I410 Installation Manual
I410 Installation Manual
I410 Installation Manual
WWW.PRECIAMOLEN.COM
04-41-00-1 MI A - 03/2015
Graphic Terminal
Installation manual
Contents
1. Foreword ............................................................................................................................................... 3
Documentation conventions ....................................................................................................................... 3
Recycling ................................................................................................................................................... 3
Environment features ................................................................................................................................. 3
Safety ......................................................................................................................................................... 4
Electromagnetic compatibility .................................................................................................................... 4
Maintenance .............................................................................................................................................. 4
2. Introduction .......................................................................................................................................... 5
Purpose of this manual .............................................................................................................................. 5
Graphic Terminal presentation ................................................................................................................... 6
Claviers ...................................................................................................................................................... 8
Screen ........................................................................................................................................................ 9
3. Installation ............................................................................................................................................ 11
Physical installation .................................................................................................................................... 11
Installing options & accessories ................................................................................................................. 13
Cabling ....................................................................................................................................................... 16
Connector pinouts ...................................................................................................................................... 20
Configuration of measurement boards ....................................................................................................... 23
Ethernet port (Option) ................................................................................................................................ 27
PROFIBUS board (Option) ........................................................................................................................ 29
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I 410 range - Graphic Terminal
2 04-41-00-1 MI A
Foreword 1
Documentation conventions
Pictograms
Displayed onto the equipment, it refers to this manual for extra information on the nature of
potential dangers and all the precautions to be taken to prevent them.
Recycling
In compliance with the requirements of the 2012/19/EU European Directive related to electronic and
electric equipment waste, this equipment, including its accessories and batteries must not be disposed
of as normal household refuse. This equipment must be disposed of in compliance with local
prescriptions in a separate container specifically for electronic and electric equipments.
Environment features
• Temperature range:
- storage − 20°C / + 60°C (- 4°F / + 140°F)
- operating − 20°C / + 40°C (- 4°F / + 104°F)
• Relative humidity without 10 % / 85 %(ii)
condensation
• Transitory high voltage
II
category(iii)
• Minimum atmospheric 795 hPa(iv)
pressure
• Use:
- Outdoor - - Yes (with pollution degree 3)
• Protection index(v)
- General - IP 34 IP 66
- Facing IP 65 IP 65 -
(i) 100 - 240 V - 50/60 Hz - 0.7 A (except Saudi Arabia: 240 V - 50/60 Hz - 0.4 A).
(ii) For temperatures up to 31°C, and linear decrease until 50% of relative humidity at 40°C.
(iii) Accepts temporary high voltages occurring in the power network.
(iv) Equivalent to a 2 000 m altitude.
(v) According to EN 60529.
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I 410 range - Graphic Terminal
Safety
The norm CEI 61010-1 indicates that in case of devices connected to an electrical plug, this plug must be
installed near the device and easily accessible. The supply cord acts as cutting device. For the equipment
permanently connected to the network, an easily accessible cutting device must be included to the fixed installation.
The connection to the protection ground is made via the power supply cable.
The mains tension must not fluctuate of more than 10% of its nominal tension.
The connection to the mains supply and the type of cord must comply with the safety regulations of the country
in which the equipment is set up. If it is not the case, please contact your PRECIA-MOLEN agency.
Any non conventional use of the device might cause damage and represent a danger to the user.
Any damage due to non respected safety instructions will not be attributed to the manufacturer.
Electromagnetic compatibility
This equipment has been tested and declared compliant with the limits of the class A digital device limits,
according to the European regulations, Section 15 of FCC rules (US Federal Communication Commission) and
Canadian ICES-003 rules.
These limits aim at offering sufficient protection against interferences when the device is used in a trade
environment. If the device is used in a residential area, it may cause interferences and in these circumstances, the
user will have to correct the situation at their own expenses.
Maintenance
The indicator must not be electrically supplied for maintenance and cleaning operations and when the housing
is open.
Only components accredited by PRECIA-MOLEN can be used to replace default components to grant the
proper operation of the device.
Such operations must be carried out by PRECIA MOLEN services or an accredited distributor.
