properly?
PRESSED.
YES
NO
Is input voltage of the Transformer is defective Change Transformer
transformer normal?

YES P.C.B. ASS’Y is Change P.C.B ASS’Y.


defective.

Do you press NO Press START/HOLD


PROGRESS START/HOLD button? button.
LAMPS(LED)
DO NOT LIGHT
UP. YES P.C.B ASS’Y is Replace P.C.B ASS’Y.
defective.

MOTOR
ROTATES Abnormal
WHEN
START/HOLD Check the output voltage Change P.C.B ASS’Y.
P.C.B ASS’Y is defective
BUTTON IS of P.C.B ASS’Y
NOT
PRESSED.

YES There is foreign matter Remove the foreign


Is the strange noise
between pulsator and matter.
generated when the
ABNORMAL pulsator rotates in TEST tub.
NOISE MODE of P.C.B ASS’Y?
DURING WASH
PROCESS. NO
YES
Is the V-belt worn out? V-belt is defective. Change the V-belt.

26 TROUBLE SHOOTING
8. PRESENTATION OF THE P.C.B ASS’Y

Concerning Error Message

MESSAGE CAUSE SOLUTION

Improper installation of drain hose. Install drain hose properly.

The drain hose is blocked up by foreign Remove foreign matter from drain hose.
matter.

Drain motor is inferior. Change drain motor.

The water tap is closed. Open the water tap.

The water inlet filter clogged. Clean the water inlet filter.

It passes over the 60 minutes, yet it doesn’t Fully open the water tap and
come to assigned water level. Check the water pressure.

Wash loads get uneven during spin. Re-set wash loads evenly.

Poor installation of the unit. Proper installation.

The lid is opened. Close the lid.

The safety switch or micro switch is inferior. Change the safety switch or micro switch.

The load sensing is inferior. After the load


sensing operates about 7 seconds, the
message is displayed during 0.5 second Change the P.C.B. ASS’Y.
and water level is always fixed ‘high’.

The water level sensing is inferior. Check the water level sensor and the
contact part of the connector.

