FLANGE FACING MACHINE

BUYERS GUIDE

16.12.2019
AT MIRAGE, WE DESIGN AND MANUFACTURE HIGH PERFORMING PORTABLE
MACHINE TOOLS FOR PROFESSIONAL USERS WORLDWIDE. OUR COMPANY HAS
GROWN FROM A SMALL FAMILY BUSINESS INTO A SUCCESSFUL GLOBAL COMPANY.

Decades of engineering know-how combined with a continuing drive to innovate has resulted in a broad
range of world-class machining products - each one robust enough to handle the toughest of
on-site machining challenges.

OUR MISSION IS TO HELP YOU CREATE SUCCESS STORIES,

FOR BOTH YOU AND YOUR CUSTOMERS.

MIRAGEMACHINES.COM
MIRAGEMACHINES.COM

CONTENTS
Page

Overview And Applications 4

Who Uses Flange Facing Machines? 5

How Flange Facing Machines Work 6

Machine Comparison 7

MM200e 8

MM300e 11

MM600e 14

Quick Face 17

MM305i 18

MM610i 21

MM860i 24

MM1000i 27

MM1500i 30

MM2000i 33

MM3000i 36
MIRAGEMACHINES.COM

OVERVIEW AND APPLICATIONS

If you mention flange facing machines to an on-

site machinist, the chances are the first
manufacturer they’ll think of is Mirage. This
success stems from the robust construction of
our machines, their patented power-feed
tool posts and the precise results delivered by
their linear and ball-screw technology. Choose
from a variety of external and internal mount
options - each offering easy setup, geared feed
rates and consistent results.

MIRAGE FLANGE FACING MACHINES CAN BE USED FOR A

WIDE RANGE OF MACHINING PROJECTS:

• RAISED FACE FLANGES • HUB PROFILES

• HEAT EXCHANGER FLANGES • RTJ GROOVES
• TECHLOK FLANGES • LENS RING JOINTS
• RECESSED GASKETS & SPIGOTS • SPO COMPACT FLANGES
• WELD PREPS • SWIVEL RING FLANGES

In addition to flange facing, by using various accessories it is also possible to carry out other
machining operations, such as orbital milling, journal/end shaft turning and valve seat machining.

MACHINE CONSTRUCTION
These products are built using latest linear and ball screw technology and
offer easy setup, an independent locking base, geared feed rates - ready for
use with standard flanges and for seal groove configuration.
 MIRAGEMACHINES.COM

WHO USES FLANGE FACING MACHINES?

INDUSTRIES
Mirage Flange Facing Machines are used in a
wide range of industries. These include:

• Oil and Gas

• Petrochemicals
• Power Stations
• Utilities
• Nuclear
• Food
• Pharmaceuticals

WHAT TYPE OF COMPANIES USE

FLANGE FACING MACHINES?
Flange Facing machines are used by
engineering service companies contracted
to carry out installation and maintenance
work, and by in-house maintenance
engineers.

WHY IS FLANGE FACING NEEDED?

During transit and installation, the faces of new
flanges can be damaged, including scratches
and dents to the sealing surface. This places the
integrity of the flange joint at risk with potentially
disastrous consequences.

Even after pipelines have become operational, a

joint’s integrity can be compromised by
corrosion inside the joint. In these instances the
flange often needs to be replaced and can
removed using a split frame/clamshell cutter.
 MIRAGEMACHINES.COM

HOW FLANGE FACING MACHINES WORK

FLANGE FACING MACHINE BASICS

THE MAIN COMPONENTS OF FLANGE FACING MACHINES ARE

• The motor (which is either pneumatic or hydraulic)

• The tool post, which can be swivelled through 360 degrees
• The base and clamping leg assembly
• Removable setting straps
• Fine setting adjusters
• The gearbox - used for selecting direction and surface finish
• Counterweight assembly for use when not machining horizontally

Visit the Mirage Machines YouTube

channel or click above to watch our
animated flange facing
demonstration.

Flange facing machines are commonly powered by an air motor, however many machines in
the range can be specified at the point of order with an optional hydraulic motor. Its also
possible to convert many pneumatic machines in the range to a hydraulically powered type.

The machines work in a similar way to a gramophone player, with the cutting tool travelling in a
spiral path across the face of the flange. The resulting surface finish (often called a
phonographic or spiral serrated finish) is commonly specified for flanges in the oil and gas
industries. This finish allows the gasket material to be compressed to fill the spiral groove. A
flange with a finish of this type is less liable to leakage, as any gas or liquid is forced to travel
in the log spiral path rather than across the flange face.
MIRAGEMACHINES.COM

FLANGE FACING MACHINE COMPARISON

INTERNAL
MOUNT

EXTERNAL
MOUNT

INTERNAL
MOUNT

INTERNAL OR EXTERNAL MOUNT?

Internally mounted machines are the more commonly used type, due to their versatility
and modular construction. They’re fitted to the flange on the inside wall, using ‘quick-set’
clamping legs that extend outwards from the base.

Externally mounted machines use legs that clamp inwards onto the external sidewall of
the flange. These are the preferred choice when access to the flange bore is restricted.
 MM200e
External Mount Flange Facing Machine
0 – 8” (0 - 203mm)

KEY FEATURES
• Lightweight, precision construction
• Geared continuous groove facing feeds for a
gramophone finish (ASME Standard)
• Optional lead screws available for
alternative finish options
• Quick set integrated clamping jaws
• Optional 90 degree motor mount available for low
clearance situations
• Swivel tool post

DESCRIPTION APPLICATIONS
An externally mounted, lightweight and robust flange For flange facing and counter-boring operations.
facing machine using fixed gears to produce continuous
groove gramophone finishes to ASME Standard.

