Thor Helical Australia 2020 Catalogue - Edition 2
Thor Helical Australia 2020 Catalogue - Edition 2
Thor Helical Australia 2020 Catalogue - Edition 2
EDITION 2, 2020
SECTION 1:
Crack Stitching Repairs 4-5
Crack Stitching Specifications 6-7
Crack Stitching Corners 8
Creating Movement Joints 9
SECTION 2:
Lintel Repair & Beaming 10-12
Brick Beam Lintel Repair System 13
Forming Masonry Beams 14
SECTION 3:
Replacement Wall Ties 15-19
Masonry Ties- Long Drive Pins 20
Replacement Wall Ties 21
Wall Tie Product Comparisons 22-23
SECTION 4:
12mm Diameter Long Series 24
Façade Repairs 25
Pinning Wall Tie Specifications 26
Pinning Masonry Arches 27
Heavy Duty Masonry Pinning 28
Masonry Arch Pinning 29
Securing Corner Stones 30
FROM THE PIONEERS AND INVENTORS Pinning Cross Walls 31
OF HELICAL FIXING TECHNOLOGY Tying Rubble Filled Walls 32
SECTION 6:
A Division of The WDS Group Insofast Fixings 36-38
Airtwist Nail Fixings 39
SECTION 7:
Roundtower Natural Hydraulic Lime 40-41
Tools & Accessories 42
p: 1300 937 349
e: [email protected]
w: thorhelical.com.au
Cracks in house walls aren’t just unsightly; they can A series of helical bars are bonded into slots cut
be warning signs of structural problems. Cracks in across a fracture with Thor Grout, a highly durable
brickwork occur when there is a build-up of stress in non shrink cementitious grout. The bars form an
the wall. Stress may be caused by normal thermal excellent bond within the grout by virtue of its
or moisture movement or by support failure. In either continuous deep-trough helix to strap the brickwork
case once the brick block or mortar cracks, the stress on either side of the crack.
is relieved. Following the fracture, the ability of the Under What Makes the Thor Helical Stitching Bars
wall to act as a composite structural unit may be bottom right edit.
compromised, the wall being unrestrained in cracked
zone and vulnerable to further movement. We have an array of bars in different diameters for
stitching cracked walls. Each has been independently
In order to reconnect the masonry on either side of a tested in accordance with BS EN 846-4:2002 ‘Methods
crack in a wall it may be strapped or stitched 500mm of Test for Ancillary Components for Masonry – Part 4:
either side of the crack, at regular intervals Determination of load capacity and load-deflection
to enhance the tensile, shear and flexural capacity characteristics of straps’. BS EN 845-1:2013 National
of masonry walls. Fractured brickwork should be Annex NA states that the strap needs to provide an
deeply filled to restore compressive strength and to equivalent performance to 30 mm x 5 mm tension
weatherproof the area. straps and the fitted straps should have a tensile load
capacity of at least 8kN.
Height of test slot: 3mm greater than diameter of crack stitching bars
Benefits
Position of test bars: 400mm embedment with multiple bars space 10mm apart 2
• Deep interlocking helix offers excellent bonding Step 3
characteristics. Pump a bead of WHO60 grout to the back of the slot
•TYPICAL PROPERTIES
Increases tensile and OF THOR
shear HELICAL
strength BARS
of masonry. to approximately 10mm from the surface.
PRODUCT SPECIFICATION
THOR NTC GROUT TUBS INDICATIVE USAGE RATES
Thor HelicalThor
crack stitching bars are available in 5, 6, 7, 8
NTC 1.5 litre grout tub Approximate usage = 5 lineal metres
and 9mm diameter, in standard lengths of: 1m and 2m
Thor NTC 3.0 litre grout tub
4
Approximate usage = 10 lineal metres
Thor NTC 4.5 litre grout tub Approximate usage = 15 lineal metres
www.thorhelical.com - [email protected] - 0845 123 4004
Thor NTC 12.0 litre grout tub Approximate usage = 40 lineal metres
Remove section of mortar to full height in Material: 316 Series Stainless Steel
selected bed joints. Flush with clean water
and bond 6mm Thor Helical bars into each slot Ult.Tensile Strength: 1025-1225N/mm²
using Thor grout. Make good to match existing. CSA: 8mm2
If crack is within 300mm of a corner then
pre-bend the bar to form 90 degree elbow
and extend bar around corner.
