Machine operation

AUTOPLATINER SP
Presetting table IIIB

D21
BSA05005601_D21 052 03 => 0901 / <=

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 AUTOPLATINER SP Presetting table IIIB

Summary
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety and environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Machine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Summary
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Preface
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Reader’s comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Abreviations and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Preface
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 AUTOPLATINER SP Presetting table IIIB

General
We reserve all rights in this document and in the subject Reserve
thereof. By acceptance of the document the recipient Some of the items shown in this manual are available as
acknowledges these rights and undertakes not to publish the options. Only those items will be supplied which figure in the
document nor the subject thereof in full or in part, nor to make order confirmation of Bobst Mex SA.
them available to any third party without our prior express
written authorization, nor to use it for any purpose other than Reader’s comments
for which it was delivered to him. Please submit any remarks or suggestions that might help us
to improve this manual.
Safety
When applying to us, please do not omit to mention the
The instructions regarding the safety are described in a chap- manual number.
ter printed on yellow paper. Before proceeding to any opera-
m Make a photocopy of each page concerned, noting your
tion on or with the machine, operators, operator helpers,
remarks or suggestions.
mechanics, electricians, persons responsible of the machine
and its production or anyone else who comes into physical m Send these pages together to the address indicated
contact with the machine are imperatively asked to read this below.
chapter. Abreviations and symbols
cc Operator’s side (os)
coc Opposite operator’s side (oos)
U Keys on the CUBE keyboard

Bobst Mex SA Tel.: +41 21 621 21 11

Document Management Support FAX: +41 21 621 43 95
PO Box E-mail: [email protected]
CH-1001 Lausanne WEB: http://www.bobst.com
Preface
EDT 01
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 AUTOPLATINER SP Presetting table IIIB

Safety and environment

General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Manuals and directions for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General rules for all users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Switch cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fluidic equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Safety and environment

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 AUTOPLATINER SP Presetting table IIIB

General safety instructions

Introduction Manuals and directions for use
You should read and understand these instructions if you are The manuals supplied by the manufacturer with the machine
an operator, set-up person, mechanic, maintenance person, or after its delivery contain directions for use and must be
a helper or assistant to any of these people, or anyone else made available to any person working with the machine or
who comes into physical contact with the machine and if you having any responsibility with regard to it.
have administrative or supervisory responsibilities for the Anyone who will be working with the machine must read and
operation, maintenance, and use of the machine. understand the directions before beginning work on the
If there is anything about the instructions or about the machine. The directions must be followed by all workers.
machine that you do not understand, speak to your The manuals must be kept in a clean location and available
supervisor before you touch the machine. to anybody dealing with the machine. Everybody dealing with
YOUR FAILURE TO FOLLOW THESE INSTRUCTIONS the machine must be notified of all revisions.
MAY CAUSE SERIOUS INJURIES TO YOU OR TO To prevent injuries to people or damage to the machine,
SOMEONE ELSE. make sure that the whole machine receives regular
maintenance as described in the manual.

Safety and environment

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General rules for all users

To prevent injuries, you must:
m read and comply with the directions supplied with the m never put your hands, feet or any other part of your body
machine. Make sure the machine is operated only by inside the machine or near moving parts while the
people who have been trained according to manufactur- machine is in operation.
er’s directions. m never climb onto the machine while the machine is in
m not use the machine unless it is in good working condition operation.
and unless all safety guards and devices as well as all m make sure the work area around the machine and the
machine functions work properly. machine itself are clean and neat. Grease, oil, and other
m check whether safety devices are working properly. slippery substances are dangerous and should be
m never void any safety device and never prevent or stop cleaned up immediately. Do not leave any tools or other
a safety device from doing what it is supposed to do. objects on the floor, platform or in other working areas.
m immediately report any trouble compromising safety at m make sure that the machine is serviced according to
work to your supervisor and warn any person likely to manufacturer’s directions given in the maintenance
work with the machine of the trouble. manual.
m make sure before every start-up, that no one is inside the m make sure that the worker is not putting himself in such
machine, that everybody is standing away from the a state (alcohol, narcotics, etc.) that he might put himself
machine, and that no one is touching the machine. or other workers in danger.
Switch cabinets
Only a qualified person is authorized to intervene inside the
switch cabinets.