SPECIFICATION FACING FEED RATES & GROOVES PER INCH

Min Facing Diameter 0mm (0”) mm/rev inches/rev grooves/inch
Max Facing Diameter 1.75mm pitch feed 0.484mm 0.019” 54
203mm (8”) screw (standard)
(with supplied tooling)
90mm - 205mm 1.0mm pitch feed screw 0.290mm 0.011” 92
Clamping Range
(3.5 – 8”) (optional)
Tool Post Stroke (Down Feed) 0 - 25mm (0 - 1”) 1.25mm pitch feed 0.370mm 0.014” 73
Rpm (max) 80 screw (optional)
Standard drive type Air
Number of feed settings (standard) 1
Output 0.82kw (1.1 hp)
Air supply needed @ 90psi 1.42m3/min 50cfm

www.miragemachines.com MM200e_UK_1.3_DS_038_0418 E&OE.

 MM200e
External Mount Flange Facing Machine

INCLUDED AS STANDARD WITH MACHINE COMPONENT WEIGHTS

Weight 23kg 51lbs
The machine is supplied complete with the following items;

Toolkit including tools and inserts

SHIPPING WEIGHTS

 Air filter lubricator
 1 lead screw 1 Box Weight 41kg 90.4lbs
 Hose connection
 All required mounting clamps
 Storage / shipping box SHIPPING DIMENSIONS
 CE certificate,
Length Width Height
 Packing list and manual
1 Box 84cm (33”) 203cm (80”) 137cm (54”)

SET UP AND OPERATION

The operator must be:
• Trained and conversant with the product
• Able to identify the correct and incorrect use of static
or portable machines.
• Comply with all local and internationally recognised
safe use of powered machines.

IMPORTANT
PLEASE REVIEW OPTIONS, ACCESSORIES
AND SPARE PARTS ON NEXT PAGES

www.miragemachines.com MM200e_UK_1.3_DS_038_0418 E&OE.

 MM200e
Internal Mount Flange Facing Machine

MM200e FLANGE FACING MACHINE OPTIONS & ACCESSORIES

SPARES KIT SURFACE COMPARATOR

Part number: MM200e-SK

Part number: RBC0120
Recommended for 2 year use. Kit
Surface finish comparisons for machine
varies by machine, but typically
produced surface finishes, suitable for all
comprises machine bolts, ram bolts,
single point machining applications.
feed nut screw, feed nut bolt, tool
holder, spares kit for Modec motor).

www.miragemachines.com MM200e_UK_1.3_DS_038_0418 E&OE.

 MM300e
External Mount Flange Facing Machine
0 – 12” (0 - 305mm)

KEY FEATURES
• Precision construction
• Preloaded cross roller drive, ensuring robust,
repeatable machining
• Geared continuous groove facing feeds for a
gramophone finish (ASME Standard)
• Two leadscrews provided as standard. (Extra two
also available for alternative finish options)
• Quick-set integrated clamping jaws
• Swivel tool post

DESCRIPTION APPLICATIONS
An externally mounted robust flange facing machine For all types of flange facing, seal grooving, weld
using fixed gears to produce continuous groove preparation and counter boring.
gramophone finishes to ASME Standard.

SPECIFICATION FACING FEED RATES & GROOVES PER INCH

Finish mm/rev inches/rev grooves/inch
Min Facing Diameter 0mm (0”)
0.75mm pitch feed Fine 0.13 0.00511 195
Max Facing Diameter screw (supplied)
305mm (12”) Coarse 0.51 0.02007 49.8
(With Standard tooling)
1.0mm pitch feed Fine 0.16 0.00630 166
50mm - 305mm
Clamping Range screw (supplied)
(2 – 12”) Coarse 0.64 0.02519 40
Tool Post Travel 40mm (1.57”) 1.25mm pitch feed Fine 0.22 0.0087 179
screw (optional)
Rpm (max) 33 Coarse 0.90 0.0354 45

Standard drive type Air 1.75mm pitch feed Fine 0.30 0.0118 85
screw (optional)
Number of feed settings 2 (in & out) Coarse 1.25 0.0492 20

Output 0.80kw (1.1 hp) 1.75mm pitch feed Fine 0.626 0.0246 41
screw 2 start RH
Air supply needed @ 90psi 1.42m3/min 50cfm thread (optional) Coarse 2.506 0.0987 10

www.miragemachines.com MM300e_UK_1.6_DS_039_1119 E&OE.

 MM300e
External Mount Flange Facing Machine

INCLUDED AS STANDARD WITH MACHINE COMPONENT WEIGHTS

Weight 43kg 95lbs
The machine is supplied complete with the following items;

Toolkit including tools and inserts

SHIPPING WEIGHTS

 Air filter lubricator
 2 lead screws 1 Box Weight 91kg 201lbs
 Hose connection
 All required mounting clamps
 Storage / shipping box SHIPPING DIMENSIONS
 CE certificate,
Length Width Height
 Packing list and manual
1 Box 64cm (25”) 60cm (24”) 45cm (18”)

SET UP AND OPERATION

The operator must be:
• Trained and conversant with the product
• Able to identify the correct and incorrect use of static
or portable machines.
• Comply with all local and internationally recognised
safe use of powered machines.

IMPORTANT
PLEASE REVIEW OPTIONS, ACCESSORIES
AND SPARE PARTS ON NEXT PAGES

www.miragemachines.com MM300e_UK_1.6_DS_039_1119 E&OE.

 MM300e
External Mount Flange Facing Machine

MM300e FLANGE FACING MACHINE OPTIONS & ACCESSORIES

SPARES KIT BORING BAR SADDLE AND FEED

Part number: MM300e-SK

Part number: MM300E-12
Recommended for 2 year use. Kit
varies by machine, but typically (180 – 360mm diameter, 12” stroke).
comprises machine bolts, ram bolts,
feed nut screw, feed nut bolt, tool
holder, spares kit for Modec motor).

SURFACE COMPARATOR COMPACT FLANGE MACHINING KIT

Part number: RBC0120 Part number: MM300E-CFM

Surface finish comparisons for machine D section to enable the machining of
produced surface finishes, suitable for all compact flanges.
single point machining applications.

