Wind Energy Conversion Systems PDF
Wind Energy Conversion Systems PDF
Wind Energy Conversion Systems PDF
R=19740008644 2019-11-09T13:51:08+00:00Z
NSF/RA/W-73-006
December 1973
WIND ENERGY
CONVERSION SYSTEMS
WORKSHOP PROCEEDINGS
\
. ,
NSF/NASA
JUNE 11-13,1973 WASHINGTON, D.C.
NSF/RA/W-73-006
WIND ENERGY
CONVERSION SYSTEMS
WORKSHOP PROCEEDINGS
WASHINGTON, D.C. JUNE 11-13, 1973
Sponsored by the
National Science Foundation
RANN - Research Applied to National Needs - and the
National Aeronautics and Space Administration
Grant AG-465 December 1973
For sale by the National Technical Information Service
Springfield, Virginia 22151
Price $6. SO
FOREWORD
The wind, until this century, has served mankind faithfully since
the early Chinese and Persian civilizations. It drove his ships and
his windmills which ground the grain, pumped the water, and generated
some of the electricity. It was the discovery of oil, the invention
of the steam and the - internal combustion engines and the large-scale
implementation of central powerplants and transmission systems that
caused a rapid decline in the use of wind as a power source so that
today the wind is used only in remote regions where other sources of
energy are too expensive.
The windmill improved slowly through the centuries and then only
as fast as new technology developed. The greatest improvements in size,
power output, and efficiency occurred in the time from the late 1800*s
and through the 1950Ts when gradually increasing capability in aero-
dynamics, electrical power generation, and structural design appeared.
From 1900 through 1950 there was great interest in many countries such
as Russia, Germany, England, France, Denmark, the USA and others in
developing large-scjale wind-driven generators. Many were built and
successfully operated, but none were cost competitive with the energy
supplied by coal and oil fired steam plants and hydroelectric plants.
It appears that there never was a sustained effort to develop wind
generators that were cost effective. The reason for this might well
have been because fossil fuels were abundant and very cheap. Further-
more, steam plants supplied energy on demand whereas wind generators
could not because of the uncertainties of the wind itself. Thus, it
seems, there was no great motivation for developing large cost competi-
tive wind plants. As a result, all interest in developing large wind
generators diminished rapidly so that by 1970 practically no one was
engaged in a significant sized effort on large wind generators.
In 1972 a Solar Energy Panel was organized jointly by NSF and NASA for
the purpose of assessing the potential of solar energy (including wind
energy) as a national energy resource. One of the conclusions drawn
by the Panel was that sufficient energy could be derived from the winds
to supply up to 19 percent of the predicted annual electricity require
ments by the year 2000. The Solar Energy Panel also recommended that
ill
the federal government take a lead role in implementing programs to
develop the economic systems that would utilize the wind as an energy
source.
Since NSF and NASA were both deeply interested in the wind as a
possible source of nonpolluting and inexhaustible energy, it was decided
in March 1973 to hold a workshop as a first step in following up the
work of the NSF/NASA Solar Energy Panel. The purpose of this workshop
was to bring together for the first time in more than a decade all those
persons who were actively interested in wind power and as many of the
pioneers as could be found to try to determine what was the state of the
art of wind energy systems technology and what direction the future
efforts should take. Anyone who had any significant knowledge of or
experience with wind-driven power systems was invited to make an illus-
trated oral presentation. In addition, invitations to participate in
the discussions were sent out on a selective basis to representatives
of the utility industries, government agencies such as the Federal Power
Commission, and the Rural Electrification Administration, industries
that might be involved in the design and production of the systems and
components, and user interests. A total 83 participants attended the
workshop. A list of the participants and their addresses is included at
the end of these proceedings.
iv
morning of the third day. On the third day the summary reports were pre-
sented by the chairman of each evening session and a discussion of these
summaries occurred. This was followed by a programmed panel discussion
by the aforementioned representatives of utilities, government agencies,
manufacturing and user industroe s. A question-and-answer period follow-
ed the panel discussion.
In the afternoon of the third day, the NSF/NASA Wind Energy Program
as it stood at that time was presented and discussed after which the
meeting adjourned.
NEED FOR A REGIONAL WIND SURVEY, Vaughn Nelson and Earl Gilmore ... 33
WIND POWER DEMONSTRATION AND SITING PROBLEMS, Karl H. Bergey ..... 41
vii
Page
THE SAIL WING WINDMILL AND ITS ADAPTATION FOR USE IN RURAL INDIA,
Marcus M. Sherman 75
SESSION VI - SMALL WIND POWER SYSTEMS FOR REMOTE AND INDIVIDUAL APPLICATIONS
viii
Page
WIND POWER SYSTEMS FOR INDIVIDUAL APPLICATIONS, Henry M. dews . . . . 165
A PROPOSED NATIONAL WIND POWER R&D PROGRAM, William Heronemus .... 197
COMMITTEE REPORTS
APPLICATIONS 222
ATTENDEES 254
ix
INTRODUCTORY REMARKS
Joseph M. Savino
This is the fourth of the seven major areas of the National Science
Foundation's Solar Program in which we have held such sessions as this.
The other areas include solar thermal conversion and photovoltaic con-
version and their applications to, for example, the heating and cooling
of buildings.
As you know, the joint National Science Foundation and the NASA
Solar Energy Panel reported on the potential of wind energy in its re-
port published last winter, under the auspices of the Office of Science
and Technology. Some of the numbers mentioned in that report are quite
impressive: More than 300 billion kilowatt hours a year from off the
shore of New England; 180 billion off the mid-Atlantic seaboard; 210
billion in the Great Plains; 190 billion off the Texas Gulfcoast; and
perhaps HOO billion along the Aleutian chain.
We, of course, find that, when one addresses the energy problem,
a lot of. the technologies that we deal in in the National Aeronautics
and Space Administration are involved with and applicable to the solu-
tion of the energy problem. In particular, we feel that our work in
aerodynamics, materials, power conversion systems, and the like can
play a role in the development of practical wind energy systems.
Beauchamp E. Smith
Retired President #
S. Morgan Smith Company
York, Pennsylvania
I am honored to speak to you about the Smith-Putnam wind turbine
experiment since it was carried out 30 years ago. Also, I actually had
very little direct participation in the project other than to see that
the bills were paid - which, incidentally, at times presented some real
problems.
I assume that many of you here have read Palmer PutnamTs book
"Power from the Wind". It was written at my request to try to summarize
the story of our efforts to test the feasibility of large scale utiliza-
tion of the natural energy available in wind for the production of elec-
tricity in commercial quantities and to learn something of the economics
involved.
Putnam was introduced to us through Mr. Tom Knight, then commercial
vice-president of General Electric in Boston, in the early fall of 1939.
Mr. Knight and Howard Mayo, the long-time manager of our Boston office,
had often worked together on hydroelectric projects throughout New
England. They were both concerned about the dwindling market for hydro
because most of the commercially feasible sites had already been de-
veloped. Our organization was already deeply involved in the promotion
of pump storage developments. It seemed to us that wind power in com-
bination with pump storage would be a natural partnership. And, if it
could be proven technically and economically sound, it would give us
both a new product and an expanded market for our existing lines of
hydraulic turbines and pump turbines, which in 1939 supplied the life-
blood for our company.
We fully realized that in undertaking the project we were taking a
real risk. We were then a comparatively small family-owned company so
it was easy to get a quick decision. Our board of directors voted to
take the gamble and the project was born.
Putnam had already done much preliminary work and had gathered to-
gether a very knowledgeable group who had been assisting him on a part-
time basis as their free time permitted. Having secured a sponsor,
Presentlv A11is-Chalmers.
Putnam undertook the task of organizing the group of eminent scientists
and engineers who would be responsible for the selection of the site
and the design of the prototype test unit. Dr. J. B. Wilbur of Massa-
chusetts Institute of Technology served as chief engineer of the project
in collaboration with George A. Jessop, chief engineer of our company.
Unfortunately, neither Putnam nor Wilbur, both of whom are still active,
are able to be here today because of other long-standing prior commit-
ments.
"Power from the Wind" sets forth the story of the project very com-
pletely, so I will not attempt to elaborate except to explain why so
much of the fabrication of the unit had to be farmed out. World War II
was already being fought in Europe and our manufacturing facilities in
York were completely loaded with orders both for our regular products
and also for various military items. So, when the time came to actually
begin the manufacture of the experimental unit, we had no capacity avail-
able in our own facilities, and all components had to be farmed out for
manufacture by other companies in order to meet the delivery requirements.
While model tests, design, and site selection were underway in the
early months of 1940, it became fairly obvious that the United States
would eventually become embroiled in the war. In this event materials
and manufacturing sources would probably no longer be available for a
project such as ours with little or no chance of being assigned a pri-
ority rating. This prospect necessitated making design decisions so
that orders could be placed for forgings and other critical items in
short supply long before final studies were completed. Unquestionably
the calculated risks involved, forced upon us by our timing, ultimately
contributed to some of our structural and mechanical problems and to the
final failure of one of the blades which brought our test program to an
untimely end.
PutnamTs book sets forth the many problems encountered during the
tests, and how they were at least partially solved. Electricity was
generated in commercial quantity and delivered to a utility transmission
network, the first synchronous generation of power from the wind, when
the unit was phased-in to the lines of the Central Vermont Service
Corporation at 6:56 P.M. on October 19, 1941.
After this blade failure, S. Morgan Smith Company, with its lim-
ited financial resources, reluctantly made the decision that it could
no longer continue to finance the project. The test unit was disman-
tled and removed from the site, the patents and patent applications
were dedicated to the public domain, and the investment was written off
to experience.
With shortages of power developing all over the world, with the
growing realization that the worldrs fuel reserves are not inexhaust-
ible, and with the knowledge that our present known methods of using
our dwindling fuel reserves are damaging our environment, I believe the
time has come for another close and hard look at wind power as at least
a partial solution to some of these problems.
Carl Wilcox
Allis-Chalmers*
York, Pennsylvania
DISCUSSION
Q: What safety factor did you use in the design of this system?
A: We used the safety factor, I think, of 1%, plus an ignorance factor
of 1% - just like an airplane. You can't afford to have too big a
safety factor. We tried to do most of the erecting work on windless
days during spring. We worked any hour of the day or night if the
wind wasn't blowing.
Q: Why were the rotor blades made of stainless steel instead of alumi-
num?
A: I think the answer is we had the Budd Company build the blades, and
they build out of stainless. The grids were stainless, but the spar
that runs through is not stainless. It was cortane.
Q: Did you encounter any high winds when you were installing the blades
to shut down the work?
A: No, we didn't. This was done in July, and there was very little
trouble with wind at that time.
COMMENT 1: Carl, I would like to point out that we had some rather ex-
pert forecasting. It was a great help to us.
Q: Did-you feather the rotor blades under a high wind or let it rotate?
A: We feathered it under high winds. The scheme of operation was to
set the blades at about 14° with no wind. As the wind velocity in-
creased, the rotational speed increased, and at approximately rated
speed, the blades were rotated to the design angle.
Q: What was the minimum wind velocity that you could operate at full f
power?
A: The minimum velocity at full power was about 30 miles an hour.
Q: What percentage of the time were you below minimum wind velocity?
A: I think about 30 percent.
Q: How did you check the balance to the blades?
A: We just checked the balance by its effect on the yaw motion of the
housing at the top of the tower and on stress readings, and we found
there was very little difference between the weight of the two of
them. We added some weights in one case on one side but it didn't
seem to make very much difference.
Q: Why did you position the rotor on the downwind side of the tower?
A: There were various reasons; if you make a dynamic study it looks
like that is the place to put them.
Q: What was the icing problem, if any, and what did you do about it?
A: Icing was one of the things that worried us a little, but that's why
the system was down on a lower hill (Grandpa's Knob) where it was.
We found we did not get too much icing especially on the blades.
The blades collect some ice, but during rotation the ice would break
up. The idea, I think, is to make your blades flexible enough to
break ice off them.
10
PERCY THOMAS WIND GENERATOR DESIGNS
Charles W. Lines
For the benefit of all present, I would like to begin with a gen-
eral description of the organization and responsibilities of the Federal
Power Commission. The Federal Power Commission is a federal regulatory
body, administering the National Gas Act and the Federal Power Act, and
is comprised of five commissioners appointed by the President and con-
firmed by the Senate and supported by a staff, which includes members
of all professions and activities - legal, engineering, economic, and
many others.
11
As Mr. Smith and Mr. Wilcox have advised, it was not rebuilt because of
economic considerations.
Now, Mr. Thomas envisioned wind power electric generation for use
on interconnected utility networks firmed up by hydroelectric storage
facilities in order to overcome the firm power deficiencies of wind
driven generators. He used to a great extent the economic data from the
GrandpaTs Knob operation, and he concluded that between 5,000 and 10,000
kilowatts were necessary for economic viability.
I would like to emphasize that in not only Mr. Thomas' first work
but the three that succeeded it, and probably in all the works and
treatises of people writing in the same area, that there is almost uni-
versal agreement that wind data including duration curves be acquired
over a very wide area.
12
construction were imperative to efficient design.
13
is a production cost for the energy so generated, electric energy. In
the case of wind it essentially is nothing; therefore, it enjoys that
advantage. Now, because of the nature of electric energy and its use by
the consumer it does not allow, in general, a storage of that energy
except in an indirect form. It can be stored in hydroelectric storage;
it can be stored in fuels which then are called on in accordance with
the demand of the customer. That is the serious defect in getting a
good, firm power worth to electric generation if it's merely integrated
into an operating system. And it appears, from what I have seen, the
costs are the biggest obstacle to overcome to the adequate use of this
source.
DISCUSSION
Q: You mentioned there were two costs. One thing that I didn't detect
in your comment was the cost of eliminating the traces that had made
the power, or to use the word "pollution." Do you see this becoming
a factor, or do you see a shortage in fuels becoming a factor that
would influence the balance of economic trade -off for this power?
A: We are very aware of the economic cost of environmental controls on
methods of generating electricity. In the end the consumer, the
purchaser of the energy, will be the one who actually determines
what steps are taken in these regards.
We have coal resources that can be exploited for all the foreseeable
energy needs until such times as our breeder nuclear reactor program,
or our fusion program, or anything else comes into being. So what
we are really asking, are we not, is what will we pay in an inter-
mediate time period for the home environmental freedom that wind-
power offers?
Q: What are your impressions on the subject of storage, not just on the
wind energy system, but the solar energy system?
A: Whenever I look at pumping energy into the electric utilities system,
I relate it really in terms of the proportion of windpower that could
be supplied in proportion to the total power output of the utility.
If the proportion of windpower is relatively small, I really don't
see the need for storage, because you have basically three systems
in the utility where the intermediate and backing systems essentially
can perform the storage function. Obviously, if a large proportion
of wind energy is being pumped into the utility, then is there a
storage problem. I disagree that carte blanche storage is a problem.
It depends on how much of the energy is being supplied.
For example, total electric living was not being pushed to as great
degree at that time. Today they are pushing a total electric home, as
an example. In the total electric home, your greatest need is for heat,
almost 70 percent.
15
and therefore we would have a direct need at that time for the greatest
amount of heat and a peak demand for electrical needs.
Percy H. Thomas
16
THE WIND POWER AEROGENERATOR — TWIN WHEEL TYPE
March 1946
Percy H. Thomas
Percy H. Thomas
17
FITTING WIND POWER TO THE UTILITY NETWORK
February 1954
Percy H. Thomas
The author's prior works involved highly technical and specific de-
sign matters, particularly in the field of aerodynamics. This shorter
work was largely general in nature, commenting on the utilization, or
integration, of wind generated electric energy in an electric utility
network. He discussed generally the possible benefits of firm and sec-
ondary power derived from wind powered generation when supported by
large interconnected electric systems. By this time, steam-electric
generating units having 250,000-kilowatt capacities were in operation,
and the economic benefits of economy of scale of these units presented,
at that time, a stiff challenge to competing electric generation sources.
In this monograph, Mr. Thomas moved away from comparative cost based jus-
tification for wind powered generation in favor of more general state-
ments; i.e., justification would be sufficient if steam generation costs
were met. He also stated, regarding wind powered electric generation
and to a degree at variance with earlier implications, that economies of
scale were of questionable attainment, and he implied that units having
2,000- to 4,000-kilowatt capacities might yield maximum economic benefits.
18
PAST DEVELOPMENTS OF LARGE WIND GENERATORS IN EUROPE
Ulrich Hutter
University of Stuttgart
Stuttgart, Germany
Figure 1 Figure 2
19
130 KW. 21 m diameter
ELECTRICITE DC PRANCE »
Figure 3 Figure 4
.j-
24 m 0. 100 KW ENFIELD-ANDREAU WIND-
DRIVEN GENERATOR ST ALBANS 1953
Figure 5 Figure 6
20
ameter.
plant of J. Juui
SYDSTSJAELLANDS ELEK- 15 m 0 , 100 KW. JOHN BROWN
TRICITETS AKTIESELSKAB
WIND-TURBINE, ORKNEY, ENGL
Figure 7 Figure 8
21
oi C
J3 O
•M -H
O H
rH
a a
Ol
O
h A
0 E
•M b
m o
h<*
01 h
C 01
oi a
C
01
•3Stog
•H
3 fc
^ co
o eft
0 o
H O
h a h
01 o
•H T3 4J
ID C CO
bO CO h
rH 01
rH T3 C
•a 01 oi
I Ol M
Ol CO TJ
•P C
•P "U -H
3 C S
3 (0
Ol 01
* 01 iH
•P M.Q
(0 co
O 01 I
> T3
•M CO «-l
3 Oi
ft CU -H
°C 30)
O M
H 3
CO O
O
0) i-l
CO
01
4J JC
C 4J
CO
H 4H
22
INTRODUCTION TO VOIGT'S WIND POWER PLANT
Joseph Tompkin
Salem, Oregon
23
withstand maximum wind gusts of 50 meters per second (115 mph). The
installation cost of a wind power plant should be plotted versus the
wind turbine diameter. Such a curve leads to the conclusion that a plant
with a 30-meter wind turbine diameter represents the optimum in costs.
The price per output rises quite rapidly for smaller wind turbine diam-
eters, as well as for larger ones. In 1951, the turn-key installation
cost of a wind power plant Cyclone D-30 was about $244,000.
The operating cost of a wind power plant is not a function of the
installed capacity but instead depends on the number of wind power plants
operated in a certain area. The more plants that are interconnected to
form a wind power central, the lower the operating cost. For instance,
in my feasibility study at Cascade Locks, Oregon (Bonneville Dam sector)
one unit produced over 14,000,000 kilowatt hours per year for approxi-
mately 68.3 percent of the time per year at about 4.3 mills per kilowatt-
hour. If 20 units were located, the cost is reduced to approximately
0.8 mill per kilowatt-hour.
The cost savings of a nonweather vaning aggregate over a weather
vaning aggregate amounts to $25,000, or about 10 percent of the total
installation costs. The difference in operating costs is almost negli-
gible.
Mechanical coupling of wind turbine and water pump is prohibitive,
due to the tremendous torques developed by a wind turbine of considerable
size.
We have included the production of hydrogen from the electrolysis
of water for producing electricity by the hydrogen fuel cell. The in-
stallation of this system would supply the needed electricity during
peak load demands or augment power during the year, if wind velocity is
below the prescribed velocity (8 mph).
Some technical data of the TORNADO wind power plant DIOO are as
follows:
Diameter of wind turbine, ft 100
Operating height of wind turbine, ft 150
Total height of wind power plant, ft 200
Diameter of generator gondola, ft 10
Diameter of supporting tubular tower, ft 7.5
Height of observation platform, ft 90
Diameter of air rosettes, ft 12
Speed range of wind turbine, rpm 15 to 60
Utilized wind velocity range, mph 9 to 36
Average annual power output:
kW 250
HP 340
Maximum power output:
kW . 700
HP 950
Annual net current output, kWH . . . . . 2,125,000
Normal voltages:
dc 440
ac . . 525
Total efficiency of wind power plant, percent 66
DISCUSSION
Q: About 40?
A: The overall power coefficient.
Q: Let's go through that just once more to make sure everybody agrees.
If you have a hundred energy units in the wind, an ideal windmill
will give 59.3 percent. Now you are saying you can expect 66 per-
cent of that 59?
A: True.
Q: Since Dr. Tomkins didn't have any slides, I'm not sure whether he
built one of these or what.
A: No, this was design based on a small unit. This was simply the
design. The two units were built for the 50-foot units, not the 100.
/
Q: I would like to hear some comments on the availability of some of
the older windmills. For instance, if somebody wants a 50-kilbwatt
unit, are any of these available to be rehabilitated? Where can you
buy a 50-kilowatt unit - who deals with used windmills?
A: The unit just discussed was not an actual unit but a prototype. How-
ever, the data that have been compiled were on actual units (12%
feet, 25 feet, and 50 feet). Mr. Voight didn't live to realize a
100 foot unit.
25
Q: Are there windmill units that are available as a production kind of
unit or as a used unit?
A-l:The machine just shown in the film (the 100-kW Hutter-Allgaier
machine) can be produced, but it would be much more expensive than
under the conditions we were working on then. We built about 1800
plants of 10-meter plants (10 kW). There is a fine market, like
used cars, for these plants. If anybody has a plant to sell, there
are five buyers. There is a market. Plants of the size I have
shown are available. It's a question of delivery and price.
A-2:I have been doing some research to find out if there are any in pro-
duction. Those I found are small-scale units up to about 5 kilowatts.
There is a company in Switzerland building a 5-kilowatt unit with a
5-meter diameter blade, and they are in regular production. You can
order one and get it in 6 weeks. As far as I know, this 5-kilowatt
unit is the largest unit presently in production in any quantity.
26
Guest Speaker
27
when the rural electric cooperatives brought cheap, government subsidized
power lines into most of the farms.
Also, when I was a sophmore in high school, the dramatics event of
the year was our staging of an operetta called "Windmills of Holland".
I was in the chorus and much of the time played part of a windmill.
Suddenly, as I was preparing this talk, I remembered a verse from that
operetta. I won't sing it, but I believe it went like this:
"Touch a button, you or me, and then that great electricity
will do the rest, while we with zest will sit. and look our
very best."
The plot of the show, of course, was the demise of the windmills, dis-
placed by electricity.
So-since childhood, I have been somewhat aware of the waxing and
waning of wind power. But for HO years or more I had not given the
subject any serious thought until early last year when I received a
letter from an Ohio constituent who urged that Congress solve our na-
tional "energy crisis" by encouraging the location of huge windmills on
top of ail tall buildings. He suggested that the Empire State and all
other such skyscrapers, each could and should satisfy their own elec-
tricity needs by means of wind power generators.
Frankly, my staff and I assumed that constituent was some sort of
nut. I'm sure my reply to him was little more than a courteous brushoff.
But now that I've met you folks, I feel guilty about what I thought of
him. I promise you, I'm going to dig into our files and resurrect his
letter and take a more serious look at it. I expect to find it in the
file we have labeled "Crank Mail", but maybe now we should file it under
"Ideas Worth Considering".
And I judge that is precisely the significance of this NSF/NASA
Wind Energy Conversion Systems Workshop. You have gathered to take a
new look at some old ideas and technologies, long neglected, ignored,
laughed at, which in the contexts of today and tomorrow begin to look
very promising, and to me certainly very fascinating.
I am confident you are here to usher in a real technology resurrec-
tion, a very much deserved and needed second coming for wind power. In
the perspective of centuries of human history, I suppose this would be
no mere second coming but the umpteenth coming, only the latest of in-
numerable chapters in man's discoveries of how to make good use of the
winds. All of us have been raised on the wise old adage that "It's an
ill wind that blows no man good", and I take that wisdom to mean that
nearly every wind could be put to some good use. So, we count on you
who are here to see to it that that goal is accomplished.
