Daewoo DWF 204AY Service ID4602
Daewoo DWF 204AY Service ID4602
Daewoo DWF 204AY Service ID4602
: DWF204AY01
Service Manual
Auto Washer
Model: DWF-204AY
✔ Caution
: In this Manual, some parts can be changed for improving,
their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center (http://svc.dwe.co.kr).
Feb. 2013
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
Contents
1. SPECIFICATIONS ....................................................................................................................................2
WASHING MACHINE
6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM ................15
THE STRUCTURE OF GEAR MECHANISM ..............................................................................15
HOW TO CHECK THE CLUTCH SPRING .................................................................................16
THE PROCESS OF DISASSEMBLING .......................................................................................17
THE PROCESS OF ASSEMBLING .............................................................................................19
APPENDIX
WIRING DIAGRAM .......................................................................................................................28
PARTS DIAGRAM .........................................................................................................................29
PARTS LIST ...................................................................................................................................33
1. SPECIFICATIONS
HIGH 88 L
MEDIUM 73 L
7 WATER LEVEL SELECTOR
LOW 58 L
E.LOW 45 L
13 MAGIC FILTER O
14 SOFTENER INLET O
16 ALARM SIGNAL O
NOTES
2 SPECIFICATIONS
2. STRUCTURE OF THE WASHING MACHINE
The parts and features of your washer are illustrated on this page.
Become familiar with all parts and features before using your washer.
NOTE
• The drawings in this book may vary from your washer model.
They are designed to show the different features of all models covered by this book, Your model may not
include all features.
• CONTROL PANEL
• CASE DETERGENT
AND SOFTENER
• GROUND WIRE(OPTION)
In case of 3-wire power cord
ground wire will not be
provided.
• POWER CORD
• HOSE DRAIN
• ADJUSTABLE LEG
HOSE DRAIN (FOR PUMP) HOSE DRAIN CLAMP HOSE DRAIN (FOR NON-PUMP)
STRUCTURE 3
3. DIRECTIONS FOR INSTALLATION AND USE
INSTALLING PLACE
NOTES
4 DIRECTIONS
⏿ How to Connect the Inlet Hose
Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water.
In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet
valve.
Do not over tighten : this could cause damage to couplings.
TAPE
Connector A
Connector B
• Please check the rubber packing
inside the inlet hose adapter.
Connector
Inlet
Rubber
Connector D Packing Rubber
Connector D Packing
CONNECTION 5
⏿ HOW TO CLEAN THE FILTER
CLEANING THE LINT FILTER
1 Pull the
power plug
out before
2 Turn off the
water supply
to the washer
3 Pull the
inlet filter out. 4 Remove the dirt
from the inlet filter
with a brush.
cleaning it. and sperate the
inlet hose.
CAP
CAP
CONTAINER
FILTER
6 CONVENIENCE
4. FEATURE AND TECHNICAL EXPLANATION
WASH DRAIN SPIN FILL RINSE 1 DRAIN SPIN FILL RINSE 2 DRAIN •••
MOTOR C.W
SIGNAL C.C.W
TIME(SEC.) 0.3 0.3 0.3 0.3 0.3 0.3 •••••••
FEATURE 7
Functional Principle of Bubble Washing Machine
ACROSS SECTION
Air bubble
Tub
Outer tub
Pulsator
FUNCTIONAL PRINCIPLE
Bubble Motor supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the
rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.
FUNCTIONAL PRINCIPLE
1 The micom can remember the time from the begining of drain to reset point when the pressure switch reaches to
“OFF” point
Less than
Continue draining
15 minutes
More than
Program stops and gives the alarm with blinked on display lamp.
15 minutes
8 FEATURE
Automatic Unbalance Adjustment
This system is to prevent abnormal vibration during intermittent spin and spin process.
FUNCTIONAL PRINCIPLE
Contact of safety switch
1. When the lid is closed, the micro switch
contact is "ON' position. Contact of micro switch
2. In case that wash loads get uneven during Lid closing
('ON' position)
spin, the outer tub hits the safety switch due
to the serious vibration, and the spin
process is interrupted.
3. In case that P.C.B. ASS’Y gets “OFF” signal Lid closing
from the safety switch, spin process is ('OFF' position)
NOTES
The alarm finished when you close the lid after opening
it. Check the unbalance of the wash load and the
installation condition.