LENS RING MACHINING KIT COMPACT FLANGE MACHINE

Part number: MM610i-LRK Part number: MM300E-CF

Optional Lens Ring Kits are used in Complete machine to enable the
place of the standard tool post on machining of compact flanges.
flange facing machines for performing
repair work on 20° lens ring flanges.

OPTIONAL LEAD SCREWS

HYDRAULIC POWER PACK
For alternative finishes.

Description Grooves Part number

Part number: PP1 per inch

1.25mm pitch 45, 79 MM300e-2-011

1.75mm pitch 20, 85 MM300e-2-012
1.75mm pitch 10, 41 MM300e-2-013

HYDRAULIC CONVERSION KIT RTJ MEASURING KIT

Part number: MM300E-15 Part number: RTJM600

Consisting of a hydraulic motor to Kit for measuring ring type joints.

replace the standard pneumatic
motor. Hydraulic controls not
included.

www.miragemachines.com MM300e_UK_1.6_DS_039_1119 E&OE.

 MM600e
External Mount Flange Facing Machine
0 – 24” (0 - 610mm)

KEY FEATURES
• Precision construction
• Preloaded cross roller drive, ensuring robust,
repeatable machining
• Geared continuous groove facing feeds for a
gramophone finish (ASME Standard)
• Additional leadscrew available for alternative finish
• Hardened slide ways, to maintain long term accuracy
• Quick-set integrated clamping jaws
• Swivel tool post for groove machining
• Auto-axial boring feed

DESCRIPTION APPLICATIONS
An externally mounted robust flange facing machine For all types of flange facing, seal grooving, weld
using fixed gears to produce continuous groove preparation and counter boring.
gramophone finishes to ASME Standard.

SPECIFICATION FACING FEED RATES & GROOVES PER INCH

Finish mm/rev inches/rev grooves/inch
Min Facing Diameter 0mm (0”)
1.75mm pitch feed Fine 0.275 0.011 93
Max Facing Diameter screw (supplied)
610mm (24”)
(Supplied tooling) Coarse 1.550 0.022 46
310mm - 610mm 1.25mm pitch feed Fine 0.200 0.008 130
Clamping Range
(12.25” – 24”) screw (optional)
Tool Post Travel 102mm (4”) Coarse 0.390 0.015 65

Rpm (max) 18
Standard drive type Air BORING FEEDS
Number of feed settings Finish mm/rev inches/rev
2 (Coarse: in – Fine: out)
Output 3.0kw (4 Hp) Fine 0.180 0.007

Air supply needed @ 90psi 1.42m3/min 50cfm Coarse 0.360 0.015

www.miragemachines.com MM600e_UK_1.6_DS_040_1119 E&OE.

 MM600e
External Mount Flange Facing Machine

INCLUDED AS STANDARD WITH MACHINE COMPONENT WEIGHTS

Weight 143kg 315lbs
The machine is supplied complete with the following items;

Toolkit including tools and inserts

SHIPPING WEIGHTS

 Air filter lubricator
 1 lead screw 1 Box Weight 193kg 426lbs
 Hose connection
 All required mounting clamps
 Storage / shipping box SHIPPING DIMENSIONS
 CE certificate,
Length Width Height
 Packing list and manual
1 Box 98cm (39”) 96cm (38”) 44cm (18”)

SET UP AND OPERATION

The operator must be:
• Trained and conversant with the product
• Able to identify the correct and incorrect use of static
or portable machines.
• Comply with all local and internationally recognised
safe use of powered machines.

IMPORTANT
PLEASE REVIEW OPTIONS, ACCESSORIES
AND SPARE PARTS ON NEXT PAGES

www.miragemachines.com MM600e_UK_1.6_DS_040_1119 E&OE.

 MM600e
External Mount Flange Facing Machine

MM600e FLANGE FACING MACHINE OPTIONS & ACCESSORIES

SPARES KIT OPTIONAL LEAD SCREWS
Part number: MME 6244
Part number: MM600e-SK
Used to create an alternative finish.
Recommended for 2 year use. Kit
varies by machine, but typically Description Grooves
comprises machine bolts, ram bolts, per inch
feed nut screw, feed nut bolt, tool
1.25mm pitch 65, 130
holder, spares kit for Modec motor).

SURFACE COMPARATOR RTJ MEASURING KIT

Part number: RBC0120 Part number: RTJM600

Surface finish comparisons for machine Kit for measuring ring type joints.
produced surface finishes, suitable for all
single point machining applications.

HYDRAULIC CONVERSION KIT

COMPACT FLANGE MACHINING KIT

Part number: MM600e-14

Part number: MM600E-CFM
Consisting of a hydraulic motor to
D section for to enable the machining replace the standard pneumatic
of compact flanges motor. Hydraulic controls not
included.

COMPACT FLANGE MACHINE HYDRAULIC POWER PACK

Part number: MM600E-CF

Part number: PP1
Complete machine to enable the
machining of compact flanges

LENS RING KIT

Part number: MM600e-LRK

Complete machine to enable the

machining of compact flanges

www.miragemachines.com MM600e_UK_1.6_DS_040_1119 E&OE.

 Quick Face
Portable Flange Facing Tool
1" – 12” (25.4mm - 304.8mm)

DESCRIPTION
The QuickFace makes re-facing easy. Every
day we’re presented with hundreds of
situations where flanges that need to be re-
faced are in awkward or even dangerous
locations. Pipes can be situated at the top of a
refinery installation or miles away from the
nearest power line.

Now engineers can rely on all of the accuracy

and performance of larger powered tools in a
lightweight and extremely portable format. A
simple and cost-effective solution with high
design, the QuickFace turns a two-man,
potentially awkward operation – with heavy
equipment, compressors and portable
generators – into a one-man job.

Operation of the QuickFace couldn’t be

simpler; after selecting the correct lead screw
for the operation, the tool body is inserted into
the pipe end and centres itself with adjustable
locators to provide truly concentric operation.
The arm is then rotated by hand using a
worm-gear mechanism to provide a perfect
spiral “gramophone” finish. The tool can be
adjusted with a calibrated slide to define cut
depth and the correct finish.