PCB ASS’Y 27
APPENDIX

⏿ Wiring Diagram

28 PCB ASS’Y
⏿ Parts Diagram

A01

A11
A09 A10

A12 A02
A03
A05 A04
A29 A06
A07

A08

A13 A15 A18


A16
A34
A14
A19
A35
A30

A21
A20

A31

A24
A33
A32 A26
A22

A25
A23

A27
A28

PARTS DIAGRAM 29
B13
B12

30 PARTS DIAGRAM
C01

C02

C08
C03

C04

C13
C05

C14

C06
C07

C15
C09

C13

C10
C14
C11

C15
C12

PARTS DIAGRAM 31
D01

D03

D02

D04

D05

D08

D07 D09
D14

D10
D15

D11

D16

D17 D13 D12

32 PARTS DIAGRAM
⏿ Parts List

No. Item Code Item Materials and Sizes Q'TY Remarks


A01 36142T3400 PANEL *B ABS, DWF-260AX 1 A5, A9, M9
36142T3410 DWF-260AX SPRAY M6, M7
A02 PRPSSW4N90 PCB AS DWF-204AY, NORMAL PUL, S, HOT, PP, NON-BB 1
A03 3613068200 HOLDER FUNCTION HIPS, DWF-204AY 1
A04 36116DAY00 DECORATOR FILM PC FILM, DWF-204AY 1
A05 3615516200 WINDOW DISPLAY TR-ABS, DWF-204AY 1
A06 3616646680 BUTTON PW/ST ABS, DWF-204AY 1 A5, A9, M9
3616646750 DWF-204AY SPRAY M6, M7
A07 3615516600 DECO WINDOW AS DWF-204AY, SPRAY 1 A5
3615516500 DWF-204AY, COATING A9, M6, M7, M9
A08 36142T3560 PANEL *F ABS, DWF-204AY 1 A5, A9, M9
36142T3570 UV_BASE, DWF-204AY SPRAY M6, M7
A09 3615516000 WINDOW COURSE TR-ABS, DWF-204AY 1
A10 3613408700 KNOB COURSE AS DWF-260AX, KNOB COURSE AS 1 A5, A9, M9
3613408720 DWF-151AX M6, M7
A11 3613068100 HOLDER COURSE HIPS, DWF-204AY 1
A12 3616646670 BUTTON FUNCTION ABS, DWF-204AY 1 A5, A9, M9
3616646720 DWF-204AY SPRAY M6, M7
A13 36190470B0 SWITCH SAFETY SF-030A31, 1
A14 3619045400 SWITCH COVER GSM-V16183A4 250V 16A 1
A15 3614801650 SENSOR PRESSURE CDL-D17N,3PIN,L=620,15DO 1
A16 3618912200 UNIT CAPACITOR AS 45.6UF 200VAC, CAN TYPE 1
A17 3611338300 CORD POWER AS 750M,201AS,EP3PIN 1
A18 3615416311 VALVE INLET DR-12AS:C-R-H.110-130V50/60HZ NON-O.P RUBBER 1
A19 3610394400 BODY DETERGENT ABS. DWF-260AX 1
A20 3618111900 NOZZLE DETERGENT PP. DWF-260AX 1
A21 3612905300 HINGE BOSS *L ABS, DWF-26'S(HINGE DOOR) 1
A22 3612905400 HINGE BOSS *R ABS, DWF-26'S(HINGE DOOR) 1
A23 3614542400 PLATE *T ABS,DWF-260AX 1
3614542410 ABS, UV_BASE, 260A 1
A24 3612902400 HINGE DOOR POLYACETAL 2
A25 36111T2L00 CASE DETERGENT ABS, DWF-260AX 1 A5, A9, M9
36111T2L10 CASE DETERGENT ABS, UV_BASE DWF-260AX 1 M6, M7
A26 3610907800 CAP SOFTENER PP 1
A27 7112503011 SCREW TAPPING T1S,TRS,5*30 MFZN 2
A28 3611561400 CUSHION DOOR NBR, DWF-200A 2
A29 36117ADE50 DOOR *O ABS, DWF-204AY 1 A5, A9, M9
36117ADE70 UV_BASE,DWF-204AY SPRAY M6, M7
A30 361A114400 DOOR GLASS DWF-150AX 4T*479*323 1
A31 36117ADE60 DOOR *I HIPS, DWF-204AY 1
A32 7115401630 SCREW TAPPING T1 FLT 4X16 SUS WHITE PAINTING 12
A33 3611559900 CUSHION DOOR NR 2
A34 3615118300 SPRING DOOR *L DWF-260AX 1
A35 3615118400 SPRING DOOR *R DWF-260AX 1
A36 361279D430 HARNESS AS DWF-204AY LOW PUMP C-H-R,NB 1

PARTS DIAGRAM 33
No. Item Code Item Materials and Sizes Q'TY Remarks
B01 DMW3200100 HOSE DRAIN O AS ELBOW 1
B02 3614514600 PLATE UPPER PP 1
B03 7122501211 SCREW TAPPING T2S TRS 5X12 MFZN 8
B04 3615302220 SUPPORTER TUB BL SPG 1.4T 1
B05 3615302320 SUPPORTER TUB BR SPG 1.4T 1
B06 3615302420 SUPPORTER TUB FL SPG 1.4T 1
B07 3615302520 SUPPORTER TUB FR SPG 1.4T 1
B08 3611413605 COVER BACK 0.35T 1
B09 3610808535 CABINET AS PCM 0.6*803.4*2146.6 1 A5
2SP06DNS30 PCM SHEET WHITE ASTY 0.6TX803.4X2146.6 A9, M9
2SP06DNS20 PCM SHEET RED ASTY 0.6TX803.4X2146.6 M6
2SP06DNS10 PCM SHEET METAL ASTY 0.6TX803.4X2146.6 M7
B10 3610310200 BASE U PP (111W) 1
B11 3617702122 LEG ADJUST AS VE 1
B12 361897360F UNIT DRAIN PUMP AS LOW/60HZ,40W,L=1250,KET 1806 BK,BB CUT 1
B13 7122501211 SCREW TAPPING T2S TRS 5X12 MFZN 1

