Mathcad - Splice Connection With Bolts and Welding PDF

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The document discusses the design of a splice connection using bolts and welding according to AISC 360-10 specifications. It involves calculating forces transferred to each bolt, determining bolt arrangement and spacing, and checking the bolt and connection capacities.

The steps involve determining the internal forces on the splice, arranging the bolts in the web splice connection, calculating the forces transferred to each bolt, and checking the bolt resistance in shear.

The nominal shear strength, Fnv, of bolts considers the ultimate tensile stress of the bolt modified by length and bolt area factors. The length factor accounts for connection length and the bolt area factor accounts for threads in the plane of shear.

Truong Dai Hoc Kien Truc Ha Noi Khoa Xay Dung

SPLICE CONNECTION WITH BOLTS AND WELDING


(AISC 360-10, LRFD procedure)

1. Internal forces applied on the splice:

Required moment strength at the point to check splice connection M u  716.9725kN  m

Required shear strength at the point to check splice connection Vu  83.142kN

2. Web splice connection


Arrangement of bolts in web splice connection

Number of column nc  8

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Number of row nr  7

 0.48 
The distance between row of bolt y   0.32  m
 0.16 
 

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Maximum distance between row of bolt ymax  max ( y)  0.48 m


Internal force transfer to one bolt at the extreme row
Vu
Due to shear RV   2.969  kN
nc
 nr
2
 

Eccentricity due to shear e  230mm

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Moment due to eccentricity of shear Vu is M uVu  Vu  e  19.123  kN  m

MuVu  ymax
Due to moment RM.max   6.403  kN
nc

2
 ( y)
2

2 2
The total fastener force is Rmax  RV  RM.max  7.058  kN

Bolted resistance in web connection


Shear strength of bolt
Nominal strength of bolt
Rn.shear = Fnv  Ab  N s (AISC 360-10, J3-1)

where
Fnv nominal shear strength (expressed as a stress)
The nominal shear strength, Fnv is base on the ultimate tensile stress of the bolt with several
modification factors. First, the ultimate shear stress is taken as 0.625 times the ultimate tensile
stress (Fisher et al., 1978). Next, there is a length factor of 0.90 for connections no longer than 38in
(for longer connections, this factor is reduced to 0.75). If the threads are in the plane of shear, the
reduction of the bolt area is accounted for by using 80% of the nominal bolt area. Instread of applying
this reduction directly to the bolt area, a factor of 0.80 is applied to Fnv . In this way, the nominal bolt
area can be used whether the threads are in or out of the plane of shear.

Ultimate tensile stress of the bolt Fu  800 MPa

The length of the connection l  910 mm

Length factor ϕlength  0.9 if l  38in


0.75 otherwise

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ϕlength  0.9

The reduction of bolt area factor ϕbolt_area  0.8

Thus the nominal shear strength


Fnv  0.625  Fu  ϕlength  ϕbolt_area  360  MPa

Ab cross-sectional area of the unthreaded part of the bolt (also known as the nominal bolt
area or nominal body area)

Diameter of bolt d  20 mm
2
d 2
Ab  π   314.159  mm
4
Number of shear planes per bolt N s  2

Thus nominal strength of bolt Rn.shear  Fnv  Ab  N s  226.195  kN

The resistance factor ϕ  0.75 (for LRFD procedure)

Thus the design shear strength is ϕRn.shear  ϕ  Rn.shear  169.646  kN

compared with
Rmax  7.058  kN
High-strength bolts in slip-critical connections in shear only
A connection with high-strength bolts is classified as either a slip-critical connection or a
bearing-type connection. A slip-critical connection is one in which no slippage is permitted, that is, the
friction force must not be exceeded. In a bearingtype connection, slip is acceptable, and shear and
bearing actually occur. In some types of structures, notably bridges, the load on connections can
undergo many cycles of reversal. In such cases, fatigue of the fasteners can become critical if the
connection is allowed to slip with each reversal, and a slip-critical connection is advisable. In most
structures, however, slip is perfectly acceptable, and a bearing-type connection is adequate. (A307
bolts are used only in bearing-type connections). Proper installation and achievement of the
prescribed initial tension is necessary for of the bolts is that they be tensioned enough so that the
surfaces of contact in the connection firmly bear on one another. This installation produces the
snug-tight condition referred to earlier in the discussion of the turn-of the-nut method.