KEY FEATURES
• The QuickFace weighs only 6.8kg (15lbs).
Specifications: • The tool boasts a wide mounting range of
ID mounting range: 25.4mm - 152.4mm (1" - 6") 25.4mm - 157.5mm (1" - 6") ID and is
Flange OD facing range: 25.4mm - 304.8mm (1" capable of facing 25.4mm - 304.8mm (1" -
- 12") Weight: 6.8kg (15lbs) 12") OD flanges using standard half-inch
cutting tools.
• QuickFace is equipped with different lead
screws making it capable for resurfacing
damaged raised-face or lens-ring joint
flanges to the highest safety standards
required.
• The arm is then rotated by hand using a
worm-gear mechanism to provide a
perfect spiral “gramophone” finish. The
Tool bit fine depth Adjustable tool block tool can be adjusted with a calibrated slide
adjustment. to define cut depth and the correct finish.

www.miragemachines.com QuickFace_UK_1.0_DS_037_0318 E&OE.

 MM305i
Internal Mount Flange Facing Machine
2 – 12” (50 - 305mm)

KEY FEATURES
• Lightweight, precision construction
• Geared continuous groove facing feeds for a
gramophone finish (ASME Standard)
• Striker/kick boring feed
• Quick set independent base for improved on-site
operation
• Hydraulic drive available as optional extra
• Hardened slide ways to maintain long term accuracy
• Swivel tool post for groove details included; no
requirement for separate accessories

DESCRIPTION APPLICATIONS
An internally mounted, lightweight and robust flange For all types of flange facing, seal grooving and weld
facing machine using fixed gears to produce continuous preparation.
groove gramophone finishes to ASME Standard.

SPECIFICATION FACING FEED RATES & GROOVES PER INCH

Min Facing Diameter 50mm (2”) Finish mm/rev inches/rev grooves/inch
Max Facing Diameter 305mm (12”)
1.0mm pitch feed Fine 0.114 0.004 224
Small 3 Jaw Base 50mm – 122mm screw (optional)
Clamping Range (2” – 4.8”) Coarse 0.455 0.018 56
120mm - 305mm
4 Jaw Base Clamping Range 1.25mm pitch feed Fine 0.142 0.006 179
(4.7 – 12”)
screw (supplied)
Min Swing Diameter 390mm (15.4”) Coarse 0.568 0.022 45
Tool Post Travel 40mm (1.6”)
1.75mm pitch feed Fine 0.199 0.008 128
Rpm (max) 80 screw (supplied)
Coarse 0.795 0.031 32
Standard drive type Air
Hydraulic option On request
Number of feed settings 2
Output 0.82kw (1.1 hp)
Air supply needed @ 90psi 1.42m3/min 50cfm

www.miragemachines.com MM305i_UK_1.2_DS_010_0218 E&OE.

 MM305i
Internal Mount Flange Facing Machine

INCLUDED AS STANDARD WITH MACHINE COMPONENT WEIGHTS

Weight (excl base) 16kg 36lbs
The machine is supplied complete with the following items;
Max base assy Weight 8kg 18lbs
 Toolkit including tools and inserts
 Air filter lubricator

SHIPPING WEIGHTS
 2 lead screws
 Hose connection
 All required mounting feet and extensions Box 1 Weight 60kg 133lbs
 Storage / shipping box
 CE certificate,

SHIPPING DIMENSIONS
 Packing list and manual

Length Width Height

SET UP AND OPERATION Box 1 68cm (26.7”) 45cm (17.7”) 37cm (14.6”)
The operator must be:
• Trained and conversant with the product
• Able to identify the correct and incorrect use of static
or portable machines.
• Comply with all local and internationally recognised
safe use of powered machines.

Exploded view showing all base components,

collet mount and setting straps.

IMPORTANT
PLEASE REVIEW OPTIONS, ACCESSORIES
AND SPARE PARTS ON NEXT PAGES

www.miragemachines.com MM305i_UK_1.2_DS_010_0218 E&OE.

 MM305i
Internal Mount Flange Facing Machine

MM305i FLANGE FACING MACHINE OPTIONS & ACCESSORIES

SPARES KIT LENS RING MACHINING KIT

Part number: MM305i-SK

Part number: MM610i-LRK
Recommended for 2 year use. Kit
varies by machine, but typically Optional Lens Ring Kits are used in
comprises machine bolts, ram bolts, place of the standard tool post on
feed nut screw, feed nut bolt, tool flange facing machines for performing
holder, spares kit for Modec motor). repair work on 20° lens ring flanges.

OPTIONAL LEAD SCREW SURFACE COMPARATOR

Used to alternative different finish.
Part number: RBC0120
Description Part number:
Surface finish comparisons for machine
1.0mm pitch 56, 224 grooves/inch MMI 2303 C
produced surface finishes, suitable for all
single point machining applications.

HYDRAULIC MOTOR

Alternative motor to convert the

machine to hydraulic drive.

www.miragemachines.com MM305i_UK_1.2_DS_010_0218 E&OE.

 MM610i
Internal Mount Flange Facing Machine

2 – 24” (50 - 610mm)

KEY FEATURES
• Precision construction
• Geared continuous groove facing feeds for a
gramophone finish (ASME Standard)
• Striker/kick boring feeds, to complete a full range of
machining applications
• Quick set independent base for improved on-site
operation
• Hardened slide ways to maintain long term accuracy
• Swivel tool post for groove details; reduces need for
separate accessories

DESCRIPTION APPLICATIONS
An internally mounted, lightweight and robust flange facing For all types of flange facing, seal grooving and weld
machine using fixed gears to produce continuous groove preparation.
gramophone finishes to ASME Standard.