I asked Frank Huddle, Senior Science Specialist at the Library of
Congress, to tell me where, when, and how human beings first learned to
28
control and convert the winds for their own uses. Obviously, no man to-
day knows the sure answers to those questions. But Frank is imaginative,
and he is confident that observant savages very early learned the ways to
harness the winds. Surely, primitive man (°r was it first a woman)
quickly noticed that a cold wind made him feel colder than cold without
wind; so he (and she) retreated into the caves, not only for protection
from animals but perhaps, even more so, from the winds.
And perhaps men first discovered fire by observing forest fires
caused by lightning. But Frank says it is just as likely that he saw
firey particles dropping from branches of trees forcibly rubbed to-
gether in a high wind, and so perhaps the wind taught him to make fire.
Certainly manTs discovery of the sail was one of the most important
technological innovations of all time; it converted his crude raft or
dugout canoe into an ocean-spanning transportation system. Frank suggests
the inspiration for that first sail may have come when primitive man
watched curled leaves being blown across the surface of a pond.
Having harnessed the wind for transportation, it was inevitable
that man should similarly harness it to grind his grains and pump his
water. I'm told that the windmills of Holland enabled the Dutch to re-
claim vast acreages from the sea; and in Yorkshire, England, they also
were used to pump water from the lowlands.
I already have mentioned that era in Midwest America when most
farmers used patent windmills to pump water from wells for themselves,
their livestock, and crops. But then came cheap electricity to do those
chores, and so not many of those old mills are clanking today.
So, always, as civilization advances, technology and economics in-
teract and whatfs new replaces the old. But, often what's new is merely
an updated version of what's old. And that, I repeat, seems to be what
this Wind Workshop is all about.
Now, gentlemen, I'm going to conclude these remarks by tossing at
you a list of 4 or 5 personal opinions which perhaps have some bearing
on your work here. There's a great deal of interest and concern in the
Congress about today's so-called "energy crisis". It's a very popular,
fashionable subject on "Windy Knoll"...lots of speeches, hearings,
studies, reports, etc. But I do not pretend here to speak for the Con-
gress or for any other members. These opinions (hopefully somewhat
provocative) are strictly my own. I will state them with little or no
attempt to explain or defend; they are tossed to you just for what they
may be worth.
FIRST OPINION - I am convinced that we in the U.S.A. should decide
right now, as a matter of national policy, to free ourselves from any
dependence on oil or natural gas; we should completely back away from
those fuels as major energy sources.
Now, I don't pretend to know exactly when that revolutionary change
might be fully accomplished, but I would hope it could be largely under-
way before the end of this century, less than 30 years away.
My present guess as to a time table is that for the short run, the
next 8 to 10 years, we will be forced to scramble in every direction for
our energy using a lot of undesirable expedients, such as unhappily in-
creasing reliance on Mideast oil and temporarily postponing some of the
desirable, stricter environmental standards. But, I emphasize, that
should be a short-term temporary situation.
In the intermediate period, from 1980 to past the end of this cen-
tury, we must encourage an increasing reliance on our still immense coal
resources (by goal gasification and liquefaction) as well as construction
of conventional nuclear fission power plants (with increasing emphasis
on safety and environmental controls) and then the breeder reactors, as
quickly -as they can be proved practical.
But for the long run, a third stage from the year 2000 on, certainly
our energy goals must emphasize thermonuclear fusion, and most important
of all, ultimately a major reliance on solar energy.
And am I not correct that the energy in the winds is in fact a form
of solar energy, a product of solar heat beating down on our earth and
sea surfaces? So, it seems to me entirely reasonable that your big goal
in this important three-day workshop should be a major change in that
timetable I have just outlined. Perhaps a dramatic shortening of the
timetable could be brought about by bringing on line commercially feasi-
ble wind energy conversion systems (and thus, a form of solar energy)
well before the end of this century, long before any of us have thought
possible!
SECOND OPINION - Obviously, the success of that revolutionary
shift to new energy sources can be accomplished, and hastened, only by
means of a massive, diversified, but selective and coordinated, energy
research and development effort, probably including some so-called
"crash" programs. And, of course, that R & D will require federal appro-
priations at levels and at a pace not yet contemplated in any budget
proposals of which I am aware.
Within the next year or two there must develop a concentrated em-
phasis and momentum for energy related research if we are to have any
chance at all of bringing on line in practical, commercial form those
alternative energy sources that will be so necessary by the turn of the
century.
I am guessing there might be general agreement that the prime can-
didates for considerably greater R & D funding should be the following:
(1) Coal stack gas removal,
(2) coal gasification and liquefaction, plus vastly improved
30
techniques for mining safety and environmental protections in mining,
(3) fast breeder reactors, with increased emphasis on alternatives
(gas cooled?) to the currently emphasized liquid metal fast breeders,
(4) long term nuclear waste disposal technology,
(5) thermonuclear fusion,
(6) solar energy,
(7) pollution controls, and
(8) energy conservation technologies, including new concepts in
building construction, more efficient storage and transmission of elec-
tricity, and surely more efficient, economically feasible, productive
systems for recycling wastes.
Much of that R & D effort will be extremely sophisticated - far out
stuff, terribly costly, and at best a big gamble, adventuring into the
unknown. I believe those big investments are necessary, even though they
are a gamble.
But the point I reiterate right now is this: In our fascination
with sophisticated and costly new technologies, we will make a tragic
mistake if we ignore those great opportunities that exist in new uses of
older, familiar and relatively simple technologies...and, of course, by
that I mean it is very important that we adequately fund this fresh,
innovative look at wind power. I repeat the point made early in these
remarks, that innovation more often than not means a new, imaginative
look at old information and old experience.
THIRD OPINION - My third opinion is a quickie, merely to express
my doubt that there exists in Washington today, either in the Congress
or in the Executive Branch, a sufficient understanding or adequate, ef-
fective, decision-making machinery to provide the aggressive leadership
and national policy decisions which are desperately needed in the realms
of science and technology...and especially needed to solve our energy
problems.
I see some hope in our authorization of the Office of Technology
Assessment, as a new staffing arm of the Congress. If and when it is
funded, OTA should provide innovative impetus. I also see hope in the
new presence of Charles DiBona and his energy staff at the White House
level. And I believe the Administration's reorganization proposal makes
good sense, that we create a new umbrella Department of Energy and
Natural Resources. But, as yet, I see no sign that OMB [the Office of
Management and Budget) is likely to approve really adequate R & D fund-
ing in the near future. However, I can assure you that there are at
least a few of us in the Congress who are aware, and pushing for the
level of determination and effort we believe is imperatively needed.
Time itself is a major human resource, a major national resource.
We must use it wisely, effectively, vigorously; we must not fritter it
away, and that is why I am so heartened by your efforts here.
And, of course, the winds are no respecter of national boundaries
31
or national sovereignty. They blow alike on the just and the unjust.
Certainly, in the winds we have a superb opportunity for sharing the
fruits of scientific and engineering effort with all mankind. So, I am
heartened to know that there are representatives here from several other
nations, as well as our own.
I salute you all!
And now in closing I have a slogan to suggest for your workshop.
It results from my very strong feeling that in our national science
policy today we are somewhat lacking in sufficient commitment; we need
a greater sense of purpose and urgency, a sense of the will to overcome
our problems.
All of us know that old saying "Where there is a will there is a
way". So I suggest the guiding motto for this workshop should be a
slight variation on that theme:
"Where there is a WIND, there is a way!"
32
NEED FOR A REGIONAL WIND SURVEY
Vaughn Nelson
West Texas State University
Canyon, Texas
and
Earl Gilmore
Amarillo College
Amarillo, Texas
The economically favorable utilization of wind power on at least a
modest scale will most likely occur in those regions of the U.S. where
the greatest potential exists and where the intermittent nature of the
wind speeds is small. Golding and others (ref. 1) have emphasized the
need for accurate measurements designed specifically for the purpose of
estimating wind energies, but in the U.S. only a small amount of work
has been done. Thomas (ref. 2) indicated that the Southern Great Plains
is a region over which wind speeds are significantly greater than in al-
most any other part of the nation, a fact that is common knowledge to
residents of the area. The area is large, flat, and accessible (both
financially and physically).
The general wind characteristics as indicated by data from the
National Weather Service are as follows:
(1) The average wind speed is high (table 1) . The 31-year mean
for Amarillo, Texas, is 13.7 mph (anemometer height is 23 ft.), and the
wind speed is greater than 15 mph 35 percent of the time.
(2) The average wind speeds are consistently high throughout the
year with the strongest winds in the spring.
(3) The wind occurs both night and day with a small diurnal varia-
tion. The low and high averages by time of day for any month differ by
approximately 3 mph from the average value during windy months.
(4) The duration of calm periods (zero speeds) is short. For
Amarillo, Texas, from 1968 to 1972 there were only two, 9-hour calm
periods and six, 6-hour calm periods. The lowest daily average for the
5-year period was a speed of M.3 mph, which was on one of the days with
a 9-hour calm period. The wind speed frequency curves (fig. 1 and 2)
show that over 90 percent of the time the wind speed is greater than 5
mph. In fact for 1970-72 (3-hr observations) the wind was 9 mph, or
greater, approximately 80 percent of the time.
(5) High wind speeds are also common (table 2) with gusts of over
33
80 mph. During the spring of 1973 gusts to 100 mph caused extensive
damage in the area.
REFERENCES
DISCUSSION
Q: When you have a Weather Bureau Station a different height than you
like, how feasible is it by relatively short-term measurements at
different heights to get the effect?
34
A: He wants to know if you have Weather Bureau data at a certain height
then how do you get data for different heights. There have been some
tables put out on the difference in height. Say you took wind speed
measurements at 10 feet. Then, what can you estimate the wind speed
to be at 100 feet. About three different tables have been published,
and they really don't agree. I talked to a friend of mine who is in
meteorology, and he said, for example, between 10 and 100 feet just
add 60 percent. Now, I don't know how accurate that is.
The second comment: In the Texas area near Dallas there is a high
TV tower that has been instrumented. You might do some extrapola-
tions from that as it is one of the tallest instrumented towers on
the continent.
Q: I was wondering whether you people had done any work on instrumenta-
tion that would measure wind energy directly. There has been some
suggestion that the anemometer that measures velocity is not what
you're interested in. What you're really interested in is v^.
A: Some people in England measure wind energy directly.
A-2:Just to a,dd to your reply, the type of the anemometer that the
French used for the wind service during the 1940's and 1950's was
an integrated type of meter. It gave out kilometers per meter
squared. This has certain characteristics itself. It acts as an
energy machine so it doesn't necessarily have the same characteris-
tics. There is a mass of data for France in kilowatt hours.
TABLE 1
TABLE 2
(Number of Days
50 mph
mph km/hr and i
1968 50 80 2
1969 59 94 3
1970 59 94 2
1971 54 86 1
1972 64 102 2
1973 65 104 3
36
TABLE 3
2 86 272 141
7 73 110 129
8 51 102 94
37
Average Speed
600
WIND SPEED FREQUENCY .CURVE
at
The Amarillo, Texas National
Weather Service Station.
000
16 18 20 22 24 26 28 30 32 34 36 38 40 42
WIND SPEED (miles per hour)
FIGURE 1.
o, a
x
8
X t.
M Q)
3 a.
100
000
2 46 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42
FIGURE 2.
38
35 40 45
FIGURE 3.
10 15 20 25 30 35 40 45 50
WIND SPEED (miles per hour)
FIGURE 4.
39
1
<U
4J
C
<U
O
H
I
WIND POWER DEMONSTRATION AND SITING PROBLEMS
Karl H. Bergey
University of Oklahoma
Norman, Oklahoma
I would like to discuss the nature of the work being done at the
University of Oklahoma on wind-power generation and on systems associ-
ated with the use of nonpolluting energy sources. Our activities are
primarily student-oriented programs aimed at specific educational goals.
They result from a conviction that wind power represents the most prac-
tical way to harness solar energy. The fact that Oklahoma is more than
generously endowed with wind is also clearly a factor.
42
I would like to emphasize particularly the role of practical demon^
strations rather than an extensive program of concept and feasibility
studies. The subject is old. It has been reviewed and investigated by
innumerable competent people over the years and, as Dr. Hutter's presen-
tation showed, the technology itself has reached a high level of develop-
ment in Germany and in other parts of the world.
Figure 1
EN.
SWO
OKM
EJU
+
EU, WKY* CHO
+ 6 OKCT1K+
CSM
SMO
-* LHS
ous 4-34*N
W-W -I- 96'W
"oliwS. «A. ANCTMiDTARV SITES
-t- NSSL SURFACE SITES
A NSSL TOWER SITE
6N5SL POPPLER-Z
Figure 2
SURFACE WIND CHARACTERISTICS OF SOME ALEUTIAN ISLANDS*
University of Alaska
Fairbanks, Alaska 99701
Cold Bay has a 5-year average wind velocity of 15.1 knots (17.4 mph) .
An airstrip accommodating 747Ts, a harbor permitting 30-foot draft ves-
sels, and a large, wide, unshielded (N and S) plain ideal for a windmill
farm all make this area a prime candidate for initial Alaskan large-scale
wind power investigations. The monthly average cycle (ref. 4) is shown
in figure 3 (more on this later). Figure 4 gives the velocity duration
curve averaged for all months. All such curves mask short-term fluctua-
tions, like those of figure 5.
Cold Bay data show surprisingly little wind speed variations with
height. Simultaneous measurements at various heights near ground are
desirable, as at any site. However, a shift in anemometer height from
88 to 21 feet showed no significant change in monthly velocity distribu-
tion curves for comparable months.
REFERENCES
1. T. Wentink, Jr.: Wind Power Potential of Alaska: Part I, Surface
Wind Data for Specific Sites. IAEE, Univ. of Alaska, Fairbanks,
Alaska, June 30, 1973.
'Commercial Airport.
**
See Fig. 2.
DISCUSSION
A L A S K A SUPCHIMPOSED
O N T H E UNHID S T A T E S
FIG. 1 ALASKA (586,400 SQ. MILES) AND CONTIGUOUS UNITED STATES (3,022,400 SQ. MILES)
50
SURFRCE WIND DflTfl
(FROM HOURLY OBSERVRTIQNS)
STFTTION- COLO BRT. RK
TERRS- 1956-60
MONTH- BLL
RVERRGE VEL.- 15.1 KNOTS
CRLM- 3.0 Z
8
UO 60 80
PERCENT OF YEflR flBOVE V
SURFACE WIND SPEED VARIATION AT COLD BAY, ALASKA
(3-hour observation Interval)
Random data selection, from February 1972.
8
40 60
PERCENT OF YEflR flBOVE V
52
WIND POWER RESEARCH AT OREGON STATE UNIVERSITY
E. Wendell Hewson
There have been two primary thrusts of the research effort to date,
along with several/supplementary ones. One primary area has been an
investigation, in a preliminary manner, of the wind fields along coastal
areas of the Pacific Northwest, not only at the shoreline but also for a
number of miles inland and offshore as well. Estimates have been made
of the influence 'of the wind turbulence as measured at coastal sites in
modifying the predicted dependence of power generated on the cube of the
wind speed. Wind flow patterns in the Columbia River Valley have also
been studied but in less detail.
The second primary thrust has been to substantially modify and im-
prove an existing wind tunnel to permit the build up of a boundary layer
in which various model studies will be conducted.
53
coastal higher ground. On the other hand, the pressure gradients over
the coastal areas of the Pacific Northwest lead to prevailing northwest
winds in summer and southwest winds in winter. The High Cascades beyond
the Coast Range provide an additional barrier which tends to promote a
lower level airflow parallel to the coast rather than perpendicular to it
both summer and winter. As a result, the most promising wind power sites
appear to be right on the coast or over nearby offshore waters.
Two of the more attractive areas for wind power development are the
offshore coastal waters and the Columbia River Valley, as suggested by
the power duration curves presented in figure 6. The British aerometric
survey referred to earlier showed one of the highest average wind speeds
to be 21 knots (24 mph) at Rhossili Down, Glamorgan, Wales at a height
of 633 feet (193 m) (ref. 2). The power duration curve for Rhossili
Down is shown in figure 6 for comparison with corresponding curves for
the Pacific Northwest. A power duration curve for an inland British
station at a height of 267 feet (81 m) having limited wind power poten-
tial is also shown in figure 6.
TERRAIN MODIFICATION
AEROGENERATOR ARRAYS
Another area for exploration is the pros and cons of arrays of aero-
generators, especially of inexpensive, mass produced vertical rotor units.
An inexpensive variant of the Savonius rotor is sketched in figure 10.
The vertical hemicylinders, in sections of appropriate length, would con-
sist of corrugated steel culverts cut in half. An array of such units is
sketched in figure 11. The system of vertical rotors is maintained by
guy wires as shown; the only compression members are the vertical shafts
of the rotors which are themselves stiffened by the four hemicylinders.
Each rotor drives directly, without the need for slip rings, a multipole
generator of modern design which is housed below grade in a suitable
enclosure.
Although the efficiency of such units is low, this may be more than
offset by low cost and the need for little maintenance. Such arrays may
be much larger than the one illustrated.
REFERENCES
1. Putnam, P. C.: Power from the Wind. New York, D. Van Nostrand, 1948.
55
3. Hewson, E. W., et al.: Wind Power Potential in Selected Areas of
Oregon. Report No. PUD 73-1, Oregon State Univ., Corvallis,
Mar. 1973.
DISCUSSION
Columbio
Lightship
Asjorio A
WICKIUP RIDGE
Seaside
TILLAMOOK HEAD
Mount Hebo
YAQUINA HEAD
Woldport
Newly established
Florence wind stations
Winchester Boy
Fig. 1 Wind stations on or near the central and northern portions of the
Oregon coast.
56
n)
tu
O
4J
e
ai
§
M
I
I
O
10
n)
n)
a.
C
rt
M
0)
O
O
57
(It)
§
o
«
5
a
- 6000
-4000
- 2000
0
0 400 800 1200 1600
Hours during which Power Available is greater than Value Given by Curve
Fig. 6 Wind power duration curves for: Rhosslli Down, Wales; the Columbia
Lightship off the mouth of the Columbia River; Cascade Locks, Oregon;
Astoria, Oregon near the mouth of the Columbia River; and an inland
site in Great Britain.
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
1968
Fig. 7 Comparison of 1968 wind speeds at the Columbia Lightship with those
at the nearby coastal station of Astoria
59
Fig. 8 The exterior of Che test section of the wind tunnel; direction of
air flow is from left Co right.
+ fill
— excavation
Fig. 9 Proposed type of terrain modification for Che purpote of augmenting
average wind speeds
60
-Ck
I [
II II
|« — U 002
h
*:
«;
A
•a
-4.
61
WIND DATA FOR WIND DRIVEN PLANT
Arthur H. Stodhart
Wind is not distributed evenly over the globe, being on the average
more plentiful in the temperate and polar latitudes and, almost everywhere,
higher in coastal areas than inland for the same type of terrain. (See
fig. 1) This same picture is shown in a more local context by the
"isovent" map of the British Isles. (fig. 2) This type of map is pro-
duced from standard MO (Meteorological Office) data, based on standard
MO anemometers, supplemented by spot readings in some sites and by visual
observations reported on the Beaufort scale. It relates to open situa-
tions in level country at 10 meters above ground. Its use for wind power
purposes is to indicate areas that are worthy of further exploration.
62
and obtain only weekly or monthly integrations of wind at a series of
others.
All of this information can be obtained from hourly mean wind speed
data.
Associated with the period of 1 hour over which means are generally
taken, there is a continuous random signal comprising the fluctuations
of the wind about that value. These "gusts" need to be described, and
to do this the methods developed in communications and control engineer-,
ing, based on probability theory and statistical techniques, can be
applied. By separating the gust vector from the mean, the rms gust
speed and intensity of turbulence can be calculated. This leads to the
important conclusions that the former is virtually independent of height
and that the latter decreases with height (figs. 5 and 6).
63
described by the auto-covariance function, or by a normalised version
known as the auto-correlation function. The latter is a measure of the
information a gust component at one instant of time gives about the
value at a later time. Gust properties can also be described by means
of power spectra, an extension of Fourier analysis principles to non-
periodic random signals. The power spectrum of a signal can be defined
in terms of the contribution to the total variance coming from simple
harmonic components in a defined band width of the continuous spectrum
centred about a given frequency. It has been shown that the power spec-
trum of the longitudinal gust component can be fitted into a simple ex-
pression having as parameters the hourly mean wind speed at 10 meters
and the surface drag coefficient. Typical gust spectra are shown in
figure 7.
Also important are the space average properties of gusts, and these
can be obtained from cross-correlations for zero-time lag, which provide
a measure of the relationship between simultaneous values of gust com-
ponents at different points. These can be combined with the time rela-
tionships to show correlations at different points for different time
lags (see fig. 8). Application of these methods to aerogenerator design
could overcome past difficulties of relating wind behaviour to structural
performance.
1-° i-06 1 33
- 1 36
- 1 47
' 1 59
-
For good wind power sites the ratios of the shorter term means to
the hourly means will probably be less than these; a full examination of
wind data from such sites is lacking.
The relative importance of extreme wind speeds to wind driven plant
has not been established. Under these conditions the plant will be shut
down and loading on the rotor and the tower could well be less than under
full power conditions. Extreme data for low level sites in the UK are
shown in figures 10 and 11.
65
I
.s
iE 1S
5° I
,fc a
'* 1
1 I
c 2
C u
9 I
O
O O
O O
II
1 "S
S S
1
I
puiyv\
66
R.M.S. gust speed (mile/hj
4-5 5-0 3-3
1 1 = ODU ^ '£ 2OO 650 J
.6QO 6 & .
600 s
5 1 a
- 55O jj J; X
550 $
I I I
- 500 | 1 - 500 §
- 450 - 450
. 350 - 350
100 •
- 300 - 3OO
- 250 „ . 250
fl
- 200 200
• 100 * 100
• 25 *
> 50
* SO
, ft n 1 1 t
2-2 2-6 Q-10 0-12 O-14 0-16 O-16
R.M.S gust speed <m|s) Intensity of turbulence
I ''Of
Sale
O Cardington
7- Ann Arbor
+ Cranfield X Even correlation
0 Brookhaven
O-OO02 O-OO05 0-O01 O'OOZ 0-OO5 0-01 002 0 OS 0-1 0-2 O-5
Wave number at 10 metres (cycles/ metre)
Figure 8 Cross correlation between long, component at 116-4 m (382 fi) and long, component
Figure 7 Comparison of the original and modified gust spectra at I00-0m(328 ft)
67
o
ho
CM
-8
-8
a:
IU "£•
100. *
i
^^N
< o
CO*
oo IA' 5f 00
c o c o m c o - g 5 C M c o i n N e D C N i n O < g i n « > O - - ' v« » - l o
K m T j - f o i O O — <Nco^.cDNcnOol'^'' On —
0 sO s13 - 0 O O O O O O O O O O O O O O
1 1 1 1 1 1 1 1
CM<N<->
oo in
Q 1 CK
Uro o
O_CJ) 1-
CO 05
Q7r ^E|i
> f< l >
CM CO l r > N C o O ' l ' ' N0<>OcMcoinNOOOcMCOinNOD
Tj- 00 o i c o O m c D o o N — i n O ^ o o c M c o O i n c n c o N — tn
•^~o
>^_
g
1- Q.
