Podem - Spare Parts MT & MTL (EN)
Podem - Spare Parts MT & MTL (EN)
Podem - Spare Parts MT & MTL (EN)
56 Group 14 – Accessories
57 Request / Appendix №1
Instruction for Using the Catalogue
When using the catalog, identify the spare part which you need of the appropriate figure and its catalog from the first column of the table.
The catalog comprises parts which are manufactured wire rope electric hoist type MTM and MTL.
The position of the figures and the catalog number depend on the function of the part and sequence assembly. Established sequence will help you in the
preparation of the request for spare parts and will serve you as a guide for repairing the hoist.
For your convinience the lifting heights are marked with Н0, Н1, Н2 и Н3.
Н0 Н1 Н2 Н3
Reeving
Lifting height (m)
2/1 10 14 20 26
4/1 * 7 10 13
To avoid mistakes, every spare part must contain the following information:
Type, serial number and year Name and catalog number Quantity of the necessary
of manufacture of the wire rope of the corresponding spare part. spare parts.
electric hoist.
Standard fasteners (bolts, screws, nuts, springs, washers and etc.) as shown on page 53–54, table 12.2. They are referred to help you when you repair
the wire rope electric hoist, but they are not available for sale. Podem is not responsible for their quality.
Podem reserves the right to change the "Spare Parts Catalog" without notice.
1
Group 1 – Lifting Reducer
Table 1.1
– When you order reducer or spare parts for reducer please indicate the manufacture year of the hoist.
– * For DIN or BDS designations please see page 53–54, table 12.2
2
Group 1 – Lifting Reducer
Lifting Reducer MT
25
25 22
22 26
26
17 15 23
23
16 24
18 24
19 21
21
20
10 9
11
12 13
14
5
4
6
7
40
27
27
37
37 34
34
32 28
2 30
30
33
33
29
29
31
31
38
38 1
39
39 36
36 35
35
Fig. 1 a
Table 1.2
Grease
Lifting speed (m/min) Qty (kg) Catalog №
MT305-308 V1-V2 0.8 809211
MT/MTL312-316 V1-V2 1 809211
MT/MTL525 V1-V2 1.2 809211
3
Group 1 – Lifting Reducer
Table 1.3
– * For DIN or BDS designations please see page 53–54, table 12.2
4
Group 1 – Lifting Reducer
12
11 16
16 11
4
5 3 2
6
14
15
15 13
10
10 8
9
31
24 25
28
17 19
19
21 18
18
20
23
22 29
26
30
Fig. 1 b
32
Fig. 1 c
5
Group 2 – Drum, Rope, End-limit Switch
Table 2.1
– * Non rotating rope. For hoists with lifting height over 13 meters and reeving 4/1.
– Complete with clamp (See table 5).
12
– ** For DIN or BDS designations please see page 53–54, table 12.2
8
11
10
7
13
4
6 14
15
16
MT 1
2
17
18
Fig. 2
6
Group 2 – Drum, Rope, End-limit Switch
Table 2.2
Table 2.3
Table 2.3
Table 2.4
– * For DIN or BDS designations please see page 53–54, table 12.2
8
Group 2 – Drum, Rope, End-limit Switch
Table 2.5
Table 2.6
– * For DIN or BDS designations please see page 53–54, table 12.2
9
Group 3 – Clutch and Shaft Set
Table 3.1
– * For DIN or BDS designations please see page 53–54, table 12.2
– ** The protector is mounted only in motor side.
– *** When you order Bush set (motor side) please indicate the type of the motor.
Table 3.2
Lifting height
H0 H1 H2 H3
Fig. Pos. Name Qty Catalog №
МТ305, МТ308
3 1-3 Shaft (set) 1 808396 807622 808030 808398
3 1 Shaft 1 808389 807623 807994 808390
3 2 Toothed disk 2 811381 811381 811381 811381
3 3 Ring* 4 809239 809239 809239 809239
МТ312, МТ316
3 1-3 Shaft (set) 1 808401 503349 503350 808402
3 1 Shaft 1 808393 503355 503356 808394
3 2 Toothed disk 2 811381 811381 811381 811381
3 3 Ring* 4 809239 809239 809239 809239
МТ525
3 1-3 Shaft (set) 1 808401 503349 503350 808402
3 1 Shaft 1 808393 503355 503356 808394
3 2 Toothed disk 2 811381 811381 811381 811381
3 3 Ring* 4 809239 809239 809239 809239
4
– * For DIN or BDS designations please see
page 53–54, table 12.2
5 1
3 6
6 7
2
Fig. 3
10
Group 4 – Rope Guide
Table 4.1
– In hoists type МТ312, МТ316, МТL312 and MTL316 the standard rope guide is plastic.
– On request, metal rope guide can be installed.
