Activated Carbon Filter Calculation Note - Odor Control Unit - Mall of Qatar - Phase 2

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Mall of Qatar - Phase 2

Foul Sewage Pump Station

Odor Control System Detailed Calculations

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1- Design Input Data

1-1 Odors Concentrations & Characteristics

* Static H2S Concentration, 250.00 ppm

* Static Amines Concentration, 10.00 ppm

* Static Ammonia Concentration, 50.00 ppm

* H2S Molecular Weight, 𝐻2 𝑆𝑚𝑤 34.00 gm/mole

* Amines Molecular Weight, 𝐴𝑚𝑖𝑛𝑒𝑠𝑚𝑤 62.00 gm/mole

* Ammonia Molecular Weight, 𝐴𝑚𝑚𝑜𝑛𝑖𝑎𝑚𝑤 17.00 gm/mole

* Standard Gas Volume per Mole 24.00 Liter

* Required No. of Air Volume Change 12.00

Dynamic H2S Concentration, 𝐻2 𝑆𝐶𝑜𝑛. 20.83 ppm

Dynamic Amines Concentration, 𝐴𝑚𝑖𝑛𝑒𝑠𝐶𝑜𝑛. 0.83 ppm

Dynamic Ammonia Concentration, 𝐴𝑚𝑚𝑜𝑛𝑖𝑎𝐶𝑜𝑛. 4.17 ppm

1-2 Activated Carbon Characteristics

* Used Activated Carbon Granular

* H2S Uptake Ratio 35.00 % wH2S/wCarbon

* Amines Uptake Ratio 10.00 % wAmines/wCarbon

* Ammonia Uptake Ratio 10.00 % wAmmonia/wCarbon

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* Bulk Density 460.00 kg/m

2- Design Calculations

* Pump Station Length 39.00 m

* Pump Station Width 15.00 m

* Max. Height (Water Height + Air Gap) 5.60 m

Max. Air Volume for Odor Control 3,276.00 m3

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* Required Times of Air Volume Change 12.00 Time / Hour

Air Flow 39,312.00 m3/h

* Design Air Flow to Odor Control System 40,000.00 m3/h

Design Inlet H2S Load, 𝐻2 𝑆𝐿𝑜𝑎𝑑 29.51 mg/m3 =


𝐻2 𝑆𝑐𝑜𝑛. 𝑝𝑝𝑚 × 𝐻2 𝑆𝑚𝑤 𝑔𝑚 Τ𝑚𝑜𝑙𝑒
𝑆𝑡𝑎𝑛𝑑𝑎𝑟𝑑 𝐺𝑎𝑠 𝑉𝑜𝑙𝑢𝑚𝑒 𝐿/𝑚𝑜𝑙𝑒

Design Inlet Amines Load, 𝐴𝑚𝑖𝑛𝑒𝑠𝐿𝑜𝑎𝑑 2.15 mg/m3 =


𝐴𝑚𝑖𝑛𝑒𝑠𝑐𝑜𝑛. 𝑝𝑝𝑚 × 𝐴𝑚𝑖𝑛𝑒𝑠𝑚𝑤 𝑔𝑚 Τ𝑚𝑜𝑙𝑒
𝑆𝑡𝑎𝑛𝑑𝑎𝑟𝑑 𝐺𝑎𝑠 𝑉𝑜𝑙𝑢𝑚𝑒 𝐿/𝑚𝑜𝑙𝑒

Design Inlet Ammonia Load, 𝐴𝑚𝑚𝑜𝑛𝑖𝑎𝐿𝑜𝑎𝑑 2.95 mg/m3 =


𝐴𝑚𝑚𝑜𝑛𝑖𝑎𝑐𝑜𝑛. 𝑝𝑝𝑚 × 𝐴𝑚𝑚𝑜𝑛𝑖𝑎𝑚𝑤 𝑔𝑚Τ𝑚𝑜𝑙𝑒
𝑆𝑡𝑎𝑛𝑑𝑎𝑟𝑑 𝐺𝑎𝑠 𝑉𝑜𝑙𝑢𝑚𝑒 𝐿/𝑚𝑜𝑙𝑒

Design Inlet H2S 𝐻2 𝑆𝐿𝑜𝑎𝑑 𝑚𝑔/𝑚3 × 𝐴𝑖𝑟 𝑓𝑙𝑜𝑤 𝑚3 Τℎ𝑟


28.3333 kg/d =
1000000

𝐴𝑚𝑖𝑛𝑒𝑠𝐿𝑜𝑎𝑑 𝑚𝑔/𝑚3 × 𝐴𝑖𝑟 𝑓𝑙𝑜𝑤 𝑚3 Τℎ𝑟


Design Inlet Amines 2.0667 kg/d =
1000000

Design Inlet Ammonia 𝐴𝑚𝑚𝑜𝑛𝑖𝑎𝐿𝑜𝑎𝑑 𝑚𝑔/𝑚3 × 𝐴𝑖𝑟 𝑓𝑙𝑜𝑤 𝑚3 Τℎ𝑟


2.8333 kg/d =
1000000

Required daily Carbon Mass 129.95 kg/d =


σ 𝐼𝑛𝑙𝑒𝑡 𝑘𝑔Τ𝑑 × 𝑈𝑝𝑡𝑎𝑘𝑒 𝑅𝑎𝑡𝑖𝑜(%)
100

* Design Carbon Bed Life Time 60.00 d

Required Filter Carbon Mass 7,797.14 kg = 𝐶𝑎𝑟𝑏𝑜𝑛 𝑀𝑎𝑠𝑠 𝑘𝑔Τ𝑑 × 𝐵𝑒𝑑 𝐿𝑖𝑓𝑒(𝑑𝑎𝑦)

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Required Filter Activated Carbon Volume 16.95 m = 𝐶𝑎𝑟𝑏𝑜𝑛 𝑀𝑎𝑠𝑠 𝑘𝑔 /𝐷𝑒𝑛𝑠𝑖𝑡𝑦(𝑘𝑔/𝑚3 )

* No. of Carbon Filters 1.00

Required Filter Carbon Mass 7,797.14 kg

Required Filter Activated Carbon Volume 16.95 m3

* Activated Carbon Bed Height 0.85 m

Activated Carbon Bed Area 19.94 m2

Expected Bed Diameter 5.04 m

* Selected Vessel Diameter 5.00 m

* Common Odor Duct Diameter 1.20 m

Velocity Inside Common Odor Duct 9.83 m/s

Velocity Inside Odor Vessel 0.57 m/s

Velocity Inside Odor Vessel 111.45 ft/min

* Pressure Drop (From The Curve) For Carbon Bed 1.75 in-H2O/ft

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Pressure Drop For Carbon Bed 145.83 mm H2O/m

Total Pressure Drop For Carbon Bed 123.96 mm H2O

Total Pressure Drop 1,216.03 Pa

* Pressure Drop in Pre-Filter, Vessel & Ducts Work 700.00 Pa

Total Blower Fan Pressure 1,916.03 Pa

* Selected Blower Fan Pressure 2,000.00 Pa

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