MD: An ammonia compressor is driven by a 20kW motor.

A single square thread power screw is to raise a load of 70

The compressor and the motor RPM are 380 and 1750, kN. The screw has a major diameter of 36 mm and a pitch of
respectively. The small sheave has a pitch diameter of 152.4 6 mm. The coefficient of thread friction and collar friction
mm. If the bolt to be used is standard C-120 (L=122.9in.). are 0.13 and 0.10 respectively. If the collar mean diameter is
Determine the center distance between sheaves 90 mm and the screw turns at 60rpm, find the combined
efficiency of screw and collar.
A. 709 mm
B. 865 mm A. 13.438%
C. 806 mm B. 15.530%
D. 686 mm C. 14.526%
D. 12.526%
Ans. C
Ans. D
A safety valve spring having 9 and ½ coils has the ends
squared and ground. The outside diameter of the coil is 115 Find the horsepower required to drive a power screw lifting
mm and the wire is 13 mm. It has a free length of 203 mm. a load of 4000 lbs. A 2 and ½ inches double square thread
Determine the length of the wire to which this spring must with two threads/in is to be used. The friction radius of the
be initially compressed to hold a boiler pressure of 1.38 MPa collar is 2 inches and the coefficients of friction are 0.1 for
on the seat of 32 mm diameter. Modulus of rigidity is taken the threads and 0.15 for the collar. The velocity of the nut is
as G=80GN/m². 10 ft/min.

A. 172 mm A. 5.382 HP
B. 179 mm B. 4.395 HP
C. 192 mm C. 3.683 HP
D. 158 mm D. 6.472 HP

Ans. A Ans. B

A single threaded trapezoidal metric thread has a pitch of 4 A flywheel has a mean diameter of 4 ft and is required to
mm, and a mean diameter of 18 mm. It is used as a handle 2200 ft-lb of kinetic energy. The flywheel has a width
translation screw in conjunction with a collar having an of 8in. Normal operating speed is 300 rpm and the
outside diameter of 37 mm and an inside diameter of 27 mm. coefficient of fluctuation is to be 0.05. Find the weight of the
Find the required torque in N-m to raise a load of 400 kg if rim assuming that the arms and hub are equivalent is 10% of
the coefficient of friction is 0.3 for both thread and collar. the specific weight.

A. 34.6 N-m A. 412 lb

B. 32.6 N-m B. 334 lb
C. 39.1 N-m C. 452.4 lb
D. 38.5 N-m D. 533 lb

Ans. B Ans. B

Determine the diameter of the stud bolt that are required to Find the rim thickness for a cast iron flywheel with a width
fasten down the cylinder head of a 203 mm x 304 mm gas of 200 mm, a mean diameter of 1.2 in a normal operating
engine. There are ten bolts on the block. The explosion speed of 300 rpm, a coefficient fluctuation of 0.05 and which
pressure is 31 kg/sq.cm and studs are made of ordinary is capable of hanging 3000 N-m of kinetic energy. Assume
bolts material SAE 1020. How deep should the bolt be that the hub and arms represent 10% of the rim weight and
drilled? the specific weight of cast iron is 7200 kg/m³

A. 38.1 mm A. 25.28 mm
B. 40.2 mm B. 28.82 mm
C. 37.3 mm C. 28.25 mm
D. 35.5 mm D. 25.25 mm

Ans. A Ans. C

Page 1 of 7
MD: A cast iron flywheel is rotated at a speed of 1200 rpm It is a cold-working process in which metal is gathered or
and having a mean rim radius of 1 foot. If the weight of the upset.
rim is 30 lbs. What is the centrifugal force? Use factor C=41.
A. Heading
A. 14,800 lbs B. Cold rolling
B. 70,000 lbs C. Spinning
C. 14 860 lbs D. Stamping
D. 14,760 lbs
Ans. A
Ans. D
What is other name of the high-leaded brass used for
The maximum-strain theory which apples only in elastic instrument, lock and watch parts?
range of stresses are also known as _______
A. Red brass
A. Hooke’s Law B. Commercial brass
B. Saint Venant’s Theory C. Yellow brass
C. Stress-strain Theory D. Engraver’s brass
D. Cataligno’s Theory
Ans. D
Ans. B
Which of the following is the most common alloying elements
It refers to the collision of two or more masses with initial used in cast iron?
velocities.
A. Nickel
A. Shock B. Chromium
B. Impact C. molybdenum
D. All of these
C. Creep
D. Load Ans. D