(| 0 0 — — NcMoiooco^j-^-ininincocoNNNoococncn
O 0 O O O O O O O O O O O O O O O O O O O O O
o 3
Set: «
Ul
co O — — C M N C D C i M c o c n c o i n O T j - ^ - ^ c o c o c M c o o o i n K
in in ^ - i n u > c o c o - ^ c O ' i i j - x j - - « < - > ( j - c o ^ i n ' * - ^ c o c o o o c o ^ -
cn o) Q} Ol U} <2) OT Ot O) OT C77 OT O7 QJ OJ O> W 01 O? O*> O) ift OT
— ^
X
<rO
CO
^ 1— 3 <-•
0
CL in cn O — C M C O C O ^ I n N C O O ) — C M C M C O O O O O — C M C O O D C O
_1< in in to to co c o t o t o c o c o c o t o N t t s N N r s r x C D o o o o o o o o
fc?
u
Z> I X
0
Z
1 — CM coM-mtoNcocnQ — cNoo-»mco|va>cnO — Noo
<E
IX
68
69
AN INTRODUCTION TO THE PRINCETON SAILWING WINDMILL
Princeton University
Princeton, New Jersey
BIBLIOGRAPHY
DISCUSSION
Q: What is a reasonable size for one of these sails? Could you get up
to 100 feet or so?
A: Possibly, but there is a crossover point. We had studied it in
reference to the entry body back when we were talking about Skylab:
fixed wing versus something you could fold up. If you send up heavy
big loads, the structure get so heavy, that you lose your whole
weight advantage. So we're pretty sure we're good at 25, and I
would bet 50. When you get to 100 I'm going to leave.
70
L.E. = Leading edge
I.E. = Trailing edge
Fiq.1 Fig.2
Sail wing types of blade
J I ! Lf
-/o S o 5" lo IS" 2& -I" 5 O 5 ie> If 2o°
Angle of attack.
Fig.3a Fig.3b
71
Princeton sailwlng wind generator
72
THE USE OF PAPER HONEYCOMB FOR PROTOTYPE BLADE CONSTRUCTION
FOR
Hans Meyer
Windworks, Inc.
Mukwanago, Wisconsin
With this in mind, we began working with paper honeycomb for the
construction of conventional, propeller-type, windmill blades. Using
fairly simple techniques and conventional power tools, it is possible to
shape both simple foils (NACA 4415) and more complex foils (Wortmann
FX-60-126 and FX-72-MS-150A) with or without tapered plan forms
with or without varying profile. Still more complex geometries can be
developed using router techniques developed by Hexcel Corporation.
The first step of the process is to cut out the blade blank. A
block of honeycomb, in its compressed form, is mounted on a wedge and
run through a handsaw with the table at an appropriate tilt angle. It
is the combination of the wedge angle and the table angle that gives the
tapered plan form and profile shape.
Next the honeycomb is expanded on the shaft and jigged to give the
desired angles of attack. With the honeycomb fixed in position, the
blade is covered with a fine weave fiberglass cloth. Any surface quality
can then be achieved with filling and sanding.
73
The process, being both simple and low cost, "Ien4s itself particu-
larly to prototype work and tool making. In encouraging individuals to
use and experiment with wind energy, we hope to increase the support for
wind utilization which will be necessary for the acceptance of large-
scale developments in this country.
DISCUSSION
Q: What kind of increase in power did you get with the Venturi proto-
type?
A: We designed for a 50 percent increase in windspeed. We got about a
35 percent increase.
Marcus M. Sherman
During the early 1960*3 the Wind Power Division of the National
Aeronautical Laboratory in Bangalore, Mysore, developed, tested, and pro-
duced two hundred 12-bladed fan-type windmills which demonstrate the
feasibility of using wind power to pump water to South India (ref. 6).
Several types of imported European and American multibladed windmills
have also been used to harness India's abundant wind energy resources.
However, due to lack of public awareness of the subject and the unavail-
ability of an even simpler and less expensive device, wind power remains
only occasionally exploited.
*
Cloth sails with a wooden framework have been used for hundreds of
75
centuries for transforming the useful energy of the wind into labor
saving mechanical work, especially grinding grain and pumping water.
The use of windmills spread from Iran in the seventh century A.D. to
coastal China where the application of the art of sailmaking signifi-
cantly improved the sophistication of windmill construction (ref. 7).
Heavy rigid wood windmill blades surfaced with cloth were increasingly
used throughout northwestern Europe so that by the seventeenth century
the Netherlands became the world's richest and most industrialized nation,
largely as a result of extensive exploitation of windpower with ships and
windmills. Cloth was a natural choice for windmill sails because of its
acceptance and wide use in sailing ships. It is lightweight, easy to
handle, readily and cheaply available, and most importantly it forms a
strong uniform surface for catching the wind when firmly supported at
three or more points.
76
on a small peanut and sesame farm in a dry hilly region in South India
lifts 300 pounds to a height of 20 feet in 1 minute in a 10 mph wind.
This is accomplished by a rope passing over a 6-inch pulley on the main
drive shaft. This lift is used to lift soil and rock from the well being
hand dug below the windmill. The windmill will be set up to operate a
modified paternoster or chain pump like those used to drain mines in
England many years ago. Recently chain pumps have been rapidly replacing
the traditional square-pallet pump and the noria water lifting wheel
throughout China. A chain pump, easily and cheaply built, is more effi-
cient than most types of pumps. Most importantly, it operates well with
a low-speed, variable power source.
It is hoped that other persons will continue to refine and adapt this
windmill to their own needs and materials. Please send all inquiries,
operating experience, and suggestions for improvement to: Marcus M. Sherman,
New Alchemy Institute—East, Box 432, Woods Hole, Mass. 02543.
REFERENCES
77
2. Sherman, Marcus M.: A Sail Wing Windmill in India. J. New Alchemists,
New Alchemy Institute, Woods Hole, Mass., 1973.
6. Harness the Wind with the WP-2 Windmill. Published by Wind Power
Division, National Aeronautical Laboratory, Bangalore, India.
10. Kidd, Stephen and Garr, Douglas: Electric Power from the Wind.
Popular Science Magazine, Nov. 1972.
11. Fink, Donald E.: New Air Foil Design Method Developed. Aviation
Week and Space Technology, Nov. 1972.
FURTHER READING
Merriam, Marshal F.: Is There a Place for the Windmill in the Less
Developed Countries? Working Paper Series No. 20, Technology and
Development Institute, East-West Center, Honolulu, 1972. Also:
Windmills for Less Developed Countries. J. Intern. Division of the
American Society for Engineering Education, TECHNOS, Apr.-Jun. 1972.
78
THE SAIL WING WINDMILL
AND ITS ADAPTATION FOR USE
IN RURAL INDIA
Figure 1
79
ROTOR DYNAMIC CONSIDERATIONS FOR LARGE
Robert A. Ormiston
80
shown cantilevered to the rotor hub, but similar deformations occur for
articulated (hinged) blades. Structural deformations include flap and
lead-lag bending of the blade perpendicular and parallel to the plane of
rotation, respectively, blade torsion or elastic twist, vertical and
horizontal bending of the rotor shaft (not shown in fig. 1) , and bending
and torsion of the tower structure. The importance of these elastic
deformations will be dependent on the degree of flexibility of the rotor/
tower structure.
Rotor Blade Frequencies
The vibratory loads and stresses of a rotor system depend to a large
extent on the natural frequencies of the structure. Some understanding
of the dynamics of a single rotor blade can be obtained from the linear
bending-torsion equations (ref. 1) that determine the rotating natural
frequencies .
Flap: -(Twf) + El w"" + mw = L
z
— y
Lead-lag: -(Tv_L)' + El zv"" + m(v - fl2y) = Ly
o
where T f = -mn x.
Flap and lead-lag deflections are given by w and v, respectively,
and torsional deflection by <j> (See fig. 1.) The effects of centrifu-
gal tension and stiffening due to rotational velocity n are under-
lined. The remaining terms are due to bending stiffness (El) or torsional
rigidity (GJ) and inertial forces due to blade mass m. The forces and
moment L , L , and M, applied to the blade are caused by aerodynamic,
inert ia 1,z and^gravitational forces. When these applied forces are not
retained, the homogeneous equations define the blade natural frequencies
and mode shapes. Rotor-blade frequencies are typically displayed in
dimensionless form as a function of the normalized rotor speed. A typical
example is sketched in figure 2. The frequencies and rotor speed are
normalized by the nominal or rated operating speed ft . The frequencies
correspond to the fundamental and higher modes of bending and torsional
deformations and they increase with rotor speed because of centrifugal
stiffening. Also shown on this plot are frequencies of the applied blade
forces which occur at integer multiple harmonics of the rotor speed (such
as one per revolution, twice per revolution, ..., or, IP, 2P, ..., for
short) . These applied forces will exist whenever the rotor blade is not
uniformly loaded around the azimuth, for example, nonaxial wind components,
gravity forces, rotor disk tilt, or shaft precession. Generally, the ap-
plied forces diminish with increasing harmonic number.
The significance of this figure is that resonance and severe vibra-
tory stresses may occur when a blade natural frequency is close to the
frequency of an applied force. Therefore, the rotor blade must be de-
signed to avoid such resonances to achieve low fatigue stresses and long
life. One difficulty is that during operation below rated speed, or with
81
ungoverned wind turbines, it is virtually impossible to avoid a resonance
at some speed. This may preclude operation at that speed if severe vibra-
tory stresses result.
DYNAMICS OF LARGE ROTORS
The importance of flexibility for vibratory loads and stresses de-
pends partly on the degree of flexibility of the structure. Therefore,
the proper questions in discussing wind turbines are:
(1) what parameter best characterizes blade flexibility, and
(2) how does this parameter vary as a function of rotor size?
Perhaps the most appropriate parameter is the dimensionless fundamental
blade natural frequency, which depends on the ratio of blade bending
stiffness to centrifugal forces - g M/Q
This parameter establishes the condition for dynamic similarity for .
a wide variety of rotor blades having large differences in size, stiffness,
mass, and rotational speed. It does not, however, account for gravitational
forces. The blade natural frequencies are also a good measure of the
importance of flexibility on dynamic loads. For very high stiffness or
frequency, only low-energy, higher integer harmonic forces will be avail-
able to cause resonant vibratory stresses. The low frequency forces will
then act on the structure much as static loads. Lowering the blade stiff-
ness and frequencies will tend to relieve high "static" loads but will
increase the importance of dynamic response.
It is interesting to compare expected wind turbine blade fundamental
flap and lead-lag frequencies with conventional rotor and propeller blade
frequencies as shown in figure 3. The conventional fully articulated
rotor has very low fundamental frequencies because of the blade hinges.
The teetering helicopter rotor with a single hinge has a low flap frequency
and a moderately high lead-lag frequency. Other systems include the canti-
levered hingeless helicopter rotors and conventional propellers which are
relatively stiff. Structural information for large wind turbines are
nonexistent and therefore only estimated frequency values can be shown.
The lead-lag bending frequency is assumed relatively high in view of the
typical low operating speeds of wind turbines, and the need to stiffen
large rotor blades against gravitational stresses. Three possible wind
turbine configurations are shown:
(1) a teetering or coning hinge design to relieve aerodynamic
thrust and hub moments,
(2) a hingeless design to relieve blade root stresses with
elastic flap bending, and
(3) a stiff design to withstand aerodynamic loads directly.
These fundamental frequency values must be more precisely known before it
will be possible to accurately compare the dynamic load characteristics
of large wind turbines with other types of rotor systems.
82
Scaling Effects for Large Rotors
Parameter Proportional to
ROTOR CONFIGURATIONS
83
the mechanical complexity, vibratory stresses, reliability, and mainte-
nance cost of wind turbines. Therefore, the attributes of different
rotor concepts must be carefully weighed. Important configuration
properties include the number of blades, blade to hub articulation,
pitch control mechanisms, etc. Before discussing the dynamic character-
istics of several rotor systems, the various forces contributing to blade
vibratory stresses will be described.
Hub Configurations
AEROELASTIC STABILITY
85
CONCLUSIONS
Successful large, reliable, low-maintenance wind turbines must be
designed with full consideration for minimizing dynamic response to aero-
dynamic, inertial, and gravitational forces. Much of existing helicopter
rotor technology is applicable to this problem. Compared with helicopter
rotors, large wind turbines are likely to be relatively less flexible
with higher dimensionless natural frequencies. For very large wind tur-
bines, low power output per unit weight and stresses due to gravitational
forces will be limiting factors. The need to reduce rotor complexity to
a minimum favors the use of cantilevered (hingeless) rotor configurations
where stresses are relieved by elastic deformations.
REFERENCES
DISCUSSION
Q: I have one question and one comment. You did not in your presenta-
tion state the difference of material. Materials have natural
frequencies. The natural frequency is divided by the density. Per-
haps this will be used to evaluate rotors. Did you investigate this?
A: Well, we haven't done any work on that, but I have made that point
in my written comments. There is a tremendous potential for using
glass fiber components or epoxies or whatever kind of molding materials,
to tailor not only the aerodynamic configuration but the structural
characteristics as well. This is extremely important in terms of
aeroelastic characteristics, the blade frequency, vibration, and so
forth. It's a tremendous potential for a rotor, any type of rotor.
And it makes for much simpler construction. I think the work that
Professor Hutter has done is a good example of that, and from what
I've seen it looks a very good way to go.
86
A: I think you are referring to gravitational loads under static condi-
tions? Yes, that's going to be a problem. You don't have to go too
much higher in size before just the static deflections get to be a
problem.
BLADE
DEFLECTIONS
LEAD US
TOWER 9P 8P
BENDING AND TORSION lORSIOH 7P
INTEGER MULTIPLE
EXCITATION
FREQUENCIES
87
TEETERING CONING GIMBALEO
2.5 IIHO b'2 b22 b>2
TURBINES
2.0 /TEETERBie
< ROTORS
CONVENTIONAL
1.5 PROPELLERS
STIFF INPLANE
IX) HINSELESS ROTORS
ja SOFTINPLANE
o .5 U HINGELESS ROTORS
2 a?
I ARTICULATED
' ROTORS
1.0 15 2.0
FLAP FREQUENCY, ww/0
•o
o
r3
UJ
X 9
0-2
UNSTABLE
FLEXURE ELEMENT *"•"({?{_
BENDING FOR LOAD RELIEF STABLE
TORSION FOR BLADE PITCH CHANGES
24 6 8 10 12 14 16 18 20
NONROTATING LEAD-LAG FREQUENCY. w»NR
W. Wiesner
SUMMARY
INTRODUCTION
METHOD OF ANALYSIS
The program used is our SR1BR Rotor Research Program which calcu-
lates 10 points along the blade at 12 evenly spaced positions of rota-
tion and sums the individual points to give the usual rotor parameters
such as thrust, drag, lift and power. The program is set up to calculate
induced velocity based on the disk loading at the particular point of
calculation and thus uses a nonuniform downwash program. The data re-
sulting from these calculations are all referenced to the product of
wind dynamic pressure, wind velocity, and windmill rotor solidity ratio.
SYMBOLS
d diameter of rotor, ft
P power output
89
q wind dynamic pressure, (1/2) pV
R blade radius, ft
X rotor drag, Ib
ccun •on
*?uaerodynamic angle of attack at blade element at 0.90 blade radius
CD profile drag coefficient of blade at blade angle of attack = 0°
o
6^ blade twist (linear)
6Un • /nnblade
U
incidence at 0.70 blade radius
RESULTS
Figure 2 shows how power output P and drag X vary with blade
angle at 0.7 of the blade radius for the baseline windmill chosen for
this paper. This baseline1 performance is based on a blade airfoil sec-
tion that stalls at a 14° angle of attack, a tip speed ratio of 0.30,
and a solidity ratio of 0.20. It will be noted that there are two values
of blade pitch where the power is zero. Point (A) is where the relative
velocity is in line with the blade elements. Point (B) is where the blade
elements are fully stalled as will be noted by the value of angle of attack
90
at the blade tip of 19.3°, which is beyond the 14° stall angle of the
airfoil. The maximum power output P occurs at a blade angle of 16°,
but the important item to note is that at maximum power the blade angle
of attack at the 0.90 radius point is 11.4° - about 3° less than the
stall angle. Point (C) is maximum efficiency point (that where the
power for a given drag is greatest) . However, windmills should operate
at Point (D) because that is where the power output is greatest. The
tower structure must be designed for the drag at Point (B), unless great
care is expended in developing a drag limiting governor.
Effect of Solidity
91
Effect of Tip Speed Ratio
CONCLUDING REMARKS
(1) Boeing SR1BR Program gives results that compare favorably with
test data.
(4) For a given blade twist, airfoil and tip speed ratio, there
is a range of solidity ratios that will produce nearly the same power.
(6) Higher lift airfoils for windmills will increase the power
output, but greatly increase the design drag value for tower design.
(8) Solidity will vary with operating tip speed ratio to produce
maximum power output.
DISCUSSION
Q: In your computer program can you use that blade element theory?
A: Yes, it is very similar to the vortex theory or ones that are
developed on helical vortex analysis.
COMMENT: Certainly you have the solution where you have the slow
rotating shaft speed into a high speed by putting some small rotors on
the tip of the blades. This is the only position of application where
you have rated the towing efficients. If you have a fixed wing on an
aircraft, you want to give out from the resistance or the drag of the
wind the maximum power. This is your efficiency. This efficiency is in
anqther sense involving the ordinary windmill. But the towing efficiency
is important for the transformation of speed.
OF
E.PRECT OF
)n*5rrnrre. TO
fee BS
sc
4C
30
lo
10 zo 30
R&. 3 £ FFe cr OF
OF SOUO\TN
93
EFFECT or Sou PITS ON
0
ttl 1.0
.8
.C,
o/
p
o/
til
I .Z.
AMD
4.
b
1
b
01.
10 ZO 30 -=VO SO 60 70
OF T\f>
. 8 EFFSCT OF V/IHD SPS.g.0
OF
,s
•p
tfd-S
O IO 20 30 40 SO
.a
V/iwo Ancur VI»TH TiPSpeeo J M.
95
VERTICAL AXIS WIND ROTORS - STATUS AND POTENTIAL
W. Vance
Advanced Concepts Division
Science Applications, Inc.
La Jolla, California
96
rotation) as a two stage turbine wherein the wind impinging on the concave
side is circulated through the center of the rotor to the back of the con-
vex side, thus decreasing what might otherwise be a high negative pressure
region. The flow is indicated in figure 2.
Savonius applied his wind rotor to water pumps, ship propulsion, and
building ventilators, all with some success. In addition, he also showed
the feasibility of using the energy in ocean waves to drive the rotor.
This last application was developed subsequentially as an ocean current
meter and is available commercially. Very good current measurement capa-
bility exists in a region of from 0.05 to 5 knots.
In reviewing the work that has been done on vertical axis rotors, we
have concluded that there are a number of development alternatives that
should receive some attention from the standpoint of both test and analysis.
Figure 3 indicates some of these alternatives. The effects of aspect ratio
(the ratio of rotor height to diameter) and the number of vanes will be
discussed in detail below. The issue of the profile of the rotor has not
been investigated, at least in terms of large (50 ft high or greater)
machines. Questions have arisen concerning whether more of the area of
the rotor should be at the top to catch the higher wind speeds or whether
the area should be at the bottom to provide a more uniform torque distri-
bution along the height. The rotor camber and thickness distribution also
need to be optimized. Our own limited amount of test data have indicated
that the amount of venting between the rotor vanes has a very significant
effect on the rotor speed for a given wind speed.
Test data are shown in figure 5, which indicates the static torque
obtained for the two- and three-vaned rotors shown as a function of wind
direction. The torque diagram for the two vaned S-rotor has a consider-
able irregularity that, could make it difficult to start under some orien-
tations. The addition of the third vane smoothes the torque diagram to
some degree and apparently increases the torque per revolution, but also
increases the polar inertia of the rotor, which may offset the increased
torque when starting under low wind conditions. Whether two or three
vanes will be optimum remains to be resolved. It is also likely that the
torque diagram for a rotating rotor may be considerably different from
that of the static case described.
The S-rotor may be located in any area where a horizontal axis rotor
might be sited. However, the nondirectionality of the S-rotor may be put
to use more effectively on sea coasts where the diurnal variation of the
97
wind could be readily accepted. In considering this basic application,
it occurred to us that it might be possible to generate an artificial
on-shore breeze through the appropriate use of solar energy in the desert.
Figure 6 shows a concept of such an artifice. A set of S-rotors are
placed circumferentially around a circular area whose surface is made
such that the air over it is heated to a higher temperature than the air
outside of it. A flow will be established from outside of the heated
area to replace the rising heated air. By locating the rotors in the
throats of suitably contoured areas, it may be possible to extract con-
siderable energy from the resulting accelerated air. It is recognized
that this.is an ambitious concept. In essence, we are trying to produce
our own wind in sufficient quantities to make a cost-effective power
system. Analysis and test techniques must be developed to verify the
feasibility of this system concept.
DISCUSSION
COMMENT: The company, Electro GMBH Company, also produces the 6-kilowatt
standard generators. The man that runs that company is very interested
in vertical axis design. He has experimented a lot with them. He has
come up with, it seems, a quite successful unit for a small-scale, very
simple in design and virtually no maintenance whatsoever, and no prob-
lems with regulations in high wind, and so on. There has been one built
98
as a matter of fact, out in the Scripps Institute of Oceanography not too
far north of where we are.
Q: You speak of one of these machines being 100 feet high. What is the
Largest model you know about?
A: I haven't heard of any near that size. An important question is
whether this type of rotor be scaled up to larger sizes? My answer
is: I don't know.
Q: In the thirties one about 100 feet high was constructed in New
Jersey.
CHARACTERISTICS
EFFICIENCY ~ 35%
TIP SPEED TO WIND SPEED ~ 6 TO 8
POTENTIALLY LOW CAPITAL COST
CURRENTLY NOT SELF STARTING
S-ROTOR BACKGROUND
PATENTED IN 1929 (US AND FINLAND) BY S. J. SAVONIUS
CURRENTLY USED AS AN OCEAN CURRENT METER
OTHER APPLICATIONS SHOWN FEASIBLE
CHARACTERISTICS
TIP SPEED TO WIND SPEED ~ . 8 TO 1.8
EFFICIENCY ~ 31%
SELF STARTING
FIGURE 1
S-ROTOR DEVELOPMENT
CONFIGURATION
END PLATES PROVIDE
STRUCTURAL MEMBERS
CONDITIONS FOR 2 DIMENSIONAL FLOW
COMMON ASPECT RATIOS < 3
SHEET METAL VANES
FLOW CONDITIONS
PERFORMS SOMEWHAT LIKE 2 STAGE TURBINE
FLOW TO BACK SIDE OF ADVANCING VANE
REDUCES NEGATIVE PRESSURE
SUBSTANTIALLY CONSTANT AREA FOR
AIR FLOW
DEMONSTRATED APPLICATIONS
WIND DRIVEN WATER PUMP
WIND DRIVEN SHIP PROPULSION
BUILDING VENTILATORS
OCEAN WAVE DRIVEN WATER PUMP
OCEAN CURRENT METER
FIGURE 2
DEVELOPMENT ALTERNATIVES
Separation
UOverlap
FIGURE 3
100
EFFECT OF ASPECT RATIO ON ROTOR ACCELERATION
Sa
© 2
0 1 2 3 4 5 6 7 8
AR
ASSUMED CONSTANTS
FIGURE 4
180°
Wind
18<F
270°
FIGURES
101
w ^§
o<
w
K Z
HH
i CO
O
n
HH
8 ^^
°^
S^
OT g
K *
O 2
H W
Ko g
F
CQ
K
l« K O
O
z S § fc g
2 <; 0
il
^o
gs K HK g W
AR
S.8 W j
I §s
wo
§S
Hw
Oo
K
CO
S
» 3
H
O
H
O
g£rig 5S
H
^ s o S go
w
CO CO
K
102
ADVANTAGES OF THE DIFFUSER-AUGMENTED WIND TURBINE
Research Department
Grumman Aerospace Corporation
Bethpage, New York
103
C = 1
IPL - Ki -
REFERENCES
DISCUSSION
COMMENT: Our calculations show very similar results. One point, though,
which I am sure the speaker is aware of is that a ducted rotor is never
better than a free rotor that has an area equal to the area of the duct
exit.
104
That could be more important than the power per unit size.
Q: Did the speaker ever consider actually making the duct rotate with
the rotors? What might the losses be in a system like that?