SPECIFICATION FACING FEED RATES & GROOVES PER INCH

Min Facing Diameter 50mm (2”) Finish mm/rev inches/rev grooves/inch
Max Facing Diameter 610mm (24”) 1.0mm pitch feed Fine 0.114 0.004 224
Small 3 Jaw Base 50mm – 122mm screw (optional)
Coarse 0.455 0.018 56
Clamping Range (2” – 4.8”)
1.25mm pitch feed Fine 0.142 0.006 179
4 Jaw Base 120mm - 560mm
screw (supplied)
Clamping Range (4.7” – 22”) Coarse 0.568 0.022 45
530mm
Min Swing Diameter 1.75mm pitch feed Fine 0.199 0.008 128
(20.8”)
screw (supplied)
Tool Post Travel 40mm (1.6”) Coarse 0.795 0.031 32

Rpm (max) 76
Standard drive type Air
Hydraulic option available? On request
Number of feed settings 2
Output 0.82kw (1.1 hp)
Air supply needed @ 90psi
1.42m3/min 50cfm

www.miragemachines.com MM610i_UK_1.4_DS_1019 E&OE

 MM610i
Internal Mount Flange Facing Machine

INCLUDED AS STANDARD WITH MACHINE COMPONENT WEIGHTS

Weight (excl base) 21kg 47lbs
The machine is supplied complete with the following items;
Max base assy Weight 8kg 18lbs
 Toolkit including tools and inserts
 Air filter lubricator
2 lead screws
SHIPPING WEIGHTS

 Hose connection
 All required mounting feet and extensions Box 1 Weight 65kg 144lbs
 Storage / shipping box
 CE certificate,
 Packing list and manual
SHIPPING DIMENSIONS
Length Width Height
SET UP AND OPERATION Box 1 65cm (26”) 45cm (18”) 43cm (17”)
The operator must be:
• Trained and conversant with the product
• Able to identify the correct and incorrect use of static
or portable machines.
• Comply with all local and internationally recognised
safe use of powered machines.

Exploded view showing all base components,

collet mount and setting straps.

IMPORTANT
PLEASE REVIEW OPTIONS, ACCESSORIES
AND SPARE PARTS ON NEXT PAGES

www.miragemachines.com MM610i_UK_1.4_DS_1019 E&OE

 MM610i
Internal Mount Flange Facing Machine

MM610i FLANGE FACING MACHINE OPTIONS & ACCESSORIES

SPARES KIT LENS RING MACHINING KIT

Part number: MM610i-SK

Part number: MM610i-LRK
Recommended for 2 year use. Kit varies by
Optional Lens Ring Kits are used in
machine, but typically comprises machine
place of the standard tool post on flange
bolts, ram bolts, feed nut screw, feed nut
facing machines for performing repair
bolt, tool holder, spares kit for Modec
work on 20° lens ring flanges.
motor).

OPTIONAL LEAD SCREW

SURFACE COMPARATOR
Used to create different finishes..

Part number: MM610i-CFM-004 Part number: RBC0120

Description Grooves per A set of roughness specimens in a

inch heavy-duty presentation suited to
workshop use
M12 x 1.0mm pitch 56, 224

2-12” SURFACING ARM

Shorter arm to reduce swing diameter.

MM250i-3

www.miragemachines.com MM610i_UK_1.4_DS_1019 E&OE E&OE.

 MM860i
Internal Mount Flange Facing Machine
6 – 34” (153 - 864mm)

KEY FEATURES
• Precision construction
• Geared continuous groove facing feeds for a
gramophone finish (ASME Standard)
• Quick set independent base for improved on-site
operation
• Hardened slide ways to maintain long term accuracy
• Swivel tool post for groove details; reduces need for
separate accessories
• Supplied with 3 different base sizes

DESCRIPTION APPLICATIONS
An internally mounted, lightweight and robust flange For all types of flange facing, seal grooving, weld
facing machine using fixed gears to produce continuous preparation and counter-boring.
groove gramophone finishes to ASME Standard.

SPECIFICATION FACING FEED RATES & GROOVES PER INCH

Min Facing Diameter 153mm (6”) Direction Gear mm/rev Inches/rev Grooves/inch
Max Facing Diameter 864mm (34”)
Bases Clamping Range 142mm – 813mm (5.6 - 32”) 1 0.165 0.006 154

Min Swing Diameter 670mm (26.3”)

Out 2 0.258 0.01 98
Tool Post Travel 100mm (4”)
Rpm (max) 28 3 0.628 0.025 40
Standard drive type Air
1 0.139 0.005 183
Hydraulic option available? Yes
Number of feed settings 6 In 2 0.217 0.009 117
Output 1.6kw (2.1 hp)
3 0.528 0.021 48
Air supply needed @ 90psi 1.9m3/min 67cfm

www.miragemachines.com MM860i_UK_1.2_DS_012_1119 E&OE.

 MM860i
Internal Mount Flange Facing Machine

INCLUDED AS STANDARD WITH MACHINE COMPONENT WEIGHTS

Weight (excl base) 53kg 117lbs
The machine is supplied complete with the following items;
Max base assy Weight 46kg 102lbs
 Toolkit including tools and inserts
 Air filter lubricator

SHIPPING WEIGHTS
 Hose connection
 All required mounting feet and extensions
 Storage / shipping box Box 1 Weight 196kg 432lbs
 CE certificate,
 Packing list and manual

SHIPPING DIMENSIONS
Length Width Height
SET UP AND OPERATION Box 1 89cm (35”) 59cm (23.2”) 74cm (29.2”)
The operator must be:
• Trained and conversant with the product
• Able to identify the correct and incorrect use of static
or portable machines.
• Comply with all local and internationally recognised
safe use of powered machines.

Above: Exploded view of 3 base assemblies provided.

IMPORTANT
PLEASE REVIEW OPTIONS, ACCESSORIES
AND SPARE PARTS ON NEXT PAGES

www.miragemachines.com MM860i_UK_1.2_DS_012_1119 E&OE.

 MM860i
Internal Mount Flange Facing Machine

MM860i FLANGE FACING MACHINE OPTIONS & ACCESSORIES

SPARES KIT HYDRAULIC CONVERSION KIT

Part number: MM1000i-SK

Part number: MM1000i-14
Recommended for 2 year use. Kit varies
Kit for converting the machine to
by machine, but typically comprises
hydraulic drive.
machine bolts, ram bolts, feed nut screw,
feed nut bolt, tool holder, spares kit for
Modec motor).