Ans. B The rapid cooling of steel to a temperature between 400 to

800 deg F in enough time, then austenite is transformed into
A term used to describe sudden applied force or disturbance.
a materials called.
A. Shock
A. Bainite
B. Impact
B. Lignite
C. Creep
C. Quinite
D. Load
D. Ferrite
Ans. A
Ans. A
A cone-disk spring is also known as _____
A centrifugal pump is directly couple to a motor. The pump
rating is 3,600 liters per minute against a total head of 8
A. Belleville Spring
meters of water. Pump efficiency is 65% at shaft speed of
B. Heavy duty spring
550 rpm. Calculate the torsional stress induced on the 40
C. Helical spring
mm diameter motor shaft.
D. Conical spring
A. 11,193.45 kPa
Ans. A
B. 12,420.72 kPa
What is the other term used for die casting? C. 10,010.85 kPa
D. 13,113.83 kPa
A. Thermosetting
B. Shell-molding Ans. C
C. Metal-mold casting
D. Tangential casting

Ans. C

Page 2 of 7
MD: A 80 mm solid shaft is to be replaced with a hallow shaft What load P which causea total deformation of 0.036 inch of
of equal torsional strength. Find percentage of weight saved, a steel rack which has a cross-section area of 4 sq. inches and
if the outside of the hallow shaft is 100 mm. a length of 5 ft.

A. 56.53% A. 55,000 lb
B. 67.31% B. 72,000 lb
C. 48.49% C. 60,000 lb
D. 52.90% D. 50,000 lb

Ans. D Ans. B

A line shaft is to transmit 200 hp at 900 rpm. If the line shaft is A lubrication where lubricant is introduced between
connected with a speed of 1600 rpm find the horsepower surfaces which are in rolling contact such as roller gears or
transmitted. rolling bearings?

A. 493 hp A. Hydrostatic lubrication

B. 465 hp B. Hydrodynamic lubrication
c. 365 hp C. Elastohydrodynamic lubrication
D. 200 hp
D. Solid-film lubrication
Ans. D
Ans. C
A steel shaft is subjected to a constant torque of 2500 N-m. the
ultimate strength and yield strength of the shafting material What lubrication is usually used when bearings are
are 668 MPa and 400 MPa respectively. Assume a factor of operating at extreme temperatures?
safety on the yield point and endurance strength in shear,
determine the diameter of the shaft. A. Hydrodynamic lubrication
B. Solid-film lubrication
A. 1.980 in C. Hydrostatic lubrication
B. 1.915 in D. Liquid-film lubrication
C. 2.321 in
D. 2.417 in
Ans. B
Ans. A
Which of the following is not a form of bearing lubrication?
A solid transmission shaft is 4.0 inches in diameter. It is
A. Liquid-film lubrication
desired to replace it with a hallow shaft of the same material
B. Hydrodynamic lubrication
and same torsional strength but its weight should only be
C. Hydrostatic lubrication
half as much as the solid shaft. Find the outside diameter of
D. Solid-film lubrication
the hallow shaft in millimeters.
Ans. A
A. 107.315 mm
B. 112.231 mm
In ASTM standard, what is the instrument used in
C. 122.940 mm
determining viscosity?
D. 131.204 mm
A. Dynamic viscometer
Ans. C
B. Saybolt universal furol
C. Hagen-Poinsulle viscometer
A railroad track is laid at a temperature of 10 degree F with
D. Saybolt universe viscometer
gaps of 0.01 feet between the ends of the rails. The rails are
33 feet long. If they are prevented from buckling, what stress
Ans. D
will result from a temperature of 110 degree F? Coefficient of
linear expansion = 6.5x106 per degree F. In what country that the present theory of hydrodynamic
lubrication originates from?
A. 10,000 psi
B. 8,530 psi A. China
C. 9,450 psi B. Germany
D. 10409 psi C. US
D. England
Ans. D
Ans. D
Page 3 of 7
MD: In viscosity chart, Raimond-Boyd analysis assumed that For very slender column, what type of formula that is best
the viscosity of the lubricant is _________ applied?