P: 02 8788 8000 E
Depth of the slots should be 30mm on a half
brick single leaf and 45mm on a full brick solid
leaf. Treat thicker walls from both sides.
9 Seal the joint with colour matched Hybrid E Thor Helical bar to be installed at a maximum
300mm vertical spacing.
Polymer or Polyurethane flexible sealant.
Step
Step11 Step 1
& Beaming System
Grind
Grind out
out two
appropriate)
two vertically
appropriate)to
vertically displaced
toaadepth
depthof
displaced mortar
of40mm
40mmfor
mortar beds
forhalf
beds (as
halfbrick
(as
Grind out two vertically displaced mortar beds (a
brickwall
wall Step 1
& Beaming System
or
or55mm
55mmforforfull
fullbrick
brickwalls.
walls.Slots
Slotsto
toextend
extend500mm
500mm appropriate)
Step 1
Grind out twotovertically
a depth of 40mm for
displaced half brick
mortar bedswa
(a
& Beaming
either
System
eitherside
sideofofopening
opening
LINTEL REPAIR &
or 55mm for
appropriate)
Grind
Step
BEAMING
full
to
out Step
two brick walls.
a depth of
1vertically
1 of opening
SYSTEM
Slots
40mm for
displaced to extend 500m
half brick
mortar bedswa
(a
& Beaming
Lintel RepairSystem either side
& Beaming System
or 55mm
Grind outfor
appropriate)
twofull
abrick walls.
tovertically
depth of Slots for
40mm
displaced tomortar
extend 500m
half brick wa
Grind out two vertically displaced mortar beds (as
beds (a
either
or 55mmside of
for opening
full brick walls. Slots Step 1 appropriate) to a depth of 40mm for half brick wall
to extend 500m
DESCRIPTION
appropriate) to a depth of 40mm for half brick wa
or 55mm for full brick walls. Slotsmortar
to extend 500mm
Grind out two vertically displaced beds
Description either side of opening
either side of opening
• Load carrying masonry reinforcement system. or 55mm for full brick walls. Slots to extend 500m
(as appropriate) to a depth of 40mm for half brick
reinforcement system. wall or 55mm for full brick walls. Slots to extend
11 either side of opening
reinforcement
stainless ••High system.bars with
steel helical
tensile 316 grade stainless teel helical
Load carrying masonry reinforcement system. bars 500mm either side of opening.
•with
Highexcellent
reinforcement
bonding
gradecharacteristics.
system.
tensile 304 stainless steel helical bars with
Step
Step
stainless
acteristics.
• High
Clear
22 performance
steel
excellent
Clearoutoutdebris
helical
bonding
debrisand
Thor bars with
grout.
characteristics.
andthoroughly
thoroughlyflflushushout
outwith
withwater.
water.
1 1
stainless
O-60 High steel
reinforcement
acteristics.
grout.
••Independently helical
system.
performance WHO-60
performance bars with
grout.
tested and CE 1 Step 2
marked.
• Independently performance tested and CE marked.
acteristics.
stainless steel helical bars with Step 12 Clear out debris and thoroughly flush out with water.
O-60
ancegrout.
•tested
BRE
•BRE and
load/span
load/span CEavailable.
tables
tables marked.
available. Clear out
O-60 grout.
acteristics. Step1 2 debris and thoroughly flush out with wate
ance tested and CE marked.
vailable. Stepout
Clear 2 debris and thoroughly flush out with wate
ance
O-60 tested
Applications
grout.
vailable. 22 and CE marked.
APPLICATION
Clear out
Step debris and thoroughly flush out with wate
Step 22out 2 and thoroughly flush out with water.
vailable.
ance••tested
Retrofit and reinforcement.
Retrofimasonry
t masonry CE marked.
reinforcement.
Clear debris
Clear out debris and thoroughly flush out with wate
Step
Step 33 concealed Step 3
vailable.
••Creates
Insert
Insert
Creates
aa25mm
25mm
lintels
concealed deep
bead
bead
that resist
that resist of
of
deep masonry
WHO-60
WHO-60
vertical
vertical
masonry beams
grout.
grout.
loads.
loads.
beams and
and lintels
Insert a 25mm bead of WHO-60 grout.