– * For DIN or BDS designations please see page 53–54, table 12.2
6 6
8 9 8 9
5 7 5 7
10 10
4 1 4 1
3 3
2 2
Fig. 4 a Fig. 4 b
11
Group 5 – Fixing the Rope to the Body
Table 5.1
– * For DIN or BDS designations please see page 53–54, table 12.2
Table 5.2
Hoists with
Rope diameter
Dynamometric Pin
ø 7 mm ø 7 mm ø 10 mm ø 10 mm ø 12 mm
Fig. Pos. Name Qty Catalog №
МТ305 МТ308 MT312, MTL312 MT316, MTL316 MT525, MTL525
5 1 Wedge bush 1 810850 810850 810850 810850 260200
5 2 Wedge 1 009463 009463 260211 260211 203523
5 12 Carrier 1 810772 810772 810772 810772 810882
5 4 Axle 1 810099 810099 810099 810099 810099
5 6 Washer* 1 806377 806377 806377 806377 806377
5 5 Nut* 1 805542 805542 805542 805542 805542
5 7 Pin* 1 577626 577626 577626 577626 577626
5 9 Clamp 1 805131 805131 828151 828151 841462
– * For DIN or BDS designations please see page 53–54, table 12.2
12
Group 5 – Fixing the Rope to the Body
Table 5.3
Rope diameter
ø 10 mm ø 10 mm ø 12 mm
Fig. Pos. Name Qty Catalog №
МТL312 МТL316 МТL525
5 1 Wedge bush 1 260199 260199 260200
5 4 Wedge 1 009463 009463 203523
5 3 Carrier 1 826784 815516 815522
5 4 Axle 1 832130 832130 832131
5 12 Carrier for dynamometric pin 1 810772 810772 810882
5 4 Axle (In hoists with dynamometric pin) 1 810099 810099 810099
5 6 Washer* 1 806377 806377 806377
5 5 Nut* 1 805542 805542 805542
5 7 Pin* 1 824168 824168 824168
5 8 Axle НОТ 1 577142 577142 577143
5 8 Axle without НОТ 1 – – –
5 9 Clamp 1 828151 828151 841462
– * For DIN or BDS designations please see page 53–54, table 12.2
9
11
8 10
12
3
2
4
5 7
6
Fig. 5
13
Group 6 – Load Limiter
Table 6.1
Load Limiter
Reeving 4/1
Fig. Pos. Name Qty Catalog №
МТ305 МТ308, МТ312, МТ316 МТ525
6a 5 Piston 1 577130 810717 577132
6a 9 Plate 1 1 577176 577505 838075
6a 13 Fixing plate 1 577139 577139 577139
6a 12 Axle 1 577141 577142 577143
6a 7 Bolt** 2 577153 577153 577153
6a 8 Nut** 2 577154 577154 577154
6a 10, 15 Bolt М6 х 12** 4 805328 805328 805328
6a 11, 14 Spring washer** 4 805599 805599 805599
6a 6 Spring** * 578435 578436 578437
6a 2 Screw** 2 809913 809913 809913
6a 1 НОТ cover 1 503310 503310 503312
6a 3 End limit switch 2 578075 578075 578075
6a 4 End limit switch cover 2 578076 578076 578076
14
5 12
1
4 16
Fig. 6 a
14
Group 6 – Load Limiter
Table 6.2
Load Limiter
Reeving 2/1
Fig. Pos. Name Qty Catalog №
МТ305 МТ308, МТ312, MTL312, МТ316, MTL316 МТ525, MTL525
6a 5 Piston 1 577130 810717 577132
6a 9 Plate 1 1 577134 577135 577136
6a 13 Fixing plate 1 577139 577139 577139
6a 12 Axle 1 577140 577142 577143
6a 7 Bolt** 2 577153 577153 577153
6a 8 Nut** 2 577154 577154 577154
6a 10, 15 Bolt М6 х 12** 4 805328 805328 805328
6a 11, 14 Spring washer** 4 805599 805599 805599
6a 6 Spring** * 578435 578436 578437
6a Screw** 2 504944 809913 809913
6a 1 НОТ cover 1 807123 807123 807125
6a 3 End limit switch 2 578075 578075 578075
6a 4 End limit switch cover 2 578076 578076 578076
Table 6.3
Dynamometric Pin
Reeving 2/1 и 4/1
Fig. Pos. Name Qty Catalog №
МТ305 МТ308 МТ312, MTL312 МТ316, MTL316 МТ525, MTL525
6b Dynamometric pin** 1 505587 505587 505587 505587 505587
6b Fixing plate 1 802646 802646 802646 802646 802646
6b Bolt* 2 805062 805062 805062 805062 805062
6b Spring washer* 2 805559 805559 805559 805559 805559
– * For DIN or BDS designations please see page 53–54, table 12.2
– ** The dynamometric pin is the same for all types of hoists. For diferent lifting capacity the settings are different.
Fig. 6 b
15
Group 7 – Traverse with Block Roller (Set) – Reeving 4/1
Table 7.1
Lifting height
Normal Headroom Н1 Н2 Н3 Н1 Н2 Н3 Н1 Н2 Н3 Н1 Н2 Н3
Rope diameter
ø 7 mm ø 7 mm ø 10 mm ø 12 mm
Fig. Pos. Name Qty Catalog №
МТ305 МТ308 МТ312, МТ316 МТ525
7 1-9 Traverse with block roller (set) 1 814404 – 814404 814448 814448 814448 814375 814375 814375 813898 813898 813898
7 1-9 Traverse with block roller (set) 1 808264 ¹ – 808266 ¹ 503450 ¹ 503451 ¹ 808227 ¹ 503470 ¹ 503471 ¹ 808244 ¹ 503314 ¹ 503317 ¹ 808245 ¹
7 8 Bolt* 2 805062 – 805062 805214 805214 805214 805214 805214 805214 805214 805214 805214
7 9 Spring washer* 2 805599 – 805599 824894 824894 824894 824894 824894 824894 824894 824894 824894
7 7 Fixing plate 1 203760 – 203760 203762 203762 203762 203762 203762 203762 203762 203762 203762
7 6 Axle 1 203755 – 203755 203759 203759 203759 203756 203756 203756 203757 203757 203757
7 5 Traverse 1 814410 – 814410 814449 814449 814449 814375 814376 814376 813899 813899 813899
7 5 Traverse 1 808267 ² – 808269 ² 503452 ² 503453 ² 808228 ² 503472 ² 503473 ² 808242 ² 503315 ² 503316 ² 808243 ²
7 10 Bush 1 828301 – 828301 828301 828301 828301 828788 828788 828788 813904 813904 813904
7 10 Bush 1 814480 ³ – 814480 ³ 814480 ³ 814480 ³ 814480 ³ 814481 ³ 814481 ³ 814481 ³ 808847 ³ 808847 ³ 808847 ³
7 1-4 Block roller 1 826715 826715 826715 830115 830115 830115 826717 826717 826717 830116 830116 830116
7 1 Roller 1 826839 826839 826839 830124 830124 830124 827245 827245 827245 830125 830125 830125
7 4 Ring* 2 208707 208707 208707 825051 825051 825051 208709 208709 208709 577649 577649 577649
3 Bush 2 826835 826835 826835 826795 826795 826795 826766 826766 826766 827751 827751 827751
2 Bearing* 1 208873 208873 208873 206041 206041 206041 825060 825060 825060 824451 824451 824451
– 1: Manufactured before 2012. Indicate year of manufacture and serial number of hoist..
– 2: Manufactured before 2012. Indicate year of manufacture and serial number of hoist..
– 3: Manufactured before 2012. Indicate year of manufacture and serial number of hoist..