A: On what axis?
Q: Just fasten the rotor tips to the duct itself, so that you removed
all your clearance and mechanical problems, and have the duct go
round.
A: I think the bearing problem would bother us more than the tip losses
at the wall would.
Figure 1
I
0
Figure 2
. 105
I
I
106
BUCKET ROTOR WIND-DRIVEN GENERATOR
Howard H. Chang
and
Horace McCracken
Sunwater Company
San Diego, California
To get some preliminary feel for this, a unit with rotor 4 feet in
diameter and 4 feet long has been built (see figure 1). It has deflec-
tors on the top and bottom to guide the wind into the top half. The
lower deflector also shields the back side of the bucket from the wind,
thus reducing the reversing wind force. The present rotor is fixed in
direction facing the predominant wind; it may also be mounted and in-
stalled with a tail boom to follow the direction of the wind.
DISCUSSION
Figure 1
40 MPH
.1
*.
H
.01
.001 -I L J I
20 40 60 80 100 120 140 160
RPM
Figure 2. - Test results of the bucket rotor wind-
driven generator.
108
•
WIND-POWERED ASYNCHRONOUS AC/DC/AC CONVERTER SYSTEM
D. K. Reitan
University of Wisconsin
Madison, Wisconsin
109
(1) "Zero" voltage exists during conduction of an SCR.
(2) The "safe" negative, but large, voltage exists across a
rectifier SCR during its off period.
(3) The potentially troublesome large positive voltage (shown
in fig. 7) exists on an inverter SCR during its off time.
(4) The harmonic content in the bridge voltages increases in all
cases when both the SCR firing angle and commutating angles are greater
than zero.
(5) The firing angle of an inverter SCR must be such that the
conduction period (120° + y ) is over soon enough to allow the deion
angle Y or a commutation failure will occur. This is the reason for
the build-in inverter constant extinction angle control (C.E.A.), which
will override the inverter C.C.C. when necessary.
(6) Every commutation between a pair of SCR's momentarily results
in a direct short circuit on one of the line-line voltages (fig. 8).
For example (see inset, fig. 1), a commutation from SCR#1 to SCR#3 causes
a short on line-line voltage Ea^ for a duration of p . The firing
order of the converter shown is 1, 6, 3, 2, 5, 4.
Figure 9 shows the input and output of a six-pulse bridge-rectifier
as supplied by a 100-percent field-modulated alternator (refs. 2 to 4) .
Pertinent operation is evident or noted directly on figure 9.
REFERENCES
1. Clews, Henry: Electric Power from the Wind. Solar Wind Company
booklet and brochures on wind generators, RFD 2, East Holden,
Maine 04429.
2. Bernstein and Schmitz: Variable Speed Constant Frequency Generator
Circuit Using a Controlled Rectifier Power Demodulator. AIEE,
Paper No. CP60-1053, San, Diego, Calif., Aug. 1960.
3. Allison, Ramakumar, Hughes: A Field Modulated Frequency Down Con-
version Power System. IEEE Industry Applications Meeting
Philadelphia, Pa., Sept. 1972.
U. Lindsley, E. F. and Luckett, H.: New Alternator Delivers 60-Cycle
Power at Any Speed. Popular Science, Jul. 1973, page 38.
5. Grateful acknowledgment to the Sperry Univac Corp. and the Univ.
of Wisconsin Research Committee for their encouragement and
support to continue this project.
110
DISCUSSION
115 volts
AC
Three-Phase or
60 Hz
Single-Phase SCR
Bridge CONVERTER
Power
(Inverter-Rectifier)"
Company
Secondary
Service
FTCURZ 1. Ron-Synchronoua AC/DC/AC Pumped and Pumpback Storage Wind-Energy System to Supplement Rural Power Company Supply
111
3
CO
I
ut)
T
800 watt
Inverter
41 • O
js -a m
I
41 U
4J 41 1-1 .a M o
CO 4) H= a a •
4) P. il 4) -H 4) U
(ti CO w oo js -a
I IM
<w <u o
i-l C rrl
HI a) r-<
CO U 4)
0.
§ p
o o :
u O CL,
112
FIGURE 6. Full-Load Rectifier SCR Voltage
FIGURE 5. No-Load Rectifier SCR Voltage a # 0 a =0 V = 17°
113
•8
*
CO
•
o\
X*
AN ELECTRICAL GENERATOR WITH A VARIABLE SPEED
INPUT - CONSTANT FREQUENCY OUTPUT
H. Jack Allison
Oklahoma State University
Stillwater, Oklahoma
ABSTRACT
A new type of rotary energy conversion device for obtaining a de-
sired constant frequency output independent of the speed of the prime-
mover has been developed arid tested, using the technique of field
modulation and solid-state alternator output processing. This paper
describes a 10-kilowatt prototype field modulated frequency down con-
verter system designed, built, and successfully tested at Oklahoma State
University. Experimentally obtained performance characteristics are pre-
sented and discussed.
PRINCIPLE OF OPERATION
A conventional three-phase synchronous machine of basic frequency
fr will have induced voltages of frequencies (fr + fm) and (fr -
f^ when excited with an alternating current of frequency fm; fr ;>
fm. When such three-phase voltages are individually full wave rectified
and their outputs tied in parallel, an output voltage containing the
following components results:
(1) dc component
(2) Ripple of frequency 6 fr
(3) Full-wave rectified sine wave at the frequency fm;
V 1I sin ait
m 'I where to = 2irf
mm
The dc component is, in general, proportional to the reciprocal of
the modulation frequency ratio m, where m = fr/fm. For values of m
greater than 10, this component becomes negligibly small. The resulting
full-wave rectified sine wave can be converted to a sine wave voltage at
the modulating frequency fm by using a suitable switching circuit em-
ploying controlled rectifiers.
DESCRIPTION
Figure 1 shows a simplified schematic of the frequency down con-
verter system. It is built around a high-speed high-reactance high-
frequency three-phase alternator. Both rotor and stator are laminated
to minimize the iron losses. The six stator leads are brought out and
115
three full-wave bridges are connected as shown, one across each of the
phases. The outputs of the bridges are tied in parallel across the load
through a silicon controlled rectifier switching system. Tuning capacitors
C are connected across each of the stator windings to decrease the excita-
tion requirements (both watts and vars) at the rotor terminals. The main
switching process is accomplished by the four controlled rectifiers, SCR1
through SCR4. The commutating circuit consisting of 1*2 and C2 and
the controlled rectifiers SCR 5 and SCR 6 aid in this switching process,
especially when the load is not purely resistive. In addition to filtering,
capacitance Cg enables the handling of lagging power factor loads by the
system.
PERFORMANCE RESULTS
CONCLUDING REMARKS
The field modulated generator system (FMGS) described in this paper
116
has several advantages and potential applications. Since the output
frequency is independent of the prime-mover speed, variable speed prime
movers such as the ones available in aircrafts or unregulated high-speed
turbines and wind energy devices can be used to drive the generator.
DISCUSSION
Q: Do you have any idea what the dollars per kilowatt would be on, say,
a 1-megawatt unit?
A: Again, you play the game the way everyone else here has played the
game; that is, if you want to build a million of them, the price
will be quite low. We've made a fairly careful analysis of it, and
if you built a lot of them in reasonable sizes, about a hundred
dollars per kilowatt is our projection. We are also standing ready
to sell you some, up to the 60- to 100-kilowatt level, at a very
much inflated price over that unless you want to order four of five
hundred thousand of them.
117
brushes because we figured we could make it much lighter that way.
We checked with various people about brushes, and we found that in
terms of trying to get a constant frequency output for variable
frequency input brushes would be the least of your problems. We
think we can make it without brushes, and we are proceeding in that
particular direction now.
/
Q: Can you synchronize this on a single powerline and match your modulate
with a power angle, or with the power output ahead of that?
A: We've done that, yes. You see the thing is that the frequency can be
obtained directly from the powerline, as your particular discussion
indicated, and then the problem is no problem at all. The only thing
that you can't do with this particular machine is pump power from the
powerline into it, which we consider an overwhelming asset, and that
is the reason we designed it that way.
118
Figure 2. Photograph of the 10 kw generator prototype and the associated
electronics (prime-mover not shown).
2 4 6 8 10 12
POWER OUTPUT, KW
Figure 3. Efficiency versus output characteristic.
119
1000 10
FIELD WINDING CURRENT
ROTOR TUNED CIRCUIT
INPUT CURRENT
4 6 8 10 12 4 6 8 10 12
POWER OUTPUT, KW POWER OUTPUT, KW
Figure 4. Variation of the rotor Input potter with output. Figure 5. Variation of field winding and rotor circuit Input currents
trlth output.
300
250
200
§
150
100
50
4 6 8 10 12 4 6 8 10 12
POWER OUTPUT, KW POWER OUTPUT, KW
120
VOIGHT VARIABLE SPEED DRIVE
Joseph Tompkin
Salem, Oregon
The variable speed drive transmission is mounted within the gondola
and connected with the wind turbine blades and the hub. This unit is
designed for the production of ac power. The turbine turns by means of
the variable speed drive and a set of synchronous three-phase generators.
This motion is controlled automatically by two wind rosettes in such a
way that the wind turbine always opposes the wind direction.
Adjustable speed is frequently a problem. For the majority of
machine applications, mechanical speed changers are eminently suited and
often provide the simplest and most economical answer. Efficiency of
power transmissions employing mechanical principles runs to over 90 per-
cent. Through the elimination of complex hydraulic, pneumatic, and
electrical elements, mechanical speed changers are simple in design,
manufacture, operation, maintenance, and exchange of all structural
parts.
The Voight variable speed drive is a mechanical variable positive
drive gear transmission. It has an unlimited power and torque trans-
mission, a constant ratio with high degree of accuracy, a speed variation
over a wide range, and a nonslip drive. The following are some specific
advantages :
(1) Any desired speed range is available from 1 to infinity.
(2) Smooth acceleration is possible from zero to maximum speed
and deceleration is possible from maximum speed to zero for any character
of load.
(3) Any practical number of positive drive stable speeds are avail-
able for any chosen speed variation, and they are accurate to a split rpm
even with varying loads.
Variable speed drive model 58100 (enclosed) covers three speed
ranges from 0 to 120, 120 to 360, and 360 to 840 rpm and reverse speeds
from 1220 to 2320 rpm. There are 320 nonslip fixed speeds hand adjustable
under load while operating the drive.
(5) Jogging or preset speed is controlled by automatic accelera-
tion or deceleration.
(6) Dynamic braking exists for quick automatic stopping or where
121
controlled deceleration of load is required.
(7) There are multiple driving units with related speeds paralleling
applications controlled from a single control (for applications where two
or more machines must be "link" synchronized) .
j
122
ENERGY STORAGE USING HIGH-PRESSURE ELECTROLYSIS AND
METHODS FOR RECONVERSION
William L. Hughes
Oklahoma State University
Stillwater, Oklahoma
About 12 years ago, the School of Electrical Engineering at Oklahoma
State University undertook what became a rather extensive and continuing
study (both theoretical and experimental) on ways to store electrical
energy and thereafter reuse the stored energy in various ways. Initially
(about 1961), theoretical studies were undertaken of various possible
storage methods, which included the following:
(1) Mechanical storage (flywheels and related devices)
(2) Pumped storage (hydroelectric)
(3) Cryogenic magnetic fields
(4) High-pressure electrolysis (producing hydrogen and oxygen)
From the outset, the O.S.U. group was concerned with developing
energy systems which showed promise of being expandable to large-scale
power systems. Thus, systems requiring exotic materials (such as plat-
inum) were rejected from study as having little long-term possibilities
on a commercial scale.
The result of our initial theoretical studies on energy storage
seemed to indicate (to us at least) that high-pressure moderate tempera-
ture electrolysis had the greatest long-term economic promise, and our
rather extensive experimental programs on storage were concentrated in
that area. Over an 8 or 9 year experimental period, we have worked in
the area of electrode design (both solid and porus) , electrode and1 mem-
brane life, and overall electrolysis system efficiency.
The primary results of the energy storage activity can be summarized
as follows:
(1) A number of electrode designs were examined. The most success-
ful was a solid nickel finned type of electrode (fig. 1). Electrolysis
efficiencies in excess of 85 to 90 percent were achieved. Efficiency is
defined as the ratio of the heat content of the gases produced to the
equivalent electricity used to produce the gases. Current densities for
these results ran at 400 to 700 amperes per square foot. Optimum pres-
sures were around 200 atmospheres and optimum temperatures around 350° F
(see figs. 2 and 3).
123
(2) Enough information was obtained so that a practical, efficient
electrolysis system could be designed, built, and operated.
(3) Some studies were made of the projected cost of deep cavern
high-pressure gas storage which indicated this technique could be feasi-
ble in some locations as long as gases were stored below normal hydro-
static pressures.
Simultaneous with the energy storage research, we undertook both
theoretical and experimental studies of ways to reuse the stored hydro-
gen and oxygen as well as certain other energy conversion methods. The
areas of effort in reconversion are as follows:
(1) Moderate temperature, high-pressure hydrogen-oxygen fuel cells
using no noble metal catalysts were studied.
(2) The "aphodid" burner-turbine generator concept was studied (a
method of burning hydrogen and oxygen in a long tube with an injected
moderating water spray such that steam could be generated at any desired
temperature and pressure).
(3) The field modulated generator system was studied (covered in
an earlier paper in this meeting because of its obvious direct applica-
bility to a wide variety of variable speed prime movers such as aero-
turbines and unregulated high-speed gas turbines).
The results of the work on energy reuse were as follows:
(1) Fuel cells operating at pressures up to 200 atmospheres and
300° F were built. The effects of temperature and pressure were experi-
mentally mapped and typical characteristics are shown in figures 4 and 5.
All fuel cell work, as well as all electrolysis work, was done with
nickel electrodes and no special catalysts. Rechargeable hydrogen-
oxygen fuel cells employing a porous membrane (cylindrical geometry,
fig. 6) made of calcia stabilized zirconia and sintered nickel electrodes
with no noble metal catalysts were investigated extensively to study
the effects of pressure, temperature, and membrane porosity.
(2) The aphodid burner (fig. 7) turbine generator system has never
been built, but some years ago Dr. Stanley Brauser (a thermodynamicist
then on our mechanical engineering staff) studied this at our request
and concluded that efficiencies around 40 percent were obtainable (elec-
trical equivalent Btu output over fuel Btu input). The difference
between this and conventional plants is primarily the elimination of
stack losses. Probably another few percent can be picked up by combining
the field modulated generator (discussed earlier) with the aphodid burner.
This would allow turbines to run at much higher speeds and probably at
somewhat higher temperatures. These two factors yield higher turbine
efficiency.
(3) The results on the field modulated generator have been reported;
no other comments are required other than to say that it is fast approach-
ing the stage of direct application to variable speed mechanical inputs.
(4) Finally, it should be noted that high-pressure hydrogen can be
used as a basic ingredient in very efficient conversion of organic materials
to various hydrocarbon fuels, including methane. We have begun to gather
technical material in this area, assisted by Dr. Wm. Crynes of our
Chemical Engineering Department. Dr. Crynes is a recognized authority
in coal gasification, and this area will be pursued as vigorously as re-
sources permit.
The work described herein has,.of course, been spread over several
years. Much of it, initially at least, falls into the hazardous category.
We have a specially built hazardous reaction facility, and, much of the
work has been done there (figs. 8 and 9). That facility essentially pro-
vides an "explosion proof" chamber where reactions involving hydrogen and
oxygen can be safely handled. We believe that we can formulate the rules
for designing high-pressure moderate temperature electrolysis and fuel
cell systems which operate safely. That, however, is a completely sepa-
rate subject.
DISCUSSION
Q: Any comparable figure for the electrolyzer and gas turbo combination?
A: It's about 40 percent.
125
A: I didn't know they were using it for home use, but I'm intensely
interested. The Germans have, of course, been handling high-pressure
hydrogen in pipelines much longer than we have and are very experi-
enced in it. I'm hopeful it can be used in the homes.
Figure 6. Photograph of a five cell battery of rechargeable Figure 7. A simple Aphodld flow diagram.
fuel cells employing cylindrical porous zlrconla
membranes and sintered nickel electrodes.
1 Pfi
1
Figure 9. View of the hazardous reaction chamber Figure 10. Photograph of the 500 watt experimental
of the hazardous reaction facility. prototype wind energy storage system
mounted on a twenty foot platform.
Figure 11. Close-up view of the experimental Figure 12. View of six cell electrolysis module
prototype wind energy storage system. with the high-pressure test chamber in
background.
129
USE OF HYDROGEN AND HYDROGEN-RICH COMPONENTS AS A MEANS OF
Walter Hausz
There are many ways of storing energy (fig. 3) . The merits for a
particular application depend on such things as the energy density, the
ease and flexibility of reconversion to a form of energy useful to cus-
tomers, and the cost per unit of delivered energy. Energy density (fig.
4) and flexibility of conversion are, of course, important ultimately
for cost determinations. Hydrogen as a cryogenic liquid and as metal
hydrides is more attractive than hydrogen as a gas. Of course, the
hydrides of nitrogen (NH3) and carbon (gasoline) are even more compact.
There is a rough road ahead to get the costs down. The costs of
storage vessels can be reasonably determined (fig. 5, curve from the
source material of the Synthetic Fuels Panel). But ,to really determine
the cost of storage we have to examine all the energy conversions re-
quired, their efficiency, and their capital cost.
Many of the high costs result from scale size and would be less for
a 100- or 1000-megawatt system. With adequate research, technology will
improve all of these. Such alternative means of storage as M^NiHq. and
FeTiH2 are being actively explored at Brookhaven National Laboratory
both for mobile and utility applications. And for all but the biggest
systems they may be less costly than LH2.
DISCUSSION
Q: One of your figures appeared to show a block with heat energy going
into something and hydrogen and oxygen coming out. Are you really
showing thermal dissociation as a way of making hydrogen and oxygen?
A: I made that block diagram very general so it could cover everything.
But thermal dissociation of hydrogen, particularly things like the
Marketti process, Mark 1 process, is one of the things that on a
very large scale look best. But this, of course, requires a thermal
source and this is a wind energy conference; thus, electrolysis is
the means of preference.
Q: Most people dealing with hydride storage tend to talk about the vol-
ume of hydrogen that can be stored in a given volume of storage
material, but since the installed cost of that system depends on how
much you have to buy, would you care to comment on how many pounds of
hydride or whatever is required to store it?
A: Well, let's deal in terms of per cubic foot, and I said that with
liquid hydrogen you get about 4.4 pounds per cubic foot, whereas with
ease you can get 6 pounds of hydrogen per cubic foot. Now the density
of magnesium - and magnesium nickel is principally magnesium (only
about 6 percent nickel) - is, I think, about 2 or 2%, so you've got
about 150 pounds of magnesium for your 6 pounds of hydrogen. Iron
titanium is, of course, a higher density, about 5 or 6, so you've
got more pounds, but it's a cheaper material. For portable use"like
in a car, you probably want magnesium. For utility use, I think the
iron titanium with its lower cost per pound -is probably superior.
131
EGO-ENERGY
INDUSTRIAL PROCESSES
LAR6 MCLEAI RATER COMPRESSOR LIQUID HYDROGEN & I __.
SPLITTING STATION OXY6EN STORAGE
TRANSPORTATION
Figure 1
FUEL
ELECTRIC
I
A N D OXYGEN B
I U
BYPRODUCT STORAGE BYPRODUCT T
HEAT OXYGEN HEAT
I
0
BYPRODUCT STORAGE BYPRODUCT
WATER HYDROGEN WATER N
Figure 2
ENERGY DENSITY
BTU/FT
PUMPED STORAGE (100 ft head) 14
MEANS OF STORAGE HOT ROCKS/METAL 60-500'F 8,000-12,000
MOLTEN SALTS 60- SOOT 10,000-20,000
MECHANICAL
STEAM 15 pal 212°F 40
HOT ROCKS/METAL
130 347 340
HOT WATER/STEAM
500 467 1,370
MOLTEN SALTS
WATER 15 212 9,000
HYDROGEN 130 347 16,000
• GAS
500 467 21.000
• LIQUID
• HYDRIDES HYDROGEN
• GAS 15 60 280
1,000 60 18,500
AMMONIA
• LIQUID 15 -425 200, 000
METHANOL
• HYDRIDE (MgjNj or F^) 250,000
GASOLINE
AMMONIA 340, 000
BATTERIES METHANOL 430, 000
GASOLINE 830. 000
BATTERIES 10.000-80,000
Figure 3 Figure 4
Figure 5
133
WIND ENERGY
WIND ENERGY
1000 MW ELECTRICITY
I Liquefaction; Energy
Fixed Charge
.53
. 87
300J/d HYDROGEN
)RQC 1.8
300«/d LIQUID H2 3. 2
I 1 1200* Storage
300»/d ' luro H,
LIQUID 3.Z I' Fixed Charge 1.74
4 days STORAGE
ORA 4.94
4 days ORA
STORAGE 4.9 i" Fixed Charge 3. 00
I I
ZOO kW ELECTRICITY 12.
Average Cost
Figure 6 Figure 6A
660 TONS 0,
(440)
COAL GASIFIER
AND
SHIFT REACTOR
122 TONS H2
(81)
El
HYDROGEN
(136)3
440 TONS O2
220 TONS O2
A*R OVI•RALL C OAL GASIFICATION
LIQUEFJ ACTION
~ 4 MWe — > FACI LITY RE/ACTION ( THEORETICAL):
/ 3C tO, +4 -UO - SCO, + 4H.
Figure 7
134
STATUS AND APPLICABILITY OF SOLID POLYMER ELECTROLYTE TECHNOLOGY
W. A. Titterington
PRESENTATION SUMMARY
DISCUSSION
Q: You mentioned you have some modern metals. What is it you have?
A: Our anode catalyst is a proprietary type catalyst. It does have
platinum in it. On the cathode side it's a straight platinum cata-
lyst. The loadings are down around 2 to U milligrams per square
centimeter, very low loadings, so that we are now, rather than trying
to reduce the catalyst loading to get the cost down, attacking the
problem from the high current density point of view to keep the size
of the cell down. We have somewhat reached the limit on the present
catalyst systems.
136
SUPERFLYWHEEL ENERGY STORAGE SYSTEM
David W. Rabenhorst
Until recently, the use of flywheel storage systems has been limited
to a very few applications. The principal disadvantages of these devices
have been the limited energy storage capability (about one-tenth of that
of a lead-acid battery), the poor energy storage efficiency (short run-
down time) , and the danger of catastrophic failure.
For the past 3 years the Applied Physics Laboratory has been stud-
ying a new superflywheel concept. It appears to offer greatly improved
safety, and its performance can be better than that of the best optimized
steel flywheel. Its configuration allows sufficient distribution of
failed particles in size, direction, and total time; thus, effective
failure containment appears to be a practical objective.
137
high-power peaks associated with heating and air conditioning equipment
and cooking. This same capability to accommodate high power peak loads
makes the flywheel especially attractive for wind power machines, where
peak power can easily range up to several times average minimum power.
The failure of any rod represents but a tiny amount of the total
energy in the rotor, and even if all of the rods failed simultaneously,
the failed pieces would be distributed evenly around the periphery; thus,
the stress concentrations are minimized in the containment structure
from the failed pieces.
REFERENCES
DISCUSSION
Q: Have you found PRD-!49 is better than carbon for your purposes?
A: The one thing I failed to point out is that the most critical thing
is energy storage per dollar, watt hours per dollar. Never mind
amperes per cubic foot or square foot or watt hours per pound or
anything else, except of course safety, which is on top of the list.
PRD-49, at the present time, is about one-tenth the cost of graphite
fibers and also has about the same performance. Therefore, it's ten
times as good, if all other things are equal, and with PRD-U9 they
essentially are. It just so happens there is one material which is
almost a hundred times better than PRD-149. And that happens to be
wood. The strength of wood is about one-tenth the strength of steel;
the density of wood is about one-tenth the density of steel. So the
strength and density are the same. The energy density is the same
as steel; in fact, it's a little bit better - 20$ per pound.