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As discussed earlier, the resistance to slip will be a function of the coefficient of static friction and
the normal force between the connected parts. This relationship is reflected in the provisions of the
AISC Specification. The nominal slip resistance of a bolt is given by
Rn.slip = μ  Du  hf  T b  ns (AISC 360-10, J3-4)
where
μ mean slip coefficient for class A or B surfaces, as applicable, and determined as follows, or
as established by tests:
(i) For Class A surfaces (unpainted clean mill scale steel surfaces or surfaces with Class A
coatings on blast-cleaned steel or hot-dipped galvanized and roughened surfaces)
μ = 0.3
(ii) For Class B surfaces (unpainted blast-cleaned steel surfaces or surfaces with Class B
coatings on blast-cleaned steel)
μ = 0.5

Choose μ  0.5

Du = 1.13 a multiplier that reflects the ratio of the mean installed bolt pretension to the
specified minimum bolt pretension. The use of other values may be approved by
the engineer of record.
Du  1

T b minimum fastener tension given in Table J3.1, equal to 0.7 times the minimum tensile
strength of bolts, rounded off to nearest kip or kN.
T b  830 MPa  0.7  Ab  182.527  kN

hf factor for fillers, determined as follows:


(i) Where there are no fillers or where bolts have been added to distribute loads in the filler
hf = 1

(ii) Where bolts have not been added to distribute the load in the filler:
(a) For one filler between connected parts

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hf = 1

(b) For two ar more fillers between connected parts


hf = 0.85

Chhose hf  1

ns number of slip planes required to permit the connection to slip


ns  2

Rn.slip  μ  Du  hf  T b  ns  182.527  kN

The resistance factor ϕ


(a) For standard size and short-slotted holes perpendicular to the direction of the load
ϕ=1 (LRFD)
(b) For oversized and short-slotted holes parallel to the direction of the load
ϕ = 0.85 (LRFD)
(c) For long-slotted holes
ϕ = 0.7 (LRFD)

Choose ϕ  1

The design slip resistance ϕRn.slip  ϕ  Rn.slip  182.527  kN

Thus the design strength of one bolt is  


ϕRn.bolt  min ϕRn.shear  ϕRn.slip  169.646  kN

compared with Rmax  7.058  kN


Web connection plate resistance
Strength of elements in shear
The available shear strength of affected and connecting elements in shear shall be the lower value
obtained according to the limit states of shear yielding and shear rupture:

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(a) For shear yielding of the element:

Rn.shear_yielding = 0.6  Fy  Agv (AISC 360-10, J4-3)


where
Fy specified minimum yield stress of plate of web connection and web of I shape section
Fy  50 ksi

Agv gross area subject to shear


Dimension of plate width of plate bplate  910 mm

high of plate hplate  600 mm

plate thickness tplate  20 mm

Number of plate in connection nplate  2


2
Area of plate connection Agv.plate  nplate  hplate  tplate  24000  mm

Dimension of I shape beam overall height of beam section hbeam  745mm

width of flange bf  300mm

flange thickness tf  20mm

web thickness tw  14mm

  2
Area of web of I shape section Agv.web  hbeam  2  tf  tw  9870  mm

  2
Agv  min Agv.plate  Agv.web  9870  mm

Rn.shear_yielding  0.6  Fy  Agv  2041.538  kN

The resistance factor ϕ  1 (for LRFD procedure)


ϕRn.shear_yielding  ϕ  Rn.shear_yielding  2041.538  kN

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(b) For shear rupture of the element:


Rn.shear_rupture = 0.6  Fu  Anv (AISC 360-10, J4-4)
where
Fu specified minimum tensile strength of plate of web connection and web of I shape section
Fu  65 ksi

Anv net area subject to shear

Diameter of hole of bolt dhole  d  2mm  22  mm

  2
Anv  min Agv.plate  nplate  dhole  tplate  nr  Agv.web  dhole  tw  nr  7714  mm

Rn.shear_rupture  0.6  Fu  Anv  2074.26  kN

The resistance factor ϕ  0.75 (for LRFD procedure)