SURFACE COMPARATOR
HYDRAULIC POWER PACK

Part number: RBC0120

Part number: PP1
Surface finish comparisons for
machine produced surface finishes,
suitable for all single point machining
applications.

RTJ MEASURING KIT COMPACT FLANGE

MACHINE
Part number: RTJM1000
Part number: MM860i-CF
Kit for measuring ring type joint
Complete machine to enable the
grooves.
machining of compact flanges.

HEAT EXCHANGER HEAT EXCHANGER

MOUNTING PLATE KIT BACK FACING KIT

Part number: MM1000i-7

Kit to enable the machine to be Module to enable the machining of

attached to the tube sheets. flange back faces on tube sheets.

www.miragemachines.com MM860i_UK_1.2_DS_012_1119 E&OE.

 MM1000i
Internal Mount Flange Facing Machine
6 – 40” (153- 1000mm)

KEY FEATURES
• Precision construction
• 6 continuous groove facing feeds for a gramophone
finish (ASME Standard).
• 6 boring auto-feed settings
• 3 different sized quick set independent bases for
improved on-site operation
• Hardened slide ways to maintain long term accuracy
• Swivel tool post for groove details; reduces need for
separate accessories

DESCRIPTION APPLICATIONS
An internally mounted and robust flange facing machine For all types of flange facing, seal grooving, weld
capable of producing 6 different continuous groove preparation and counter boring.
gramophone finishes to ASME Standard and with the
ability to carry out boring operations.

SPECIFICATION FACING FEED RATES & GROOVES PER INCH

Min Facing Diameter 153mm (6”) Direction Gear mm/rev Inches/rev Grooves/inch

Max Facing Diameter 1000mm (40”) 1 0.139 0.005 183

Min Clamping Diameter 142mm (5.6”) Out 2 0.217 0.009 117

Max Clamping Diameter 813mm (32”) 3 0.528 0.021 48

Min Swing Diameter 830mm (32.7”) 1 0.165 0.006 154

Tool Post Travel 100mm (4”) In 2 0.258 0.010 98

Rpm (max) 24 3 0.628 0.025 40

BORING FEED RATES

Standard drive type Air

Hydraulic option Yes (optional kit)

Gear mm/rev Inches/rev
Number of feed settings 6
1 (In) 0.04 0.00157
Output 1.6kw (2.1 hp) 2 (In) 0.06 0.00236

Air supply needed @ 90psi 1.9m3/min 67cfm 3 (In) 0.15 0.00590

www.miragemachines.com MM1000i_UK_1.3_DS_013_1119 E&OE.

 MM1000i
Internal Mount Flange Facing Machine

INCLUDED AS STANDARD WITH MACHINE COMPONENT WEIGHTS

Weight (excl base) 63kg 139lbs
The machine is supplied complete with the following items;
Max Base Assy Weight 46kg 102lbs
 3 quick set bases
 All required mounting feet and extensions

SHIPPING WEIGHTS
 Toolkit including tools and inserts
 Air filter lubricator
 Hose connection Box 1 Weight 208kg 459lbs
 Storage / shipping box
 CE certificate,
 Packing list and manual
SHIPPING DIMENSIONS
Length Width Height
SET UP AND OPERATION Box 1 86cm (33.9”) 57cm (22.4”) 72cm (28.3”)
The operator must be:
• Trained and conversant with the product
• Able to identify the correct and incorrect use of static
or portable machines.
• Comply with all local and internationally recognised
safe use of powered machines.

Above: Exploded view of 3 base assemblies provided.

IMPORTANT
PLEASE REVIEW OPTIONS, ACCESSORIES
AND SPARE PARTS ON NEXT PAGES

www.miragemachines.com MM1000i_UK_1.3_DS_013_1119 E&OE.

 MM1000i
Internal Mount Flange Facing Machine

MM1000i FLANGE FACING MACHINE OPTIONS & ACCESSORIES

SPARES KIT HYDRAULIC CONVERSION KIT

Part number: MM1000i-SK

Part number: MM1000i-14
Recommended for 2 year use. Kit varies
Description needed
by machine, but typically comprises
machine bolts, ram bolts, feed nut screw,
feed nut bolt, tool holder, spares kit for
Modec motor).

COMPACT FLANGE SURFACE COMPARATOR

MACHINE

Part number: MM1000i-CF Part number: RBC0120

Surface finish comparisons for

machine produced surface finishes,
suitable for all single point machining
applications.

RTJ MEASURING KIT HYDRAULIC ORBITAL MILLING KIT

Part number: RTJM1000 Part number: MM1000i-10

Add-on components
used to convert to an
orbital milling machine

HEAT EXCHANGER HEAT EXCHANGER

MOUNTING PLATE KIT BACK FACING KIT

Part number: MM1000i-7

Kit to enable the machine to be Module to enable the machining of

attached to the tube sheet. flange back faces on tube sheets.

www.miragemachines.com MM1000i_UK_1.3_DS_013_1119 E&OE.

 MM1500i
Internal Mount Flange Facing Machine
12 – 60” (305 - 1525mm)

KEY FEATURES
• Precision construction
• 6 continuous groove facing feeds for a gramophone
finish (ASME Standard)
• 3 different sized quick set independent bases for
improved on-site operation
• Hardened slide ways to maintain long term accuracy
• Swivel tool post for groove details; reduces need for
separate accessories

DESCRIPTION APPLICATIONS
An internally mounted and robust flange facing machine For all types of flange facing, seal grooving, weld
using fixed gears to produce 6 continuous groove preparation and counter boring.
gramophone finishes to ASME Standard.