Q: I understand that you use this material because of the tension. The
problem seems to be two-fold as I understand it. The problem is the
angle of the wire. This angle is not safe. Is that the reason why
you choose the brush type?
A: Are you talking about the Gyroscopic forces?
Q: If you wound the wire, then when the angle comes up a problem arises.
The energy density is high for a wound wheel.
A: That sounds like it's true, but it's not. You get more theoretical
energy per space. No one in the published literature has ever
achieved more than about 30 percent of the theoretical energy in a
wound configuration. The reason is very simple. The only place on
that wound wheel where the stress lines up with the filament is the
. • 139
outer edge. Everywhere else there is a radial component, which is
unfortunately a differential radial component with radius and there-
fore will always break in concentric rings. The only way you can
stop this is to add radial filaments. It does turn out that there
are combinations of orthogonal filament arrangements we have patents
on which can be used to make a solid wheel. It is applicable for
some materials like fiberglass, Scotch ply, and so on. In my opinion,
the reasons for doing this are economics versus safety. If you're
building a million pound wheel, you would never build it this way.
This configuration I'm talking about in a million pound wheel would
have no component in it except the hub that I couldn't carry over my
shoulder in one arm.
One is how and with what effectiveness, with what degradation if you
will, do we extract this energy on a repetitive in and out basis.
And secondly, how can some sort of a fairly steady-state extraction
of that energy take place, say from the standpoint of non-fluctuation
of the voltage, rpm frequency, or whatever you intend to do with it.
Could you give us a few comments on these?
A: How much energy is left in the wheel is of no consequence since in
this instance that part of the energy never gets taken out. Even if
it were, if I operated only over a speed range of 4 to 1, I can take
96 or 99 percent of the energy out of the wheel. On the question of
mechanical energy versus electrical energy, we do not start with
electrical energy. We start with mechanical energy; all I need is a
contiguous generator of a variable field pole type, for example,
which can accept the 2 to 3 to 1 input'speed range and hold the out-
put frequency precise and the output voltage within the required
tolerances of approximately the percent. Now, if I go directly from
the wind machine to the flywheel, the transmission energy is 100 percent.
140 —
It is not efficiency that I lose, it is a function of how long it
takes the flywheel to spin down. In a rotor the size that would be
adequate for a home installation, Professor Beams at the University
of Virginia had a magnetically suspended rotor (several hundred pounds)
adequate for a home installation with which he measured the decelera-
tion rate of about 1 percent per week in his vacuum container. Now,
somewhere between what he is doing and what is real, live practical-
ity, we believe there is a realizable goal. We see a number of pro-
grams being initiated for the combination magnetic and mechanical
bearings which can achieve a large measure of that efficiency. Now,
to answer your final question, I've gone through many calculations
and I can't get much below 80-percent efficiency from energy in to
energy on the line as opposed to the 30's, MO's, and 50's that you'll
get with every other system. It's that way. There isn't anything
else in the system, whether you use the generator at 90-percent effi-
ciency, and the electric motor to drive it, or if you connect it
directly.
Q: I think I missed one very important point here. We are dealing with
very high rotational speed disks and very slow speed windmills. How
do you envision this coupling? You are not going to drive one of
these disks directly with a windmill without a fantastic gear. How
do you get this flywheel running at the enormous speed necessary?
A: There are two ways you can get the flywheel speed up. In the smaller
systems, in which the size of the flywheel would be (could be) small
compared to the rpm that you want to operate the wind machine in,
you would have to change the speed mechanically by some means:
timing belt, or gears, or rollers, all three are applicable. In the
larger machines, it's much easier just to make the flywheel diameter
compatible with the speed you want.
Q: How do you get this speed differential? You are operating a windmill
at, say, 30 rpm.
A: Well, if you are operating a windmill at 30 rpm you can gear it up
using pulleys, gears, rollers, and the like.
Q: You need a continuously variable speed transmission in order to
accomplish this.
A: You either need a continuously variable speed transmission or you
need something like a variable speed pole generator.
Q: How do you charge mechanically the flywheel? How do you charge at
the various speeds? How do you build up the speed of the flywheel
unless you have mechanical transmission to accomplish that?
A: I'm saying you can do it either mechanically or electrically. It's
the reverse of driving an automobile, if you will. As a matter of
fact, it's exactly like driving an automobile downbrake with regen-
erative brakes on. It's being done all over the world. And you
can, indeed, either mechanically vary a transmission, which I had
in my efficiency calculations (I had an electric variable field pole
generator), or you could use a variable field pole motor.
Q: You have a windmill converting wind to electricity?
A; Definitely, Oh, yes. I'm sorry, I didn't mean to leave that out.
E/ w - 0 /3p'.lu, 2 /2W
E/
W • SPECIFIC ENERGY (IN-LB/LB)
(MULTIPLY BY 0.314 X 10"4 TO CONVERT TOW-H/LBt
Fig. 1 ENERGY STORAGE CAPABILITY OF THE STRAIGHT FILAMENT Fig. 2 TYPICAL HUB LAMINA
Fig. 3 HUB LAM IN A WITH RODS Fig. 4 FANNED CIRCULAR BRUSH CONFIGURATION
Fig. 5a INSIDE VIEW OF SPIN CHAMBER
SOLENOID VALVE
CONTAINMENT RING
SPECIMEN
TIE BAR
MECHANICAL
VACUUM
143
in
>
o: O
O X
x n.
< I-
0
o
O "-
O oc
O I-
X ";
Q. <
I
o
o
01
i
I
i
UJ
O
<
cc >-
X
s
cc
0
145
BATTERIES FOR STORAGE OF WIND-GENERATED ENERGY
Harvey J. Schwartz
National Aeronautics and Space Administration
Lewis Research Center
.Cleveland, Ohio
Batteries are the one form of energy storage which is familiar to
everyone. What is often overlooked is that they are generally used for
storing relatively small quantities of energy on a widely distributed
basis, perhaps the best example being the automobile starting battery.
An estimated 50 000 megawatt-hours are currently stored in automobile
batteries alone. Storage of wind-generated energy is similar in concept,
involving fewer but much larger storage units. Batteries will be used
for this purpose if they are cost competitive with other storage systems.
Due to time limitations, I will forego any discussion of how batteries
convert chemical energy into electricity; I will concentrate instead on
why batteries should be considered, what factors influence their costs,
and a brief summary of the state-of-the-art of the most likely candidate
systems.
Figure 1 shows the reasons batteries are considered for energy
storage. Batteries are attractive because they are simple, easy to use
devices which require no complex facilities and little repair or main-
tenance during their operating life. They can be built in convenient
packages and are free of the geographic constraints found in pumped water
or gas storage systems. They produce no harmful emissions and are avail-
able for use on an almost instantaneous basis.
The factors which affect the costs of battery storage systems are
summarized in.figure 2. Costs of batteries are largely determined on
how they are used. One obvious factor is the size or total quantity of
energy which must be stored. This will be fixed by the power to be de-
livered and the maximum length of windless period during which the battery
is expected to operate. The next factor to be determined is life. This
will be affected by the total number of operating cycles, the rate at
which the battery is charged and discharged, and the depth of discharge,
or fraction of the total energy removed in a cycle. Since designs aimed
at maximizing lifetime also result in higher initial costs, it will
probably be necessary to optimize the battery for minimum cost for a par-
ticular installation.
In general, three classes of batteries are considered for bulk energy
storage - conventional types, metal-gas batteries, and high energy density
alkali metal types. Figure 3 summarizes the characteristics of the con-
ventional types most often considered. Three batteries seem suitable.
The lead-acid battery is the standard for comparison. For this service
the energy density, which measures the size of battery required to store
a given quantity of energy, is 10 watt-hours per pound. The power density,
measuring its ability to deliver high current, is 20 to 30 watt-hours per
pound. Batteries of this type are good for about 1500 charge-discharge
cycles and cost about $80 per kilowatt-hour. It does not appear that this
cost will be any lower in the future as this is a mature, cost-conscience
manufacturing industry. An updated version of the nickel-iron battery
is under development; it is expected to deliver 25 watt-hours per pound
and 50 watts per pound. Cycle life is unknown, and a cost close to the
lead-acid battery is projected. Since this battery produces substantial
amounts of hydrogen on charging, reduced current efficiency and the need
for frequent water additions result. The only other current competitor
to lead-acid is the nickel-zinc cell. Substantial performance gains at
comparable costs are expected, but the cycle life is only 200 to 400 cycles.
In summary, at present no conventional battery appears able to compete suc-
cessfully with the lead-acid battery for bulk storage.
Batteries work. The role they will play in wind power cannot be
determined until a detailed analysis of the storage requirements of wind-
generated energy systems is made.
DISCUSSION
Q: You mentioned $80 per kilowatt-hour for the lead-acid battery cost.
I wonder if you could tell what's involved in that cost estimate? Also,
1 wonder if you have any idea what the efficiency of the lead-acid
battery is?
A: Well-, in answer to your first question, the cost I spoke of is the
cost of the battery alone. That's about what it costs to buy com-
mercial, industrial grade, lead-acid batteries, and it's probably
as low as that cost figure is going to get. In answer to your second
question, the energy in to energy out is a little more difficult,
because you have to look at more than the battery. It depends on
whether your wind system is driving an ac machine. If so, you're
going to have to convert it to dc and use that to charge the battery;
then you will have to take the dc out and convert it back to ac. If
you can use dc power and produce dc power with your windmill, then
your efficiency is going to be better. In that case it's probably
going to be of the order of, oh, I'd guess about 60 to 70 percent.
It depends on how fast you are doing the charging, and what your
inefficiencies are. Without a specific design and a specific rate,
it's a difficult question to answer. It will not be 100 percent.
Q: I would like to mention two aspects which often get overlooked. First,
I don't think you can say the emissions are zero when the efficiency
that you point out is 50 or 60 percent. There is one heck of a lot of
heat that has to be accommodated, especially in a 1,000,000-pound bat-
tery. Actually, I have seen a 7,000-pound battery in a Mercedes bus,
and it had a complete air conditioning system that goes along with it.
Second, when we think of costs, we must think of costs for the applica-
tion we are considering. I would be very surprised if we're not talk-
ing about 15- to 30-year life systems. If we're talking about a 30-
year system, you had better multiply your cost factor of 6, according
to your own numbers.
A: That's right.
A D V A N T A G E S OF B A T T E R Y
ENERGY STORAGE
COSTS ARE INFLUENCED BY
SIMPLE
- TOTAL E N E R G Y S T O R E D
EASILY MODULARIZED
- O P E R A T I N G LIFE
N0
NO S P E C I A L S I T I N G R E Q U I R E M E N T S ' ' C H A R G E - D I S C H A R G E CYCLES
- RATES OF CHARGE AND DISCHARGE
NO E M I S S I O N S - DEPTH OF D I S C H A R G E
INSTANT S T A R T U P
Figure 1 Figure 2
150
CONVENTIONAL BATTERY PERFORMANCE
Figure 3
METAL-GAS B A T T E R Y PERFORMANCE
PERFORMANCE
SYSTEM WH/LB W/LB PROBLEMS
Figure 4
PERFORMANCE CYCLE
SYSTEM PROBLEMS
WH/LB W/LB LIFE
Figure 5
151
ENERGY STORAGE BY COMPRESSED AIR
George C. Szego
Intertechiiology Corporation
Warrenton, Virginia
If you used pumped hydro to store wind energy, you'd get about 0.67
efficiency. If you put in 3 kilowatt-hours, you get put 2 kilowatt-hours.
The use of pumped hydro also entails an almost $200 per kilowatt capital
investment, substantial land use, and the inability to put it where you
want it. Suitable sites are usually far from load centers; therefore,
transmission and the capital costs of transmission are involved.
152
and compressor for some tank storage system, be it underground cavern,
surface tank, or the aquifer, you have two choices:
(1) You can extract the air from storage and run through the tur-
bine cold, in which case the performance is exactly the same as pumped
hydro, that is, 0.67 efficiency or 3 kilowatts into storage and 2 kilo-
watts out.
(2) Or you can burn a small amount of any fuel and heat the air
before it enters the turbine.
If this is done to about 4000 Btu per kilowatt-hour, roughly 40 percent
of the normal heating rate, the output of the system doubles at a fairly
small cost. In other words, 3 kilowatt-hours in and 4 kilowatt-hours
out. This is an apparent efficiency of 133 percent, but, of course,
you're expending some energy (heat) to get it.
With respect to the combination of windpower and compressed air
storage, I hesitate., without making a detailed technical and economic
analysis, to say why this is an applicable concept. Certainly it is
physically feasible. If there were a battery of wind machines in a
given area with an installed area output of, say, 50 or 100 megawatts, I
believe the underground storage of compressed air would be the most'
attractive concept that you could consider.
Another very important characteristic of the underground storage
of air is its unique flexibility. In pumped hydro, in a battery, or in
a flywheel, when you are up to full storage thatTs all there is - there
isn't any more. And what you have depends on how much money you spent.
Air, on the other hand, being a compressible fluid, is quite flexible.
For instance let's say we've stored 2 or 3 days worth of power, or air,
at 600 pounds per square inch. If we chose to store a week's worth,
which surely you cannot do with pumped hydro (pumped hydro is only
stored overnight because it is so expensive and because it is inflexible)
you can simply continue compression to perhaps, 650 pounds per square
inch. The air will be pushing the aquifer up closer to the dome, and
you will be getting the piston action simply by the air being more
compressed. Because air is a compressible fluid, more energy can be put
into it by increasing the pressure, or by pushing back more of the
interstitial water in the aquifer.
This storage system concept has the reheat flexibility. It has the
lowest capital cost of any storage system of which I'm aware, and certain
beneficial environmental advantages that includes not using surface
area.
DISCUSSION
Q: Why 50 megawatts as the lower limit cutoff?
A: Well, the reason for that is fairly simple. You've got to sink some
wells, for both the cavern and aquifer storage systems. A rough
trade-off analysis indicates, at least for commercial utility use,
153
that the better part of a hundred megawatts is necessary to make the
machinery and the attendant structures pay.
Q: Is there any reason why this power storage system could not be used
in off-shore locations several miles off the continental shelf?
A: No, and that opens up an entirely new opportunity not present on land.
The ground under the water can, of course, be used. You can also use
a membrane or bag lying at the bottom of the water or at a suitable
depth. Pump the air into it, and let the water pressure push it back
up to you. The use of the membrane is possible only in deep water.
Q: What if aquifers are needed for other purposes, like furnishing water?
A: I don't think I'm a sufficiently good geologist to answer that. But
I'll try. I think the aquifer itself would resolve that issue. There
are, I believe, few fresh water wells that go down to 2000 feet. So
aquifers that are 175 feet down might be used as wells or for water
storage, and those 2000 feet down for power storage.
EXPERIENCE WITH JACOBS WIND-DRIVEN ELECTRIC
Marcellus L. Jacobs
The price received at the factory for our 2500-watt, 32-volt plant
was $490, less the cost of a suitable tower and batteries, which could
often be secured in the country or area to which the plant was shipped.
We supplied a 21 000-watt-hour glass cell lead-acid type of storage bat-
tery with a 10-year guarantee, for which we received $365. A fifty-foot
156
self-supporting steel tower was supplied for $175, making a total cost
for the plant of $1025. This is about $400 per kilowatt as the manufac-
turing cost of the plant. Shipping and installation costs are additional.
Installation cost requires only the labor of two men for two days and a
small amount of cement to put into the anchor holes when the tower is
built. No special equipment or training is necessary. We have shipped
hundreds of plants to most countries with not a single request for addi-
tional information to enable them to erect the plant. Regular installa-
tion and operating instructions are prepared and sent with each plant.
DISCUSSION
Q: Can you tell me the present state of this design? You say you are
no longer manufacturing wind generators, but are the designs avail-
able?
A: Well, I closed the plant and sold the machinery. I still have the
company, but the engineering I do is a different type of engineering
now.
Q: Would you have any guess as to what these units would cost today in
per kilowatt?
157
A: They would be about twice what they were when we quit building them.
158
REVIEW OF THE WINDPOWER ACTIVITIES AT THE
T. A. Lawand
159
1965-67 Development of the 10-horsepower Brace Prototype Windturbine.
This unit is still in use in an irrigation project in Barbados
(MT.7, R.38, CP.19, and CP.20).
160
There is a significant potential for windpower utilization in the
north of Canada, where the remoteness of the loads favor small, autonomous
installations. A reexamination of equipment destined for use in warmer
climes is planned so that windmills can perform adequately under these
difficult climatic conditions.
Publica-
tion No.
R.39 The Potential for Medium Power Wind Turbines in Canada and the
Caribbean, by R. E. Chilcott and G. T. Ward, Paper No. D.50.853
AGM, presented to the Engineering Institute of Canada Annual
General Meeting, Vancouver, British Columbia, Sept. 10, 1969.
161
juillet 1968: French translation of T.37.
1.52 Wind Power Study of the St. Lawrence Lowlands: Survey of Avail-
able Wind Data, by M. Lantagne and G. T. Ward, English transla-
tion of 1.51, 7 pp., Oct. 1968.
162
1.76 Comments on Brace Research Institute Windmill by A. Wilson,
Ministry of Overseas Development, Bridgetown, Barbados,
Feb. 1968, 2 pp.
CP.20 Low Drag, Laminar Flow Aerofoil Section for Windmill Blades,
by P. K. Ghosh, 8 pp., May 1969.
163
\ ROTATION
WIND
OUTLET
TO SPRINKLERS
Figure 1
WIND POWER SYSTEMS FOR INDIVIDUAL APPLICATIONS
Henry M. Clews
Specifically, I have lived for the past year (with my wife and two
children) in a house which is completely electrified by wind power. We
get all of our power for lights, household appliances, shop tools,
etcetera -- even a television set — from wind power. Our wind power
system, which is completely self-contained, consists of a two-kilowatt
wind driven generator, a set of 19 storage batteries (giving us enough
reserve power for 4 days without wind), a small dc to ac inverter, and a
gasoline generator which we use as an emergency backup system in case of
prolonged calm periods.
Well, this was enough to make us stop and think a bit. But what
really are the alternatives in a situation like this? The only alternative
usually considered, if power lines are not available, is a small diesel or
gasoline generating set, but the economy of such a system is very poor (not
to mention the noise and pollution problems). A rough estimate of the cost
of power generated by such a domestic generating set, diesel or gasoline,
taking into account capital costs, fuel, and maintenance expenses, is 30
cents per kilowatt-hour or about 10 times the power company rate!
165
Now, here is where the wind-generated power comes in. Wind generated
power may not compete at present with mass-produced power from the power
company, but it does compete very favorably with any other type of individ-
ual power plant. Our complete installation, which I will describe in a
minute, cost us $2800. There is, of course, no fuel expense, and the only
maintenance associated with this system consists of changing the oil in
the gearbox (1 quart) once every 5 years. Assuming, conservatively, a 10-
year life for the batteries and a 20-year life for the other components
and adding in maintenance and interest costs on the investment, the total
costs to us of the electricity generated by our windmill comes out to
about 15 cents per kilowatt-hour - or about one half the cost of the gaso-
line or diesel plant. This is based on an average power output of 1500
kilowatt-hours per year (120kW-hr per month) in a location with 8 to 10 mph
average winds.
So, you see, in our case (and in similar cases throughout the country
where power lines are not easily available), wind generated power can
actually represent the cheapest available means of generating power. It
is for this reason that I predict we will witness the reappearance of
modern wind-electric power systems, at least on a small scale, in the
coming years.
In our installation we use much of our power directly at 115 volt dc.
All our lights, many appliances including the vacuum cleaner, electric
166
drill, skill saw, sewing machine, etc. will run well on do. Our water
pump also has been converted to run on dc. The only appliances which re-
quire ac are the television and the stereo and for these we use a small
surplus rotary inverter which we purchased for under $100. Of course,
for larger loads, there are several types of electronic solid-state
inverters available and we are now selling units up to 8000 watts. As an
example of costs on these, a 2000-watt unit sells for about $1600.
Elektro makes several different size units. They make two small
vertical axis mills rated at 50 and 250 watts in wind speeds of 40 mph.
Then they make conventional units in sizes from 750 to 6000 watts output.
The 6-kilowatt model delivers its full output at a wind speed of 25 mph.
Typical monthly outputs from this 6-kilowatt generator are: 350 kilowatt-
hours in a 10 mph average wind, 470 kilowatt-hours in a 12 mph wind, and
perhaps 600 kilowatt-hours in an area where the average wind speed is
14 mph.
Now I'd like to make a few comments about what I see to be the
16?
immediate future of small scale wind-driven power systems. Besides the
sort of direct residential electrical power systems which I have just de-
scribed, I think the most promising area for small wind generators may
well be in the area of domestic heating. Some preliminary figures show
that wind-driven generators in the IS- to 25-kilowatt output range,
coupled to a direct heat storage system using heated water (no batteries)
would very adequately heat a typical six or eight room New England home.
The cost of this system might easily be made competitive with present oil
or electric heating systems. Right now such a system could be set up
using existing production components for about $7500 total capital cost
with virtually no expenses thereafter for maintenance or fuel for a per-
iod of at least 20 years. And there is no doubt that the price will come
down if any quantity of such installations is contemplated.
DISCUSSION
168
Figure 1. - Foreground: 2 kW Quirk wind generator
Background: 6 kW Elektro wind generator
169
ECONOMIC CONSIDERATIONS OF UTILIZING SMALL WIND GENERATORS
Robert Dodge !
Pennwatt Corporation
Houston, Texas
Free power from the wind? The wind may be free, but certainly not
the power, as anyone knows who has tried to capture a few of these "free"
kilowatts.
The usual motivation for considering a small wind generator is
economy. That is, the prevailing notion is that wind power can be easily
exploited and, therefore, must be a most economical form of power genera-
tion.
The purpose of this paper is to provide a practise! guide to the
system designer to enable him to make a decision as to whether a wind
generator is a practical solution. Only small generator plants up to
5 kilowatts are considered.
If the object of considering a wind generator is economy, then the
designer should have an appreciation of the alternate power systems that
are available, the costs, and the pros and cons of each.
In our industrialized society, most inhabited areas have commercial
power, therefore, we can eliminate these areas from consideration. Even
those uninhabited areas where commercial power can be brought in reason-
ably are not good candidates for small-scale wind power generation.
These limitations do not mean that wind generators are not practical.
On the contrary, there are numerous applications in remote, isolated sites
where wind-power generation certainly does provide a practical solution.
A good example is the powering of marine aids to navigation signals. In
most instances, these lights and sound signals are situated at remote,
inaccessible locations. Other obvious applications are remote communi-
cation relay stations, weather data gathering stations, including weather
buoys, cathodic protection, and water pumping.
These are five possible solutions available today to generate power
in inaccessible remote locations: solar cells, primary batteries, thermo-
electric generators, wind generators, and engine generators. Figure 1
shows the relative economics of these alternatives plotted as dollars per
kilowatt-hour versus the average electrical load.
Of these five options, the primary battery is probably the least
understood but the most widely used. The primary air cell has been around
170
for some 40 years, ever since it was used to power our first radios in
rural America. The air cell consists of a container with a zinc anode
and an air breathing porous carbon cathode. The cell electrolyte is
usually sodium or potassium hydroxide. These cells are characterized
by a very low self-discharge and can be employed in series and parallel
to provide up to several years of power. The cost of the cells yields
energy at about $12 per kilowatt-hour. The weight is approximately 11
pounds per kilowatt-hour.
The primary air cell can be used to solve almost any remote power
problem and, therefore, can be used as a basis for evaluation of any
other system. For example, a 1-watt load would consume 8.76 kilowatt-
hours per year. The cost of primary cells would be $12 x 8.76 = $105 per
year. The weight transported to the remote site would be 96 pounds.