CIRCULATING-WATER
The washing and rinsing effects have been
Filter
improved by adopting the water system in Tub
which water in the tub is circulated in a
designed pattern.
When the pulsator rotates during the washing Water Outer tub
or rinsing process, the water below the channel
pulsator fans creates a water currents as Pulsator
shown in figure.
The water is then discharged from the upper
part of the tub through the water channel.
About 40 L/min. water is circulated at the ‘high’
water level, standard wash load and standard
water currents.
FEATURE 9
Lint Filter
Much lint may be obtained according to the kind of clothes
to be washed and some of the lint may also stick to the
clothes. Filter
To minimize this possibility a lint filter is provided on the
upper part of the tub to filter the wash water as it is
discharged from the water channel. It is good to use the
lint filter during washing.
Drain Motor
STRUCTURE
Pull
Loosen
Pulley
Lever
Inductive ring
Magnet
Coil of motor
Magnet of motor
1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and revolves
the pulley by gear assembly for reducing.
2 When the pulley is rotated, the pulley winds the wire to open the drain valve.
3 Therefore, rotation of pulley changed to the linear moving of wire.
4 The wire pulls the brake lever of Gear Mechanism Ass’y within 5 seconds.
5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the
lever.
6 When the power is turned off, the drain valve is closed because the wire returns to original position.
10 FEATURE
Gear Mechanism Ass’y
The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small
sized clothes.
Pulsator Motor
1800 r.p.m (60Hz)
1500 r.p.m (50Hz)
Gear unit as V-Belt
1 revolution
Motor Pulsator
Gear Unit as
Spinner Pulley 125-140r.p.m(60Hz)
710-740r.p.m(60Hz) 130-150r.p.m(50Hz)
5 revolutions 640-675r.p.m(50Hz)
Tub
Gear pulley
710-740r.p.m(60Hz)
Directly
640-675r.p.m(50Hz)
V-belt
FEATURE 11
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
Warning
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT
THE POWER CORD FROM THE ELECTRIC OUTLET.
1 Raise the top plate on the outer cabinet. 3 Remove the cap pulsator from the pulsator assy by
2 Loosen four screws mounting outer tub cover and using screw driver
remove outer tub cover from the tub ass’y.
4 Loosen the pulsator mounting screw and remove the 5 Remove the special nut by using “T” type box wrentch.
pulsator. 6 Remove the special washer.
12 DIRECTIONS
7 Remove the tub i assy. 8 Lay the front of the washer on the floor.
9 Remove four special bolts of gear protect by using a box
wrentch and remove gear protect.
0 Remove the V-belt.
q Remove four special bolt of gear mechanism assy by w Pull out the gear mechanism assy.
using a box wrentch.
NOTES
DIRECTIONS 13
Motor Synchronous and Valve Replacement (Non Pump Model)
1 Lay the front of the washer on the floor. 3 Take out the wire of motor synchronous from the braket.
2 Loosen two special screw of motor synchronous. 4 Separate the motor synchronous from the base.
5 Turn the valve by using screw driver as shown in picture. 6 Remove the valve lid from the valve drain assy.
14 DIRECTIONS
6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM
Fixing jig 1
Ratchet handle 1
THE REPAIR 15
How to check the clutch spring
CHECKING METHOD
IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST.
1) TO CHECK THE REVOLUTION OF SPIN TUB.
IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING, THAT IS
CLUTCH SPRING DEFECT.
2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSATOR.
IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PULSATOR, THIS IS ALSO
CLUTCH SPRING DEFECT.
IN THIS CASE, WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR
MECHANISM ASSEMBLY. PLEASE REFER TO FOLLOWING FIG.