Safety and environment

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Fluidic equipment
Only a qualified person is authorized to intervene on the
fluidic equipment of the machine.
In fluidics, flexible conduits have a limited service life. A regu-
lar visual control, under the responsibility of the users, is nec-
essary to determine whether or not conduits must be
replaced.

Safety and environment

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Warning
Before carrying out work on the machine, it is essential to
observe the safety instructions given in the documentation.
Depending on the machine, the safety instructions are either
in the chapter ”Safety and environment” of the ”Machine con-
trols”, ”Machine operation” and ”General maintenance”
manuals or in a separate ”Safety and environment” manual.
The safety instructions are structured as follows:
m a section ”General safety instructions”, which exists also
in this manual.
m a section ”Personnel protection”.
m a section ”Safety instructions for operators and opera-
tors’ helpers”.
m a section ”Safety instructions for maintenance person-
nel”.
m a section ”Protection of the environment”.
m a section ”Noise levels”.

Safety and environment

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 AUTOPLATINER SP Presetting table IIIB

General
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Designation of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

General
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 AUTOPLATINER SP Presetting table IIIB

Introduction
The presetting table is used for preparing off-press the tools
in full register with the cutting die. This preliminary work is
carried out outside the machine.
The positioning of the various tools, is done by means of an
imprint. This imprint can be obtained in different ways:
m A layout film.
m An imprint made with carbon paper.
m A diecut sheet converted in the machine or on Easypress.
m A layout made on plotter.
Notes: This document is to be used jointly with manuals D23
”Design and manufacturing” and D34 ”Converting tools and
production” as well as machine controls and operation.

General
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Designation of components
1 Sliding rail of upper pull-out frame
2 Sliding rail of imprint supporting frame
3 Sliding rail of lower pull-out frame
4 Centering and locking of upper pull-out frame
5 Imprint supporting frame locking
6 Centering and locking of lower pull-out frame
7 Control of raising and lowering of upper pull-out frame
8 Locking of the table swivelling

1 7
8
2
5

P13138

General
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Preparing a job
Imprint carrier frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Positioning of the imprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Upper stripping pull-out frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fitting the upper stripping pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Positioning and fastening of the upper stripping tool
on the perforated plate or the ordinary frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Quick-lock strippers for pull-out frame with perforated plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Lower stripping pull-out frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Fitting the telescopic pin holder crossbars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Positioning the telescopic pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lower blank separating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Setting the frame of the lower universal tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Setting the lower universal tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Upper blanking tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Setting the pressing blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

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 AUTOPLATINER SP Presetting table IIIB

Imprint carrier frame

Positioning of the imprint
Condition: Rule 1 must rest against the pins and be elevated
by a 0.5 mm thick washer on each side.
1. Slide the sheet provided with the imprint underneath
rule 1.
2. Center the imprint with regard to the 0 which corresponds
to the machine axis. Align the first rule mark flush with the
inner rule edge. The imprint center has been traced pre-
viously.
Note: This position is correct provided the cutting die is
centered in the chase and the first rule is located at 13
mm from the front edge of the cutting die. Move the
imprint if necessary by the value of the displacement.
3. Fasten the imprint on the frame by means of adhesive
1
tape.

P13154

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Upper stripping pull-out frame

Fitting the upper stripping pins
Condition: The imprint supporting frame with the imprint is
positioned and locked in the table.
m Check if the position of the lateral pull-out frame grooves
suit with the indications of the plate. 1
D Groove according to figure 1 for upper blanking pull-
out frame.
D Groove according to figure 2 for upper stripping
frame.
m Insert the frame in the table.
m Fit the pin holder crossbar 3 according to the layout and
the number of waste pieces to strip. Take the position of 2
the lateral waste separating knives into consideration.
m Check the parallelism of the crossbars with regard to the
pull-out frame and tighten the screws.

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m Place a stripper 4 and approach the upper pull-out frame

by means of crank 5 leaving a clearance of 1 mm 4
between the stripper and the imprint. Place the remaining
strippers.
m Put polyester-foam pressing devices 6 in position.
m Mount the upper pull-out frame by means of a crank and
retract the imprint supporting frame.