SPECIFICATION FACING FEED RATES & GROOVES PER INCH

Min Facing Diameter 305mm (12”)
Direction Gear mm/rev Inches/rev Grooves/inch
Max Facing Diameter 1500mm (60”)
Min Clamping Diameter 290mm (11.4”) 1 0.130 0.005 195
Max Clamping Diameter 1400mm (55”)
Out 2 0.203 0.008 125
Min Swing Diameter 1200mm (47.3”)
Tool Post Travel 102mm (4”)
3 0.494 0.019 51
Rpm (max) 20
Standard drive type Air 1 0.155 0.006 164
Hydraulic option available? Yes
Number of feed settings 6 In 2 0.241 0.009 105
Output @ 90psi 3kw (4hp)
3 0.588 0.023 43
Air supply needed 2.89m3/min 102.4cfm

BORING FEED RATES

3 off up/down mm/rev inches/rev
0.02 0.000787
Out 0.045 0.001772
0.12 0.004724
0.04 0.001575
In 0.06 0.002362
0.13 0.005118

www.miragemachines.com MM1500i_UK_1.5_DS_014_0218 E&OE.

 MM1500i
Internal Mount Flange Facing Machine

MM1500i FLANGE FACING MACHINE OPTIONS & ACCESSORIES

SPARES KIT HYDRAULIC CONVERSION KIT

Part number: MM1500i-SK

Part number: MM1500i-14
Recommended for 2 year use. Kit varies
Kit for converting the machine to
by machine, but typically comprises
hydraulic drive.
machine bolts, ram bolts, feed nut screw,
feed nut bolt, tool holder, spares kit for
Modec motor).

SURFACE COMPARATOR
COMPACT FLANGE
MACHINE
Part number: RBC0120
Part number: MM1500i-CF
A set of roughness specimens in a
heavy-duty presentation suited to Complete machine to enable the
workshop use. machining of compact flanges.

RTJ MEASURING KIT HYDRAULIC ORBITAL MILLING KIT

Part number: RTJM1500 Part number: MM1500i-10

Kit for measuring RTJ grooves. Add-on components
used to convert to an
orbital milling machine.

HEAT EXCHANGER HEAT EXCHANGER

MOUNTING PLATE KIT BACK FACING KIT

Part number: MM1500i-7 Part Number: MM1500i-22

Kit for mounting the machine onto Module to enable the machining of
tube sheets. flange back faces on tube sheets.

www.miragemachines.com MM1500i_UK_1.5_DS_014_0218 E&OE.

 MM2000i
Internal Mount Flange Facing Machine
24” – 80” (610 – 2000mm)

KEY FEATURES
• Precision construction
• 6 continuous groove facing feeds for a gramophone
finish (ASME Standard)
• 2 different sized quick set independent bases for
improved on-site operation
• Hardened slide ways to maintain long term accuracy
• Swivel tool post for groove details; reduces need for
separate accessories

DESCRIPTION APPLICATIONS
An internally mounted and robust flange facing machine For all types of flange facing, seal grooving, weld
using fixed gears to produce 6 continuous groove preparation and counter-boring.
gramophone finishes to ASME Standard.

SPECIFICATION FACING FEED RATES & GROOVES PER INCH

Min Facing Diameter 610mm (24”)
Direction Gear mm/rev Inches/rev Grooves/inch
Max Facing Diameter 2032mm (80”)
Min Clamping Diameter 604mm (23.75”) 1 0.133 0.005 191
Max Clamping Diameter 1830mm (72”)
Min Swing Diameter 1535mm (60.5”) Out 2 0.208 0.008 122

Tool Post Travel 102mm (4”)

3 0.507 0.02 50
Rpm (max) 16
Standard drive type Air 1 0.159 0.006 160
Hydraulic option available? Yes
Number of facing feeds 6 In 2 0.248 0.01 103

Output 3kw (4 hp)

3 0.603 0.024 42
Air supply needed @ 90psi 2.89m3/min 102.4cfm

BORING FEED RATES

Gear mm/rev inches/rev
1 0.03 0.00118
2 0.06 0.00236
3 0.15 0.05906

Page 1 of 3

www.miragemachines.com MM2000i_UK_1.2_DS_014_1219 E&OE.

 MM2000i
Internal Mount Flange Facing Machine

INCLUDED AS STANDARD WITH MACHINE COMPONENT WEIGHTS

Weight (excl base) 365 kg 805 lbs
The machine is supplied complete with the following items;
Max Base Assy Weight 206 kg 454 lbs
 2 quick set bases
 All required mounting feet and extensions

SHIPPING WEIGHTS
 Toolkit including tools and inserts
 Air filter lubricator
 Hose connection Box 1 Weight 650 kg 1433 lbs
 Storage / shipping box Box 2 Weight 508 kg 2000 lbs
 CE certificate
 Packing list and manual
SHIPPING DIMENSIONS
Length Width Height
SET UP AND OPERATION Box 1 180cm (71”) 90cm (36”) 72cm (29”)
Box 2 190cm (75”) 125cm (49”) 57cm (23”)
The operator must be:

• Trained and conversant with the product

• Able to identify the correct and incorrect use of static
or portable machines.
• Comply with all local and internationally recognised
safe use of powered machines.

Above: Exploded view of 2 base assemblies provided.

IMPORTANT
PLEASE REVIEW OPTIONS, ACCESSORIES
AND SPARE PARTS ON NEXT PAGES

Page 2 of 3

www.miragemachines.com MM2000i_UK_1.2_DS_014_1219 E&OE.

 MM2000i
Internal Mount Flange Facing Machine

MM2000i FLANGE FACING MACHINE OPTIONS & ACCESSORIES

SPARES KIT HYDRAULIC CONVERSION KIT

Part number: MM2000i-SK

Part number: MM2000i-14
Recommended for 2 year use. Kit varies
Kit for converting the machine to
by machine, but typically comprises
hydraulic drive.
machine bolts, ram bolts, feed nut screw,
feed nut bolt, tool holder, spares kit for
Modec motor).

HEAT EXCHANGER SURFACE COMPARATOR

BACK FACING KIT

Part number: MM2000i-26 Part number: RBCO120

Kit to enable the machining of flange A set of roughness specimens in a

back faces on tube sheets. heavy-duty presentation suited to
workshop use

RTJ MEASURING KIT HEAT EXCHANGER

MOUNTING PLATE KIT
Part number: RTJM2000 MM2000i-7

Kit for measuring ring type flange Module to enable the machining of
grooves. flange back faces on tube sheets.