A. Constant A. Column formula

B. Increasing B. Moment formulas
C. Decreasing C. Slenderness formulas
D. Vanishing D. Euler formula

Ans. A Ans. A

What do you call the phenomenon occurring when two Which of the following is the type of failure due to
touching surfaces have a high contact pressure and when unstability?
these surfaces have minute relative motion?
A. Buckling
A. Prestressing B. Stability
B. Friction C. Slenderness formulas
C. Fretting D. Euler formula
D. Carving
Ans. A
Ans. C
What type of spring made in the form of dished washer?
What type of bolt threaded on both ends and can be used
where a through bolt impossible? A. Air spring
B. Volute spring
A. Coupling C. Belleville spring
B. Stud bolt D. Motor spring
C. Carriage bolt
D. Machine bolt Ans. C

Ans. B What is the minimum number of teeth on a smaller sprocket

for high speed?
What type of bolt distinguished by a short potion of the
shank underneath the head being square or finned or A. 12
ribbed? B. 21
C. 24
A. Coupling D. 14
B. Stud bolt
C. Carriage bolt Ans. B
D. Machine bolt
Which of the following is the minimum number of teeth on a
Ans. C smaller sprocket for moderate speed?

What is the term applied to the reciprocal of the velocity A. 15

ratio? B. 12
C. 21
A. Train value D. 17
B. Modular value
C. Ratio factor Ans. D
D. None of these
What is the minimum number of teeth on a smaller sprocket
Ans. A for low speed?

A. 11
B. 17
C. 21
D. 12

Ans. D

Page 4 of 7
MD: Two shaft at right angles to each other may be A 100 mm diameter solid shaft is to be replaced with a
connected by what arrangement? hollow shaft equally strong (torsion) and made of the same
material. The outside diameter of the hollow shaft is to 27
A. Half turn mm. What should be the inside diameter? The allowable
B. ¾ turn shearing stress is 41.4 MPa?
C. Quarter turn
D. One turn A. 107.42 mm
B. 105.82 mm
Ans. C C. 291.53 mm
D. 109.60 mm
What is the recommended initial tension of the belt?
Ans. A
A. 75 lb/in of width
B. 71 lb/in of width If the weight of 6” diameter by 48” long SAE 1030 shafting is
C. 73 lb/in of width 174.5 kg then what will be the weight of chromium SAE
D. 80 lb/in of width 51416 of same size?

Ans. A A. 305.79 lbs

B. 426.70 lbs
What factor of safety is needed for a 2 in. diameter shaft with C. 347.96 lbs
an ultimate strength of 50,000 psi to transmit 40,000 in-lb D. 465.89 lbs
torque.
Ans. C
A. 2.25
B. 1.95 A 50 inches diameter diamond saw blade is mounted on a
C. 2.14 pulley driven steel shaft, required a blade peripheral linear
D. 2.62 speed of 150 ft/sec. Motor drive is 125 hp at 1,200 rpm, with
6 inches diameter pulley. Determine the shaft rpm to attain
Ans. D blade peripheral speed required.
A round steel shaft transmits 373 watts at 1800 rpm. The A. 716.2 rpm
torsional deflection is not to exceed 1 deg in a length equal to B. 635.3 rpm
20 diameters. Find the shaft diameter. C. 539.10 rpm
D. 687.55 rpm
A. 6.53 mm
B. 8.72 mm Ans. D
C. 12.84 mm
D. 18.16 mm A steel shaft transmits 40 hp at 1400 rpm. Considering
allowable shearing stress based on pure torsion to be 5000
Ans. A psi, find the torsional deflection of the shaft in degrees per
foot.
A steel shaft operates at 186 rad/s and must handle 2 kW of
power. The shearing stress is not to exceed 40 MN/m². A. 0.392 degrees/foot
Calculate the minimum shaft diameter based on pure B. 0.246 degrees/foot
torsion. C. 0.541 degrees/foot
D. 0.435 degree/foot
A. 9 mm
B. 11 mm Ans. B
C. 13 mm
D. 15 mm The process by which high pressure is applied to a heated
metal billet or blank which causes it to flow through
Ans. B restricted orifice.

