Project Report - Final R1
Project Report - Final R1
Project Report - Final R1
DEVELOPING STRATEGIES FOR COST AND TIME IMPLICATION ON CONSTRUCTION PROJECT AT ISOLATED AREA
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DEVELOPING STRATEGIES FOR COST AND TIME IMPLICATION ON
CONSTRUCTION PROJECT AT ISOLATED AREA
DEVELOPING STRATEGIES FOR COST AND TIME IMPLICATION ON CONSTRUCTION PROJECT AT ISOLATED AREA
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BIRLA INSTITUTE OF TECHNOLOGY & SCIENCE
PILANI (RAJASTHAN)
CERTIFICATE
This is to certify that the Project work entitled, “DEVELOPING STRATEGIES FOR COST
AND TIME IMPLICATION ON CONSTRUCTION PROJECT AT ISOLATED AREA ’’
submitted by KUMBHAR MANGESH RAMDAS (2014 18 TS 083) in the partial
fulfillment of the requirements of B.Tech Engineering Technology degree of BITS embodies the
bonafide work done by him under my supervision.
___________________
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ABSTRACT
Semester : Six
ID No : 2014 18 TS 083
Time and cost performance is the fundamental criteria for success of any
project. As a consequence most of the project face huge amount of time and
cost overrun. This study assessed the time and cost performance of
construction projects in isolated area.
Timely delivery of the material controls 80 % of the project schedule. As the
project is in remote location it shall be operate with extra effort for timely
completion of project within estimated cost.
Micro level plan is necessary with respect to complete material list,
identification of material source well in advance, tentative commencement of
purchase, identification of procedures and other requirements with highest
level safety and security, Assuring the timely availability of material at site
,study of climatic conditions of location.
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ACKNOWLEDGEMENT
1.1 I take this opportunity to express my profound gratitude and deep regards
to my guide Ms. Anukruti singh (Assistant construction Manager -
Civil) and Mr.Rajarathinam R (Asst.Manager – Civil) - L&T
CONSTRUCTION, INFRASTRICTIRE IC, Port Blair Project, for his
exemplary guidance, monitoring and constant encouragement throughout
the course of this thesis work. The blessing, help and guidance given by
them time to time shall carry me a long way in journey of life on which I
am about to embark.
Lastly I also thank all the instructors those helped directly or indirectly for
completion my project.
Mangesh Kumbhar
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Table of Contents
1. ORGANIZATION PROFILE
2. LITERATURE REVIEW
2.1 General…………………………………………………………… 12
1 .0 Project Schedule……………………………..……………………15
6. COST ANALYSIS
8. CONCLUSION ……………………………………………………………...32
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CHAPETR I
ORGANISATION PROFILE
1.1 About the Overview of the Company
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1.3 About Project Location PortBlair
This Site is located in Port Blair of Andaman and Nicobar Island. The average
temperature varies a little bit ranging from 20°C to 30°C with the heavy or
light rainfall almost throughout the year. Port Blair receives about 3176mm of
rainfall and the average monthly rainfall is around 265mm except the coolest
month of January, February and March, almost all other months receives heavy
precipitation. Port Blair falls in Zone V of the seismic zone map of India. The
capital of the union territory, Port Blair, is located 1,255 km from Kolkata,
1,200 km from Visakhapatnam and 1,190 km from Chennai. Shipping is the
main mode of transportation for passenger and cargo between the Islands.
Limitations:
Scattered islands.
Distance from main land (1200 Kms).
Construction material –Transportation from main land only.
Limited working season- 4-5 months (heavy rain)
Disinclination of labor and staff to work in Remote Island.
The construction industry is the second largest industry of the country after
agriculture accounting for 11 percent of India’s GDP and also most complex
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industries. It makes a significant contribution to the national economy and
provides employment for all the citizens of India. The use of various new
technologies and deployment of project management strategies, Supply chain
Management has made it possible to undertake projects in mega scale to build
developed India. The Construction process consists of several activities where
many different participants are involved in each activity. Its is project based
Industry, where each construction project site could be considered as a
temporary organization. As well other industries, construction industry also
interested in high production efficiency while keeping the overall cost as low
as possible to increase the profitability.
Most construction projects are affected by several factors that have high impact
on the efficiency of the resource by reducing their overall productivity. This
affects quality, cost and schedule of the project. The main reason behind that is
poor management of materials, machineries and tools/ tackles. Proper
management of these important components could increase productivity
significantly. These components should be well managed through supply chain
management, in order to be successful.
Improving Logistics and supply chain by reducing activities that do not add
value to the final product could be one possible solution to lower production
cost. Timely delivery controls 80% of the project schedule and transportation
cost of construction materials to 30% of the total construction costs.
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CHAPTER 2
LITERATURE REVIEW
2.1General
The Literature review is required in order to identify and study what has been
done earlier within the field of Logistics and Supply chain Management.
Exploration of domestic and International books and articles will create the
scientific background of work with the project.
As logistics is the main issue of this paper it is worth to give clear definition
of the specific concept. Hence, Logistics management (LM) is the part of supply
chain management that plans, implements and controls the efficient, effective,
forward and reverse flow and storage of goods, services and related information
between the point of origin and the point of consumption in order to meet projects
requirements.