4 04-41-00-1 MI A
Introduction 2
Purpose of this manual
The I 410 system comprises a complete weighing system using a CAN field bus - CAN Open Protocol.
The purpose of this document is to provide all information necessary to install the I 410 Graphic Terminal. How
the Terminal is used depends directly on the application (standard or special) and is not described in this document.
Gateway
Graphic Terminal Coupleur
Terminal Graphique
T1 T2 1 to 31 transmitters Tn
T1 T2 De 1 à 31 transmetteurs Tn
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I 410 range - Graphic Terminal
Physical presentation
I 410 D
I 410 D-S
I 410 D-T
Stainless steel housing version
Tabletop version
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Keyboard types
Each version must be equipped with one of the three keyboard types:
• AZERTY (1)
• QWERTY (2)
• Standard (3)
1 2
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I 410 range - Graphic Terminal
Claviers
Description
The keyboard of the I 410 Graphic Terminal is made up of the following keys:
• F1 to F10 (1) to the left and right of the screen: the function of each key is defined by its associated
display on the screen.
• SF1 to SF4 (2) located under the screen: the function of each key is defined by its associated display on
the screen.
• the (3) key* allows selecting special characters in entry mode (on several screens).
• the (4) key allows switching between Upper/Lower case (defined by a "black dot" as a symbol to the
bottom left of the screen).
• the validation key (5) in configuration/adjustment mode will be notified = to ease the understanding
of procedures ;
• 2 keys F, G (6 and 7) the function of which in use mode is defined by the application**.
• the H key (8) that gives access to the metrological screen from the running application.
• the I key (9) that gives access to the work level management and the adjustment of contrast and
luminosity from the running application.
1 6
9
3
2
5
4
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Screen
The metrological screen can be accessed at any time when an application is running by pressing the H key
and includes the following information:
Standard or TR420 weighing mode CKW or DCKW weighing mode ABS weighing mode
3 5 4 1 3 5 3 5
4
1 1 4 1
6
6 6
7 7 7
8 8
8
9 2 10 9 2 10 9 2 10
Single scale Single scale
Bi-range
* The display of ???22F333??? shows that the transmitter has not been connected to the terminal (see page page 39).
** For Trade Use only dependent upon the application.
*** When the Data Storage Device option is installed and used.
**** This meter is incremented when a metrological parameter is changed. In Trade Use, this meter No. must be mentioned in the metrological
log.
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I 410 range - Graphic Terminal
LThe metrological screen also shows pictograms corresponding to the function keys F1 to F1:
• F1 o Access to the configuration menu of the Graphic Terminal
• F2 z Reset
• F3 t Taring
• F4 p Entering a tare (Preset Tare)
• F5 r Change the measurement channel
• F6 i Save the weight measurement (DSD) and print a ticket (optional printer)
• F7 h Timed display of the weight value in High Resolution
• F8 w Change the measurement range (when the measurement channel is configured in multi-ranges)
• F9 b Timed out display of the raw weight value
• F10 c Access to the transmitter setting menu corresponding to the selected measurement channel
10 04-41-00-1 MI A
Installation 3
Physical installation
The STAINLESS STEEL casing version of the I 400 Graphic Terminal is delivered with an adjustable fixing kit
for wall mounting or table mounting.
• Fix the bracket to the work station.
The following drawing specifies the overall dimensions for this operation. Use dowels and screws suited to
the material.
• Position the lateral rotation spigots (1) and the fixing inserts (2) of the case (3) in their housing on the bracket
(4).
• Move the case as necessary and tighten the two fixing buttons (5).
5
3
2
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I 410 range - Graphic Terminal
Cut out and drill the front panel of the cabinet using the following dimensions
max thickness: 6 mm
Mounting
• Put the seal (1) into position into the attachment inserts (2) behind the terminal (3).
• Put the assembly into place in front of the cabinet (4).
• Tighten the 10 Ø4 x 7 screws (5) for 0.5 to 3 mm sheet, (or Ø4 x 10 screw for 3 to 6 mm sheet),
• Tighten the M3 X 10 (6) 4 screw / washer sets.