– * For DIN or BDS designations please see page 53–54, table 12.2
6
5
9
7
10
4
2
1
Fig. 7
16
Group 7 – Traverse with Block Roller (Set) – Reeving 4/1
Table 7.2
Lifting height
Low Headroom Н1 Н2 Н3 Н1 Н2 Н3 Н1 Н2 Н3
Rope diameter
ø 7 mm ø 10 mm ø 12 mm
Fig. Pos. Name Qty Catalog №
MT305, MT308 МТ312, МТ316 МТ525
7 1-9 Traverse with block roller (set) 1 807424 807425 807608 807426 807427 807609 807428 807429 807610
7 8 Bolt* 2 805214 805214 805214 805214 805214 805214 805214 805214 805214
7 9 Spring washer* 2 824894 824894 824894 824894 824894 824894 824894 824894 824894
7 7 Fixing plate 1 203762 203762 203762 203762 203762 203762 203762 203762 203762
7 6 Axle 1 203759 203759 203759 203756 203756 203756 203757 203757 203757
7 5 Traverse 1 807416 807417 807612 807418 807419 807613 807420 807421 807614
7 Bush 1 828301 828301 828301 828788 828788 828788 815984 815984 815984
7 1-4 Roller set 1 830115 830115 830115 826717 826717 826717 830116 830116 830116
7 1 Roller 1 830124 830124 830124 827245 827245 827245 830125 830125 830125
7 4 Ring* 2 825051 825051 825051 208709 208709 208709 577649 577649 577649
7 3 Bush 2 826795 826795 826795 826766 826766 826766 827751 827751 827751
7 2 Bearing* 1 206041 206041 206041 825060 825060 825060 824451 824451 824451
– * For DIN or BDS designations please see page 53–54, table 12.2
17
Group 8 – Block Hook
Table 8.1
Load capacity
1t 1.6 t 2.5 t 3.2 t 5t
Reeving 2/1
Rope diameter
ø 7 mm ø 7mm ø 10 mm ø 10 mm ø 12 mm
Fig. Pos. Name Qty Catalog №
МТ305 МТ308 МТ312, MTL312 МТ316, MTL316 МТ525, MTL525
8a 1–22 Block hook - FEM 2m 1 809140 809141 809142 809142 809144
8a 1–8 Hook with traverse 1 836902 836904 836906 836906 836908
8a 1 Hook 1 826067 826833 826615 826615 826250
8a 3 Traverse 1 827716 827717 826490 826490 826491
8a 4 Nut 1 827199 826256 826494 826494 826495
8a 2 Bearing* 1 800510 800511 206406 206406 206407
8a Spring pin 1 828161 827560 828164 828164 827561
8a 5–8 Latch set 1
8a 5 Latch 1 836883 836886 836885 836885 836884
8a 6 Spring 1 836891 836890 836890 836890 836889
8a 7 Bolt* 1 805429 805215 805215 805215 805215
8a 8 Nut 1 804824 804824 804824 804824 804824
8a 9–11 Block roller 1 826715 830115 826717 826717 830116
8a 9 Roller 1 826839 830124 827245 827245 830125
8a 10 Bearing* 1 208873 206041 825060 825060 824451
8a 11 Ring* 2 208707 825051 208709 208709 577649
8a 19 Plate 2 827703 801500 801501 801501 838100
8a 12 Profile – – – – – 826971
8a 13 Profile – – – – – 826972
8a 13 Rubber profile 1 810360 812699 812700 812700 –
8a 12 Rubber profile 1 812769 812697 812698 812698 –
8a 14 Cover 2 826903 827707 827708 827708 827709
8a 18 Axle 1 827710 827711 826488 826488 826489
8a 20 Bush 2 837573 837574 – – 837576
8a 16 Screw* 2 581545 575763 575764 575764 575765
8a 15 Ring* 2 208708 208721 208734 208734 208734
8a 17 Nut 2 208489 208490 208491 208491 208491
8a 21 Plate 2 – – – – –
8a 22 Screw 8 – – – – ––
– * For DIN or BDS designations please see page 53–54, table 12.2
18
Group 8 – Block Hook
Block Hook
Reeving 2/1
13
21 18
14 9
11
15
16 10
20 4
19
7 8
6
3 17
12 22
Fig. 8 a
19
Group 8 – Block Hook
Table 8.2
Load capacity
2t 3.2 t 5t 6.3 t 10 t
Reeving 4/1
Rope diameter
ø 7 mm ø 7mm ø 10 mm ø 10 mm ø 12 mm
Fig. Pos. Name Qty Catalog №
МТ305 МТ308 МТ312 МТ316 МТ525
8b 1-20 Block Hook – FEM 2m 1 809145 809146 809147 809148 809149
8b 1-8 Hook with traverse 1 836906 836906 836927 836924 808380
8b 1 Hook 1 826615 826615 826250 826760 808381
8b 3 Traverse 1 826490 826490 826789 826492 828391
8b 2 Nut 1 826494 826494 826495 826496 826496
8b 4 Bearing* 1 206406 206406 206407 210578 210578
8b – Spring pin 1 828164 828164 827561 827562 827562
8b 5-8 Latch set 1 – – – – –
8b 5 Latch 1 836885 836885 836884 836884 836884
8b 6 Spring 1 836890 836890 836890 836889 836889
8b 7 Bolt* 1 805215 805215 805215 805215 805215
8b 8 Nut 1 804824 804824 804824 804824 804824
8b 13 Plate 2 809749 830151 809750 809751 828397
8b 9-11 Block roller 2 826715 830115 826762 826762 827750
8b 10 Bearing* 2 208873 206041 206041 206041 825060
8b 11 Ring* 4 208707 825051 825051 825051 208709
8b 16 Ruber profile 2 812769 812697 812698 812698 826971
8b 17 Ruber profile 2 812771 812699 812700 812700 826972
8b – Bush 2 826830 830177 – – –
8b 12 Axle 1 833864 830178 826498 826498 826965