ϕRn.shear_rupture  ϕ  Rn.shear_rupture  1555.695  kN

Shear strength of web connection

 
ϕRn.plate  min ϕRn.shear_yielding  ϕRn.shear_rupture  1555.695  kN

compared with Vu  83.142  kN

3. Flange splice connection


Bottom flange
Calculate the factored beam flange force
Mu
Ffu   988.928  kN
hbeam  tf

Welded resistance

Design for a factored load of Ffu  988.928  kN

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Ultimate tensile strength of electrode FEXX  70 ksi

The angle between the direction of the load and the exis of the weld θ  0deg

The nominal fillet weld strength is (the weld ultimate shearing stress)


Fnw  0.6  FEXX  1.0  0.50  sin ( θ)
1.5
  289.58  MPa (AISC Equation J2-5)

Choose weld size w  5mm

kN
The norminal load capacity of the weld per unit length Rn.welding  0.707  w  Fnw  10.237 
cm
Resistance factor ϕ  0.75
kN
The design strength of fillet weld per unit length ϕRn.welding  ϕ  Rn.welding  7.677 
cm

The base mental shear yield strength is (per unit length)

Rn.shear_yielding.plate.flange.welding = 0.6  Fy  t (AISC 360-10, J4-3)

where
Fy specified minimum yield stress of plate of flange connection and flange of I shape section
Fy  50 ksi

Dimension of plate plate thickness tplate.f  20mm

high of plate hplate.f  114 mm

Number of plate in connection nplate.f  1

Flange thickness tf  20  mm

Thickness of member in connection  


t  min tplate.f  tf  20  mm

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kN
Rn.shear_yielding.plate.flange.welding  0.6  Fy  t  41.369 
cm

The resistance factor ϕ  1 (for LRFD procedure)

kN
ϕRn.shear_yielding.plate.flange.welding  ϕ  Rn.shear_yielding.plate.flange.welding  41.369 
cm

The base mental shear rupture strength is (per unit length)

Rn.shear_rupture.plate.flange.welding = 0.6  Fu  t (AISC 360-10, J4-4)


where
Fu specified minimum tensile strength of plate of flange connection and flange of I shape
section
Fu  65 ksi

Thickness of member in connection t  20  mm

kN
Rn.shear_rupture.plate.flange.welding  0.6  Fu  t  53.779 
cm
The resistance factor ϕ  0.75 (for LRFD procedure)
kN
ϕRn.shear_rupture.plate.flange.welding  ϕ  Rn.shear_rupture.plate.flange.welding  40.334 
cm

Shear strength of flange connection

 
kN
ϕRn.plate.flange.welding  min ϕRn.welding  ϕRn.shear_yielding.plate.flange.welding  ϕRn.shear_rupture.plate.flange.welding  7.677 
cm

kN
ϕRn.plate.flange.welding  7.677 
cm

Both longitudinal and transverse welds will be used. To determine the required length of the longitudinal
welds, we investigate the two options specified in AISC J2.4c.

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(c) For fillet weld groups concentrically loaded and consisting of elements with a uniform leg size that
are oriented both longitudinally and transversely to the direction of applied load, the combined strength,
Rn , of the fillet weld group shall be determined as the greater of
(i) Rn = Rnwl  Rnwt
or
(ii) Rn = 0.85  Rnwl  1.5  Rnwt
where
Rnwl total nominal strength of longitudinally loaded fillet welds
Rnwt total nominal strength of transversely loaded fillet welds
For the first option, assuming the same strength for both the longitudinal and transverse welds is,

Ffu
Total_required_length_of_weld   1288.088  mm
ϕRn.plate.flange.welding

Total_required_length_of_weld  2  nplate.f  hplate.f


Length_of_longitudinal_welds opt1   265.022  mm
4  nplate.f

For second option, the strength of the longitudinal welds is


kN
 0.85Rnwl   0.85  ϕRn.plate.flange.welding  6.526  cm

and the strength of the transverse weld is


kN
 1.5Rnwt   1.5  ϕRn.plate.flange.welding  11.516  cm

The load to be carried by the longitudinal welds is

Fwl  Ffu  2  hplate.f   1.5Rnwt   726.358  kN



so the required length of the longitudinal welds is

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Fwl
Length_of_longitudinal_welds opt2   278.261  mm
4  nplate.f   0.85Rnwl  
Hence