These figures, although high per kilowatt-hour, are so reasonable that no
serious consideration of a more complicated system should be entertained.
The only possible exception would be where the cost of transporting the
batteries to the remote site is so high as to change the economics dras-
tically. In some cases where environmental considerations prohibit on-
site disposal of spent batteries, the additional cost of disposal would
also affect the economics.
The following assumptions form the basis for determining the costs
per kilowatt-hour shown in figure 1.
171
transported to the site. The battery storage is ten hours. The wind
generator system assumes a 10 mph annual wind velocity. The battery
storage is 10 days. All secondary batteries are industrial type, low-
discharge, lead calcium. The diesel generator consists of two complete
plants, housing, and automatic controls for unattended operation and
The chart (fig. 2) shows clearly that for loads up to 10 watts, the
primary air cell has the advantage. In cases where transported weight is
a problem, the solar cell or small wind generator should be considered.
The 100 to 1000 watt range certainly favors the wind generator. In
this range, the load is too light for effective use of a diesel genera-
tor, although at about 500 watts the diesel engine begins to look favor-
able. In this range the weight of propane for the thermoelectric
becomes unreasonable. A 1000-watt average load requires 12600 gallons
or 53000 pounds of fuel per year.
From 1000 watts and up, the diesel generator has a definite advan-
tage. True, the systems are complex and, hence, prudence dictates
redundancy. However, the low cost per generated kilowatt-hour makes
their consideration mandatory.
All the systems except the engine suffer from being modular. That
is, they consist of a parallel arrangement of units or cells so that in-
creasing their size by increasing the number of the same size cells af-
fords little saving per kilowatt-hour. It is the battery that is
required with the wind generator that causes the cost to level out at
about $1.50 per kilowatt-hour.
DISCUSSION
* 30.00
».20-
Figure 1
173
WIND UTILIZATION IN REMOTE REGIONS -
AN ECONOMIC STUDY
James H. VanSant
DISCUSSION
COMMENT: I was interested to see that for the first time the economic
value of windpower was compared with the actual fuel saving. When we
did our arithmetic on our program, we were only looking for wind power
costs. These were equivalent to the fuel costs.
A: Yes. As I said, it's a fairly windy place, but we used real wind
data to try to get that estimate. It should be considered fairly
accurate.
175
TABLE I. - EXAMPLE OF WIND MACHINE ECONOMICS (ESTIMATES ONLY)
176
TECHNICAL FEASIBILITY STUDY FOR THE DEVELOPMENT OF A
Ralph E. Powe
Montana State University
Rozeman, Montana
This report describes a study to be undertaken at Montana State
University with the support of the National Science Foundation. The
major objective of this research effort is to investigate the engineer-
ing feasibility of developing a basic mechanical system necessary for
extracting large amounts of power (on the order of 10 to 20 MW) from the
wind using the concept of vertical airfoils moving along a closed hori-
zontal track system. The research plan shows that this effort can be
divided into four distinct phases, each with its own specific objectives.
The accomplishment of these specific objectives will be major indicators
of progress toward completion of the overall project objective. During
this preliminary study, attention will be focused on those components
necessary for the conversion of wind energy to mechanical energy, al-
though the general characteristics and critical aspects of other com-
ponents will also be considered. The four phases of this program may
be briefly described in the following manner:
(1) the establishment of component specifications and interface
requirements for major system components;
(2) the formulation of alternative sets of conceptual designs
for major system components;
(3) the engineering analysis of various components and systems;
and
(4) the re-examination of basic concept and identification of
any desirable follow-up work.
DISCUSSION
Q: What power level are you talking about? What efficiencies are you
talking about?
A: We really haven't looked at it in detail enough yet to come up with
good numbers at all for this. We're shooting for a system though
on the order of 10 megawatt system or so, and we estimate that we
will be talking about a 5-mile-long track, 5- to 10-mile-long track,
or so.
Q: At what efficiency?
A: Your guess is probably as good as mine on that. That was figured
at about 30 or 40 percent or so, and that's a wild guess, really.
177
Q: I think you have given us a good run-down on potential problems and
liabilities of this system, but I didn't see why you were considering
this over the conventional rotor system.
A: We feel that the advantage in this scheme is that you can get a very
large output from a single unit, whereas to get 10 to 20 megawatt
output from the rotor type system requires a very large number of
units from sizes that are available or conceivable now.
Q: I would like to ask you if you are familiar with the Madaras experi-
ments, which were conducted by the Public Service Commission,
Burlington, New Jersey in 1933 on this same type of scheme?
A: No, I'm not.
COMMENT: I think it will save you a lot of time if you become familiar
with the Madaras experiments.
Q: I think that some of the questions and comments that you have just
made save me repeating them. But I still have one nagging problem
with what you have here in the slides. And that is I see a very
substantial program of technological analysis which is devoted to,
let's say, shedding light on a series of connected questions. But
in each one of your approaches I sense what I consider the primary
key question is always placed at the end as something of an appendage,
and quite frankly that is economics. Why go through all this detailed,
complex analysis if you can have established at orice at least an esti-
mated economics which show the scheme to be favorable. .Would you com-
ment on that, please?
A: Well, we felt that we should show it could technically be done first,
and then, like most of the other units, cost is something you can
sort of affect if it proves to be technically feasible and you went
into production on this type of unit. So this was the logic in put-
ting the cost at the end.
\
Q: In other words, you're going to undertake a very expensive technologi-
cal feasibility evaluation program and then if it looks good, then you
are going to look at economics. Why not look at economics first,
because manpower is a pretty scarce resource?
A: First of all, it's not a very involved and expensive study to start
with, and I didn't mean to imply that we are going to completely ignore
economics during this first phase by any means. It's going to be looked
at, but the economists that have been involved in the group that's been
working on this are not going to be involved to a large extent during
this preliminary study, although they will be used as consultants.
This would come in after this one year period.
178
J
&
a
I
I
V
I
179
THE OREGON STATE UNIVERSITY WIND STUDIES
Robert E. Wilson
Analysis of energy storage systems and tower design has also been
undertaken. An economic means of energy storage has not been found to
date. Tower design studies have produced cost estimates that are in
general agreement with the cost of the updated Putnam 110-foot tower.
180
OREGON STATE UNIVERSITY WIND POWER PROJECT
sponsored by
*
*
181
TYPICAL P.U.D. LOAD CHARACTERISTICS
ECONOMICS
STRUCTURES -* DESIGN
FATIGUE
182
WIND POWER MACHINES
Standard
Savonius
Translators
Propeller
Novel
Savonius 60,000 1
Smith-Putnam 1,700 6
183
COST SUMMARY OF PUTNAM DESIGN FOR 1945 AND FOR 1971
1945 Cost Inflation 1971 Cost
Per Unit Factor Per Unit
MANUFACTURING
1) Standard Equipment
Generators 8,870 3.5 31,045
Main gears 20,344 3.72 75,680
Electric coupling 4,612 2.36 10,884
Governor 2,508 3.50 8,778
Bearings 16,282 3.5 56,987
Switch gear 5,125 2.55 13,069
Coupling,flexible 1,970 3.5 6,895
Elevator 2,665 3.5 9,327
Service hoist 1,680 3.5 5,880
Miscellaneous electrical 2,100 2.3 4,955
Tower (includes erection) 21,395 3.6 77,022
Paint 691 3.5 2,418
Subtotal $ 88,242 $ 302,940
2) Rotor Components
Blades 29,480 3.72 109,666
Hub assembly '42,935 3.72 159,718
Pintle assembly 48,600 3.72 180,792
Patterns, tools, jigs 800 : 3.72 2,976
, Subtotal $121,815 $ 453,152
INSTALLATION
Freight 2,054 3.0 6,162
Land 0 0 0
Roads 7,460 3.43 25,587
Erection 30,000 3.43 102,900
Total Installed Cost $260,071 $ 910,741
CONNECTION
Transformers 3,600 1.92 6,912
High line 15,000 2.55 338,250
Unit cost $278,671 $ 955,903
Contingency 10% 27,867
$306,538 $1,051,493
184
TOWER ANALYSIS
Design based on
2. a nn ,, = 17,000 psf
e
allowable '
3. 60 mph wind loads
6. Design factor of 2
*
*
TOWER WEIGHT
70 ft 13,000 Ibs
- 1000-Us/ft
d Weight _
u u:i
a Topload '
*
*
FURTHER STUDY
Aerodynamic analysis
Vibration analysis
185
FRENCH WIND GENERATOR SYSTEMS
John M. Noel
Aerowatt Corporation
Paris, France
The Project
The hub was supported by a vertical, pivotable tower having the length
of a blade. The pivot rested on the top of a three-legged pedestal at a
height of 33 meters. The entire system could be tilted about a horizontal
axis going through the feet to two legs. So with the aid of winches, it
was possible to lower the hub for maintenance and repair.
186
Tests
The machine was located near Nogent Le Roi, a small country village
120 kilometers west-southwest of Paris, in a wide flat plain. The site
was reasonably gust-free.
The first propeller on the machine lasted 18 months without any
trouble, and the generator was connected many times to the network. Some-
times the delivered power reached 1.2 megawatts. We do not know the total
energy delivered by the machine during the period.
To improve the characteristic, the rigid propeller was replaced with
a flexible one. Tests in a wind tunnel had shown a flutter effect on.
such blades. Nevertheless, the new propeller was installed. Experience
demonstrated the wind tunnel tests to be correct: one blade was broken;
the hub was then destroyed by the unbalanced torque. It was the end of
the E.D.F. experiment on large-scale wind machines. It ran for 18 months
from 1958 to 1960.
Results
The results of this experience were the following:
The breakdown of the second propeller due to a flutter effect led
B.E.S.T. to make a thorough study of this point and to find ways to avoid
such a phenomenon on new propellers. We have since designed long, slender
propellers without having any trouble.
We believe we now have the knowledge necessary to build a large-scale
wind driven generator.
In the recent past interest in the wind energy has declined because
of the developments of networks and heat engines. At the same time the
need for small, remote power sources has grown. The development of solid-
state electronics has enabled stations of any type to be unattended as
long as the life of the equipment. For instance, 20 years ago a microwave
relay station needed kilowatts of power; nowadays only a few dozen watts
are needed. Then, a major lighthouse was fitted with a 6-kilowatt lamp;
now, with a 1-kilowatt halogenous lamp.
We can split a wind generator into two parts: the wind motor (i.e.,
the propeller, the hub, and the rudder-fin) and the generator.
The problem with the wind motor is that it must meet two opposite
requirements: It must deliver full rated power at low wind speeds to
overcome the need for energy storage; and it must be automatically trans-
parent to the high wind speeds.
187
We have designed autoregulated machines which meet the second require-
ment. Six major lighthouses have been fed by such machines for 15 years.
We have seldom stopped the machines with the centrifugal brake, but these
machines do not meet the first requirement. They are only useful in high
wind areas (Around Brittany the average wind speed is about 10 m/s, i.e.,
25 mph.). So we think the solution to the problem can be found only in
the variable pitch propeller.
The characteristics of all present Aerowatt wind generators are the
following:
Average starting wind speed, knots 3 to 6
Average wind speed necessary for power delivery, knots 6
Nominal wind speed at full power, knots 14
Rotation governor efficiency (wind speed, over 14- knots;
load-no-load speed ratio) . 5
Survival wind speed, knots (m/s) 120 (60)
The Generator
All the Aerowatt generators are permanent magnet ones. Hence, no
excitation power is required. The generator output is ac current, which
is easier to handle than dc. In addition no maintenance is required. For
medium range machines the delivered current is of the industrial type:
three phases ac, 50 c/s.
Survival in Extreme Conditions
In sandy areas the problem is the blocking of ball bearings or slip
rings with sand. This problem is overcome with sealed ball bearings and
tight bodies. Propellers are protected against erosion with a Neoprene
coating.
In icy areas the most dangerous enemy for the wind generator is
sleet. Two ways of beating this enemy are
(1) oversized machines, able to withstand, at nominal rotation
speed, the unbalanced torque given by a 1-inch-thick layer of ice on only
one blade, and
(2) Teflon coated hub, blades, and rotor to reduce the adhesion of
ice.
Several years experience with these machines in the Alps and in Norway
has shown that these methods of reducing the chances of damage caused by
sleet are successful.
Storing the Energy
For small machines or small installations, the random wind power
production is smoothed by storing electricity in a battery bank. Aerowatt
has combined the off-load working ability of its machines with Llle~~a(fde-
livered current in a solid-state control device, which stops the rectifier
188
when the gassing voltage of the battery is reached. So, in temperate
climates, there is no need to add water to the battery within a year.
Conclusion
Wind power has always been used to meet the human needs, either to
provide driving power to windmills, or once transformed into mechanical
power to propel ships. Nowadays one is interested in transforming this
potential power into electric power, the easiest form of power to use.
Studies and tests have been carried out during the last decades to apply
this transformation industrially, that is, to provide electric power to a
distribution network.
189
water mean flow speed, and on the other hand by the creation of dams
(artificial storage). As far as wind is concerned storage is not so easy.
However, the "Comite Technique pour 1TEtude du Vent" has made ob-
servations over a few years, and these observations have shown that the
average annual wind velocity on a given site does not vary much, about
20 percent.
Existing Possibilities
We have stated here that previous efforts to master wind power failed
because of the high price of power supplied to the network. Actually, if
we look closer at the machine we know best, the BEST-ROMANI 800 kilovolt-
ampere machine, we note that it was equipped with a three-blade 30-meter-
diameter propeller and that it supplied 800 kilovolt-amperes for a wind
velocity of 22 meters per second. Moreover, the aerodynamical regulation
did not allow the machine to operate off the network, and a brake had to
be provided so that the machine would not race if the connections with the
network were interrupted. The twisted-wing propeller was difficult to
build. Finally, the machine, a purely experimental one, was too expensive
for the relatively low power supply.
We believe that the problem has been solved since the Aerowatt Com-
pany designed and built a variable pitch propeller which operates far
better than the other existing variable pitch propellers. Thanks to this
propeller, wind-driven generators have been built that can provide their
rated power as soon as the wind speed has reached 7-meters-per-second
(14 kts). For example if we consider the chart of wind velocity charac-
teristics on a site off the French coast, Sept lies, we notice that this
wind velocity (7 m/s) is reached or exceeded 72 percent of the time,
whereas the 22-meter-per-second wind velocity is reached or exceeded only
1.5 percent of the time. As soon as the nominal wind velocity is reached
or exceeded, the machine rotational speed is constant to t 1 percent,
whatever the wind variations are, of course, within the machine-power
limits. The variable pitch allows the machine to keep its normal charac-
teristics even for high wind speeds (up to 60 m/s). In short the Aerowatt
variable pitch propeller allows us to build machines that, over a year,
operate at their nominal power for a greater number of hours than the
machine built heretofore. The result is due to the simplicity of the
design. Under given conditions electric power could be supplied at a
price that is more competitive with steam-plant produced -power.
Machine Structure
The Aerowatt high power wind-driven generator has the same structure
as the low and average power wind-driven generators built up to now with,
however, some operation improvements in consideration of the machine size.
The hub has two kinds of springs: the starter springs and the regu-
lation springs. The starter springs set the rotor blades, when at rest,
to a value high enough, in relation to the wind, to get a starting torque
larger than that for V > 3 meters per second. The regulation springs
compensate for the centrifugal force on the blades by controlling the set-
ting so that the rotation speed remains constant, independent of the wind,
once it has reached its rated value.
The Mount. - The mount holds a spindle, the step-up gearbox, and the
pivot. The shaft of the spindle is connected on one end to the propeller
hub and on the other .to the step-up gear train by means of a coupling.
The step-up gearbox brings the propeller rotation speed to such a value
that the coupled electric generator supplies an industrial-frequency
electric current. The pivot allows the machine to swivel windwards under
the action of the vane moment. The pivot also holds the sliprings, which
transfer the electric power supplied by the generator towards the distri-
bution network.
The lower part of the pivot is fitted on the driven generator sup-
port. The upper part is connected to the mount by a spindle assembly.
The pivot is protected by a flange of the same length. The flange is
connected to the mount and carries a ladder which provides access to the
mount.
The high power wind-driven generators are equipped with a new device
designed by Aerowatt. This device limits the yaw rotational speed to a
preset value and, in consequence, limits the stresses due to gyroscopic
effects on the propeller. This is very important for the propeller
mechanical strength.
191
Limits for use. - We shall consider the following type of operation:
supply power to a small distribution network, not connected to a national
network, using a heat engine plant with "n" generators of "p" kilovolt-
ampere unit power driven by diesel engines as the power source. If the
network under consideration is in a very windy area, or is so far from the
usual sources of petrol products that the latter once delivered are very
expensive, then the price of power supplied by the high-power wind-driven
generators would then be lower than that of the fuel necessary for diesel
engines to supply the same power. .
Under the limits of use already specified, the costs of the diesel-
driven generator includes the price of the fuel used and the price of the
maintenance, as diesel engines require periodic maintenance which is a
function of the operating hours. It is thus desirable to use the diesel
engines as little as possible.
The idle power necessary for network operation can be supplied either
by the power generator or generators still working and at least partly by
the batteries of the condensers.
192
Adapting the Wind Driven Generator to the Site
« - if x I pV3
Yet to take off the whole wind power would mean that the wind speed
downwind of the propeller would be zero, which of course, is impossible.
Curves B]_, 82, and BS of figure M- show the variation of the specific power
output actually supplied by the propeller with wind speed for three dif-
ferent values of rated wind speed, 7, 9, and 11 meters per second.
Figure 5 shows the probabilities 6 for having a given specific power
(kW/m ) (Power duration curve) taking the three characteristics of figure
1 as parameters and taking into account the data of the V(t) function in
two places:
(1) Sept lies lighthouse, northern coast of Brittany, France, where
4> = 48° 53T N, G = 3° 10T E, and the mean wind speed is about 8.5
meters per second
(2) Johannesburg, South Africa, where $ = 26° 18' S, G = 27° 10T E,
and where the mean wind speed is about 4.8 meters per second.
Aerowatt systematically chose to adapt its low- and average-power
wind-driven generators according to curve Bj_; that is, the machines start
between 3 and 3.5 meters per second and supply their maximum power around
7 meters per second. This allows a greater use range of wind-driven gen-
erators to areas where it was not possible to use them hitherto; and at
the same time in the other areas it facilitates the storage of electric
power as the number of productive hours is increased.
However, in the areas defined in the section Limits for use where
high-power wind-driven generators are to be used and according to the
regularity wanted, it can be economical to modify the wind-driven genera-
tor decreases with the propeller diameter. If at a given site, the per-
centage of time during which the wind speed exceeds 9 meters per second
for example is close to that during which the wind speed usually exceeds
7 meters per second, it is desirable to choose a nominal speed of 9 meters
per second for the propeller diameter will be reduced by (9/7) • • = li4-6.
Moreover the. reduction.of the mechanical multiplier gearbox, and of course
its price, is linked to the'dimension of the propeller, for a smaller
propeller can rotate more rapidly and the multiplier will thus have a
lower torque to transfer and a smaller velocity ratio to provide.
Figure 5 gives,an example of the diameter evolution of a wind-driven
generator supplying an average:power of 50 kilowatts at nominal speed if
it were installed in Sept lies.
19-3
Power of Wind-Driven Generators to be Built
Table II gives the approximate dimension of wind-driven generator
propellers according to their power, for a 7-meter-per-second nominal
speed.
Table III gives a different view of this question. It shows how the
choice of different adaptation speeds affects the main parameters of a
wind-driven generator, this in the site of Sept lies, the power supplied
over a year being maintained constant.
DISCUSSION
Q: What is the cost of these units? Do you have any estimates of either
the smaller ones or the larger ones of those units?
A: Yes. I can give you some ballpark price for f.o.b. machine in the
U.S.A. The costs start from $1800 for the little one, the 24-watt
machine, up to $10 000 for the 4 kilowatt machine including the
machine itself, the rectifier, the controls, and so forth.
Q: Will you describe the 800-kilowatt machine; its size, the number of
blades, and other characteristics? I might add that I have had a
great deal of difficulty finding literature on the efforts in France,
so anything you could tell us would really be helpful.
A: This big machine was a three bladed one. It was running on the prin-
ciple of autoregulation. That is to say it was fixed pitch, but the
speed of rotation limitation was done by the difference of the slope
of the generator itself and the curve of the propeller. The propel-
ler was located downwind of the pivot.
The structure was able to swing around the wind rotor axis so that
the machine could be built on the ground and not on the top to save
some money. .
' The span was 31 meters, roughly 110 feet. The rotation speed was ;
47 rpm, the cut-in wind speed, as I already said, was 14 knots, and
the rated wind speed was 45 knots. That is the reason why we think
this machine was only experimental. Such.windspeeds are only avail-
able about 5 percent of the time.1
It ran very properly for 18 months. The problem was when we installed
the flexible blades, we had trouble with flutter and no more blades.
194
Q: Why did you switch from rigid to flexible?
A: To try to improve the wind speed and to reduce the rated wind speed.
Q: Do you remember what the cut-in speed was with the flexible blade?
A: It was the same cut-in speed, 14 knots.
Rated Propeller
power diameter,
kVA m
4.1 9.2
15 18
50 32
100 45
195
.5
14 28
Wind speed, mph .3
Figure 1. - 800 KVA B.E. S.T. machine.
.2
14
Wind speed, mph
Figure 2. - AW FP7 machines.
.1
5 10 5 10 15
Wind speed, mph Wind speed, m/sec
Figures. -AWFP5machines. Figure 4. - Power output characteristics of wind
generators having various rated wind speeds.
40
E
E
30
20
5 10 15
Time, 6, percent Rated wind speed, Vm, m/sec
Figure 6. - Propeller diameter as
Figure 5. - Power output duration (cumulative frequency) curves for wind a function of rated wind speed
generators operating at Johannesburg, South Africa (mean wind speed, for a wind generator having 50
4.8m/s), and at Sept lies lighthouse on North Coast of France (mean kilowatt rated output and sited
wind speed, 8.5 m/s) and for rated wind speeds VR of 7, 9, and 11 m/s. at Sept-lies Island.
196
A PROPOSED NATIONAL WIND POWER R&D PROGRAM
William Heronemus
University of Massachusetts
Amherst, Massachusetts
197
rate and we may be close to the time when the temperature of the earth is
going to start increasing.
(2) The coal, gas, and oil that are left stored in the Earth are
among the most valuable fossil resources that nature provided for man.
It is a crime against mankind to burn any of it.
(3) I don't believe that the U.S. chosen alternative to fossil fuel,
namely, nuclear power, is proper. The nation is headed for very grave
trouble with that alternative, a major part of it being economic. The
costs of energy have risen dramatically in three years and will continue
to rise. These then are the reasons I believe the nation needs a national
wind-power program.
The major conclusions of my wind energy study are
(1) The wind is an enormous source of power, but we must go where
it is, namely, high up, over 500 feet above the ground, to get it.
(2) It is incorrect to view and to cost out wind-powered systems
solely as fuel savers. A self-contained storage system is needed, and
power should be offered for sale on demand. The costs should be made on
that basis.
The national wind-energy program I envision should consist of three
general programs:
(1) A technology program whose objectives would be to improve the
performance of components, reduce their costs, increase their life, and
develop new concepts.
(2) A resource assessment program aimed at determining the energy
potential of the nation's wind, the most suitable sites for wind power
systems, and the effects of the wind systems on the local weather.
(3) A production plan program with the objective of using the
nation's tremendous productive capacity to produce at reasonable costs
the large number of wind power plants that are going to be needed.
In addition, an assessment should be made of the social, political,
and legal problems associated with wind power.
The implementation of the wind energy program is also an important
part of the overall program. One possibility, for example, is to suspend
large numbers of small wind-generator units on cables like suspension
bridges, or on other types of very tall towers.
