Project No.

G.S.B. Br. Code Job. No. Sample No.

GRANULAR SUB BASE BRD 122-291019 2910137
(G.S.B) - Sub Base Layer - Non Bituminous Layer Report Date : 25-01-2017

Client : Dy. Ex. Engr, Panchayat R&B Sub Division, Bhuj - Kutch
Consultant : -
Agency : -

Project : Widening and Strengthning of Kokma Chakar Chandiya Road, Bhuj-Kutch.

Ref. No. Letter Dated : 15.01.2017

Date : 10 Oct. 2015
GSB Type : Grading - I
Design C.B.R : 30
Sample Condn. : Sealed
Material Nature : Crushed Stone Aggregate
Sampling By : --
Source : Khedoi-Anjar
I.D. Mark : --
Stone
Material Size : 40 mm 20 mm 10 mm
Dust
G.S.B Sieve Size : Material Taken for Gradation (gm) = 5000
: 40 mm 20 mm
Weight % Cum. % % Weight % Cum. % %
Retained Retained Retained Passing Retained Retained Retained Passing
75 mm - 0.0 0.0 0.0 100.0 0.0 0.0 0.0 100.0
53 mm - 0.0 0.0 0.0 100.0 0.0 0.0 0.0 100.0
26.5 mm - 3825.0 3825.0 76.5 23.5 0.0 0.0 0.0 100.0
9.5 mm - 1085.0 4910.0 98.2 1.8 4220.0 4220.0 84.4 15.6
4.75 mm - 90.0 5000.0 100.0 0.0 655.0 4875.0 97.5 2.5
2.36 mm - 0.0 5000.0 100.0 0.0 65.0 4940.0 98.8 1.2
0.85 mm - 0.0 5000.0 100.0 0.0 60.0 5000.0 100.0 0.0
0.425 mm - 0.0 5000.0 100.0 0.0 60.0 5000.0 100.0 0.0
0.075 mm - 0.0 5000.0 100.0 0.0 0.0 5000.0 100.0 0.0

10 mm Stone Dust
Weight % Cum. % % Weight % Cum. % %
Retained Retained Retained Passing Retained Retained Retained Passing
75 mm - 0.0 0.0 0.0 100.0 0.0 0.0 0.0 100.0
53 mm - 0.0 0.0 0.0 100.0 0.0 0.0 0.0 100.0
26.5 mm - 0.0 0.0 0.0 100.0 0.0 0.0 0.0 100.0
9.5 mm - 610.0 610.0 12.2 87.8 0.0 0.0 0.0 100.0
4.75 mm - 3120.0 3730.0 74.6 25.4 230.0 230.0 4.6 95.4
2.36 mm - 1165.0 4895.0 97.9 2.1 505.0 735.0 14.7 85.3
0.85 mm - 95.0 4990.0 99.8 0.2 1055.0 1790.0 35.8 64.2
0.425 mm - 105.0 5000.0 100.0 0.0 1530.0 2265.0 45.3 54.7
0.075 mm - 0.0 5000.0 100.0 0.0 2010.0 4275.0 85.5 14.5

Page 1
Mix Grading 40 mm 20 mm 10 mm Stone Dust Final Required

Page 2
Sieve Analysis 28% 24% 23% 25% 100% Lower Design Upper Sieve
75 mm - 28.0 24.0 23.0 25.0 100.0 100 100 100 100 75
53 mm - 28.0 24.0 23.0 25.0 100.0 80-100 80 100 100 53
26.5 mm - 6.6 24.0 23.0 25.0 78.6 55-90 55 78.58 90 26.5
9.5 mm - 0.5 3.7 20.2 25.0 49.4 35-65 35 49.442 65 9.5
4.75 mm - 0.0 0.6 5.8 23.9 30.3 25-55 25 30.292 55 4.75
2.36 mm - 0.0 0.3 0.5 21.3 22.1 20-40 20 22.096 40 2.36
0.85 mm - 0.0 0.0 0.0 16.1 16.1 --- 10 13.675 25 0.425
0.425 mm - 0.0 0.0 0.0 13.7 13.7 10-15 0 3.625 5 0.075
0.075 mm - 0.0 0.0 0.0 3.6 3.6 <5

Lower limit Upper limit GSB Designed Curve

110
% of Passing

100

90

80

70

60

50

40

30

20

10

0
0.001 0.01 0.1 1 10
Sieve Size( in mm)

Ref. Code : MORT&H Specification, IS : 2720, IS : 2386 & IRC Guide Lines
Sieving : Electronic Sieve Shaker
Shaking : 1440 rpm (Up-Down & Circular)
Shaking Time : 1 min. to 60 min.