Length_of_longitudinal_welds  min Length_of_longitudinal_welds opt1  Length_of_longitudinal_welds opt2 
Length_of_longitudinal_welds  265.022  mm

Choose Length_of_transverse_weld  hplate.f  114  mm

Length_of_longitudinal_welds  450 mm

 
ϕRn.plate.flange.welding  Length_of_transverse_weld  2  nplate.f  Length_of_longitudinal_welds  4  nplate.f   1556.994  kN
 
   
0.85  Length_of_longitudinal_welds  4  nplate.f   ϕRn.plate.flange.welding  1.5  Length_of_transverse_weld  2  nplate.f  ϕRn.plate.flange.welding

Flange connection plate resistance
Strength of elements in tension
The design strength, ϕRn , of affected and connecting elements loaded in tension shall be the lower
value obtained according to the limit states of tensile yielding and tensile rupture.
(a) For tensile yielding of connecting elements
Rn.tensile_yielding = Fy  Ag (AISC 360-10, J4-1)
where
Fy specified minimum yield stress of plate of flange connection and flange of I shape section
Fy  50 ksi

Ag gross area of member


Dimension of plate width of plate bplate.f  910 mm

high of plate hplate.f  114  mm

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plate thickness tplate.f  20  mm

Number of plate in connection nplate.f  1

2
Area of plate connection Ag.plate.f  nplate.f  hplate.f  tplate.f  2  4560  mm

2
Area of flange of I shape section Ag.flange  bf  tf  6000  mm

  2
Ag  min Ag.plate.f  Ag.flange  4560  mm

Rn.tensile_yielding  Fy  Ag  1572.005  kN

The resistance factor ϕ  0.9 (for LRFD procedure)


ϕRn.tensile_yielding  ϕ  Rn.tensile_yielding  1414.804  kN

(b) For tensile rupture of the connecting elements:


Rn.tensile_rupture = Fu  Ae (AISC 360-10, J4-2)
where
Fu specified minimum tensile strength of plate of flange connection and flange of I shape
section
Fu  65 ksi

Ae effective net area of tension member


Ae = An  U (AISC 360-10, D3-1)
where
An is net area. For welded connections, the net area is shown in Figure and
defined in AISC 360 Sec. B4.3b. For the straight perpendicular fracture 1-1, the
net area of the plate is given by

For plate of flange connection


2
An.plate  Ag.plate.f  4560  mm

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For flange of I shape section


2
An.flange  Ag.flange  6000  mm

For flat plates with welded connections, all of the net area participates in
transmitting the load and AISC 360 Table D3-1 specifies a value for the shear lag
factor of U = 1 . Hence,
U  1

  2
Ae  min An.plate  U  An.flange  U  4560  mm

Rn.tensile_rupture  Fu  Ae  2043.606  kN

The resistance factor ϕ  0.75 (for LRFD procedure)


ϕRn.tensile_rupture  ϕ  Rn.tensile_rupture  1532.705  kN

Tension strength of flange connection

 
ϕRn.plate.f  min ϕRn.tensile_yielding  ϕRn.tensile_rupture  1414.804  kN

compared with Ffu  988.928  kN

compared with

   
ϕRn.welded.flange.connection  max ϕRn.plate.flange.welding  Length_of_transverse_weld  2  nplate.f  Length_of_longitudinal_welds  4  nplate.f 

Flange_connection_is  "passed but not good" if ϕRn.plate.f  Ffu  ϕRn.plate.f  ϕRn.welded.flange.connection

"passed and perfect" if ϕRn.plate.f  Ffu  ϕRn.plate.f  ϕRn.welded.flange.connection

"failed" otherwise

Flange_connection_is  "passed and perfect"

Reference:
1. ANSI/AISC 360-10 Specification for structural steel buildings
4. Steel structures design ASD/LRFD, Alan Williams
5. Steel design fifth edition William T.Segui

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6. Thiết kế kết cấu thép theo quy phạm Hoa Kỳ AISC 2005, Đoàn Định Kiến (Chủ biến), Nguyễn Song

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