••Spans
Spans openings
openings and
and unsupported
unsupportedareas.
areas. 2
orcement. 2
orcement.
p masonry
Benefibeams
ts and lintels
BENEFITS Step 23 3
orcement.
ps.masonry
33 beams and lintels Insert
Step 2a325mm bead of WHO-60 grout.
••Increases
Increases tensile,
tensile,shear
shearand
andflexural
flexuralstrength of of
strength Step 3 Step 4
ps.masonry
orcement. masonry.beams and lintels Step
Insert a325mm bead ofbars
WHO-60 grout.
supported
Step
Step areas.
masonry.
44
Insert and grout into position
Insert a 25mm bead of Thor grout.
Insert
as below. Finish
Thor NTC 1.5 litre grout tub Approximate usage = 5 lineal metres
Thor NTC 3.0 litre grout tub Approximate usage = 10 lineal metres
Thor NTC 4.5 litre grout tub Approximate usage = 15 lineal metres
Thor NTC 12.0 litre grout tub Approximate usage = 40 lineal metres
Replacing cavity wall ties with a remedial tying Resin Fix Ties
system is a low-cost alternative to rebuilding walls A helical tie for replacing cavity wall ties on a
that are suffering from wall tie corrosion. For 30 years budget. The ties are chemically bonded into 8-10mm
wall tie replacement has become the accepted holes to connect or reconnect the walls either side of
method of solving the problem of cavity tie failure. the cavity. Resin fix ties are not recommended where
fire performance ratings exceed 30 minutes.
Wall tie failure occurs when the ability of the built-in
tie-system to secure the façade wall of a building to Resin/Mechanical Tie
its structural frame is compromised. Failure may be
Thor Helical timber frame ties are usually used in
due to too few ties having been incorporated into the new construction. However they can also be used for
build or deterioration of the ties as a result of rust. replacing cavity wall ties in existing timber framed
In the case of wall tie corrosion, the rusting steel houses up to 4 stories high. The flexible 5mm ties
generates an expanding build-up of iron oxide layers corkscrew as they are hammered through a 6mm
clearance hole in the outer façade and into the
as the steel erodes. The damage that can be caused
wooden studs of the timber frame. The connection
by the expanding ties depends on the type of wall tie
to the masonry wall is made with a chemical
used in construction.
bonding agent.
Ties produced from steel wire may erode and
Our best-selling remedial wall tie is Thor’s CD Tie.
disintegrate, resulting in the façade wall becoming
The mechanical tie system is patented in four
free-standing and vulnerable to wind loads.
Continents and has a proven track record at out-
Ties manufactured from steel plate tend to force performing every other helical wall tie on the market.
the brickwork apart as they expand. These forces
may result in a series of cracks developing along WHAT MAKES THE THOR HELICAL
the mortar joints in which the ties are laid. Such REINFORCING BARS A CUT ABOVE THE REST?
horizontal cracking significantly weakens the
• Suitable for use in brick, perforated brick, block,
structural integrity of the façade wall at a time when
stone,concrete and aerated concrete.
the eroding ties are less able to support it.
• Suitable for replacing cavity wall ties in wide
In both cases replacing cavity wall ties with a cavities – up to 225mm.
corrosion resistant wall tie replacement system
• Patented replacement wall tie system with
provides a lasting remedial solution. Thor Helical
unique driving shank.
manufactures a range of retrofit ties, these include:
• Safe, reliable, easy to use and low cost SDS
Mechanical Helical Wall Ties setting tool (patent pending).
One-piece stainless steel helical wall ties, 9mm in • Patented precise pitch engineering, through
diameter. When they are hammer-driven into small advanced twisting die technology, delivers
pilot holes, the ties corkscrew into brick, block and helical ties with unrivaled product performance.
concrete to deliver a mechanical fix that grips the
• Thor Helical CD wall ties conform to conditions
wall on each side of the cavity. Unlike ties having for CE marking according to BS EN 845-1 2013
expanding mechanisms, which deliver point- and meet the requirements for a Type 2 tie
loadings when tightened, the masonry thread for cavity widths of up to 150mm (brick, block,
connection of the helical wall tie exerts no expansive perforated brick and concrete) and for a Type 3
stress into the brickwork and will not loosen with for cavities of up to 225m wide (aircrete).
vibration.
d tooling costs.