Stone
Testing : 40 mm 20 mm 10 mm
Dust
Std. Req.

Shall be
Water Absorption : 0.91 1.25 1.32 1.45
<2%

Specific Gravity : 2.85 2.77 2.73 2.68 ---

Shall be
Impact Value Test : 11.8 12.6 13.4 ---
< 40 %
Shall be
Los Angeles
Abrasion Test
: 13.4 14.5 15.7 --- < 40
%

Page 3
 Shall be
Crushing Value
Test
: 14.6 15.4 16.3 ---
< 30 %

Page 4
M.D.D & O.M.C : MDD OMC

M.D .D.( g m/cc )

Diameter of Mould : 15 Cm 1.87 3.740
Height of Mould : 12.7 Cm 2.01 5.190
Weight of Hammer : 4.9 Kg 2.2 2.210 7.230
Height of Fall : 45 Cm 2.1 2.05 9.050
No. of Layers : 5 No. 2
1.88 10.120
No. of Blows in
Each Layer
: 55 No. 1.9

Sample Taken : 20 Kg 1.8 2.210 MDD

3 4 5 6 7 8 9 10 11 12
O.M.C (%)
No. of Trials : 5 No. 7.23 OMC
Ref. Code : IS : 2720 - Part - 8 - 1983
Horizontal Line Vertical Line
Start 6 2.21 Start 7.23 1.8
End 9.00 2.21 End 7.23 2.25

C.B.R
Diameter of Mould : 15 Cm P (mm) L (kg)
1200
Height of Mould : 17.5 Cm 0.0 0
Load ( kg )

Surcharge Weight : 5 Kg 1000 0.5 184

Period of Soaking : 96 Hr. 1.0 315
800
Rate of Strain : 1.25 mm / min. 1.5 429
Proving Ring 600
: 5000 Kg 2.0 538
Capacity
L.C of Proving 400
: 1 Kg 2.5 635
Ring
200
Dial Gauge
: 30 mm 3.0 728
Capacity
L.C of Dial 0
: 0.01 mm 4.0 859
Gauge 0.0 1.0 2.0 3.0 4.0
Penetration ( mm )
5.0 6.0
Test Condition : Soaked & Unsoaked 5.0 971
Ref. Code : IS : 2720 - Part - 16 - 1983
2.5 mm 5 mm
Soaked 46.4 1370.0 47.3 2055
Unsoaked 51.9 52.9

2.5mm 5mm
45.9 46.4 47.0 47.8 47.2 46.8
Soaked 46.4 47.3
51.7 52.7 51.4 52.7 52.5 53.6
Unsoaked 51.9 52.9

Atterberg' Liquid Lim % Non Plastic

s
Limit Plasticity % Non Plastic

Page 5
Page 6
Page 7
 1 Grading - I

Grading - I Grading - II 10 1 10 January

Coarse garaded 0 2 0 Feb.
Grading - I Coarse 10 3 Oct. March
Grading - V 0 4 Oct. April
Grading - VI 0 5 May
1 Sealed 6 June

Sealed Unsealed 7 July

Natural - River
2 8 August
Material
Crushed Stone Crushed Stone
9 Sep.
Aggregate Aggregate
Others 10 Oct.
5 ND3 11 Nov.
BRD BRH 12 Dec.
NAV 13
NV3 14 1 2015
BRD 15 2011 2010
JNU 16 2011

GNR 17 2012
30 As per
2 18 2013
Specification
30 30 19 2014

30 20

21
22
12.5 100 23
10 85-100 24
4.75 0-20 25
2.36 0-5 26
27
28
29
30
31

Page 8
 Grading I Grading II Grading III Grading I Coarse Grading V Grading VI
100 100 --- --- 100 100 ---