Supply chain management (SCM) has been defined as the "design, planning,
execution, control, and monitoring of supply chain activities with the objective of
creating net value, building a competitive infrastructure, leveraging worldwide
logistics, synchronizing supply with demand and measuring performance globally
Supply chain management is an important concept which is closely related to the
main topic of this paper.
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Material Logistics Planning (MLP) is defined as a practice that has been designed
to support construction projects in order to achieve planned certainty and cost
predictability. This is highly appropriate for large and complex building projects.
Material Logistics Planning deals with the proactive management of the varieties
and quantities of materials that are used. This includes supply routes, storage, use,
reuse and handling of excess materials. Supply chains and planning controls
become more complex as projects get larger. That makes logistics much more
important.
Just-In-Time Delivery
Just-In Time (JIT) delivery relates to frequent deliveries in work packages or loads
delivered in time for usage. That helps to perform the next task without suffering
from any delay. The best way of doing that is through a Construction
Consolidation Centers or by suppliers themselves. Advantages with Just-In-Time
deliveries are that it reduces on-site storage of materials, reduces the risk of
damage of materials kept on site and even reduces risk for safety incidents.
Demand Smoothing
Demand smoothing (DS) is a way of looking on the project activity plan as the
whole and identifying how those activities could be balanced in order to reduce the
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amount of resources needed for transport, materials and labor to manage the actual
task.
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CHAPTER 3
1. PROJECT SCHEDULE –
To achive the project within the time and cost we have prepared the following
schedule and started monitoring base on it.
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1.2. INVOICE SCHEDULE (S-1)
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1.3. SCHEDULE OF MILESTONE (S-2)
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1.5. SCHEULE OF STAFF (S-4)
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1.7. SCHEDULE OF MATERIAL REQUIREMENT (S-6)
Base on the working direct cost other than overheads and which is require for
execute the boq items derived first for base price.
Indirect cost includes the overhead cost and fixed cost for the project.
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CHAPTER 4
Enabling work
1 GI sheet Tata/Everest
2 ERW pipe Jindal/Tata/SAIL
3 Bore well pump KSB/Crompton
4 PVC pipe Supreme/AGR/Ashirwad/Astral
5 Drain channel GMGR/Chilly/Neer
Civil Work
Ultratech/Ambuja/JK/
1 Cement
/ACC/Vikram/Birla
2 White cement Birla/JK
3 TMT bar Fe500 D SAIL/Tata Tiscon/RINL
4 Form Work Paschal/Doka
Chloropyriphos emulsifying
5 concentrate (Anti termite Pyramid, Searle, Montari, Bayer
chemical)
6 Admixture Fosroc/Cico/ As per design mix.
7 RE 500 chemical Hilti
Flooring Work
1 Epoxy Floor/wall Fosroc, Sika, Ciba-Geigy
2 Ceramic Tiles (Wall/Floor) Johnson/ Kajaria/ Somany
3 Vitrified tile flooring Johnson/ Kajaria/ Somany
Mero-TSK Germany/ Linder-
4 False Floor
Group / Unitile
5 Marble Stone Makrana White Marble
Cerabond/ Balgrout/MYK
6 Tile adhesive
Laticrete/Pidilite
LG/Armstrong/Premier
7 PVC flooring Polyfilm/Krishna
Vinyl
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8 Concrete hardener Sika/Fosroc
9 Joint filler Sika/Fosroc
Structural Steel
1 Structural Steel TATA/SAIL/Jindal/RINL
2 Synthetic Enamel paint Berger/Asian
Door
1 Steel Fire Proof Door Ahlada/Shakti Hormann
Alucobond/EURO Bond
2 Aluminium Composite Panels
industries/Alstone
Thormarine/ Hellbergs/
3 Water Tight Doors
Tempesta SRL
Water Proofing Sika/BASF/Renolit
Water Supply
1 GI Pipe Jindal Hissar/Tata /Prakash
Zoloto, Unik/RR Brand or
2 GI Fitting
equivalent.
3 CI Pipe Nicco/RIF/A-1
Chilly‟s/GMGR/Marvel or
4 SS Anti Cockroach Floor Trap
equivalent.
Chilly‟s/GMGR/Marvel or
5 SS Jali
equivalent.
Chilly‟s/GMGR/Marvel or
6 SS Shower Chanel
equivalent.