Once all installation operations are complete and if required, clear the cable running zones (C) on the upper (6)
and lower (7) covers. Fit the upper (6) and lower (7) covers onto the frame (8) and tighten the 2 fastening screw/
washer sets (9) on both sides of each cover..
6 C 7
5 C
3 C
1 8 10
C
12 04-41-00-1 MI A
Installing options & accessories
The measurement interface board (1) is located on 4 spacers (2) fitted to its connector (3) located above the
main board (4). It is fastened with 4 screw/washer sets (5).
1 5
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I 410 range - Graphic Terminal
Summation board
The summation interface board (1) is located on the support sheet (2). It is fixed with 4 M3 x 6 screws(3). The
sheet is then fixed onto the platform with 2 M4 nuts/washers (4) for the stainless steel version and 2 4 x 7 screws(4)
for the tabletop or panel-mounted versions.
Set the ribbon cable on the connector of the CPU (5) board. Match the "1" of the ribbon cable
(coloured mark) with the "1" of the connector. Caution with the mounting direction!
5
3
1
4 4 2
3 1
4 2
4
14 04-41-00-1 MI A
Accessories
The I 410 Graphic Terminal allows implementing 6 accessories. There are 2 different types of accessories:
• communication accessories:
- RS 232 serial link (orange label),
- RS 232 SPI serial link (orange label),
- RS 485/422 serial link (yellow label),
- USB serial link (grey label),
- USB key link (grey label).
• interface accessories:
- 2 digital inputs / 4 digital outputs (brown label),
- 1 4 - 20 mA or 0-10 V analog input / 2 analog outputs (red label).
The connection board accepts all types of modules in slots L1, L2, L3 and L4 and only interface
and RS232 SPI* accessories in slots L5 and L6.
Accessories** are generally equipped with 8 spring terminal connectors. The accessories for the panel-
mounted version can be fitted with 8 DIN male spring terminal connectors.
L1
L2
L3 2
5 4
3 1
7 6
8
8-point DIN version
2 3
1 4
L4
5 8
L5 6 7
L6 Terminal version
L1
L2
L3
L4
L5
L6
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I 410 range - Graphic Terminal
Cabling
Recommendations
Cables by metre
For the connection of spring terminals, PRECIA MOLEN recommends the use of 8-strand sheathed cable
(0,34 mm²) reference 4005271 (sold by linear metre) associated with a clearance of 16 terminal cabling ends for up
to 1 mm² of cable section.
PRECIA-MOLEN also offer a cable prefitted with 8 DIN 8 pt connectors available in many lengths. This cable
allows to connect all peripherals & modules using the specific adapter (please call). Other cables are also available
for DIN or USB connectors (please call).
Most external connecting cables are connected through glands that also assure shielding continuity.
Only the keyboard connection and the USB connection options are connected through special connectors that
assure shielding continuity directly.
3
4
5 1
7
6
2
• Put the body of the gland (1) into position with its O-ring (2) on the wall of the casing (3) and tighten the
nut (4) inside the casing.
• Pass the cable through the cap (5), of the sealing ring (6) and the claws of the ring (7) installed in the body of
the gland, making sure that the ground braid (8) is in good contact with the claws.
• Tighten the cap (5) onto the body of the gland (1).
16 04-41-00-1 MI A
Panel-mounted housing version
The following table shows the different types of connections as a function of the connector and the accessory
concerned..
loaded terminals
DIN connectors
Acc.with spring
USB connector
measurement
Power supply
Keyboard
CAN Bus
Interface
Acc.with
Acc.with
Connection type
In the case of an USB option, perform the following section. Implement the USB stick support and screw the nut
on the inside..
Dimensions in mm.
04-41-00-1 MI A 17
I 410 range - Graphic Terminal
5
7
3
1
4
18 04-41-00-1 MI A
Component Layout
Except the power supply, all optional interface elements which may be fitted to the I 410 Graphic Terminal are
fitted on the Connector board. In standard, it is fitted only with the CAN bus interface.
11
9
8
5 7 +-
3
1
6
2 4
10
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I 410 range - Graphic Terminal
Connector pinouts
Power supply
2 0V
Pin connections
(i) One I 400 system setting kit per PC is available, including a probe and adapter cable (ref: 2025417).