• Patented driving shank system for speed and hammer-drill.
2
m for speed
simplicity.and simplicity.
isturbance
eering and
for unrivalled
• Patented visual
precise pitch impact. for unrivalled
reliability.
engineering
reliability.
dnd cold temperature
tooling costs.
• Patented
tolerant.
SDS tool for reduced tooling costs. 2 3
Step
installation.
isturbance and
• Small pilot holevisual impact.
for minimal disturbance and Patch pilot hole of recessed tie with
visual impact. Step 3
mndfor speed and simplicity.
cold colour
Patch pilotmatched mortar.
• No temperature tolerant. 3hole of recessed tie with colour matched
eering for
adhesives - fire resistant
unrivalled
temperature
and cold
tolerant. reliability.
Step
mortar.
installation. Patch pilot hole of recessed tie with
• Quick, easy and cost effective installation.
d tooling costs. 2
colour matched mortar.
isturbance and visual impact.
SPECIFICATION
nd cold
PRODUCT SPECIFICATION
temperature tolerant.
Thor Helical 9mm CD Ties are available in Step 3
installation.
standard lengths of: 150mm, 180mm, 205mm,
Patch pilot hole of recessed tie with
available
230mm, in255mm,
standard 280mm, lengths of:
305mm, 350mm,
SPECIFICATION colour matched mortar.
400mm, 450mm and 500mm.
n 25mm (1”) increments 3
*Good practice - Check walls for electrical and water services.
available in standard lengths of: * Good practice - Check tools & drills periodically for wear.
n 25mm (1”)
16 THOR increments
HELICAL AUSTRALIA 3
SPECIFICATION
om - [email protected]
* Good practice --Check
0845 123
tools & drills 4004
periodically for wear.
REPLACEMENT WALL TIE
SECTION
REPLACEMENT WALL TIES
PRECISION ENGINEERED HELICAL BARS, WALL TIES & FIXINGS
CI / SFB
Xt6
NOVEMBER 2016 03
Applications
Structural Concrete C30 30 7 40 150 2370
Step 2*2690 0.37 0.28
How many ties do I need & what wall tie spacing is ‘domino 5’ pattern. An additional vertical row of
recommended? wall ties should be inserted at open reveals (gable
Provided that your walls are of a typical masonry apexes, windows, door openings, etc.) so that there
cavity wall make-up, with each leaf being at least is 1 wall tie per 300mm (height) of wall.
90mm in thickness, you will need to install the In the unlikely event that either wall is less than
remedial tying system at the rate of 2.5 wall ties per 90mm thick, wall tie spacing should increase from
m2. 2.5 ties / sq. metre to 5 ties per m2 (450 x 450mm).
Wall tie spacing should be at 900mm centres For wall tie replacement in brick clad timber frame
vertically by 450mm centres horizontally, in a construction wall tie installation should be spaced at
staggered 4.4 wall ties / m2.
Not greater
than 300mm
Not greater
than 450mm
Opening
1. Drill a pilot hole (see table below) • MATERIAL: Stainless Steel - Grade 316
10mm longer than the length of the tie. • ULT. TENSILE STRENGTH: 1025 to 1225N/mm2
2. Drive 9mm helical CD Tie through near • YIELD AT 0.2% PS: 850N/mm2
- most wall into far wall, leaving tie recessed.
• NOMINAL CSA: 16mm2
3. Make good drill hole to match.
Tie-density to be atleast 2.5 ties/m2 for masonry walls > 90mm thick.
Tension Compression
The red tipped end indicates they are 316 Stainless Steel
CD Tie installation 9mm CD Tie installed using SDS countersunk CD Tie Tool
Note: the red tip of the 9mm CD Tie unique to Thor Helical indicating 316 SS
Thor Helical Precision Engineered Helical Bars, Wall Ties and Fixings
- Unrivaled product performance
FEATURE BENEFITS
In more recent times techniques have been • Suitable for fixing facades to party walls with no
developed for inserting cement-bonded internal disruption.
reinforcement bars from the outside to reinforce • No bonding agents required.
wall-junctions. This technique eliminates the need
for disruptive internal work and the associated re- • Suitable for use in situations where cement
decoration. However a cement/ grout system has grouts cause material compatibility issues.
several disadvantages in that it is slow, requires large • Can be used in freezing temperatures.