A. Extrusion
B. Intrusion
C. Forging
D. Hot rolling

Ans. A

Page 5 of 7
MD: A tolerance where the size of a part is permitted to be A multiple disc clutch of 10 steel disc and 9 bronze disc. the
either larger or smaller than the given dimension. effective outside and inside diameter are 20.32 cm and 15.24
cm, respectively if the axial force of 450 Newton is applied
A. Bilateral and the shaft turns at 1200 rpm, find the horsepower
B. Unilateral capacity, assume a coefficient of friction of 0.27.
C. Lateral
a. 39.566 hp
D. None of these b. 40.482 hp
c. 37.456 hp
Ans. A d. 35. 659 hp

In a pressure vessel, the ratio of minimum strength of joint Ans: A

to the strength of solid joint is known as
An engine of a motor vehicle with a wheel diameter of 712
A. Efficiency mm develops 50 kW at 2,000 rpm. the combined efficiency of
B. Performance factor the differential and transmission is 75% with an overall
speed reduction of 25 is to 1. Determine the speed reduction
C. Joint efficiency
of travel of the vehicle in km/hr.
D. Relative strength
a. 10.74
Ans. D b. 11.69
c. 12.58
When tested in compression, ductile material usually d. 13.80
exhibit________ characteristics up to the yield strength as they
do when tested in tension. Ans: A

a. the same An engine of a motor vehicle with a wheel diameter of 712

b. less than mm develops 50 kW at 2,000 rpm combined efficiency of the
c. more than differential and transmission is 75% with an over-all speed
d. approximately the same reduction to. 1 determine he torque to be delivered by the
clutch N-m.
ans. D
a. 239 N-m
In pure torsion, the maximum stress is at the center of the b. 359 N-m
c. 432 N-m
a. peripheral sides d. 471 N-m
b. long sides
c. medium sides Ans: A
d. short sides
The large diamter and face of the disk of a multiple disk
ans: B clutch are 255 mm and 25 mm respectively the helical
compression spring used to engage the clutch has 9 and 1/2
The ability of a material to absorb energy within is effective coils of 10 mm steel wire. the outer coil diameter is
proportional limit is known as 80 mm. the free length of the spring is 185 mm. when in
place with clutch engaged, its length is 130 mm. Assuming
a. resilience that there is 10 pairs of friction surface in contact, that the
b. endurance motor runs at 1200 rpm, f=0.15, determine axial force
c. toughness available for the clutch.
d. spring action
a. 1,688 N
Ans: A b. 2,493 N
c. 1,542 N
A method whereby a gear is run with another gear that has d. 2,783 N
abrasive surface material.
Ans: A
a. hobbing
b. honing A flange bolt coupling consist of eight steel 20 mm diameter
c. lapping steel bolts spaced evenly around a bolt circle 300 mm in
d. milling diamter. if the coupling is subjected to a torque of 15.1 KN-m,
determine the maximum shearing stress in the bolts?
ans. C
a. 40450 kPa
b. 63320 kpa
c. 40054 kpa
d. 31298 kpa

Page 6 of 7
Ans: C
MD: A flange coupling is to be designed, using 25 mm
diameter bolts at a distance of 152 mm from the center of
the shaft. allowable shearing stress on the bolt is 103 Mpa. if
the shaft is to transmit 5,600 hp at a speed of 1200 rpm, how
many bolts are needed in the connection?

a. 2
b. 3
c. 4
d. 5

Ans: D

Page 7 of 7