--- 80-100 100 100 --- 80 - 100 100

55 - 75 55-90 70 - 100 55 - 75 50 - 75 55 - 90 75 - 100

--- 35-65 50 - 80 --- --- 35 - 65 55 - 75

10 - 30 25-55 40 - 65 10 - 30 10 - 30 25 - 50 30 - 55

--- 20-40 30 - 50 --- --- 10 - 20 10 - 25

--- --- --- --- --- 2 - 10 ---

< 10 10-15 15 - 25 --- --- 0-5 0-8

<5 <5 <5 <10 --- 0-3

30 30 30 30 30 30

GSB Designed Curve

10 100

Page 9
 1.73 1.87
1.87 2.01
2.123 2.263
1.91 2.05
1.74 1.88

167.00 184.00
298.00 315.00
412.00 429.00
521.00 538.00

632.00 649.00

711 728.00

842.00 859.00
895.00 912.00

51.91240876

Page 10
Sieve Lower Design upper Sieve Lower Dsign upper Lower Design upper
75 100 100.0 100
53 80 100.0 100 53 80 100.0 100 53 100 100.0 100
26.5 55 78.6 90 26.5 70 78.6 100 26.5 55 78.6 75
9.5 35 49.4 65 9.5 50 49.4 80 4.75 10 30.3 30
4.75 25 30.3 55 4.75 40 30.3 65 0.075 0 3.6 5
2.36 20 22.1 40 2.36 30 22.1 50
0.425 10 13.7 25 0.425 15 13.7 25
0.075 0 3.6 5 0.075 0 3.6 5

Page 11
Sieve Lower Design upper Sieve Lower Design upper
75 100 100.0 100
53 100 100.0 100 53 80 100.0 100
26.5 50 78.6 80 26.5 55 78.6 90
4.75 15 30.3 35 9.5 35 49.4 65
0.075 0 3.6 5 4.75 25 30.3 50
2.36 10 22.1 20
0.85 2 16.1 10
0.425 0 13.7 5

Page 12
Page 13
Sieve Lower Design upper
53 100 100.0 100
26.5 75 78.6 100
9.5 55 49.4 75
4.75 30 30.3 55
2.36 10 22.1 25
0.425 0 13.7 8
0.075 0 3.6 3

Page 14
 PROJECT REPORT
DESIGN OF GRANULAR SUB BASE

CLIENT
Dy. Ex. Engr, Panchayat R&B Sub
Division, Bhuj - Kutch
Widening and Strengthning of Kokma Chakar Chandiya Road, Bhuj-Kutch.

GTH / BRD / 122-291019 / 2910137 / G.S.B. /

Grading - I / 25-01-2017

GEO TEST HOUSE

B-10, Krishna Industrial Estate, Opp. B.I.D.C. Gorwa Estate, Vadodara - 390 016, Gujarat, INDIA.
Ph: 91 -265 - 2290222, Telefax : 91 - 265 - 2282014, Email : [email protected]
Job No. 122-291019
 CONTENT
Sr. No. Particulars Page No.

1 Brief Details of Project 1

2 Objective 2

3 General Summary 3

4 Design Mix of Granular Sub Base Material 4

5 Design Curve of Granular Sub Base Material 5

6 Modified Proctor Test - (MDD & OMC) 6

7 California Bearing Ratio Test 7

8 Result Summary 8

9 Specification of Granular Sub Base 9

Job No. 122-291019
BRIEF DETAILS OF PROJECT
Client : Dy. Ex. Engr, Panchayat R&B Sub Division, Bhuj - Kutch

Project : Widening and Strengthning of Kokma Chakar Chandiya Road, Bhuj-Kutch.