‘facade-defacing’ insertion holes, cannot be used
in cold temperatures and should not be used where • High speed installation, typically 10 times faster
cement bonding agents create dissimilar material than for cement-bonded reinforcement bars.
issues, such as will be the case with buildings having • Small 8mm entry hole for minimal disfiguration
lime mortars. of masonry (10mm for engineering brick and the
like).
To overcome this problem Thor Helical have
designed and developed the 12mm diameter CD Tie • Patented precise pitch engineering delivers a
for fixing facades to party walls or other separating helix consistency with unrivalled performance.
partition walls from the outside of the building and • Patented pinning system with unique tie-driving
without the use of bonding agents. The drive-in shank.
helical wall ties have work-hardened blades that
corkscrew into small 8mm pilot holes formed in • Safe, reliable, easy to use and low cost SDS
the brick, block or stone when driven with an SDS setting tool (patent pending).
hammer-drill and drive adaptor. The tie grips the • CE marking according to BS EN 845-1 2013 and
brickwork along the entire length of the helix to National Annex NA when used as a ‘Driven
provide a mechanically fixed tension strap that Strapping Tie’ (mean tensile load greater than
reconnects and strengthens the masonry junction/ 8kN at 215mm embedment).
abutment.
3. D
e
4. L a
SDS
5. D e
6. ake
as
1. ae
2. c
3. ss
4. Te s e
5. S ea
Pinning masonry arches with helical reinforcement Mechanical Fix Strap Tie for pinning
rods is a highly effective way of repairing and masonry arches
strengthening old brick or stone arched structures. Masonry arches can be reinforced using a heavy
Installation of the heavy duty helical ties maintains duty self-tapping helical tie rod driven deep into
arching-action, restrains thrust and prevents failing the masonry. A small pilot hole, typically 8mm
arches from collapsing. in diameter, is drilled into the masonry and a
A masonry arch is used to span an opening and 12mm heavy duty tie rod is hammer-driven into
the undersized pilot hole. The helical strapping
transfer the weight above into a horizontal thrust.
tie corkscrews into brick and stone, cutting a
The thrust is restrained by abutments on either
self-tapping thread, to provide a high strength
side of the arch. Old arches may fail due to tension
mechanical connection.
developing in the arch, causing separation of arch
layers or movement of the key-stones. Early signs
of failure become apparent when the arch begins
to sag or crack. This cracking and displacement
failure is potentially dangerous and may lead to total WHAT MAKES THE THOR HELICAL 12MM TIE
collapse of the arch.
A CUT ABOVE THE REST?
• No bonding agents required.
In order to maintain arching action and prevent the
arch from collapsing, the thrust at the base of the • Suitable for use in situations where cement
arch needs to be restrained. The restraint may be grouts cause material compatibility issues.
provided with the introduction of masonry ties, or
• Can be used in freezing temperatures.
with external bracing. If tension develops in the arch,
reinforcing ties may be added to resist the tension • Suitable for pinning masonry arches at high
forces and to reconnect separated arch-layers or speed, typical installation rates are 10 times
keystones. Pinning masonry arches to the brickwork faster than for chemical fix tie bars.
or stonework above can increase the effective depth • Small entry hole for minimal disfigurement of
and load capacity of the arch. masonry.
Thor Helical have two systems for reinforcing failed • Patented precise pitch engineering delivers a
masonry arches. helix consistency with unrivaled performance.
• Patented pinning system with unique tie-
Chemical Fix Grout Tie for strengthening driving shank.
brick & stone arches
• Safe, reliable, easy to use and low cost SDS
The strength of brick arches can be restored by
setting tool (patent pending).
using helical bars, fully grouted into deep bores
drilled into the masonry. Holes are typically 14- • Thor Helical 12mm mechanical CD ties conform
18mm in diameter. Cement-based grout is pumped to conditions for CE marking according to BS EN
to the holes and a helical tie bar inserted into the 845-1 2013 and meet the requirements National
unset grout. The continuous deep trough of the helix Annex NA for having a tensile load capacity of
provides an excellent key for locking the tie bar in at least 8kN.
place once the grout cures and sets.