CAN 2 CAN 1
Bus end resistor disconnected:
ON (CAN 2: Used)
20 04-41-00-1 MI A
Analog measurement interface board
Installing connectors
2
3
1 1
1 1
Pin connections
A first connector is chosen to connect the junction box. When using PRECIA-MOLEN's 8 connector cable, we
recommend using a second connector to double the power supply.
Switch positions
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I 410 range - Graphic Terminal
Installing connectors
J1
Pin connections
22 04-41-00-1 MI A
Summation channel board
1 4
1 1. CAN address configuration micro-switches
(channel n°).
2. red LED
2
3. green LED
4. CPU board connection connector (with ribbon
3 cable)
Switch 6 5 4 3 2 1
4 3 2 1 0
Switch value ON Not used 2 (16) 2 (8) 2 (4) 2 (2) 2 (1)
Examples:
Address 6 5 4 3 2 1
9 Not used Off On Off Off On
26 Not used On On Off On Off
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I 410 range - Graphic Terminal
The (analog or digital) Measurement board is fitted with 2 LEDs: 1 green - 1 red, indicating the condition of the
transmission over the CAN network.
• Red LED:
Status Meaning
Off No error
Flashing Network interference
Lit/fixed Bus disconnected(i)
• Green LED:
Status Meaning
Blinking Pre-operational (awaiting master)
Fixed Operational
24 04-41-00-1 MI A
Serial links type accessories
Connector pinouts
1E/2S
Pin E/S TOR Colour
4-20 mA / 0-10 V
1 Input(i) 1 4-20 mA or 0-10 V input Purple
2 Common input 0V Black
3 Output 1 Output 1: 4-20 mA Green
4 Input 2 Output 1: 0-10 V Brown
5 Output 2 0V White
6 Output 3 0V Blue
7 Output 4 Output 2: 4-20 mA Yellow
8 Common output Output 2: 0-10 V Red
(i) The 1I/2O digital accessory has a jumper with the choice between 4-20 mA or 0-10 V for the input.
With jumper: 4-20 mA
Without jumper: 0-10 V
Inactive
case of the application only managing one analogue output, the output 2 will be the
one.
Umin : 8 V DC
Umax : 30 V DC
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I 410 range - Graphic Terminal
26 04-41-00-1 MI A
Ethernet port (Option)
The optional Ethernet board 'plugs into' the CPU board (operational from system version V 305).
Pin connections
Network status
The Ethernet board is equipped with several diodes which indicate the state of transmission over the network.
• Led 1 Orange:
Status Meaning
Off No activity
Flashing Network activity
• Led 2 Green:
Status Meaning
Off Link defect
Lit/fixed Operational
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I 410 range - Graphic Terminal
It is the most common model, always used when connecting an Ethernet interface to a Hub or switch.
Used for direct connection of two Ethernet interfaces. The pin-out at one of the ends is different to allow
communication: the transmission and reception wires are crossed.
Category of cables:
Each RJ45 cable is allocated to a category defining the maximum rate it is able to transmit without error.
Example: The twisted Ethernet cable (ref: 4006336), lg: 2m is category 'CAT 5E' (100 Mbps in twisted pair:
100baseTX 155 Mbps ATM).
Summary
For wiring over the corporate network, use the 'straight' RJ45 cabled.
For direct wiring on PC (peer to peer), use the crossed Ethernet cable (ref: 4006336), lg: 2m.
28 04-41-00-1 MI A
PROFIBUS board (Option)
The optional Profibus board 'plugs into' the CPU board (operational from system version V 305).