16 THE REPAIR
The Process Of Disassembling
Disassembling 1
No. Process Notice
THE REPAIR 17
Disassembling 2
No. Process Notice
18 THE REPAIR
The Process Of Assembling
Assembling 1
No. Process Notice
THE REPAIR 19
Assembling 2
No. Process Notice
7
Assemble the protector
8
Final checking
Clutch Tip
3.5~4.5
20 THE REPAIR
REPLACE THE CASE FILTER ASS’Y
1 separate the back cover from 2 remove two screws 3 remove three screws
washing machine
4 turn the case filter ass’y and 5 separate the drain hose i from the 6 separate the cavitation hose from
separate it from the drain motor case filter ass’y the case filter ass’y
7 assemble the case filter ass’y that 8 tie up three screws 9 tie up two screws
purchased
0 assemble the hose drain I to the q assemble the cavitation hose to w assemble the back cover to the
case filter with bond & clamp the case filter with bond & clamp washing machine
THE REPAIR 21
7. TROUBLE SHOOTING GUIDE
NOTES
1. When replace the P.C.B. ASS’Y do not scratch the surface of the P.C.B. ASS’Y.
2. Disconnect the power cord from the electric outlet.
YES
YES
Is the filter of the water
Clean the filter.
inlet valve clogged with
dirt?
NO
YES
YES
NO
Is the output voltage of P.C.B AS is defective. Change the P.C.B AS.
the P.C.B normal?
YES
Lead wire is defective. Change the lead wires.
22 TROUBLE SHOOTING
PROBLEM CHECK POINT CAUSE SOLUTION
Does the water supply YES The water inlet valve is Change the water inlet
continue while the power defective. valve.
is turned off?
NO
Does the water supply start YES The triac of P.C.B is Change the P.C.B
as soon as you press the defective. ASS’Y.
power switch?
NO
WATER Operate the washer after
SUPPLY IS setting the water level to
NOT “HIGH”
STOPPED.
NO
Does the water supply Normal operation.
continue after the water
reaches to the “HIGH”
level?
YES
YES
Is the air tube of water Air tube is defective. Change the air tube.
level switch kinked or
deformed? Pressure switch is Change the pressure
NO
defective. switch.
Concerning Washing
NO YES
Does pulsator rotate in YES The triac of P.C.B is Change the P.C.B
only one direction? defective. ASS’Y.
NO Normal
THE Does the motor make
PULSATOR operating sound?
DOES NOT YES NO
ROTATE EVEN
Is the motor coil YES
IF THE WATER Motor is defective. Change the motor.
disconnected?
IS SUPPLED.
Is the connection NO
Improper connection Connect the terminal
condition of capacitor properly.
terminal good?
YES
YES
Change the V-belt.
Is the V-belt worn out? V-belt is defective.
NO Change the motor.
TROUBLE SHOOTING 23
Concerning Draining
YES
24 TROUBLE SHOOTING
Concerning Spinning
PROBLEM CHECK POINT CAUSE SOLUTION
YES
Is the lid open? Close the lid.
NO
YES
YES
YES
Is the input
Drain motor is defective. Change the drain motor.
voltage of the drain
motor normal?
YES
Is the V-belt worn out? V-belt is defective. Change the V-belt.
NO
Is the input voltage of YES
Motor is defective. Change the motor.
motor normal?
NO
NO Connect the terminal
Is the connection Improper connection.
condition of capacitor correctly.
terminal good?
TROUBLE SHOOTING 25
Concerning Operating
NO
Is the plug connected
Connect the plug.
to electric outlet?
YES
YES
Is Fuse opened? Change Fuse
NO
THE NO
Is the condition of Change P.C.B ASS’Y.
INDICATOR Power button is defective
power button good?
LAMPS(L.E.D)
DO NOT LIGHT YES
UP WHEN THE NO
Is the connector of the Improper connection of Connect the connector
POWER P.C.B. ASS’Y the connector. properly.
BUTTON IS connected properly?
PRESSED.
YES
NO
Is input voltage of the Transformer is defective Change Transformer
transformer normal?
MOTOR
ROTATES Abnormal
WHEN
START/HOLD Check the output voltage Change P.C.B ASS’Y.
P.C.B ASS’Y is defective
BUTTON IS of P.C.B ASS’Y
NOT
PRESSED.
26 TROUBLE SHOOTING
8. PRESENTATION OF THE P.C.B ASS’Y
The drain hose is blocked up by foreign Remove foreign matter from drain hose.
matter.
The water inlet filter clogged. Clean the water inlet filter.
It passes over the 60 minutes, yet it doesn’t Fully open the water tap and
come to assigned water level. Check the water pressure.
Wash loads get uneven during spin. Re-set wash loads evenly.