Engineers,METHOD STATEMENT
surveyors and contractorsAND NOTES
should REINFORCEMENT
refer to BRE Good Building Guide 62. SPECIFICATIONS
1 Drill 14-16mm anchorage holes at least Material: 316 Series Stainless Steel
500mm
Version 12/03 beyond cracked
© Twistfix Ltd wall junction. Flush
with clean water and fill hole woth Thor grout. Ult. Tensile Strength: 1025-1225N/mm2
Insert tie fully into grout and leave grout to set.
Make good drill hole to match. Nominal CSA: 9mm Bar = 16mm2
24 Hours 20 MPa
7 Days 60 MPa
28 Days 80 MPa
vaults, Benefits
neeringtunnels for unrivalled and bridges. reliability. SDS tool and hammer home using a
ced • Patented driving BENEFITS
tooling costs. shank system for speed and simplicity. light to medium-weight SDS drill.
tem for speed and simplicity.
• Patented precise pitch engineering for unrivalled reliability.
lneering
disturbance
• •Patented
Patenteddriving
for
simplicity.
SDSand tool
unrivalled visual
shank
for system
reduced impact.
for speedcosts.
tooling
reliability.
and 2
• Small pilot hole for minimal disturbance and visual impact. 2
tced
and • cold
tooling
Patented temperature
costs.
precise
• No adhesives pitch tolerant.
engineering for
- fire resistant and cold temperature tolerant.
ve installation.
tem •unrivalled
for speedand
Quick, reliability.
easy and
and costsimplicity.
effective installation.
l disturbance
• Patented SDS tool for visual
reducedimpact.
tooling costs. Step
2 3 Patch Step 3
SPECIFICATION
• No adhesives - fire resistant and cold
l disturbance
9mm Ties are and visual impact.
available
temperature tolerant. in standard lengths of: 155mm to
Patch pilot hole of recessed tie with colour matched
Step
455mm 3
2
mortar.
(6” to 18”) in 25mm (1”) increments.
t and• Quick,
coldeasy temperature tolerant.
and cost effective installation. Patch pilot hole with colour matched
dard lengths
12mm Tiesof: are 155mm
available into 455mm
standard mortar.
lengths of: 610mm to
ve installation.
SPECIFICATION
ments. 1370mm (24” to 54”) in 150mm
PRODUCT SPECIFICATION (6”) increments. Step 3 3
9mm Ties are available in standard lengths: Patch pilot hole with colour matched
* Good practice - Check tools & drills periodically for wear.
m - [email protected]
* Good practice --Check
0845 123
tools & drills 4004
periodically for wear.
SECTION
SECURING CORNER STONES
04
The layout of quoins creates a series of long vertical • Suitable for securing quoins at high speed.
joints adjacent to the masonry of the adjoining walls • Grout-free connection alleviates material
such they do not bond well. To prevent the quoins compatibility issues and permits use in freezing
becoming unstable, rotating or separating from the temperatures.
main walls, following differential movement, Thor • Small entry hole for concealing the repair.
Helical have developed an effective and concealed
• Patented precise pitch engineering delivers a
method of securing unbonded quoins.
helix consistency with unrivalled performance.
Quoin stones can be fixed to adjacent masonry walls • Patented pinning system with unique tie-driving
using a heavy duty self-tapping helical tie rod driven shank.
through the quoin and deep into the masonry. A • Safe, reliable, easy to use and low cost SDS
small pilot hole, typically 8mm in diameter, is drilled setting tool (patent pending).
into the masonry and a 12mm heavy duty tie rod is
• Thor Helical 12mm mechanical CD ties conform
hammer-driven into the undersized pilot hole. The
to conditions for CE marking according to BS EN
helical tie corkscrews into the masonry to provide 845-1 2013 and meet the requirements National
a concealed mechanical interlock connection, Annex NA for having a tensile load capacity of
securing the quoins in place and preventing rotation at least 8kN.
or separation.
Step 1*
NOVEMBER 2016
Thor Helical ties are particularly useful for tying the remote leaf until the hole has been re-drilled
rubble filled walls. The helical wall tie bars connect and cleared. Other limitations in using bonded ties
the inner and outer layers of old stone walls in include material incompatibility issues of using
situations where the core between them is filled with cement grout in old buildings and using cement
rubble or other infill. grout in cold temperatures.