Sanitary Work
1 European type W.C. pan Parryware, Cera & Hindware
2 Urinal/ Wash Basin Parry ware, Cera & Hindware
3 Marble partition Raj Nagar or equivalent
4 SS sink Jayna, Nirali, Kingston
Sink single bowl single drain
5 Jayna, Nirali, Kingston
board
6 Health Faucet Jaquar/Parko/Hindware
Modi guard glass/Saint gobain/
7 Mirror
Atul Safe
8 Wall mounted Hand drier Jaquar/Xlerator/Euronics
SS 304 grade of water storage
9 Jindal
tank 7.5klt capacity
Water Cooler &
RO System
Others Items
1 FRP Door & Frame Sintex/Rajshri
2 Flush Doors/Panel Door Kitply,Century,Green,
3 Aluminum Sections Hindalco, Acme , Jindal
4 Aluminum Hardware fittings Argent, Classic (ISI marked)
5 Polysulphide sealant Pidilite, Choksey, Fosroc
Asian Paints, Jenson&
6 Paints/OBD Nicholson, Nerolac,
Berger, ICI (1st Quality)
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Asian Paints, Jenson&
7 Acrylic Smooth Exterior Paints
Nicholson, Nerolac,
Snowcem India Ltd, Berger,
8 Water Proof cement paint Jenson&
Nicholson, Asian Paints
9 Epoxy paint(External) Sikka/Fosroc/Ciba-Geigy
CICO, Impremo, Pidilite, Fosroc ,
10 Water proofing compound
STP
11 Bitumen impregnated board Shalitex or equivalent
Commander, Aggrawal with
12 PVC WC seat covers ISImarked.
(White only)
13 CP Brass fittings Parko, Jacquar, Hindware
14 Gun Metal/ Brass valves Leader, Sant ISI Marked, Zoloto
15 Pressure regulating valve Zoloto, Audco, Advance
16 MS Pipe Prakash, Tata, Jindal, SAIL
17 Sand cast iron pipes RIF or ISI marked AVON, Nicco
18 UPVC Rain water pipe Jindal/Supreme/AGR
19 Insulation for pipe Asian paints/Pidilite/Fosroc
Perfect , Anand with ISI marked
20 SWG pipes & gully trap or
equivalent
21 Floor Trap Chilly cockroach trap/GMGR
22 CI Manhole covers & Gratings RIF or ISI marked / Nicco
FRANK/Flexseal/Nextgen steel &
24 Puddle Flange Alloys or
equivalent
Racold, Usha Lexus, Crompton
25 Geysers (5 star BEE Rating)
Greaves.
26 PVC storage water tank Sintex, Unitank
27 SS Pipe Jindal Stainless/Salem
28 Foot rest ISI Marked
Accordingly following are the major Quantities require for the project.
The requirement is to be given by site planning team within the require time frame
Since its huge material to be transported from Main land to the island ,The timely
completion of project scope is 80% depend upon the material transportation.
Also there are some machinery’s which also need to transport from main land due
to non-availability of such equipment’s at isolated island.
For major materials source has been finalized by assuring the quantitative and
qualitative requirements.
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CHAPTER 5
1. Identification of agency
2. logistics activities.
Cement and Steel- Shipment of cement from Chennai to Portblair upto site
delivery by TCI Seaway-
o Local collection from Ultratech/J.K. to yard
o Unloading/ Loading at port.
o Sea freight from Chennai port to port blair port.
o From Port Blair port to site delivery.
Aggregate-
o Source Location- SIVA agencies, Tuticorin, Tamilanadu
o Vessel Details- Allcargo shipment services. Vessel name- Allcargo
Susheela.(transportation from crusher to tuticorin port to carried out
by SIVA Agencies.
o Delivery from port Blair Port to site –faremax transport services.
Sand-
o Source-Rushikulya river, Gopalpur, Odisha.
o Transportation from Odisha to Kolkata port by road.
o Vessel details from Kolkata port-Allcargo Shipment Services. Vessel
name- Allcargo Lakshmi
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ll the procurement activities such as given below, are routine activities of any
procurement procedure, but main point which was suggested to have a more
emphasis on back to back arrangement on delivery front so as to optimize the
material flow, looking at the long duration of the project, because generally in
siemens, considering the seller’s market in power related equipments, PO ‘s are
placed for total qty and material is lifted in one lot.
a) Vendor selection
b) Vendor approval
c) Quotation approval
d) Approval for technical parameter
e) Final negotiation and order placement.
All the logistics related activities are to be divided into following parts, such as
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CHAPTER 6
COST ANALYSIS
Steel, 10%
Labour , 17%
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CHAPTER -7
IMPLEMENTATION OF LOGISTIC SYSTEM
For effective implementation of logistics arrangement for our project, we have
adopted the standard operating procedures .
We have set the separate team at Mainland as well as in island for monitoring and
keeping the follow-up. This system help us to expedite the procedure and timely
availability of material at site.
The main issue was to how to implement the logistics arrangement. For this
following steps were suggested
Based on these suggestions, a detailed discussion was conducted with both the
representatives of TCI as well as TCI seaways about the smooth functioning of
total logistic arrangement.
SOP’s (standard operating procedures) were formalized covering all the activities
related to material movement and responsibilities of each channel partner were
indicated including the responsible person.
Due to intricate planning, and well before time ordering of materials the activities
of excavation and soil stabilization has been completed 100% as on today. This
was only possible due to proper material procurement planning, choosing logistic
option wisely and maintaining optimum stock (minimum two month stock) at all
times at the location. Being a remote area with limited access these factors are
major drivers in ensuring that the project is completed well within time.
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This checklist is to be duly completed, verified and signed by the student.
1. Is the final report neatly formatted with all the elements required Yes / No
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11. Are References or Bibliography given at the end of the Report? Yes / No
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________________________________
ID No.: 201418TS083
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