Ref. No. : Letter Dated : 15.01.2017

Job. No. : 122-291019

Sample No. : 2910137

GSB Type : Grading - I

Design C.B.R : 30

Sample Condn. : Sealed

Material Nature : Crushed Stone Aggregate

Source : Khedoi-Anjar

Ref. Code : MORT&H Specification, IS : 2720, IS : 2386 & IRC Guide Lines

G.S.B Sieve Size : 75 mm 53 mm 26.5 mm 9.5 mm 4.75 mm 2.36 mm 0.425 mm 0.075 mm

Testing Agency : M/s. Geo Test House

: B/10, Krishna Industrial Estate, Opp. B.I.D.C.,
: Gorwa Estate - 390 016, Ph. No.0265 - 2290222, Tele. Fax - 91- 265 - 2282014.
: E-mail : [email protected], www.geogroup.in

Report No. : GTH / BRD / 122-291019 / 2910137 / G.S.B. / Grading - I / 25-01-2017

Geo Test House, Vadodara Job No. 122-291019 Page 1

OBJECTIVE
The main objective is to determine the sutability and structural capacity of Granular Sub
Base material for flexible pavement (Widening & Strengthening) without occuring any pavement
distress as per IS : 2720, IRC : 37, IS : 2386 & MORT & H Specification.
Geo Test House, Vadodara Job No. 122-291019 Page 2
 GENERAL SUMMARY
Ref. Cod: MORT&H Specification, IS : 2720, IS : 2386 & IRC Guide Lines

[a] Individual Gradation of Aggregates

Sieve Analysis

% Passing
G.S.B Sieve
Size
40 mm 20 mm 10 mm Stone Dust

53 mm 100.0 100.0 100.0 100.0

26.5 mm 23.5 100.0 100.0 100.0

9.5 mm 1.8 15.6 87.8 100.0

4.75 mm 0.0 2.5 25.4 95.4

2.36 mm 0.0 1.2 2.1 85.3

0.85 mm 0.0 0.0 0.2 64.2

0.425 mm 0.0 0.0 0.0 54.7

0.075 mm 0.0 0.0 0.0 14.5

Physical Properties of G.S.B Material :

Test Results Specification

Sr.
Test Name Stone Unit Requirement
No. Method 40 mm 20 mm 10 mm
Dust s
Shall be
IS : 2386 - P-III
1 Water Absorption - Clause 2
0.91 1.25 1.32 1.45 % <2
%
IS : 2386 - P-III
2 Specific Gravity - Clause 2
2.85 2.77 2.73 2.68 --- ---
Shall be
IS : 2386 - P-IV
3 Impact Value Test - Clause 4
11.8 12.6 13.4 --- % < 40
%
Shall be
Los Angeles Abrasion IS : 2386 - P-IV
4 13.4 14.5 15.7 --- % < 40
Test - Clause 5.3
%
Shall be
IS : 2386 - P-IV
5 Crushing Value Test - Clause 2
14.6 15.4 16.3 --- % < 30
%

Geo Test House, Vadodara Job No. 122-291019 Page 3

DESIGN MIX OF GRANULAR SUB BASE
Individual Aggregate - % Passing Graded Combined Aggregate - % Passing Specification

Combine
Sieve Size 40 mm 20 mm 10 mm Stone Dust Requirements
% Passing
40 mm 20 mm 10 mm Stone Dust
MORT & H
28% 24% 23% 25%
Clause - 401

75 mm 100.0 100.0 100.0 100.0 28.0 24.0 23.0 25.0 100.0 100

53 mm 100.0 100.0 100.0 100.0 28.0 24.0 23.0 25.0 100.0 80-100

26.5 mm 23.5 100.0 100.0 100.0 6.6 24.0 23.0 25.0 78.6 55-90

9.5 mm 1.8 15.6 87.8 100.0 0.5 3.7 20.2 25.0 49.4 35-65

4.75 mm 0.0 2.5 25.4 95.4 0.0 0.6 5.8 23.9 30.3 25-55

2.36 mm 0.0 1.2 2.1 85.3 0.0 0.3 0.5 21.3 22.1 20-40

0.85 mm 0.0 0.0 0.2 64.2 0.0 0.0 0.0 16.1 16.1 ---

0.425 mm 0.0 0.0 0.0 54.7 0.0 0.0 0.0 13.7 13.7 10-15

0.075 mm 0.0 0.0 0.0 14.5 0.0 0.0 0.0 3.6 3.6 <5

Geo Test House, Vadodara Job No. 122-291019 Page 4

DESIGN CURVE OF GRANULAR SUB BASE
Lower limit Upper limit GSB Designed Curve

100

90
% of Passing

80

70

60

50

40

30

20

10

0
0.01 0.1 1 10 100
Sieve Size( in mm)

Geo Test House, Vadodara Job No. 122-291019 Page 5

MODIFIED PROCTOR TEST
Diameter of Mould : 15 Cm

Height of Mould : 12.7 Cm

Weight of Hammer : 4.9 Kg

Height of Fall : 45 Cm

No. of Layers : 5 No.