Pin connections
SW3
Profibus convention: J1
A 3 J1. OUT terminal strip (output)
Standard cable (purple) B 2 OUT
Gnd 1 SW1 J2. IN terminal strip (input)
A 3
B 2 IN J2 L3. Link Status LED
Gnd 1 (on: link established)
Sub D 9 pin
L3
SW1
SW3:
: 150 Ω
OUT
: 220 Ω
IN IN
No termination resistor (IN and OUT are connected, to End bus termination resistor (i.e. 150 Ω or 220 Ω as
ensure network continuity) per SW3) (OUT is disconnected)
SW3
End bus termination resistor R: 150 Ω
(hidden dot)
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I 410 range - Graphic Terminal
30 04-41-00-1 MI A
Using the keyboard 4
Introduction
General description
The I 410 Graphic Terminal has two main configuration menus as follows:
• the Terminal configuration menu itself,
• the configuration menu of the Transmitters that are associated with it.
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I 410 range - Graphic Terminal
32 04-41-00-1 MI A
Entering an alphanumeric parameter (version without keyboard)
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I 410 range - Graphic Terminal
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Management of the work level
Introduction
The I 400 terminal manages 4 levels of intervention. Each level authorizes or denies access to certain features
of the terminal being used (refer to the user manual of the associated application) and in setting/configuration. In this
mode, the following tables summarize the different functions associated with each level.
• Setting up/configuration menu for the graphic terminal
Terminal setting up/Terminal configuration (o key) Item User Operator Supervisor Engineer
Identification No No No Yes
Identification No No No Yes
Settings No No No Yes
Calibration No No No Yes
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I 410 range - Graphic Terminal
36 04-41-00-1 MI A
Changing the password
(i) This request is not displayed if the chosen level is the same as or lower than the current level.
Key code
WARNING
04-41-00-1 MI A 37
I 410 range - Graphic Terminal
38 04-41-00-1 MI A
Configuration of the Terminal 5
Main menu
When the metrological screen is displayed, press the o key.
Identification
Menu
(i) This item is only displayed if the DSD option is physically installed.
(ii) or measurement channels
(iii) Only for Automatic Weighing Instruments.
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I 410 range - Graphic Terminal
Modification of identification No
DSD configuration
40 04-41-00-1 MI A
Transfer - Save
• ÐIPFA Allows you to enter 22 lines (CKW or DCKW configuration) or 4 lines (ABS
configuration) of up to 18 free text characters.
- È 1 st free text line (e.g. 220V / 50 Hz)
- É 2 nd free text line (e.g. v = 0.75 m/s)
- Ê 3 rd free text line
- Ë 4 th free text line
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I 410 range - Graphic Terminal
Settings
Menu
Procedure
42 04-41-00-1 MI A
Configuration
Menu
LANGUAGE item
The transfer operations from the USB key require confirming the operation request. Once the
operation completed, the operation report is displayed opposite the name of the operation
chosen in the menu: YES (operation correct) or NO (operation incorrect).
KEYBOARD section
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I 410 range - Graphic Terminal
ACCESSORIES item
(i) N: No parity (None) - O: Odd parity (Odd) - E: Even parity (Even) - M: Force to 1 - S: Force to 0.
(ii) 0: no RTS, CTS; 1: RTS, CTS present.
This screen will not be displayed if the installed key is defective or it there is no USB key.
44 04-41-00-1 MI A
Checking a 4-20 mA analog output accessory
Press the F8 key to output the V+ power supply if the client application uses high digital inputs with
power supply provided through the I 400 terminal (see pagepage 25).
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I 410 range - Graphic Terminal
46 04-41-00-1 MI A
ETHERNET
IP address configuration:
• Use the lateral keys for entry.
• Validate using the genius key.
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I 410 range - Graphic Terminal
PROFIBUS
48 04-41-00-1 MI A
Configuration of the organization (Ê):
• Use the lateral keys F7 or F9 for selection (Auto, Intel
or Motorola).
• Validate using the genius key.
(i) If no application is present, refer to the documentation of the coupler (04-32-30-0 MI) for the exchange table (variable size according to the
number of transmitters managed).
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I 410 range - Graphic Terminal
(i) If several types of weights are sent, the displayed value corresponds to the sum of the corresponding values (for example: 7= gross/tare/net).
50 04-41-00-1 MI A
Transmitter configuration 6
Main menu
Identification
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I 410 range - Graphic Terminal
Confirm.
'X241TRXX.TRM' (1).
Confirm.