1
5

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Positioning and fastening of the upper stripping tool

on the perforated plate or the ordinary frame
1
Condition: The imprint supporting plate with the makeready
sheet is in position and locked.
m Place stripping tool 1 onto imprint 2 and position it with
regard to the waste pieces to be stripped. 2
m Insert the pull-out frame with perforated plate 3 or with
crossbars 4.
m Approach the frame until the perforated plate or the
crossbars slightly touch the stripping tool.
m Fasten the stripping tool with the tightening clamps 5.
m Check the position of the stripping tool and the tightening
3
of the clamps.
Note: If the stripping board has not been cut out or modified
according to the recommendations in the D34 manual it is
impossible to use the CENTERLINE system and the stops.
5

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Quick-lock strippers for pull-out frame with perforated

plate
Condition: The imprint supporting frame with the make-
ready sheet is in position and locked.
m Insert and lock the pull-out frame with perforated plate in
the table.
m Fasten one stripper and lower the pull-out frame to
approach the stripper to 1 mm from the imprint (see pre-
vious pages).
m Fig. 1. Position the strippers according to the shape and
location of the waste pieces.
m Fig. 2. Put polyester-foam pressing devices 1 in position
to maintain the sheet flat. They are usually fastened by
a screw onto the perforated plate.

ÈÈÈÈÈ
D2643
ÈÈÈÈÈ
ÈÈÈÈÈ 1
1
P2053
2 ÈÈÈÈÈ
ÈÈÈÈÈ
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Lower stripping pull-out frame

Fitting the telescopic pin holder crossbars
m Insert the equipped upper pull-out frame and lock it.
m If the upper pull-out frame with the tool is already in the
table raise it in order to remove the imprint carrier frame.
m Insert the lower pull-out frame and lock it.
m Pivot the table by 180° and lock it by means of locking
axle 1. 1
m Put rear crossbar 2 at the same place as separators 3.
The rear waste and the lateral waste pieces fall on either
side of the separators.

2
3

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 AUTOPLATINER SP Presetting table IIIB

m Arrange lower pin holder crossbars 4 crosswise or

lengthwise in the frame the way that the waste pieces fall
freely.
Note: To determine the location of the telescopic pin holder
crossbars, the central stripping board can be put onto the
upper tool, in order to be able to better visualize waste posi-
tion.

4 4

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 AUTOPLATINER SP Presetting table IIIB

Positioning the telescopic pins

As a rule one telescopic pin per waste piece is sufficient even
if there are several upper strippers spread over the waste
surface.
The telescopic pins should preferably be positioned at the
waste front and near the nicks.

ÊÊÊÊÊÊ ÊÊÊÊÊÊÊÊÊÊÊÊ ÊÊÊÊÊÊ

ÊÊÊÊÊÊ ÊÊÊÊÊÊÊÊÊÊÊÊ ÊÊÊÊÊÊ
D3368

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 AUTOPLATINER SP Presetting table IIIB

After having installed the crossbars, place the telescopic pins

opposite the upper strippers.
m Place a telescopic pin and approach the pull-out frame
leaving a clearance of 1 mm between the pins. Set the
pins opposite the upper strippers.
m Check the fastening of the crossbars and pins and raise
the pull-out frame before pulling it out.
Note: Provide sufficient place for making sure that the bigger
waste pieces can fall freely.

1 mm
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 AUTOPLATINER SP Presetting table IIIB

With upper stripping pull-out frame with quick locking

To position the telescopic pins on the presetting table use the
conventional upper pull-out frame. This pull-out frame,
equipped with a template enables the temporary fastening of
the upper stripping die. Position the telescopic pins and carry
out the setting.