8b 15 Cover 4 834582 827707 826757 826757 826967
8b 18 Ring* 2 208708 208721 208721 208721 208734
8b – Spring washer* 4 805599 805599 805599 805599 805570
8b 14 Bolt* 4 805328 805328 805328 805328 805232
– * For DIN or BDS designations please see page 53–54, table 12.2
20
Group 8 – Block Hook
Block Hook
Reeving 4/1
12 14
17
7
11
13
20
20 19
4
15
10 9 2 3
18
8
6
7
16
Fig. 8 b
21
Group 9 – Suspension and Travel Machanism – Low Headroom
Table 9.1
Driven wheel
9a 3 1 829296 829296 808713
– Universal slope
Driven wheel
9a 3 1 835570 835570 807489
– Zero slope
Driven wheel
9a 3 1 829296 829296 808713
– Universal slope
Driven wheel
9a 3 1 835570 835570 807489
– Zero slope
Table 9.1
Driving wheel
9a 13 1 829297 829297 808717
– Universal slope
Driving wheel
9a 13 1 835564 835564 807484
– Zero slope
Driving wheel
9a 13 1 829297 829297 808717
– Universal slope
Driving wheel
9a 13 1 835564 835564 807484
– Zero slope
Table 9.1
25
21 24
11
2
3
4 19
5 18
8 6 17 22
15
7
14
13
16 20
23
9
12
Fig. 9 a
24
Group 9 – Suspension and Travel Machanism – Low Headroom
Table 9.2
Driven wheel
9a 3 1 829296 808713 808714
– Universal slope
Driven wheel
9a 3 1 835570 807489 807490
– Zero slope
Driven wheel
9a 3 1 829296 808713 808714
– Universal slope
Driven wheel
9a 3 1 835570 807489 807490
– Zero slope
Table 9.2
Driving wheel
9a 13 1 829297 808717 810910
– Universal slope
Driving wheel
9a 13 1 835564 807484 810909
– Zero slope
Driving wheel
9a 13 1 829297 808717 810910
– Universal slope
Driving wheel
9a 13 1 835564 807484 810909
– Zero slope
Table 9.2
– * For DIN or BDS designations please see page 53–54, table 12.2
Table 9.3
27
Group 9 – Suspension and Travel Machanism – Low Headroom
Table 9.4
Suspension
Reeving 4/1 Lifting height
H1 H2 H3
Fig. Pos. Name Qty Catalog №
MT305, MT308
9a 21 Frame 1 807435 807444 807592
9a 22 Counterweight 2 808659 808660 808661
MT312, MT316
9a 21 Frame 1 807445 807446 807593
9a 22 Counterweight 2 808870 808871 808872
МТ525
9a 21 Frame 1 807447 807448 807594
9a 22 Counterweight 3 815036 815037 815038
Table 9.5
Suspension
Reeving 2/1 Travel wheel diameter
ø 125 mm
Fig. Pos. Name Qty Catalog №
МТ305, МТ308 МТ312, МТ316 МТ525
9a Bush М323 4 828302 815834 828789
9a Bolt* 4 800913 800913 801245
9a Washer* 4 211973 211973 823925
9a Spring washer* 4 824894 824894 208248
9a 23 Stud 2 811452 811452 811453
9a Bush - 504536 ¹ 504536 ¹ 504538 ²
9a Washer* 12 148986 148986 204037
9a Washer АМ 45* 2 842428 842428 842428
9a 24 Nut* 2 825836 825836 825836
9a 25 Pin* 2 211989 211989 211989
9a 9 Plate 4 812679 812679 812679
9a 10 Bolt* 8 805214 805214 805258
9a 11 Washer* 8 812750 812750 812750
28
Group 9 – Suspension and Travel Machanism – Low Headroom
Table 9.6
Suspension
Reeving 4/1 Travel wheel diameter
ø 125 mm ø 125 mm ø 155 mm
Fig. Pos. Name Qty Catalog №
МТ305, МТ308 МТ312, МТ316 МТ525
9a Bush 4 828302 828789 829053
9a Bolt 4 800913 801245 800979
9a Washer* 4 211973 823925 202692
9a Spring washer* 4 824894 208248 208210
9a 23 Stud 2 811452 811453 811454
9a Bush 4 204026 204027 204027
9a Bush – 504536 ¹ 504538 ² 504539 ³
9a Washer* 12 148986 ⁴ 204037 ⁴ 807570 ⁵
9a Washer АМ 45* 2 842428 842428 842428
9a 24 Nut* 2 825836 825836 825836
9a 25 Pin* 2 211989 811989 211989
9a 9 Plate 4 812679 812679 203762
9a 10 Bolt* 8 805214 805214 805214
9a 11 Washer* 8 811750 812750 812750
Table 9.7
Gear Motor
Reeving 2/1
Speed (m/min) — 20/5
Fig. Pos. Name Qty Catalog №
МТ305, МТ308, МТ312, МТ316 МТ525
9b 1-3 Gear motor 1 834484 834322
9b 1 Travel reducer 1 810029 809327
9b 2 Travel motor 1 582282 806509
9b 3 Stud 4 – –
Grease See table 9.9
29
Group 9 – Suspension and Travel Machanism – Low Headroom
Table 9.8
Gear Motor
Reeving 4/1 Speed (m/min) — 20/5
Fig. Pos. Name Qty Catalog №
МТ305, МТ308 МТ312, МТ316 МТ525
9b 1-3 Gear motor 1 834484 834322 834337
9b 1 Travel reducer 1 810029 809327 809333
9b 2 Travel motor 1 582282 806509 806509
9b 3 Stud 4 – – –
Grease See table 9.9
Gear Motor
Fig. 9 b
Table 9.9
Grease*
Reeving Lifting speed (m/min) Qty (kg) Catalog №
МТ305-308, МТ312-316 2/1 20/5 0.07 809211
МТ525 2/1 20/5 0.130 809211
MT305-308 4/1 20/5 0.07 809211
MT312-316 4/1 20/5 0.130 809211
MT525 4/1 20/5 0.130 809211
30
Group 10 – Electric Motor
Table 10.1
31
Group 10 – Electric Motor
Table 10.2
32