No. of Blows in Each Layer : 55 No.

Sample Taken : 20 Kg

No. of Trials : 5 No.

Ref. Code : IS : 2720 - Part - 8 - 1983

Sr. No. Test Name Results Method of Testing

Maximum Dry Density (M.D.D) gm/cc 2.21 I.S.2720 - Part 8 Clause No. 5
1
Optimum Moisture Content (O.M.C) % 7.23 I.S.2720 - Part 8 Clause No. 5
M a x im u m D r y D e n s it y ( g m /c c )

M.D.D & O.M.C Curve :

2.28

2.22

2.16

2.1

2.04

1.98

1.92

1.86

1.8
3 4 5 6 7 8 9 10 11 12
Optimum Moisture Content (%)
Geo Test House, Vadodara Job No. 122-291019 Page 6
CALIFORNIA BEARING RATIO TEST
Diameter of Mould : 15 Cm

Height of Mould : 17.5 Cm

Surcharge Weight : 5 Kg

Period of Soaking : 96 Hr.

Rate of Strain : 1.25 mm / min.

Proving Ring Capacity : 5000 Kg

L.C of Proving Ring : 1 Kg

Dial Gauge Capacity : 30 mm

L.C of Dial Gauge : 0.01 mm

Test Condition : Soaked & Unsoaked

Ref. Code : IS : 2720 - Part - 16 - 1983

Item No. Test Name Unsoaked Soaked Method of Testing

51.7 52.7 51.4 45.9 46.4 47.0
1 CBR Value at 2.5mm in % (AVG) I.S.2720 - Part 16 Clause No. 5
51.9 46.4
52.7 52.5 53.6 47.8 47.2 46.8
2 CBR Value at 5.0mm in % (AVG) I.S.2720 - Part 16 Clause No. 5
52.9 47.3

1200
Load ( kg )

1000

800

600

400

200

0
0.0 1.0 2.0 3.0 ( mm )
Penetration 4.0 5.0 6.0
Geo Test House, Vadodara Job No. 122-291019 Page 7
 RESULT SUMMARY
Graded Mix Design of G.S.B Material

40 mm 20 mm 10 mm Stone Dust
28% 24% 23% 25%

Modified Proctor Density Test

Maximum Dry Density (M.D.D) gm/cc 2.21

Optimum Moisture Content (O.M.C) % 7.23

California Bearing Ratio Test

Soaked Condn.
% 47.3
(Avg)
C.B.R
Unsoaked Condn.
% 52.9
(Avg)

Atterberg's Limit Test

Atterberg's Liquid Limit % Non Plastic

Limit Plasticity Index % Non Plastic

Short Details of G.S.B Layer

GSB shall be prepared in an approved mixing plant of suitable capacity having provision for controlled
addition of water and forced mixing arrangement. While adding water due allowance should be made for
evaporation losses. At the time of compaction, water in Mix should not vary from Optimum value by more
than agreed limits. Mix material should be uniformly wet and no segregation should be permitted.
Immediately after mixing, aggregates shall be spread uniformly & evenly upon the prepared sub grade in
required quantities. In no case should they be dumped in heaps directly on the area where these are to be
laid nor shall their hauling over a partly completed stretch be permitted. Manual mixing shall be permitted
only where width of laying is not adequate for mechanical operations.

After the mix has been laid to the required thickness, grade and cross fall, the same shall be uniformly
compacted to the full depth with suitable roller. The speed of roller shall not exceed 5 km/hour. Rolling shall
be continued till the density achieved is at least 98 % of the MDD for the material as determined by the
method outlined in IS : 2720 (P-8). After final compaction of Granular sub base course, the road shall be
allowed to dry for 24 hours.

For Geo Test House

[Authorized Signatory]
Geo Test House, Vadodara Job No. 122-291019 Page 8
 SHORT SPECIFICATION
Short Specification of G.S.B Material

Natural sand, Moorum, Gravel, Crushed Stone, or combination thereof.