52 04-41-00-1 MI A
Settings
04-41-00-1 MI A 53
I 410 range - Graphic Terminal
Class
Capacity
(i) The MULTI-USE, RANGE 2 and RANGE 3 item may or may not be present depending on the value of the No. OF RANGES parameter. The
CKW and DCKW mode can have only 2 ranges maximum, the ABS mode has one possible range only.
54 04-41-00-1 MI A
Trade use of the instrument
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I 410 range - Graphic Terminal
Minimum
56 04-41-00-1 MI A
Case of digital measurement modules
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I 410 range - Graphic Terminal
Warning
The summation channel is a channel in itself. It is therefore required to proceed as with any typical channel
(identification, adjustment, calibration, installation).
58 04-41-00-1 MI A
Calibration
OFFSET item
After calibration and disassembly of mass deposit accessories, this item is used to correct the real zero of the
instrument, particularly for hoppers.
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I 410 range - Graphic Terminal
LINEARIZATION item
If there is more than one adjustment segment, items Ë to Ð are assigned to segments 2 to 6. The procedure is
then exactly the same as the procedure for linearization of segment 1 described above.
WARNING
Values of calibration weights must be consistent. In particular:
• the value must be greater than 0 and less than or equal to MAX,
• the calibration value of segment N+1 must be greater than the calibration value defined for segment N.
60 04-41-00-1 MI A
Linearization 2 (optional)
Additional linearization
affects
Adjustment in 'linearization 2' mode directly
the weighing results.
obtained
The value to be input in 'weight read' is
with the application.
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I 410 range - Graphic Terminal
Maximum 2 segments.
1 Correction of angles
62 04-41-00-1 MI A
VERIFICATION item
This item is no longer accessible when a LINEARIZATION procedure has just been performed.
You must then return to the metrological screen (data backup) and return to the ADJUSTMENT
item so that it is accessible again.
DEFAULT PARAM.
Once all operations complete, finish by pressing the E key. The main terminal configuration menu is
displayed again.
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I 410 range - Graphic Terminal
INSTALLATION menu
Main menu
MESUREMENT item
64 04-41-00-1 MI A
Zero tracking item
This device enables an automatic reset to zero of the weight display after a weighing operation and when the
load receptor is unloaded.
The initial zero device automatically resets the instrument to zero when it is switched on, within a defined
allowable weight range.
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I 410 range - Graphic Terminal
Creep correction
Filter item
66 04-41-00-1 MI A
The table below shows the most suitable code depending on the application.
3 Classic dosage (end flow rate less than 3 increments per second)
Application with the monitoring of weight
changes
4 High frequency dosage (mass dosing apparatus, circuit weighing device)
If none of these filters gives the required result, choose the filter that is closest to the need and then enter the
filter item again, validating the code 0 (for example filter code 2).
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I 410 range - Graphic Terminal
Stability item
Stability codes
ML HML
Code Number of Difference in Example Number of Difference in Example
measurement division display(i) measurement division display
1 4 0,5 5 2 1 10
2 4 0,5 5 3 1 10
3 4 0,5 5 4 1 10
4 4 0,5 5 4 0,5 10
5 8 0,5 5 8 0,5 5
6 10 0,5 5 10 0,5 5
7 12 0,5 5 12 0,5 5
8 16 0,5 5 16 0,5 5
9 20 0,5 5 20 0,5 5
If none of these stability codes gives the required result, choose the code that is closest to the need and then
enter the stability item again.
The principle of the stability criterion uses the following two parameters;
• the number of measurements to be used,
• the limit (tolerated difference) to declare the measurement stable.
Gap <
LIMIT
STABLE
Gap <
LIMIT
STABLE
Gap >
LIMIT
UNSTABLE
68 04-41-00-1 MI A
Autonomous item
04-41-00-1 MI A 69
I 410 range - Graphic Terminal
This item is used to define the minimum durations of the contact state, to validate this state.
This item is used to calibrate and define the 4-20 mA analog output.
SUPPORT item
70 04-41-00-1 MI A
TEST item
TEST sub-menu
Digital I/O
ANA output
04-41-00-1 MI A 71
I 410 range - Graphic Terminal
72 04-41-00-1 MI A
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