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 AUTOPLATINER SP Presetting table IIIB

Equipment of the upper stripping frame template for a

machine equipped with an upper stripping pull-out
frame with quick locking
m Centring 1 is provided to receive the plastic CENTER-
LINE block No. 0502-OA fastened on the upper stripping 4
die. If the CENTERLINE block is missing on the die, an
angle piece is fastened onto centring 1.
m Position 1a, the front edge corresponds to the first rule.
m Position 1b, the front edge projects by 20 mm. 5
m Stops 2 and 3 are interchangeable according to the first
rule.
m The tightening of the upper stripping die is ensured by
fastening 4.
Note: The groove of the pull-out frame must be directed
upwards, centring 5 is directed downwards. 1

1a 2 3
1b

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 AUTOPLATINER SP Presetting table IIIB

Lower blank separating tool

The lower blanking pull-out frame 1 is equipped with the uni-
versal blanking tool 2.
The tool contains a grid consisting of flat irons 3 of 20 x 4 mm
in sheet travel direction and round bars 4 of dia. 5 mm in cross
direction.
Note: The other separating systems are described in the D23
manual.

4 3
2

P2322

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 AUTOPLATINER SP Presetting table IIIB

Setting the frame of the lower universal tool

m Place the lower tool onto the imprint supporting frame.
m Put CENTERLINE centring finger 1 in place for lateral
centring.
m Check that front bar 3 is on 0, which corresponds to the
first rule.
m Push the tool through the angle of stops 2 against the
front bar of the imprint supporting frame and lock the
assembly by means of the four screws 4 located on the
bar ends.

4 1
2 3

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 AUTOPLATINER SP Presetting table IIIB

m Adjust lateral bars 5 and rear bars 6 taking into consider- 7 8

ation the thickness of the separators between the blanks.
Tighten the screws.
m Count with a clearance of 0.6 to 0.8 mm per blank row
going out from the machine center.
m Put front joggers 7, lateral joggers 8 and rear joggers 9
in position, by taking into consideration the passing of the
non-stop bars. Usually two joggers are used for one
blank.
Notes:
1. The zero on the meter rules of the lateral bars corre- 5
sponds to the first rule provided the latter is at 13 mm from
the cutting die front edge.
2. The zero on the meter rule of the front bar corresponds
to the machine axis.
9 6

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 AUTOPLATINER SP Presetting table IIIB

Setting the lower universal tool

This tool consists of longitudinal right-angled bars 1 with a
section of 20 x 4 mm and round crossbars 2 of dia. 5 mm.
Condition: The lower tool is in position on the imprint sup-
porting frame.
Setting procedure
m Set the position of the inside frame bars by means of
adjustable square 3. The square will be moved by the half
profile thickness. In order that the bars will be in correct
position with regard to the imprint, the required clearance
between the blanks is also to be added.
3

1 2

P13152

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 AUTOPLATINER SP Presetting table IIIB

Setting procedure (cont’d)

m Arrange the longitudinal right-angled bars by means of
the square shifted by 2 mm if the bars are 4 mm thick.
m Put the square on the imprint at the intersection of a cut-
ting rule and a longitudinal bar (D23; D34). Trace this
position on the bar and repeat this operation on all inter-
sections of the blanking tool.
m Remove the bars and trace the center at 13 mm from the
upper face. Punch and drill a hole of dia. 6.2 mm.
m Insert the bars into the holes and install the device in the
frame. Carry out the setting.
P13151

13 mm
6,2 mm

20 mm

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 AUTOPLATINER SP Presetting table IIIB

Setting procedure (cont’d)

m Position the aluminium angle pieces on the lateral sheet
guides (D23; D34).

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 AUTOPLATINER SP Presetting table IIIB

Upper blanking tool

Setting the pressing blocks
m The imprint supporting frame with the makeready sheet
is positioned in the table. Check the position of the upper
pull-out frame according to the indications on the plate
located on the pull-out frame.
1
m Fig. 1. On position 2 the pull-out frame is equipped with
universal pressing blocks. On position 3 the pull-out
frame is equipped with a manufactured tool.
m Put the first crossbar into the frame on the gripper margin
side as well as one pressing block at each end.
m Fig. 2. Set the position of this crossbar referring to the
P13146

pressing block which has to be fitted approximately at

10 - 20 mm from the blank edge. This setting can be car-
ried out with the adjustable square.

2
P13155

10 - 20
mm
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 AUTOPLATINER SP Presetting table IIIB

m Fig. 3 and 4. Proceed the same way on the second blank

row and so on up to the last one.
Fig. 5 and 6. Presentation of the various pressing blocks.

P12090

5 P12091 P12289

3
P13158

4 6 P12093 P12094 P12095

P6323

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