Group 10 – Electric Motor
Table 10.3
8
9
Cylindrical Motor 10
11
4
3
7
6 Fig. 10 a
33
Group 10 – Electric Motor
Table 10.4
34
Group 10 – Electric Motor
Table 10.5
Table 10.6
35
Group 10 – Electric Motor
Table 10.7
Conical Motor 9
10
5
Fig. 10 b
36
Group 10 – Electric Motor
Table 10.8
Table 10.9
Table 10.10
Таблица 10.11
Таблица 10.11
Table 10.12
Table 10.12
Table 10.13
Table 10.14
11
2
3
5
Fig. 10 c
41
Group 10 – Electric Motor
Table 10.15
Table 10.16
42
Group 10 – Electric Motor
Table 10.17
43
Group 11 – Travel Mechanism – Normal Headroom
Table 11.1
Reeving
Trolley Type KM 2/1 4/1
Lifting height
Н2, Н3
Wheel diameter
ø 120 mm ø 140 mm
Fig. Pos. Name Qty Catalog №
МТ 305, МТ 308, MT 316, MT 525
МТ 312, МТ 316, MT 525
11 a 5 Ring* 2 208714 809249
11 a 14 Stud 1 810406 810388
11 a 6 Bolt* 1 229169 575965
11 a 7 Washer* 2 211974 211974
11 a 8 Spring washer* 1 208635 208635
11 a 9 Nut* 1 800914 800914
11 a 15 Bush 4 810291 810386
11 a 13 Bush 16 810292 810387
11 a 16 Washer* 1 211978 211977
11 a Nut* 1 805667 –
11 a 17 Nut* 1 – 825836
11 a 18 Safety nut* 1 230566 –
11 a 19 Pin* 1 – 219334
11 a 3-19 Driven trolley Universal slope 1
11 a 3-19 set Zero slope 1 – –
11 a Driven side Universal slope 2 815792 815944
set
11 a (Pos. 3, 4, 5, 10, 11) Zero slope 2 – –
11 a Driven travel wheel Universal slope 4 815807 815955
set
11 a (Pos. 3, 4, 10) Zero slope 4 – –
11 a 10 Universal slope 4 815808 815957
Driven travel wheel
11 a 10 Zero slope 4 – –
11 a 11 Driving side with axles 2 810304 810397
11 a 4 Ring* 8 809242 815075
11 a 3 Axles* 4 505945 826412
11 a 5 Ring* 4 208714 809249
11 a 14 Stud 1 810406 810388
11 a 6 Bolt* 1 229169 575965
11 a 7 Washer* 2 211974 211974
11 a 8 Spring washer* 1 208635 208635
11 a 9 Nut* 1 800914 800914
11 a 15 Bush 4 810291 810386
11 a 13 Bush 16 810292 810387
11 a 16 Washer* 1 211978 211977
11 a Nut* 1 805667 –
11 a 17 Nut* 1 – 825836
11 a 18 Safety nut* 1 230566 –
11 a 19 Pin* 1 – 219334
– * For DIN or BDS designations please see page 53–54, table 12.2
– ** Trolley type KM is standard for Podem. This type of trolley is mounted on all hoists with lifting height H2 and H3 after Octomber 2014.
44
Group 11 – Travel Mechanism – Normal Headroom
Table 11.2
Reeving
Motor-reducer for Trolley Type KM 2/1 4/1
Speed – 20/6 m/mi n Lifting height
H2, H3
Wheel diameter
ø 120 mm ø 140 mm
Fig. Pos. Name Qty Catalog №
МТ 305, МТ 308, МТ 525 МТ 316 MT 525
МТ 312, МТ 316
20-22 Motor-reducer set 810288 815941 810288 817374
22 El. motor 515506 515505 515506 515565
11 b 21 Pinion 1 148899 148899 148899 148899
20 Reducer On request On request On request On request
1
4
3 16 17
2
4 5
10
19
3
18
5 23
15
9
13
12
14
8
7
6
11
21 22
20
Fig. 11 a
45
Group 11 – Travel Mechanism – Normal Headroom
Table 11.3
Lifting height
Trolley Type MB Н2 H3
Reeving 2/1 Wheel diameter
ø 120 mm
Fig. Pos. Name Qty Catalog №
МТ 305, МТ 312, МТ 316, МТ 525
11 a 1-19 Driving trolley Universal slope 1 812539 ¹
11 a 1-19 set Zero slope 1 812622 ¹
11 a 1-5 Universal slope 1 806862
Driving side
11 a 1-5 Zero slope 1 810461
11 a 2-4 Driving wheel Universal slope 2
11 a 2-4 set Zero slope 2
11 a 3, 4, 5, 10, 11 Universal slope 1 806863
Driven side
11 a 3, 4, 5, 10, 11 Zero slope 1 810462
11 a 3, 4, 10 Driven wheel Universal slope 2
11 a 3, 4, 10 set Zero slope 2
11 a 14 Stud for profile to 300 mm 1 809053
11 a 6 Bolt** 1 229169
11 a 7 Washer** 2 211974
11 a 8 Spring washer** 1 208635
11 a 9 Nut** 1 800914
11 a 13 Bush 6 808546
11 a 15 Bush 2 204032
11 a 12 Bush 2 831596
11 a Washer 2 204033
11 a 16 Washer** 1 211978
11 a 17 Nut** 1 805667
11 a 18 Safety nut 1 230566
11 a Driven trolley Universal slope 1 808943 ¹
11 a set Zero slope 1 808945 ¹
11 a 3, 4, 5, 10, 11 Universal slope 2 806863
Driven side
11 a 3, 4, 5, 10, 11 Zero slope 2 810462
11 a 3, 4, 10 Driven wheel Universal slope 4
11 a 3, 4, 10 set Zero slope 4
11 a 14 Stud for profile to 300 mm 1 809053
11 a 6 Bolt** 1 229169
11 a 7 Washer** 2 211974
11 a 8 Spring washer** 1 208635
11 a 9 Nut** 1 800914
11 a 13 Bush 6 808546
11 a 15 Bush 2 204032
11 a 12 Bush 2 831596
11 a Washer 2 204033
11 a 16 Washer** 1 211978
11 a 17 Nut** 1 805667
11 a Safety nut 1 230566
– * For DIN or BDS designations please see page 53–54, table 12.2
– 1: Trolley for girder with width maximum 300 mm.