The safety switch or micro switch is inferior. Change the safety switch or micro switch.
The water level sensing is inferior. Check the water level sensor and the
contact part of the connector.
PCB ASS’Y 27
APPENDIX
⏿ Wiring Diagram
28 PCB ASS’Y
⏿ Parts Diagram
A01
A11
A09 A10
A12 A02
A03
A05 A04
A29 A06
A07
A08
A21
A20
A31
A24
A33
A32 A26
A22
A25
A23
A27
A28
PARTS DIAGRAM 29
B13
B12
30 PARTS DIAGRAM
C01
C02
C08
C03
C04
C13
C05
C14
C06
C07
C15
C09
C13
C10
C14
C11
C15
C12
PARTS DIAGRAM 31
D01
D03
D02
D04
D05
D08
D07 D09
D14
D10
D15
D11
D16
32 PARTS DIAGRAM
⏿ Parts List
PARTS DIAGRAM 33
No. Item Code Item Materials and Sizes Q'TY Remarks
B01 DMW3200100 HOSE DRAIN O AS ELBOW 1
B02 3614514600 PLATE UPPER PP 1
B03 7122501211 SCREW TAPPING T2S TRS 5X12 MFZN 8
B04 3615302220 SUPPORTER TUB BL SPG 1.4T 1
B05 3615302320 SUPPORTER TUB BR SPG 1.4T 1
B06 3615302420 SUPPORTER TUB FL SPG 1.4T 1
B07 3615302520 SUPPORTER TUB FR SPG 1.4T 1
B08 3611413605 COVER BACK 0.35T 1
B09 3610808535 CABINET AS PCM 0.6*803.4*2146.6 1 A5
2SP06DNS30 PCM SHEET WHITE ASTY 0.6TX803.4X2146.6 A9, M9
2SP06DNS20 PCM SHEET RED ASTY 0.6TX803.4X2146.6 M6
2SP06DNS10 PCM SHEET METAL ASTY 0.6TX803.4X2146.6 M7
B10 3610310200 BASE U PP (111W) 1
B11 3617702122 LEG ADJUST AS VE 1
B12 361897360F UNIT DRAIN PUMP AS LOW/60HZ,40W,L=1250,KET 1806 BK,BB CUT 1
B13 7122501211 SCREW TAPPING T2S TRS 5X12 MFZN 1
34 PARTS LIST
No. Item Code Item Materials and Sizes Q'TY Remarks
D01 4509M83035 COVER TUB PP,100M 1
D02 4509M83012 TUB O 1098 1
D03 3619805400 SUSPENSION AS(B) 100C'S ROD=592 SPR=102 2
D04 3619805500 SUSPENSION AS(F) 100C'S ROD=592 SPR=112 2
D05 3613212120 HOSE DRAIN I EVA 100%(TRANSPARENT), L=184 1
D06 3610387400 BASE SECEN 2.0T 1
D07 3616007000 SPECIAL SCREW SCM24H,6.5*24 12
D08 3612757030 HARNESS EARTH INNER L ID=4.3,R ID=8.3,L=810 1
D09 36189L1R5L DRAIN MOTOR 110-130V (MODEL :111W) CHINA 1
D10 3617310301 GEAR MECHANISM(SP) GM-1300-WS6P0 1
D11 7341801511 BOLT HEX 6B-1 8*15 MFZN 4
D12 3618346000 PROTECTOR GEAR SGCC 1.2T 1
D13 3616590220 BELT V M20.5, AGING 1
D14 3611502700 CUSHION DOWN POM(8MM) 2
D15 3964322047 MOTOR CONDENSER Y-W2D50CA014 110-127V 60HZ 690L #250(35955-0320) 1
3964821120 WM244XA011 120V L=1450(#1806 MG620427)
D16 7650802528 BOLT HEX 6B-1 8*25 PW(3*28) MFZN 2
D17 3618401400 PULLEY MOTOR AS M-TYPE(AL), DS=10 DP=48.5 60HZ 1
PARTS LIST 35
DAEWOO ELECTRONICS CORP.
1-2, Jeo-dong 1(il)-ga, Jung-gu, Seoul, Korea
C.P.O. BOX 8003 SEOUL, KOREA
TELEX: DWELEC K28177-8
CABLE: “DAEWOOELEC”
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