In conclusion, my studies suggest that wind-powered energy systems
have the greatest chance of being used to supply an important portion of
the U.S. energy need in the near future at costs that are competitive
with other available systems.
198
DISCUSSION
COMMENT: I don't think the professor has left us any questions really to
ask. .1 am absolutely with him, really. If we look at the world as a
whole and at the future of mankind, we must look more than 50 years ahead.
(And mankind usually doesn't look more than 5 ahead.) I see a future in
which our reserves are so low and our pollution levels are so high that
the sort of life that is left is not the sort of thing that I want for
my children, grandchildren, or greatgrandchildren. If we don't want that
to happen, obviously we've got to do something now. Whether windpower is
really the answer I don't know. The professor is a slightly more imagina-
tive man than I, and I see perhaps more barriers than he does. But I am
entirely with him, that wind power is one of the energy methods that we
should develop now and as hard as we can.
Q: What is the relative height above ground level that you are contem-
plating these suspended windmills, and what logistics problems you
might envision in a reasonably congested land area like the North-
eastern corner of the United States? I could easily foresee a
machine like this being used in Canada and I can see it in some of
our uninhabited islands, but I really wonder, with people's addiction
to small airplanes, glider clubs, et cetera, what legal problems you
might see, in your immediate vicinity?
A: Well, let me take that last thing first. If we do have problems with
small aircraft and gliders, then perhaps it's time that we make that
choice. We shouldn't ignore these choices any more, and just because
the FAA has allowed the small plane pilot certain privileges over the
years is no reason why that has to continue. Now, that is the way I
feel.
As for the sizes of mills or machines I studied, the system I put
together for the off-shore wind-power system was based on two sizes
of machines, because they were available to me: a 200-foot-diameter
machine and a 60-foot-diameter machine. I copied the New York Uni-
versity report and was very happy to have their results. As I said,
though, I have since come to the conclusion that in much of the
United States smaller windmills will do. As a matter of fact, I
promised a Senator from Wisconsin a study that is now a couple months
late (but I'll get to him). In that study I've been looking at wind
power supply in Wisconsin. Perhaps I can answer your question in
that context.
On the north-south running highways, which run about 20 miles apart
in Northern Wisconsin from Green Bay north on through upper Michigan,
significant wind energy could be extracted using wind generators sus-
pended over the highways. It is just as straightforward to talk
about north-south wind barrages located over the woodlands between
the highways. In this kind of wind barrage the axis height of the
lowest' machine would be 100 feet. We could suspend large numbers of
wind generators in a suspension system whose towers would rise to
some 600 feet. They would be, perhaps, cage-mast type towers with a
199
bottom so configured that they could straddle the highways. The span
would be half a mile. The upper wires would drop from 600 to 300
feet. Now, on those wires we would suspend groups of vertical axes.
Each axis, capable of turning to face the wind, would in turn carry
the structural framework on which many machines, about 32 feet in
diameter, would be installed - 20 kilowatt units. (Mr. Noel probably
feels that he has made a convert. And I think he has!)
Q: Obviously you studied the Russian work that was done many, many years
ago on that same thing. What is your opinion of that?
A: I think the Russians have done some very excellent work in wind power,
but they aren't doing much of anything now. At least the last two to
whom I spoke simply ignored it or wouldn't discuss it with us. They
said it was entirely too old-fashioned for the Russians.
COMMENT: May I make a brief remark about the Russian effort? Very re-
cently I did some intensive digging, talking to people in Washington and
elsewhere about this alleged big wind power effort in Russia. Most of
the Russians just smiled and thought I was rather primitive. They pointed
out that they had built a few, but that they had so much hydroelectric
power that they could run wires anywhere in the country. They don't need
windmills.
COMMENT: I will just make an observation on the basis of the WKY towers.
There is about a M-0-percent higher wind velocity at 600 feet and about an
additional 60 percent up to about 1000 feet.
COMMENT: Putnam, I think, came out with those figures quite nicely. He
showed that you are really in the realm of diminishing returns by the
time you go much above 150 feet. But I feel that you have to say, "Okay,
so I'm in the realm of diminishing returns, but that's where the wind is.
If I want to stay below it, I'm not going to get much wind." It's like
those systems studies of fishing in the Gulf of Maine that said so con-
clusively that the most economic place to fish is in the street in front
of the fish pier! The only problem is that the fish don't know that.
200
hours to produce a ton of steel and 50 000 kilowatt-hours to produce a
ton of aluminum.. We shouldn't waste energy in the structure before it's
even built, there's no energy balance in that.
Q: How sensitive are your power costs in the final step of converting
hydrogen to electricity if it's done by fuel cells. What lifetime
energy have you amortized in the case of fuel cells?
A: It's quite sensitive in the case of the hydrogen fuel-cell link,
though the most expensive portion of that system is the blades of
the wind generators themselves. The second most expensive portion
was the complete system from the electrolyzer through the fuel cell.
Now, the fuel cell life I used was 15 years, and you go ahead and
whistle! I know that some of you people keep saying that Pratt &
Whitney really don't know what they're talking about. But I happen
to have been in their lab off and on for many years, and I'm quite
confident that the 15-year life is going to be achieved. In fact,
this is just one aspect of the wind power system using a hydrogen
link that I feel has a real future - all right, go ahead, shake your
head! I'm sorry!
COMMENT: I understand that some of our people are going to work on it.
That's fine.
COMMENT: I would like to join him. Oklahoma State has had 10 or 12 years
experience. You must know something we do not see in the published lit-
erature. I don't think a long-life fuel cell will come around in the
next 5 to 8 years.
A: I know of one New England utility who is purchasing from Pratt &
Whitney right now a considerable number of kilowatts of hydrogen-air
fuel cells at a total cost of $185 a kilowatt, which includes re-
former. Now, I don't know the life specs, but I'm sure that it's at
least 15 years. Now that's as much as I know; you've got me in over
my eyebrows!
The most significant work in fuel cells perhaps has not been - and this
is really going to hurt - the NASA work of the last few years, but the
U.S. Navy work which created the fuel-cell power system for the deep
ocean search vehicle. Those results are not available to all of us.
202
If you make big ones, you get advantages of the fewer parts and there is
somewhere a minimum of the cost, and we have to be very careful to do
this. We can calculate the minimum.
203
A COMMENT ON TOWERS FOR WINDMILLS
H. P. Budgen
No early designs have been found, and it would appear that the parts
were set out full size on the workshop floor and made to templates. The
earliest accurate drawings of windmills are perspective views shown in
Ramelli's "Le Diverse et Artificiose Machine" of 1588. The descriptions
given would enable a millwright to make a complete windmill. The earli-
est published working drawings are those of the fine Dutch mill books,
starting with that of Pieter Limperch, a millwright from Stockholm.
These drawings were published in Amsterdam in 1785. The earliest mills
were very simple, called post mills, and consisted of a box shaped body,
supported on a vertical post. The earliest known illustration of the
post mill is in the "Windmill Psalter", made in England about 1270.
Later the tower mill was developed, and Dutch mill books show this prac-
tice before 1700. Thus, towers were incorporated in the main structure.
In the fabrication, or design, if any, of these earliest windmills, the
main considerations were to accommodate machinery and to hold the wind-
shaft, which was usually inclined 5° to 15° to the horizontal. Generally,
there were four sails, but five were used in Leeds, England, by John
Smeaton in 1774. Also a few with five and .eight sails were tried. Mat-
ters of wind obstruction, or 'drag', on towers were not ever seriously
considered. Later towers were made of masonry and tapered to the top
cap, which was rotated manually at first and later by a small fantail.
Towers built in the Caribbean about 1750 were of masonry from local quar-
ries. These towers were profiled in side elevation, much in the form of
a parabola, and not as cones, so common in later Dutch and English con-
struction.
204
designed structural frame, a structural steel tube, a concrete or a
masonry tower. The requirements for any of these alternatives is dictated
by the weight and size of the complete operating system. For small wind
turbines manufacturers mount the complete power assemblies on a tube,
the height of which is determined according to wind obstructions. Such
tubular towers are usually guyed, but the system is arranged so that the
whole can be lowered, using a winch, about the fixed baseplate. For the
larger power units made, tubular towers are popular, but access has to
be provided into or outside of the overhead power system.
205
SOME EXTEMPORANEOUS COMMENTS ON OUR EXPERIENCES
Ulrich Hutter
University of Stuttgart
Stuttgart, Germany
207
WIND MACHINES
P. B. S. Lissaman
AeroVironment, Inc.
Pasadena, California
The lecture was illustrated with slides and movie clips showing
surfing catamarans (Arnold), land and water versions of the Bauer vehi-
cle, hang gliding (Kilbourne), land sailing (Ripinsky), and wind surfing
(Schweitzer).
208
REPORT OF THE COMMITTEE* ON
Reliable data for wind power installations are not always readily
obtainable from existing records. Wind stations have often been located
at airports in order to meet the requirements of aviation.
Wind power needs are best served by choosing sites where the winds
are higher than those representative of a broad area. Unfortunately,
there are few wind records for such high wind speed sites. Having in
mind the desirability of several established proof-of-concept units in
the near future, it is recommended that three areas be chosen in which
such units will be located.
On the basis of existing meteorological data, three recommended high
wind areas are the Pacific Coast, the Great Plains, and the Atlantic Coast.
A variety of nonmeteorological as well as meteorological criteria should
be employed in pinpointing exact sites.
Relevant meteorological data are wind speed, wind direction, wind
turbulence, and the variation of these within the lowest hundred meters.
A priority listing of research and development requirements for an area
is given below.
1. Basic wind information, existing data: A search should be made
for all existing wind data for the area. These data should be assembled,
their relevance assessed, and then analyzed if the data appear to be
relevant and reliable. A summary of existing relevant wind information
can then be prepared.
2. Basic wind information, new data: These are hourly averages of
wind speed and direction at two heights, 10 meters and 30 meters, along
with peak gust speeds at both heights with the frequency of occurrence of
gusts in the high range specified.
A minimum of 12 months of data at each site is required, overlapping
the long term record at a nearby station to determine if the winds for the
12-month period are reasonably representative of climatic normals.
Devices for recording directly the standard deviation of wind speed
are commercially available and are recommended for the 30 meter height.
209
Standardization of units and of methods of making and analyzing measure-
ments should be adopted.
DISCUSSION
Q: Why not take measurements up to 500 or 1000 feet to obtain wind infor-
mation at heights which were of interest to Percy Thomas of the
Federal Power Commission?
A: The group's recommendations are based on the premise that the first
larger wind turbines to be built in the United States, such as the
proof-of-concept units mentioned above, will have a rated capacity
of 100 or perhaps 200 kilowatts. Wind measurements at 10 and 30
meters, along with the upward extrapolations that such measurements
permit, are entirely adequate for the preliminary wind surveys de-
signed to locate possible sites for wind power installations. If
much larger units are contemplated, wind measurements up to 500 or
1000 feet require expensive high towers.
Q: Use a balloon.
A: A balloon will not give the required long term data. Do you mean a
pilot balloon?
Q: A tethered balloon.
Al: Tethered balloons are both expensive and difficult to use, and es-
pecially so for measurements for a full year. When high winds -
those of great interest for wind power - occur it would be necessary
to reel in the balloon to prevent it from being blown away or driven
to the ground. Attempts have been made to measure higher level winds
by the use of tethered balloons but very limited success has been
achieved.
A2: If we are concerned with winds at high levels above ground, measure-
ments are not needed because synoptic data for gradient winds 2000
feet above the ground can be obtained from the pressure pattern
charts.
211
of-concept units should be no greater than 1 megawatt in the present
stage of development.
What is the present status of the wind measuring network in the
United States? How adequate is it?
For the flat areas of the Great Plains and the land to the east, the
network is adequate for first rough estimates of wind power potential.
Over both coastal waters and the mountainous regions the existing in-
formation is completely inadequate. For wind power estimates for such
areas, we need information not on representative winds but on ones
that are not representative because they are stronger than character-
istic regional winds. For example, over coastal waters the wind cur-
rents and water currents are a coupled system with feedback from each
component to the other, and the whole must be considered as a unit.
Thus the location of maximum coastal winds may be expected to shift
somewhat with the season in a manner which may become predictable as
the dynamics of this coupled system is better understood through
research. Similarly, research into the kinematics and dynamics of
high-speed air flows in mountainous terrain will assist in locating
favorable wind power sites. For certain selected areas over both
coastal waters and mountainous terrain there is already sufficient
wind information available to permit us to proceed with proof-of-
concept experiments of the type discussed in this workshop.
212
REPORT OF THE COMMITTEE* ON
ROTOR CHARACTERISTICS
7. A lot of people have worried about the wakes from towers and
the passing of the tower disturbance in the wind field as the blade goes
by. The consensus of those who have experience in this area is that the
turbulence, gust loads, tower vibrations, and so forth, present far more
significant dynamic disturbances to the rotor than do the wakes of the
tower.
215
Materials, fatigue resistance, and aerodynamic improvements of
blades were not called out for special mention, because wind turbine
technology can be copied directly from applicable portions of current
practice in aircraft technology. The rest of the questions of wind tur-
bine design we feel were best left to the provinces of other committees.
DISCUSSION
Q: What should the size of the first prototypes be and how much power
should they deliver? Should you go for large or intermediate size
windmills?
A: Well, the comment on the need for dynamic modeling is relevant to
that question. If we are going to be choosing configurations, it
would be my personal opinion that we would want a small one if we
are talking about something which is not pretty close to the types
that have already been pioneered. Scaling laws that have been care-
fully formulated can be used to generate larger prototypes from the
performance of the smaller machines. If, on the other hand, we
decide on a machine that looks very much like Professor Butter's or
the one that Mr. Noel is selling, where considerable amount of
development work is done, then I think we can go pretty big right
away with good design.
Q: What do you mean by pretty big?
A: I think everybody has his own idea what big is, but a 100-kilowatt
machine is state of the art. Beyond that there have been problems
with blade failure. The blade failure is largely attributed to
vibration problems and metal fatigue. So, if we feel we have a good
handle on the vibration and fatigue problems, we can go bigger than
that. That's one answer.
Q: Any suggestions or recommendations as to what type of rotor has been
recommended as the most economically feasible? Maybe Professor
Hutter may have a comment on that.
A: If you want me to comment on this, I should say the plant in 1942
had a diameter of about 53 meters. That was the state of the art in
1942. Presently, there are some installations between 30 and 34
meters diameter. Eventual problems occurred in lesser rotor diameters
so we came from this point to increase the diameters as necessary.
The next aim should be a plant of 130-meter-diameter swept area.
This should be a step not to get into too serious risks. But the
aim could be to make even bigger ones and find the solutions to do
this.
As we mentioned yesterday, there are additional problems - especially
dynamics - of erecting such a plant. A very special problem that
could occur would be that the formation of the blades, due to the
gravity field, could cause a permanent unbalance of the rotor system.
We should aim towards 10 000 square meters. This should be feasible
in the next few years.
216
We should be able to develop this and put such plants into operation
and put them in many climate conditions from Alaska to Florida.
I have just a short remark. The question has been how much power
should be installed in such a plant. This is a question which has
been a topic of some of the organizational studies.
I plan to install not too much kilowatts. If you install less kilo-
watts per square meter, less than 300 watts per square meter, it
should be an average of 200 watts per square meter. Plants of this
installation size have been operated with many years successful
running.
217
REPORT OF THE COMMITTEE* ON
This summary has been prepared from the notes of Dr. George Szego
of InterTechnology Corporation who served as Chairman for this session.
The group agreed to limit our deliberations to that area of the wind en-
ergy system between the rotating shaft and the end load. We also decided
to consider all approaches in terms of a 30-year service life requirement.
Let me first discuss energy storage systems, starting with the elec-
trolysis of water which stores energy in the form of hydrogen. It was gen-
erally concluded that for a 30-year system, costs on the order of $200 per
installed kilowatt capacity were approximately the present state-of-the-
art. This is reported to be a reasonably mature technology, although
problems such as hydrogen embrittlement are going to require future study.
The availability of suitable water is also something of a problem, with
purification being required before electrolysis. The end product is hydro-
gen, and there was some discussion of the feasibility of storing hydrogen
in the gaseous state. We feel this is primarily an economic rather than
a technology problem.
In the energy conversion area, it was noted that there are some
approaches to wind energy utilization that require no energy storage.
On-line generation of wind power, for example, was felt by a number of
members of the panel to be feasible without storage by simply feeding
the power into the grid as it's produced. This would require frequency-
219
controlled alternators, as one approach. Research and development is
needed for such alternators to accomplish reductions in weight, size,
and costs. Direct, nonsynchronous machines were also advocated. Here ac
is converted to dc and back to ac again, using batteries as the inter-
mediate dc step. This has the advantage of decoupling the variable
frequency source, the windmill, from the fixed-frequency load. This pro-
cedure has been used for large scale plants. Some development would be
needed for small scale applications.
Because of the limitations of time and the broad scope of this topic,
the Committee was concerned that these recommendations could gain unwar-
ranted authenticity and credibility by virtue of their appearance in the
proceedings of the conference. The Committee wishes to note that these
are the opinions of a heterogeneous group, and that they should be re-
viewed by competent authorities to assure that the recommendations are,
in fact, credible.
DISCUSSION
Q: Did you mention our discussion of energy storage with cryogenic con-
ductors and our decision that it is of little promise?
A: Thank you for reminding me. I accidentally skipped it, as a matter
of fact. Cryogenic conductors were discussed. They are too expen-
sive, too large, and too hazardous. And they did not represent any
appreciable R & D opportunity. The adjectives used to describe the
approach ranged from "impractical" to "absurd."
COMMENT: There are two things I'd like to comment on. I didn't quite
catch the point about the- synchronous principle. There doesn't seem to
be any problem about which type of machine one uses on a network. This
seems to be a common principle.
The point I would really like to make has nothing to do with that.
It's a pity in some ways that this energy storage problem has been dis-
cussed with and associated with wind power at this meeting. Because if
anybody ties these figures for energy storage costs to wind power costs,
then you have completely jammed the thing before you start. I think
220
energy storage is a problem and it probably associates with all sorts of
things. But not particularly with wind power.
A: I agree.
Q: There is another aspect of energy storage that we may not have dis-
cussed in the session last night. Thinking in terms of a large power
generating unit that would supply utilities, how we would cope with
the peak demands or base loads when the winds are below the optimum
range? Perhaps to alleviate the economic factor of storage, I think
the storage facility should be located near the wind-generating plant.
I learned that little lesson 4 or 5 years ago where we had to set up
our wind facilities to generate power and even produce hydrogen gas
in, letTs say, West Palm Springs to supply some of the needs, let's
say, somewhere in Oklahoma, because they may have tornadoes. We can-
not have units there. I'm speaking of a very large system, a grid
system. So this storage problem and the economic costs could be min-
imized if we could study meteorological data to determine where we
can install wind power plants and have storage facilities nearby.
Hopefully, there is a transmission system in that proximity which
the meteorological data could justify as an appropriate location.
COMMENT: I would like to add one comment to what Mr. Stoddard said. I
think perhaps energy storage was discussed in the wrong context at this
meeting. I think the question of energy storage has to be raised, and
should be raised, but until you can define fairly clearly what the energy
storage requirements are and whether they exist at all, it's very diffi-
cult to discuss methods for providing storage intelligently.
221
REPORT OF THE COMMITTEE* ON
APPLICATIONS
We agreed that in the next year and perhaps during the next 2 years,
the major introduction of windpower systems to the U.S. public as reli-
able, operating alternatives would be done by individuals or very small
companies like Henry Clew's "Solarwind" and Hans Meyer's efforts. Those
efforts warrant support.
223
As many people as possible should be shown that windpower can con-
tribute. As many enterprises as possible must be excited into producing
windpower hardware. Then, through large-scale defection from the in-
dividual residence utility customer and through an indoctrinated or
propagandized portion of utility management the program must bore in. And
if that by itself doesnft bring us ever-increasing amounts of wind-gen-
erated electricity, then direct grants should be attempted. In those areas
where the federal government is already in the role of electricity pro-
ducer and/or marketing agent, the job of conviction and conversion may be
easier. In the East, particularly, where those roles are predominantly
private-enterprise roles, the job will be tougher.
The debate about visual pollution associated with large wind plants
should be started at once. It should be a moderated debate, kept both
lively and honest An educated public, if given full particulars, will
and should settle this. We must learn to face issues like this democrati-
cally.
DISCUSSION
224
PANEL DISCUSSION
Moderator:
Members:
225
Moderator, Dr. Morse:
Mr. Lutzy:
Dr. Loftness:
The Electric Power Research Institute (EPRI) has inherited the on-
going R and D activities of both the Electric Research Council and the
Edison Electric Institute. Dr. Starr and members of the technical commit-
tees have reviewed those research and development programs still under
negotiation at the time of the transfer and most of them have been approved.
As you all are aware, the problem the country faces is a growing
shortage of petroleum. In terms of national policy, it is possible that
the Federal government, if it so desires, could require that wind energy
machines be installed, even if the cost is higher, in order to reduce the
importation of oil. The government could also direct that we gasify or
liquify coal to meet our oil and gas needs or that we adopt other options,
for example, the construction of large solar stations.
227
Mr. Robertson:
It appears that the wind units would not be large in relation to the
capacity of the system and with the wide diversity possible, that the units
could generate and feed power into the system in an amount and at such times
as wind would be available. This should not upset the system and should not
require any special system load control, dispatching, or scheduling.
The fact that the units are relatively small compared to the load
of the system means that they could be connected into the low voltage dis-
tribution systems at small cost and avoid requirement of expensive trans-
mission and substation installations. The distribution lines cover most
of the rural, suburban, and urban areas and little or no investment in
such facilities would be required.
The utilities are interested in the wind energy conversion and would
cooperate in obtaining data and in studying the proposals that might be
made for installations and to assist in the plans and developments.
Mr. Wharton:
Mr. Lines:
Mr. Jessbp:
231
to $4-00 per kilowatt for these central power stations. Costs for plants
in remote areas, for example, Alaskan villages, have ranged from about
$225 to $300 per kilowatt. These plants are small diesel powered ones.
All of these plants have one common characteristic: they can come
on-line when the demand is there. They do have surplus capacity. In the
case of the Alaskan plants, if one unit fails, or is taken out for main-
tenance, there is another unit standing by.
It seems to me, from what I've heard as an individual, that heat has
the best application, because thermal transience is the longest. Not
maybe as long as the transience you get with wind velocity, but they may
be catching up on the deal, and thermal storage is usable feasible. , Rocks
are cheap, water is cheap. Put together a pool in the basement with rocks
and water in it, and you've got a real good thermal tank.
Mr. Douglas:
We have heard that rotor technology, suitable for wind energy plants,
is available today. The real question is whether we can produce electric-
ity at a price of 3% to 7% mils per kilowatt with the technology that is
available and for the conditions prescribed by the power companies. If
not electricity, can we pump water, run miils, or convert wind energy
into useful work competitively in any market for energy?
Mr. Mockovciak:
232
As regards our potential role in this area, we see ourselves as
possible manufacturers of wind machines. From our standpoint, therefore,
the existence of a market for wind energy machines is a major concern.
We think that it exists or could be created, but advocates of wind energy
must go out and "beat-the-bushes" to find people who really want to use
it. A user motivation, I think, is a key to future wind energy usage.
There are two ends to the wind generator spectrum: the small local
wind generator application and the larger, utility-type wind generating
machine. I personally feel that the utilities (since they are generally
conservative) are going to take a "wait and see" attitude. Therefore, I
believe that the place to begin is in the smaller, localized wind genera-
tor applications. When the utilities begin to see that wind machines do,
in fact, provide electrical power, that people are satisfied with their
performance, arid that a base of operating experience is being developed
across a reasonable spectrum of wind generator sizes, then I think the
utilities will sit up and take notice.