No. Item Code Item Materials and Sizes Q'TY Remarks


C01 3616104000 BALANCER AS DWF-1094 1
C02 3612504500 GUIDE FILTER AS 10KG MAGIC 1 PIECE 2
C03 3611911500 MAGIC FILTER AS 10KG 1 PIECE 2
C04 3616051629 SPECIAL SCREW SUS430 T2 TRS 5.5*16 12
C05 3618831410 TUB *I SUS 0.4X398.5X1636 1
C06 3616051629 SPECIAL SCREW SUS430 T2 TRS 5.5*16 12
C07 7122400829 SCREW TAPPING T2S TRS 4X8 STS430 4
C08 7122400829 SCREW TAPPING T2S TRS 4X8 STS430 4
C09 3618807003 TUB *U 94'S,-M/B,+RIB 1
C10 3616063700 SPECIAL NUT ZDC1 EU SAMWOO 1
C11 3617200600 FLANGE TUB ALDC12 VE1,6POINT 1
C12 3616007001 SPECIAL SCREW SCM24H,6.5*24 101S 6
C13 3610911200 CAP PULSATOR PP,100M 1
3610920500 PP, DWF-178W TBM
C14 3616062629 SPECIAL SCREW STS430 6X26.5 1
C15 3619705510 PULSATOR AS 100M 1
3619705520 200S TBM

34 PARTS LIST
No. Item Code Item Materials and Sizes Q'TY Remarks
D01 4509M83035 COVER TUB PP,100M 1
D02 4509M83012 TUB O 1098 1
D03 3619805400 SUSPENSION AS(B) 100C'S ROD=592 SPR=102 2
D04 3619805500 SUSPENSION AS(F) 100C'S ROD=592 SPR=112 2
D05 3613212120 HOSE DRAIN I EVA 100%(TRANSPARENT), L=184 1
D06 3610387400 BASE SECEN 2.0T 1
D07 3616007000 SPECIAL SCREW SCM24H,6.5*24 12
D08 3612757030 HARNESS EARTH INNER L ID=4.3,R ID=8.3,L=810 1
D09 36189L1R5L DRAIN MOTOR 110-130V (MODEL :111W) CHINA 1
D10 3617310301 GEAR MECHANISM(SP) GM-1300-WS6P0 1
D11 7341801511 BOLT HEX 6B-1 8*15 MFZN 4
D12 3618346000 PROTECTOR GEAR SGCC 1.2T 1
D13 3616590220 BELT V M20.5, AGING 1
D14 3611502700 CUSHION DOWN POM(8MM) 2
D15 3964322047 MOTOR CONDENSER Y-W2D50CA014 110-127V 60HZ 690L #250(35955-0320) 1
3964821120 WM244XA011 120V L=1450(#1806 MG620427)
D16 7650802528 BOLT HEX 6B-1 8*25 PW(3*28) MFZN 2
D17 3618401400 PULLEY MOTOR AS M-TYPE(AL), DS=10 DP=48.5 60HZ 1

PARTS LIST 35
DAEWOO ELECTRONICS CORP.
1-2, Jeo-dong 1(il)-ga, Jung-gu, Seoul, Korea
C.P.O. BOX 8003 SEOUL, KOREA
TELEX: DWELEC K28177-8
CABLE: “DAEWOOELEC”

S/M NO. : PRINTED DATE: Feb. 2013


ABOUT THIS MANUAL
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