Sometimes crushed slag, crushed concrete, brick metal & kankar May be use with specific approval.

The G.S.B shall be laid (in one or more in layers as lower and upper sub-base) over the prepared or finished
Sub-grade shall be prepared by removing all vegetation and other extraneous matter, lightly sprinkled with
water if necessary and rolled with two passes of 80-100 KN smooth wheeled roller.

G.S.B material shall be spread ion sub-grade with the help of motor grader. When G.S.B material consist of
combination of material at that time mixing shall be done mechanically by the mix-in-place method
(Equipment used of this method is Rotavator). Manual mixing permitted in such circumstances only. If
moisture content is less then add some part of water and then mix uniformly.

Immediately, thereafter rolling shall start. If thickness of compacted layer <100 mm the rolling can be done by
smooth wheel roller of 80-100 KN weight. But if single layer up to 225 mm the rolling can be done with the
help of vibratory roller of minimum 80-100 KN static weight or heavy pneumatic tyred rolled of minimum
200-300 KN weight.

The speed of roller shall not exceed 5 Km per hour. Each pass of the roller shall uniformly overlap not less
than 1/3 of the track made. During rolling grade & camber shall be checked. The passes of roller shall be done
from edge to camber. Rolling shall be continued till the density achieved is at least 98% of M.D.D for the
material.

G.S.B shall be measure in cubic meters.

Quality Control of G.S.B Material

Sr. No. Layer Test Frequency Test Method

IS : 2386 - Part - 1 & MORT&H
1 Gradation 1 Test / 200 Cu.mt
Specification
2 Atterberg's Limit 1 Test / 200 Cu.mt IS : 2720 - Part - 5
3 Moisture Content Prior to Compaction 1 Test / 250 Sq.mt IS : 2720 - Part - 2
Granular Sub
4 Base (G.S.B) Density of Compacted Layer 1 Test / 500 Sq.mt IS : 2720 - Part - 7 & 8
5 Deleterious Constituents As Required IS : 2386 - Part - 2 & IS : 383
6 C.B.R. As Required IS : 2720 - Part - 16
7 Field C.B.R Test As Required IS : 2720 - Part - 31

Geo Test House, Vadodara Job No. 122-291019 Page 9

 MC DD Diameter Hight Volume

#DIV/0! #DIV/0! 0

#DIV/0! #DIV/0!

#DIV/0! #DIV/0!

#DIV/0! #DIV/0! PROCTOR TEST

#DIV/0! #DIV/0! MDD

OMC

Wt of Bulk Wt of Wt of moisture dry density

Wt of Wt of
Volume of empty Density container container content B.D./
mould + container
mould mould B.D. + wet soil + dry soil (m2-m1) (1+m.c./100
soil n1 m1
n2 (n2-n3)/n1 m2 m3 (m2-m3) )

0.000 #DIV/0! #DIV/0! #DIV/0!

0.000 #DIV/0! #DIV/0! #DIV/0!

0.000 #DIV/0! #DIV/0! #DIV/0!

0.000 #DIV/0! #DIV/0! #DIV/0!

0.000 #DIV/0! #DIV/0! #DIV/0!

0.000 #DIV/0! #DIV/0! #DIV/0!

0.000 #DIV/0! #DIV/0! #DIV/0!

0.000 #DIV/0! #DIV/0! #DIV/0!

LIQUID LIMIT

Sr, No. wt WET WT. DRY WT. MC % READING LL

1 #DIV/0! #DIV/0!

CBR VALUE

Load In 2.5mm St. in Kh <== Un Soaked <== Soaked

Load In 5.0mm St. in Kh

Reading of 2.5 1370 2.5 0.00 1370 2.5 0.00

Reading of 5.0 2055 5.0 0.00 2055 5.0 0.00

 PROCTOR - DENSITY CURVE
Maximum Dry Density = 2.542 gm/cc
Optimum Moisture Content = 6.75 %
3.000

2.950

2.900

2.850

2.800

2.750

2.700

2.650

2.600

2.550

2.500

2.450

2.400

2.350

2.300

2.250

2.200

2.150

2.100

2.050

2.000
2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00
MOISTURE CONTENT (%)