Obviously, the people who may be interested in using wind energy are
also going to be concerned with its cost. In this regard, I think that
the government could play a key role. In the near term the government
could offer direct subsidies in order to get the machines out where people
could see them operating and performing useful functions. In other words,
what I am suggesting is that the public (through the Federal government)
could make wind energy "happen." If the public wants to use wind energy,
the government can make it happen; the same way that we've made a
233
tremendous highway system happen in this country, and the same way that
we've provided direct subsidies for public housing where we want housing
to happen! The government mechanisms are there, if the public motivation
is also.
Mr. Cohen:
Dr. Morse:
It's a thought.
Mr. Lutzy:
Dr. Morse:
A Voice:
I would like to ask what the proper mechanism of our existing govern-
mental structure is for the government to decide to make it happen. They
decided to make nuclear power happen, and it happened. We all have our
own opinions on the way it happened, what it cost us to have it happen,
but where do we start? What can we as private citizens do to make it
happen?
Mr. Lines;
234
your attention two related items that might be of interest. One is in
the June 1973 issue of Spectrum, the I.E.E.E. publication. It lists two
pages of Federal agencies involved in energy policy and problems to some
extent. The other item includes the President's energy messages of about
18 months ago and just recently. Over the past weekend, the President
announced a proposed reorganization which included the establishment of a
Cabinet-level agency in which energy and resources considerations would
be centered and which would affect to some extent, among others, the
Department of the Interior organization. There were other proposed changes.
This proposal will be sent to Congress for its approval or action. The
atomic energy program was established in a similar manner by the Act which
established the AEC. The Joint Atomic Energy Committee is the congressional
body that is actively interested in that program.
Dr. Savino:
Mr. Loftness:
235
it had been going on for many, many years - was no longer the case.
The assessment process would involve all the individuals who are
interested in making a contribution to the argument on what should be done
or what should not be done. Out of this dialogue, I believe there will be
a decision among interested organizations, including the Federal government,
that certain technologies should be funded as a national effort - as is the
case now for solar energy. As you know, such an assessment has resulted in
a tripling of the solar energy budget of the National Science Foundation
in the past year.
Mr. Lutzy:
Mr. Mockovciak:
I'd like to address myself to EPRI's future role, but I must qualify
this as a personal observation. Coming from an industrial organization
and being heavily involved in past research and development activities, I
have observed that the basic function of (what are called) new businesses,
advanced programs, or research and development organizations is to promul-
gate the current business line. In other words, the "new business" aspect
is a misnomer. It's called new business, but it really means keep the old
business going.
In this regard, I can't help but observe, when exposed to the kinds
of things that EPRI is proposing to do, that they are planning to do just
that - keep the old business going. EPRI appears to be largely interested
in improving the operations and performance of existing electrical power
systems or those that already have extensive research and development
bases. Thus, I can't help but feel that there really is no motivation
there to make anything new happen.
237
I am very much concerned, as I mentioned earlier, about this "R & D
syndrome." We always seem to approach a problem saying that we need to
institute a research and development program. I don't think that's the
case with regard to wind energy. I think there is an adequate technology
base that can be used to build wind power machines. Once we get some
operating experience under our belt across a spectrum of sizes, that ex-
perience should point the way for new research and development directions.
Furthermore, if the initial wind generating plants-indicate that they can
be made economically competitive, the research and development would likely
become more economic as opposed to technically oriented.
In the nuclear field the utilities have worked out the economics of
the atomic business. Right now it's costing about $550 per installed
kilowatt. This does not include the decommissioning, and it has recently
come out in hearings that the decommissioning of one of these plants, so
the land could be reused, would cost much more than it did to build it.
In addition to that, you have each of these thousand megawatt plants
producing over a million pounds of radioactive waste that has to be taken
care of. l! think all of these costs have to be added in when we start to
compare windpower with the other forms of power.
Mr. Schwartz:
A very important point was made; that is, it is difficult to see how
all this can be made to work without the government interacting with the
utilities. Dr. Starr testified recently before Congress that he didn't
feel the Federal government had a role in deciding what kind of energy
research should be done. That's best left to the utilities and suppliers.
I wonder if there is; does Mr. Loftness have a comment on that?
Mr. Loftness:
Mr. Schwartz:
His comment was he didn't feel the Federal government should be in-
volved in energy research related to utilities and their suppliers; they
can decide better what they could carry for policy.
Dr. Morse:
The words "significant funds" have been used several times in connec-
tion with the forthcoming budgets in certain areas. I hope we will know
about that this afternoon. But I wish to ask Mr. Loftness, or anybody
else who has data on the subject, if there is anyone who can characterize
the funding that is going into all forms of energy sources in terms of
the annual capital outlay of the utilities?
Mr. Loftness:
The figure that Dr. Stever used in testimony before Congress was a
Federal budget for next year of $772 million for energy research and
development: about 65 percent was for nuclear research and development
and the rest was spread across all other technologies. He used a figure
of $1.2 billion being spent on energy research and development in the pri-
vate sector - by industry, by the utilities, and by other organizations
in non-Federal, funded activities.
Mr. Schwartz:
Mr. Loftness:
Dr. Morse:
239
NSF PRESENTATION
Frederick H. Morse*
Perhaps the best way to begin is to look at NSF, then the RANN
(Research Applied to National Needs) program, the solar energy pro-
gram, and, finally, within the solar energy program, the wind energy
conversion program. For the purposes of managing research programs
addressed to national needs, the National Science Foundation has
organized components of its coordinated and problem-focused research
into the Directorate of Research Applications. A major activity in
this Directorate are the RANN programs. The Director of the RANN
programs is Dr. Eggers. The authority of the NSF to become involved
in research that is directly related to the problems of society and
the environment was enhanced by the provisions of ammendments to the
NSF Act in 1968. The NSF is therefore directly engaged in research
programs that are related to social and environmental problems as well
as the potential impact of future technological development. Solar
energy is just one example of the new technology in which NSF, through
RANN, is deeply involved.
240
some major national problem, such as the energy "problem. The solar
energy program is centered within the ATA Division. The NSF solar
energy program was initiated in fiscal 71. .In July 1971, the President,
in a special energy message to Congress, called for programs to provide
the nation with adequate sources of clean energy. Shortly after that
message, the Office'of Science and Technology, through the Federal
Council of Science and Technology formed eleven panels, in the various
energy areas, to establish Research and Development goals for those
energy technologies. The National Science Foundation and NASA were
asked to jointly organize a solar energy panel. This panel was estab-
lished in January of 1972.
The Solar Energy Panel consisted of M-0 individuals from universities,
industry, and government, with backgrounds in electrical engineering,
mechanical engineering, solid-state physics, chemistry, biology, and
architecture. Also included were a sociologist, an environmentalist,
and an economist. The panel assessed the potential of solar energy as
a national energy resource. The scope of the Panel included direct
solar energy applications as well as the indirect applications - wind
and ocean thermal energy and renewable organic fuels. In December 1972
the report of the Solar Energy Panel was released. This report is avail-
able from the Solar Energy Panel, Department of Mechanical Engineering,
University of Maryland, College Park, Md. 2090M-.
The panel's key recommendations are that the Federal Government take
the lead in developing research and development program for the practical
application of solar energy as an alternative energy supply to meet the
heat and power needs of the United States and that this program be a
simultaneous effort in three areas - economical systems for heating and
cooling buildings, economical systems for reducing and converting
organic materials into solid, liquid and gaseous fuels, and economical
systems for generating electricity. The Solar Energy Panel identified
seven areas, as most promising from technical, economic, and energy
standpoints. These are the following:
(1) Heating and cooling of buildings
(2) Photovoltaic energy conversion
(3) Solar thermal energy conversion
CO Wind energy conversion
(5) Ocean thermal energy conversion
(6) Photosynthetic production of organic matter
(7) Conversion of organic matter into fuels
Sometime after the panel's release of the report, the National
Science Foundation presented a 5-year program to the government, and it
was given the responsibility for the terrestrial solar energy program.
The objective of this program is to develop, at the earliest feasible
time, the many applications of solar energy as alternative energy
sources. An interagency panel was recently convened to inform and
coordinate the activities of other agencies such as NASA, NBS, NOAA, DOD,
AEC, and others in terrestrial solar energy applications. This inter-
agency panel presently meets on a monthly basis.
A brief comment on the funding. In fiscal 71, $1.1 million was
spent on terrestrial solar energy projects. In fiscal 72, that funding
was $1.6 million; in fiscal 73, it was $3.8 million; and in fiscal 74-,
the estimated budget is $12.2 million.
There are many ways of collecting and converting solar energy into
electrical energy. Solar energy is collected naturally in the EarthTs
atmosphere, which gives rise to the wind. It also warms the surface of
the ocean, thereby establishing the temperature gradients therein. And
it is collected on the surface of the Earth, a fraction of which is cap-
tured by the photosynthesis process.
In addition, man can construct collectors, such as solar cells, to
convert solar radiation directly into electrical energy, or concentra-
tors to convert solar radiation into electrical energy by means of heat
engines such as those operating on the Rankine cycle.
Let us now turn our attention to the wind energy conversion program.
The objective of this program is to develop reliable and cost competitive
wind energy conversion systems that are capable of rapid commercial ex-
pansion to produce significant quantities of energy on a national scale.
There are many technical challenges to face in meeting this objective,
such as performance predictions, configuration tradeoffs, failure mode
analysis, development of low-cost structures, etc. There are also many
environmental, social, and economic programs involved in the large-scale
extraction of energy from the wind; for example, the environmental impact
at these systems on the marine or plains ecology, or the institutional
constraints on these systems, and so on. Time does not permit a full
discussion of these types of problems.
In fiscal 73, the NSF wind energy conversion program initiated three
projects. One project was a grant to the NASA-Lewis Research Center to
organize and conduct this workshop. The second project, at Montana State
University, will identify the major technical problems of the tracked air-
foil system that were previously described at this meeting. A grant to
Oklahoma State University was also awarded for the development of a
variable input-constant output generator and an electrolysis units in
the 10-kilowatt size, suitable for integration in a wind conversion sys-
tem. In fiscal 73 these three projects totaled about $300,000. In fiscal
74-, a funding level of the order of a million dollars is anticipated.
NSF will use the phase-project-planning approach. This approach
consists of an orderly progression from Phase Zero, in which the con-
ceptual design and performance requirements are specified, into Phase
One, where the preliminary design is made and the critical subsystems
are researched, designed, and tested, and finally into Phase Two, where
the proof of concept experiments are conducted. In the NSF wind energy
conversion program we expect to be through Phase Two within our 5-year
program. The remaining phases, Phase Three (demonstration system design,
construction, and testing) and Phase Four (commercial system design con-
structing and testing) are left to the user. In parallel with Phases
One and Two, research on components and advanced concepts will be con-
ducted on a continuing basis.
242
In carrying out its responsibility for the solar energy program, the
National Science Foundation will involve universities, industries, and
government agencies on the best-performer basis. As you know, NSF can
and does award grants to universities. In addition, the NSF/RANN program
can award contracts to profit-making industry. It is no longer necessary
for industry to join with a university, as a subcontractor, in order to
receive support; however, in many cases the resulting joint effort is
stronger than either alone. In the wind energy program, as well as other
areas of the solar energy program, NSF/RANN will continue to encourage
and accept unsolicited proposals which represent the ideas generated by
people in universities and industry. In addition, NSF/RANN forsees the
release of program announcements and RFP's as the program develops.
Unsolicited proposals should continue to be sent to NSF. NASA Lewis
Research Center has reviewed all proposals in solar energy and will con-
tinue to do so.
In the area of wind energy conversion, the NASA Lewis Research
Center has expressed a strong interest in the program and has been asked
to prepare a plan indicating how they would support the wind energy con-
version program. While the details haven*t been finalized, it seems
quite certain that the NASA Lewis Research Center will play a very major
role in the implementation and execution of this national wind energy
program. In the following presentation, NASA will describe some of, the
details of their proposed plan.
243
NASA PRESENTATION
Ronald L. Thomas
We feel very strongly that there would be an effort, within our na-
tional laboratories, to provide the basis for program direction.
We would study, build, and test wind energy conversion systems and
components without storage. We would also study, build, and test energy
storage systems. And I will go into the reason here: We feel that we
should get on quickly with the job of the wind energy conversion system,
and not necessarily tie it directly in with the storage right at the
beginning.
244
conversion systems, not necessarily with storage tied to them. And we
would have these systems in operation and have some data to back this up.
Not only will we have some of these prototype subsystems in operation,
but we will have had bench tests and subsystem tests of the key components
going on within industry and within universities or the laboratories.
Demonstration systems for selected applications and some of these,
hopefully, with storage would be at the point where we would be ready to
begin tests at the end of 5 years. It is unlikely that in 5 years, we
would actually have systems complete with storage and for actual applica-
tions ready to go.
At the end of five years we hope to have determined the potential
for wind energy in this country. We would also plan to have under develop-
ment analytical techniques for selecting sites for wind conversion plants.
Next, I will discuss several action diagrams to point out the key
phases of the overall program. The key phases are the wind energy con-
version system, the meteorological studies, the energy storage system,
and environmental impact studies.
In the overall program (fig. 1) you can see we would be carrying
on a number of steps in parallel, starting in the first year. This
would be the study, design, build and test of wind energy conversion
systems, without storage. We gather and assess wind data to come up
with the favorable site selections and what is the potential of wind
energy. We would study, design and build and test energy storage
systems. We would identify and study the suitable applications for
wind energy, concentrating on the most favorable ones in the beginning
and coming up with what are the practical applications for wind energy.
All the above phases are parallel and will focus on the design and
demonstration for those favorably selected applications. We would then
construct and test those demonstration systems. That completes the over-
all program.
We then select the ones with the most promise to actually have pro-
totypes running within the 5 years. We may pick out one or more combina-
tions for detail design of these prototypes. Once we have a detail design
245
of these prototypes, we would then select the most promising one and pro-
ceed with construction of that prototype. We would also at that time
begin bench testing and in-house testing of the components and subsystems.
Also in the systems designs we would come up with some advanced con-
cepts. These would be split out and paralleled to start studying these
advanced concepts, deciding which of these should be built and tested,
primarily at the component level.
What we have is a program going down three paths leading toward the
construction of prototjypes as quickly as possible, probably building very
heavily on the technology that was discussed by Dr. Hutter, and breaking
off in parallel component tests and modeling of rotors and the key elec-
trical conversion and ^Iso
i with advanced concepts.
i
We would test these prototypes within the 5 years, and all of this
would be input, then, into the design of the demonstrations for selected
applications.
In the area of energy storage (fig. 4-) we would again look at the
various types of energy storage systems that are available. We would do
some design studies and select the systems that look the most promising
for fabrication and evaluation. In parallel, there are going to be some
advanced storage systems identified. We will do design studies on these
systems also and build and test those advanced components. All of this,
again, leads into the demonstration systems occurring after 5 years.
DISCUSSION
Q: You announced the NSF funding program. How about the NASA?
Dr. Morse: The funding is for wind energy conversion. The projects or
part of the program that NASA would conduct for NSF and the grants or
contracts that it would issue and manage would be from those funds.
Mr. Thomas: And as I'm sure you are all aware, NSF is the lead agency.
They have the solar energy program. What NASA is willing to contrib-
ute at this point is manpower and facilities. We have laboratories,
experimental capability, and analysis and project management. That
would be NASA's contribution.
247
Q: There seems to be an incompatibility — maybe it's only by inference —
between system design and your technology in the position phase. You
have a systems design that goes right on into the concept. You have
a technology phase which says there are some technology gaps which
have to be identified. Are you fellows getting together on this?
Dr. Morse: Yes, we are.
I think the other point is, too — I mean, you clan sit back and show
all these little magic blocks up there on the Vu-graph. The way those
were arrived at is: What is a reasonable objective and goal to get
accomplished by the end of 5 years?
We set down our plan, what we thought we could do. Then those blocks
are really backed up by the actual tasks that have to be required in
each one of those areas, in terms of manpower and dollar expenditures
and what the hopeful output will be for each one of those blocks. It
would be a number.
Now, obviously, what's come out of this meeting, we are going to get
criticisms, good and bad; depending on how much money NSF is going to
divert to this NASA effort depends on how fast we go down this path.
But we look on this as a joint venture with NASA and NSF, and to go
down those parallel paths together in the best and the optimum way
overall.
Q: Dr. Morse, does this mean that the proposals which have been submit-
ted this year already on the subject are — to use a word of Mr.
Zeigler's — inoperative?
Dr. Morse: No, that isn't so. We have ten unsolicited proposals, two of
which have been reviewed. The other eight are in various stages of
discussion and formalization. Some of these proposals may very well
be supported, based on their own merits. It may be that some of these
proposals fall very close to what we have in mind for an RFP, in which
case we would not go ahead with that, and indicate to the principal
investigator that, at the moment, we are going to hold off on that.
248
Q: Will the storage facilities or the mechanism for the program selected
for storage involve a concept of shipping?
Mr. Thomas: Can you elaborate on that? I'm not sure I know what you mean.
Q: No. For sail, the idea being if the storage mechanisms were practical
enough — is that ruled out?
Mr. Thomas: We haven't really considered that, although the FCST panel on
transportation did recommend that the old sailing ships may hold a lot
of application today and that work be done in that area.
Q: I noticed in your 5-year plan you didn't have any kind of estimates
or projections on what kind of money would be allotted for wind re-
search. Will you comment on that?
Dr. Morse: I really don't think it is appropriate to comment on that,
since one never knows how those will turn out. We do have a 5-year
program. We have worked out a budget for all those areas, and the
only figure that is really a pretty real one is $12.2 million for
next year.
Q: It appears that you really intend mostly study programs the first
years, instead of hardware. Is that true?
Mr. Thomas: That's true, but those study programs are the first step in
really defining and identifying which way to go on the hardware.
Q: You mentioned earlier you have provisions or are you making plans
for industry-university participation? Where in that program is the
flexibility to do that sort of thing?
Mr. Thomas: It seems very clear to me, since I drew all the diagrams,
but at the end of the first systems studies which will be in the
first fiscal year, we plan to do several parallel studies in the same
area. Each of these studies would probably have several different
concepts. The point then is to pick out the system or systems that
have the potential for practical completion within the 5 years.
Those systems would be reviewed by the advisory board. The advisory
board would be composed of representatives from the industries and
universities that are working in this area and representatives from
the utilities or other potential users.
Dr. Morse: I might also add that the problem of universities responding
to RFP's, if they have a 2-week response time or a very short response
time, is one that we have discussed and considered. We intend to main-
tain a strong university involvement as far along the program as it is
appropriate to. So we're concerned with maintaining the involvement
of the universities and industry. We would like to see a growing
industrial involvement. We would like very much to have them pick
249
up the ball and make something of it and the sooner the better.
COMMENT: May I point out that we received recently from NSF two RTF's,
both two months after the deadline for response.
But at the same time you wouldn't go just that way. You'd be looking
at the large ones, too.
Q: Would you clarify one point on your charts — the difference between
energy systems, energy resources, and solar energy?
Dr. Morse: Solar energy is a resource, and you need systems to use it.
NSF had a program while solar was in its infancy, in which we were
looking at energy systems of the United States — for example, a re-
port by Dr. Szego's company, several volumes on energy systems.
We were looking at geothermal, at coal gasification, at a variety of
2.50
other problems1. Solar energy grew to the point where it has .now been
singled out as a separate program area. This doesn't mean that it's
distinctly different from the resources systems.
Mr. Thomas: We are going down that route right now with some of our
RFP's, and these are either going to be cost plus fixed fee or just
a fixed price contract with a few in there. That's the way NASA
does business. Now, on the unsolicited proposals, I'm not quite
that sure, but even there there are some ramifications. I know that
some contracts let for unsolicited proposals have included a fee.
251
Figure 1
FIVE-YEAR WIND ENERGY PROGRAM
Overall Program
Phase 0 Studies
o Identify Applications for Large Impact
o Social and Environmental Impact
o Study Potential for Capital Cost Reductions
o Study Operation and Maintenance Requirements
o Economics of Wind Power
Figure 2
WIND ENERGY CONVERSION SYSTEMS
Action Diagram
Systems Design
Studies of Wind
Conversion Sys-
tems Without
Storage
Build and;Test
Advanced
Concepts
252
Figure 3
METEOROLOGICAL STUDIES
Design of
Assess Existing Determine Favorable Wind Demonstrations
Wind Data Sites for Selected
Applications
Develop Analytical Techniques
for Wind Prospecting
Figure 4-
253
ATTENDEES
254
Ekstrom, Rurik Hughes, William L.
Pneumatic Structures Institute School of Electrical Engineering
Antioch Pneumatic Campus Oklahoma State University
10251 Barcan Circle Stillwater, Oklahoma 74074
Columbia, Maryland 21044
Hutter, Ulrich
Eldridge, Frank R. University of Stuttgard
The Mitre Corporation Pfaffenwaldring 31
Westgate Research Park Hochschulbereich Vaihingen
McLean, Virginia 22101 7 Stuttgard, West Germany
255
Lissaman, Peter B. S. Nixon, W. Barry
AeroVironment, Inc. Forrestal Flight Research Laboratory
660 South Arroyo Parkway Princeton University
Pasadena, California 99103 Princeton, New Jersey 08540
256
Rowe, T. A. Smith, Beauchamp E.
Science Council of Canada S. Morgan Smith Company
3100 Carling Avenue P. 0. Box 2304
Ottawa, Ontario York, Pennsylvania 17405
Canada
Stodhart, A. H.
Robertson, Lawrence M. Electrical Research Associates
The Western Electric Industry Cleeve Road
320 Ash Street Surrey, England
Denver, Colorado 80220
Swann, Mark
Rom, Frank E. RD #1
171 Balmar Boulevard New Park, Pennsylvania 17352
Avon Lake, Ohio 44012
Sweeney, Thomas E.
Rotty, Ralph M. Princeton University
NOM Princeton, New Jersey 08540
13817 Arctic Avenue
Rockville, Indiana 47872 Szego, G. C.
Intertech Corporation
Savino, Joseph M. Box 340
NASA Lewis Research Center Warrenton, Virginia 22186
21000 Brookpark Road
Cleveland, Ohio 44135 Thomas, Ronald L.
NASA Lewis Research Center
Schwartz, Harvey J. 21000 Brookpark Road
NASA Lewis Research Center Cleveland, Ohio 44135
21000 Brookpark Road
Cleveland, Ohio 44135 Titterington, William C.
General Electric Company
Sefic, Walter J. 930 Western Avenue
NASA Flight Research Center Lynn, Massachusetts 01905
P. 0. Box 273
Edwards, California 93523 Tompkin, Joseph
Consulting Engineer
Shepherd, George R. 1324 Jordan Drive, South
Mechanical Technology, Inc. Salem, Oregon 97302
8106 Thoreau Drive
Bethesda, Maryland 20034 Torrey, Volt a (KSP)
National Aeronautics and Space
Sherman, Mark Administration
New Alchemy Institute Washington, D. C. 20546
Box 432
Woods Hole, Massachusetts 02543 Wentink, Tunis, Jr.
University of Alaska
Simmons, Henry T. Fairbanks, Alaska 99701
Newsweek Magazine
1750 Penn Avenue, N.W. Wharton, James
Washington, D. C. 20006 Tillamook Public Utilities Department
906 Main Street
Tillamook, Oregon 97141
257
Wiesner, Wayne
Boeing Vertol Company
P. 0. Box 1681*8
Philadelphia, Pennsylvania 19i42
Vance, W. S.
Science Applications, Inc.
1200 Prospect Avenue
La Jolla, California 92037
VanSant, James H.
Institut de Reeherche Del'Hydro-
Quebec
1000 Montee St. Julie
Varennes, Quebec
Canada
Wilcox, Carl
Allis-ChaImers
Box 712
York, Pennsylvania 174-05
Wilson, Robert
Oregon State University
Department of Mechanical Engineering
Corvallis, Oregon 97330