HYDRAULIC POWER PACK

Part number: PP1

Page 3 of 3

www.miragemachines.com MM2000i_UK_1.2_DS_014_1219 E&OE.

 MM3000i
Internal Mount Flange Facing Machine
45 – 120” (1150 – 3050mm)

KEY FEATURES
• Precision construction
• 6 continuous groove facing feeds for a gramophone
finish (ASME Standard)
• Single base with extension legs to suit different
mounting diameters
• Hardened slide ways to maintain long term accuracy
• Swivel tool post for groove details; reduces need for
separate accessories
• High torque reduction drive to optimize machine
performance

DESCRIPTION APPLICATIONS
An internally mounted and robust flange facing machine For all types of flange facing, seal grooving, weld
using fixed gears to produce 6 continuous groove preparation and counter boring.
gramophone finishes to ASME Standard.

SPECIFICATION FACING FEED RATES & GROOVES PER INCH

Min Facing Diameter 1150mm (45”)
Direction Gear mm/rev Inches/rev Grooves/inch
Max Facing Diameter 3050mm (120”)
Min Clamping Diameter 1120mm (44”) 1 0.122 208
Max Clamping Diameter 2800mm (110”)
Min Swing Diameter 3655mm (144”) Out 2 0.191 133

Tool Post Travel 102mm (4”)

3 0.464 55
Rpm 12
Pneumatic drive available? Yes 1 0.145 175
Hydraulic option available? Yes
Number of feed settings 6 In 2 0.227 112
Output (Pneumatic) 3kw (4 hp)
3 0.553 46
Air supply needed @ 90psi 2.89m3/min 102.4cfm

BORING FEED RATES

Feed Direction Feed Gear Feed Rate mm/rev
Out 1 0.028
Out 2 0.045
Out 3 0.109
In 1 0.034
In 2 0.053
In 3 0.129

www.miragemachines.com MM3000i_UK_1.2_DS_014_0218 E&OE.

 MM3000i
Internal Mount Flange Facing Machine

INCLUDED AS STANDARD WITH MACHINE COMPONENT WEIGHTS

Machine weight with base 1375kg 3025lbs
The machine is supplied complete with the following items;

 Heavy duty fabricated base assembly

 All required mounting feet and extensions


Toolkit including tools and inserts
Air filter lubricator
SHIPPING WEIGHTS
Box 1 Weight (Machine) 1050kg 2310lbs
 Hose connection
Box 2 Weight (Base) 825kg 1815lbs
 Storage / shipping box
 CE certificate
 Packing list and manual
SHIPPING DIMENSIONS
Length Width Height
SET UP AND OPERATION Box 1 285cm (112”) 100cm (40”) 75cm (30”)
Box 2 200cm (78”) 115cm (45”) 60cm (24”)
The operator must be:
• Trained and conversant with the product
• Able to identify the correct and incorrect use of static
or portable machines.
• Comply with all local and internationally recognised
safe use of powered machines.

ADJUSTABLE SETTING STRAPS

RAM BOLTS

SQUARE SECTION BASE LEG FABRICATIONS

Above: Base assembly Mounted into flange.

IMPORTANT
PLEASE REVIEW OPTIONS, ACCESSORIES
AND SPARE PARTS ON NEXT PAGES

www.miragemachines.com MM3000i_UK_1.2_DS_014_0218 E&OE.

 MM3000i
Internal Mount Flange Facing Machine

MM3000i FLANGE FACING MACHINE OPTIONS & ACCESSORIES

SPARES KIT HEAT EXCHANGER
BACK FACING KIT
Part number: MM3000i-SK
Part number: MM2000i-26
Recommended for 2 year use. Kit varies
by machine, but typically comprises
machine bolts, ram bolts, feed nut screw,
feed nut bolt, tool holder, spares kit for
Modec motor).

SURFACE COMPARATOR HEAT EXCHANGER

MOUNTING PLATE KIT
Part number: RBC0120 Part number: MM3000i-8
A set of roughness specimens in a
heavy-duty presentation suited to
workshop use

ORBITAL MILLING KIT

Part number: MM3000I-7

Kit to convert from machining single

point facing machine to an orbital
milling machine.

www.miragemachines.com MM3000i_UK_1.2_DS_014_0218 E&OE.

 PORTABLE MACHINE TOOLS TO
POWER YOUR SUCCESS

INDUSTRIES CUSTOM ENGINEERED MACHINES

Whenever there’s metal machining work to be done on-site, For more than two decades, Mirage has manufactured in-situ
a Mirage product can help to ensure the project is completed machining equipment for hundreds of companies throughout
efficiently and safely. Our portable machining tools are used widely the world. Over the years we’ve learned that projects can vary
across the following industry sectors: enormously. That’s why for non-standard and unusual applications,
our in-house design team can custom-design a machine, or modify
existing equipment to meet your specific requirements.
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NUCLEAR UTILITIES MACHINE SERVICE AND REFURBISHMENT
SHIP BUILD & REPAIR DECOMMISSIONING
Maintaining machine tools helps to ensure they deliver accurate
and consistent results for many years. So whatever the machine’s
condition, age or whoever the original manufacturer is, we’d like to
hear from you and develop a bespoke maintenance package.
MACHINE RENTAL
Our rental service is ideal for short to medium term needs - giving
you the opportunity to try products before committing to buy. Rental
stock is located across our global network - ready to help you LOCATIONS
complete your project successfully and on time. Wherever you are in the world, you can purchase a Mirage
machine. Our group’s global locations and carefully selected
distributors offer technical advice and assistance -
ensuring you get personal support whenever you need it most.
TRAINING & ON-SITE MACHINE COMMISSIONING
For complex projects, Mirage on-site technicians can support you
with commissioning of your new equipment. For those wanting to
gain recognised qualifications we can provide ECITB approved
machining training.

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