46 You can order hoist with two driving trolleys.
Group 11 – Travel Mechanism – Normal Headroom
Table 11.4
Lifting height
Trolley Type GB Н0, H1
Reeving 2/1 Wheel diameter
ø 100 mm ø 125 mm ø 160 mm
Fig. Pos. Name Qty Catalog №
МТ305, МТ308 МТ312, МТ316 МТ525
11 b 1-20 Driving trolley Universal slope 1
11 b 1-20 set Zero slope – – –
11 b 1-4 Driving side Universal slope 1 815895 504742 811858
11 b 1-4 set Zero slope – – –
11 b 2-3 Driving wheel Universal slope 2 815362 815366
11 b 2-3 set Zero slope – – –
11 b 11, 12, 20 Driven side Universal slope 1 815896 504741 811859
11 b 11, 12, 20 set Zero slope – – –
11 b 12-20 Driven travel wheel Universal slope 2 815361 815365
11 b 12-20 set Zero slope – – –
11 b 14 Stud for profile to 300 mm 2 192761 192767 418340
11 b 16 Washer 30 192563 148901 148986
11 b 22 Bush 6 192558 148902 814621
11 b 17 Bush 4 241643 241642 241641
11 b 18 Washer* 2 211981 211978 842428
11 b Nut* 2 228510 805667 –
11 b 19 Safety nut 2 230565 230566 –
11 b Nut* 2 – – 825836
11 b Pin* 2 – – 211989
– * For DIN or BDS designations please see page 53–54, table 12.2
2
3
12
4
20
13 1
18 19
22
17
16
15
9
14
11
5
6
7
8
10
21
Fig. 11 b
47
Group 11 – Travel Mechanism – Normal Headroom
Table 11.5
Lifting height
Trolley Type MB Н2, H3
Reeving 4/1 Wheel diameter
ø 120 mm ø 140 mm ø 140 mm ø 140 mm ø 140 mm
Fig. Pos. Name Qty Catalog №
МТ305, МТ308, МТ312, МТ316 МТ316 МТ525 МТ525
МТL312, МТL316
11 a 1-19 Driving trolley Universal slope 812539 ¹ 812538 ¹ 812638 ² 812538 ¹ 813849 ⁴
11 a 1-19 set Zero slope 812622 812784 ³ – – –
11 a 1-5 Driving side Universal slope 1 806862 806424 806424 806424 813847
11 a 1-5 set Zero slope 1 810461 810459 – – –
11 a 2-4 Driving wheel Universal slope
11 a 2-4 set Zero slope
11 a 3, 4, 5, 10, 11 Driven side Universal slope 1 806863 806423 806423 806423 813848
11 a 3, 4, 5, 10, 11 set Zero slope 1 810462 810460 – – –
11 a 3, 4, 10 Driven wheel Universal slope
11 a 3, 4, 10 set Zero slope
Table 11.5
Lifting height
Trolley Type MB Н2, H3
Reeving 4/1 Wheel diameter
ø 120 mm ø 140 mm ø 140 mm ø 140 mm ø 140 mm
Fig. Pos. Name Qty Catalog №
МТ305, МТ308, МТ312, МТ316 МТ316 МТ525 МТ525
МТL312, МТL316
Stud for profile
11 a 14 1 809053 809054 – – –
to 300 mm
– * Trolley type MB is constructed with one Stud and in evry one hoist with this type of trolley are mounted two pcs. trolleys
– ** For DIN or BDS designations please see page 53–54, table 12.2
– 1: Trolley for girder with widthe maximum 300 mm
– 2: Trolley for girder with widthe maximum 400 mm
– 3: Trolley for girder with widthe maximum 500 mm
– 4: Trolley sides are 45 mm higher than standard trolleys.
Hoist type MT525 4/1 is with 2 driving trolleys.
49
Group 11 – Travel Mechanism – Normal Headroom
Table 11.6
Lifting height
Trolley Type GB H1
Reeving 4/1 Wheel diameter
ø 125 mm ø 160 mm
Fig. Pos. Name Qty Catalog №
МТ305, МТ308 МТ312
11 b 1-20 Driving trolley Universal slope 813811 809545
11 b set Zero slope – –
11 b 1-4 Universal slope 1 504742 811858
Driving side
11 b Zero slope – –
11 b 2,3 Driving wheel Universal slope 815362 815366
11 b set Zero slope – –
11 b 11,12,20 Universal slope 1 504741 811859
Driven side
11 b Zero slope – –
11 b 12, 20 Driven wheel s Universal slope 815361 815365
11 b et Zero slope – –
11 b 14 Stud for profile to 300 mm 2 192767 418340
11 b 15 Washer* 30 148901 148986
11 b 22 Bush 6 148902 814621
11 b 17 Bush 2 241642 241641
11 b 18 Washer* 2 211978 842428
11 b Nut* 2 805667 –
11 b 19 Safety nut 2 230566 –
11 b Nut* 2 – 825836
11 b Pin* 2 – 211989
– * For DIN or BDS designations please see page 53–54, table 12.2
Table 11.7
Lifting height
Н1 Н2 Н3 Н1 Н2 Н3 Н1 Н2 Н3 Н1 Н2 Н3
Fig. Pos. Name Qty Catalog №
МТ305 МТ308 МТ312, МТ316 МТ525
11 b 21 Frame 1 809120 – – 809120 – – 809069 – – – –
11 b Traverse 2 – – 808948 – 808948 808948 – 808922 808922 808637 808637 808637
Table 11.8
Reeving
Pinion for trolley type GB 2/1 4/1
Lifting height
H0, H1 H1
Speed, m/min
20 20/6 20 20/6 20 20/6
Fig. Pos. Name Qty Catalog №
МТ 305, МТ 308 МТ 312, MT 316, MT525 MT305, MT308, MT312
11 a 21 Колело зъбно пиньон 1 192553 254497 148899 254495 148899 254495
11 a Пръстен осигурителен 1 225033 225033 211960 211960 211960 211960
50
Group 11 – Travel Mechanism – Normal Headroom
The standard speed is 20 m/min for single speed and 20/6 m/min
for double speed trolley.
Table 11.8
Single Speed
Table 11.9
Double Speed
51
Group 12 – Electrical Equipment
Table 12.1
Fig. Pos. Name Description Indicate on the schemes Catalog №
12 7 Contactor LC1 D09E7 9A 48V Q, 2K, 3K, 5K, 6K 507073
12 7 Contactor LC1 D12E7 12A 48V 2K, 3K 507074
12 7 Contactor LC1 D18E7 18A 48V Q, 2K, 3K 504188
12 7 Contactor LC1 D25E7 25A 48V Q, 2K, 3K 503701
12 7 Contactor LC1 D32E7 32A 48V Q, 2K, 3K 584126
12 7 Contactor LC1 D38E7 38A 48V 2K, 3K 506432
12 7 Contactor LC1 D40E7 40A 48V 2K, 3K 503922
12 7 Contactor LC1 D50E7 50A 48V Q, 1K, 2K 503961
12 7 Contactor LC1 D80E7 80A 48V 3K, 4K 503958
12 7 Contactor LC1 D098E7 9A 48V - 4 POLES 1K, 4K 504685
12 7 Contactor LC1 D128E7 12A 48V - 4 POLES 1K 507075
12 7 Contactor LC1 D188E7 18A 48V - 4 POLES 1K 504189
12 7 Contactor LC1 D258E7 25A 48V - 4 POLES 1K 503700
12 7 Contactor LC1 D40008E7 40A 48V - 4 POLES 1K 582188
12 7 Contactor LC1 D09D7 9A 42V Q, 2K, 3K, 5K, 6K 503944
12 7 Contactor LC1 D12D7 12A 42V 2K, 3K 503945
12 7 Contactor LC1 D18D7 18A 42V Q, 2K, 3K 503847
12 7 Contactor LC1 D25D7 25A 42V Q, 2K, 3K 503975
12 7 Contactor LC1 D32D7 32A 42V Q, 2K, 3K 503989
12 7 Contactor LC1 D38D7 38A 42V 2K, 3K 503995
12 7 Contactor LC1 D40D7 40A 42V 2K, 3K 503946
12 7 Contactor LC1 D50D7 50A 42V Q, 1K, 2K 503999
12 7 Contactor LC1 D80D7 80A 42V 3K, 4K 584111
12 7 Contactor LC1 D098D7 9A 42V - 4 POLES 1K, 4K 503947
12 7 Contactor LC1 D128D7 12A 42V - 4 POLES 1K 503948
12 7 Contactor LC1 D188D7 18A 42V - 4 POLES 1K 503990
12 7 Contactor LC1 D258D7 25A 42V - 4 POLES 1K 503976
12 7 Contactor LC1 D40008D7 40A 48V - 4 POLES 1K 581834
12 9 Contactor block LADN20 3K 503707
12 9 Contactor block LADN40 3K 503779
12 10 Contactor block LADTO Q 584128
12 4 Time ralay RE8RA11BTQ 1T 501440
12 2 Socket WAGO 788-102 1P, 11K, 12K, 13K 505362
12 11 Relay 2CO 24VAC RSB2A080B7 1P, 12K, 13K 505375
12 11 Relay 2CO 48VAC RSB2A080E7 11K, 12K, 13K 505374
12 Current motor protection GZ1M07 1,6-2,5A F5 805691
12 Current motor protection GZ1M08 2,5-4A F5 805690
12 Current motor protection GZ1M10 4-6,3A F5 805689
12 Current motor protection GZ1M14 6-10A F4 805688
12 Current motor protection GZ1M16 9-14A F4 805745
12 Current motor protection GZ1M20 13-18A F4 805746
12 Current motor protection GZ1M21 17-23A F4 503983
12 Current motor protection GZ1M32 25-32A F4 805747
12 Current motor protection GV3P50 37A-50A F4 806725
12 Current motor protection GV3ME80 56-80A F4 503866
Table 12.1
Fig. Pos. Name Description Indicate on the schemes Catalog №
12 1 Transformer 60VA 380–400-415V / 24-42-48V T1 505480
12 1 Transformer 200VA 380–400-415V / 24-42-48V T1 505479
Pendant control NUX HY-1022SD (2+STOP) 505713
Pendant control NUX HY-1024SBB (1+1+STOP) 505714
Pendant control NUX HY-1024SDD (2+2+STOP) 505715
Pendant control NUX HY-1026SBBB (1+1+1+STOP) 505716
Pendant control NUX HY-1026SDDD (2+2+2+STOP) 505717
Electrical Equipment
1
11
3 8
7
10
Fig. 12
Table 12.2
Catalog № DIN and BDS designations Catalog № DIN and BDS designations Catalog № DIN and BDS designations
205946 DIN 6004 d 20 D 42 B 12 P6 222029 DIN 933 – М6Х25 – 8,8 805328 DIN 933 – М6Х12 – 8,8
205981 DIN 6206 d 30 D 62 B 16 P0 224215 DIN 6209 2Z (2RS) d 45 D 85 B 19 805429 DIN 933 – М6Х30 – 8,8
205993 DIN 6218 d 90 D 160 B 30 P6 225033 DIN 471 – 10х1 805542 DIN 935 – М16 – 8
206016 DIN 6210 N d 50 D 90 B 20 P6 228378 DIN 6211 2Z (2RS) d 55 D 100 B 21 805570 DIN 7980 – 8
Table 12.2
Catalog № DIN and BDS designations Catalog № DIN and BDS designations
206021 DIN 6215 d 75 D 130 B 25 P6 228510 DIN 934 – М24 – 8 805578 DIN 84 – А М8Х40
206041 DIN 6210 2Z (2RS) d50 D90 B20 P6 229169 DIN 933/DIN 931 – М12Х100 – 8,8 805599 DIN 7980– 6
206047 DIN 6305 d 25 D 62 B 17 P6 250800 DIN 933 – М12Х60 – 8,8 805667 DIN 934 – М30 – 8
206406 DIN 51107 d 35 D 52 B 12 251241 DIN 6205 d 25 D 52 B 15 P6 806377 DIN 1440 – 16
206407 DIN 51108 d 40 D 60 B 13 251386 DIN 912 – М10Х30 – 8,8 806543 DIN 84 – А М4Х45
207472 BDS 2170 77 А 52 504757 DIN 463 – 14 807570 МТ 5251 00 00 06
207473 DIN 471 – 20х1,2 504900 DIN 6204 d 20 D 47 B 14 P6 808143 DIN 934 – М10 – 8
207936 DIN 912 – М6Х18 – 8,8 504901 DIN 6206 d 30 D 62 B 16 P6 809007 DIN 472 – 47х1,75
208054 BDS 9954 83 130 160 15 А 504902 DIN 6208 d 40 D 80 B 18 P6 809008 DIN 471 – 42х1,75
208210 DIN 7980 – 16 504944 DIN 7985 – М4Х50 809239 DIN 471 – 30х1,5
208248 DIN 7980 – 14 575763 DIN 912 – М8Х90 – 8,8 809242 DIN 472 – 62х2
208482 DIN 471 – 52х2 575764 DIN 912 – М10Х100 – 8,8 809248 DIN 472 – 80х2,5
208635 DIN 7980 – 12 575765 DIN 912 – М10Х120 – 8,8 809249 DIN 471 – 40х1,75
208707 BDS 2170 77 А 72 576872 DIN 933/DIN 931 – М14Х110 – 8,8 809892 BDS 5300 78 52 А
208708 BDS 2170 77 В 35 577625 DIN 94 – 2,5Х20 809913 DIN 7985 – М4Х8 – 4,8 Zn
208709 BDS 2170 77 А 110 577626 DIN 94 – 4Х28 811036 DIN 472 – 52х2
208713 DIN 471 – 75х2,5 577649 BDS 2170 77 А 130 812682 DIN 463 – 12
208714 DIN 471 – 25х1,2 578435 DIN 2093 23Х12,2Х1,25 812750 DIN 463 – 10
208716 BDS 2170 77 В 30 578436 DIN 2093 34Х16,3Х2 823925 DIN 125 14
208719 BDS 2170 77 В 45 578437 DIN 2093 45Х22,4Х2,5 824168 DIN 94 – 4Х32
208721 DIN 471 – 50х2 580385 DIN 934 – М8 – 8 824451 DIN 6312 2Z (2RS) d 60 D 130 B 31
208726 BDS 2170 77 А 47 581545 DIN 912 – М6Х80 – 8,8 824894 DIN 7980 – 10
208727 BDS 2170 77 А 62 581967 DIN 6000 2Z (2RS) d 10 D 26 B 8 825051 BDS 2170 77 А 90
208734 DIN 471 – 60х2 629105 DIN 6218 N d 90 D 160 B 30 P6 825060 DIN 6212 2Z (2RS) d 60 D 110 B 22
208736 DIN 471 – 55х2 800510 DIN 51105 d 25 D 42 B 11 825382 DIN 912 – М6Х16 – 8,8
208738 DIN 2170 77 А 80 800511 DIN 51106 d 30 D 47 B 11 825551 DIN 6309 2Z (2RS) d 45 D 100 B 25
208873 DIN 6207 2Z (2RS) d 35 D 72 B 17 800913 DIN 933 – М10Х35 – 8,8 825569 DIN 6208 2Z (2RS) d 40 D 80 B 18
209102 BDS 9954 83 100 130 12 А 800914 DIN 934 – М12 – 8 825829 DIN 933 – М14Х60 – 8,8
209586 DIN 6204 2Z (2RS) d 20 D 47 B 14 801245 DIN 933 – М14Х55 – 8,8 825836 DIN 935 – М42Х3
210578 DIN 51210 d 50 D 78 B 22 801424 DIN 6208 d 40 D 80 B 18 P0 829470 DIN 933/DIN 931 – М14Х100 – 8,8
210723 DIN 6304 d 20 D 52 B 15 P6 801446 DIN 6204 d 20 D 47 B 14 P0 841562 DIN 6210 d 50 D 90 B 20 P6
211941 BDS 2170 77 А 85 804605 DIN 935 – М10 – 8 842428 DIN 6210 d 50 D 90 B 20 P6
211973 DIN 125 10 804705 DIN 6215 N d 75 D 130 B 25 P6
211974 DIN 125 12 804793 DIN 5300 78 62 А
211978 DIN 125 30 804901 DIN 933 – М12Х90 – 8,8
211981 DIN 125 24 805062 DIN 933 – М6Х16 – 8,8
211986 DIN 94 – 2,5Х14 805149 DIN 933 – М8Х18 – 8,8
211989 DIN 94 – 8Х80 – 4,8 805214 DIN 933 – М10Х20 – 8,8
219202 DIN 934 – М14 – 8 805215 DIN 933 – М6Х40 – 8,8
219318 DIN 85 – А М8Х40 805232 DIN 933 – М8Х16 – 8,8
221394 BDS 2170 77 А 100 805258 DIN 933 – М10Х25 – 8,8
54
Designations of Hoist Type МТ and МТL
Old Designation
Emergency stop,
21 thermal protection MTL 308 H10 V2 4/1 E Electrical trolley 15
and latch key
Load limiter,
52 emergency stop 525 H20 20/6
and latch key
Load limiter,
53 emergency stop, thermal H26 12/4
protection and latch key
15/5
New Designation
Emergency stop,
2 MTL 308 H10 V8 4/1 S Single speed F Foot mounted 21 thermal protection 15
and latch key
Low headroom
1.6 312 H13 I Inverter control LC with 42 Load limiter 20
counterweight
Low headroom Load limiter
3.2 316 H14 LB with 44 and thermal 20/5
protection
balace wheel
Load limiter,
2.5 525 H20 52 emergency stop 20/6
and latch key
Load limiter,
5 H26 53 emergency stop, thermal 12/4
protection and latch key
10 15/5
55
Group 13 – Fast Wearing Parts
– Rope Guide
– Rectifiers for lifting and travel motors (if the hoist is with cylindrical motor)
– Brake set for lifting and travel motors (if the hoist is with cylindrical motor)
– Brake fan for lifting motor (if the hoist is with conical motor)
– Wire rope (lengths for all hoists are in tables 2.2 and 2.5)
Group 14 – Accessories
Table 14
Pos. Name Qty Catalog №
1 Hooks for mounting the springs of the rope guide 2 520148
2 Tongs for rope guide mounting 1 520191
3 Wrench 46 mm* 1 520208
4 Wrench 65 mm* 1 520192
5 Wrench for fan mounting KG 1605, KG 1608, KG 2009, KG 2110 1 520210
6 Wrench for fan mounting KG 2008, KG 2011, KG 2012, KG 2612 1 520211
7 Wrench for fan mounting KG 2412, KG 2714-24/6 1 516048
8 Wrench for fan mounting KG 2714-4, KG 2714-6, KG 3317 1 520212
9 Wrench for fan mounting KG 3517** 1 520214
10 Software + Cable for dynamometric pin*** 1 505735
11 Tester for dynamometric pin*** 1 505734
12 Spray with blue paint 1 505542
13 Eye bolt 2
– * It is for use in normal and low headroom hoists, for adjustment of traveling on beams
with different than preset width
– ** Wrench for loosening/tightening of brake fan nut in conical motors.
– *** For setup of dynamometric pin.
56
Request / Appendix №1
Request for spare parts for electric hoist, type . . . . . . . . . . . . . . . . . . . . . . . , serial number . . . . . . . . . . . . . . . . . . . . . ,
10
11
12
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Date: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Customer: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes
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Spare Parts Catalogue
Standard Electric Wire Rope Hoists
МТ and МТL Series
—
April 2015
Podemcrane AD
1 General Nikolov St.
5300 Gabrovo, Bulgaria
t +359 66 801 375
f +359 66 801 390
[email protected]
podem.bg