Old rubble-filled walls sometimes develop defects
which appear as bows or bulges in one or both Tying Rubble Filled Walls with Mechanical
leaves. Common causes of such defects are; Fix Ties
rainwater penetration, repetitive cycles of freezing When using the mechanical method to tie thick
and thawing and settlement of the infill. The rubble-filled walls, a small and discrete pilot hole
mechanism for this is that over the years the water is drilled from the near-side wall, across the rubble
penetration washes the fine material out of the core infill and into the remote layer of wall. Using a the
infill, allowing the fine materials and the loose infill to hammer action of an SDS drill with an SDS setting
drop down the wall. This causes areas of localised tool, a heavy duty helical tie is driven into the walls to
pressure which can result in bulging as the walls are provide an undercut connection in each layer.
forced apart.
The corkscrew action of the mechanical helical ties
There ae two methods of re-tying rubble filled walls. allows it to wind through any loose infill. Having no
The first is method utilises a bonded connection chemicals this technique of securing old rubble-filled
and the other relies on a mechanical connection to stone walls overcomes issues of using dissimilar
secure inner and outer layers of stonework. materials and eliminates installation limitations in
cold climates.
Tying Rubble Filled Walls with
Cement-Bonded Tie Bars
When using the bonded method, a large hole
is drilled from one side of the wall, across the
rubble infill and into the remote wall. The walls are
thoroughly wetted to limit suction and polymer
modified cement-based grout is injected via a long
nozzle to fill the bore in each stone before a helical
bar is pushed into the unset grout. Once cured the
bar is bonded to both stone layers creating a tension
tie strap that provides resilience against further
bulging pressures.
There are sometime some difficulties in installing
bonding ties as it is often the case that settlement
of the infill blocks full insertion of wetting or injection
nozzles. This prevents grout from being pumped into
Cavity Walls
1 Drill 12 – 14mm pilot holes to both leaves using
masonry drill and clean hole of all drillings and
dust – inner lead minimum embedment of 75mm.
Solid Walls
Bay Windows
Fixing Bulging or Bowing Walls to Floor Joists through the side of the joists, gripping them with a
Lateral restraint ties are used for fixing bulging walls wood-screw thread. The ties are connected to the
to floor joists. Bowing or leaning brickwork is locked in brickwork using a chemical bonding agent.
place by securing it into a stable flooring structure. A
Both methods of fixing bulging walls to floor joists
series of load-sharing tie bars are installed along theshould only be considered if the bulge in the wall
length of the wall to prevent further movement of the does not exceed one third of the thickness of the wall,
masonry. for example does not exceed 70mm in a solid 225mm
Bowing or the bulging outwards of old brick or wall. If the wall is a cavity wall and the bowing is in
stone walls is often due to the fact that walls were the outer leaf only then, in addition to fixing bulging
inadequately tied into the floor or roof structure walls to the flooring structure, a retrofit wall tie system
during construction. When the wall then becomes should also be considered to fix the outer leaf to the
overloaded, for example when supporting heavier roof inner structural wall.
tiles, the wall develops a tendency to buckle at mid-
height or where window openings create a natural PRODUCT SPECIFICATION
weak spot. Bulges in walls having lime mortars may
Thor Helical lateral restraint ties are manufactured
develop so slowly that movement occurs without any
from AISI304 stainless steel.
visual sign of cracking; it may therefore go unnoticed
for a long time. Traditional methods of restraining They are available in standard lengths of:
bowing walls include the provision tie bars and 1.0m and 1.5m.
pattress-plates or the introduction of retrofit batt
straps; both involve substantial upheaval.
TYPICAL PERFORMANCE LOADS Pull Out force in
Thor Helical has developed two discrete and
47mm joists
unobtrusive systems for fixing bulging walls to floor
joists. The choice of system depends on whether the BS EN 845-1:2013 National Annex NA states that the
joists run parallel to the wall or perpendicular to it. strap needs to provide an equivalent performance to
the prescriptive 30mm x 5mm lateral restraint straps
Joists running perpendicular to and the tension straps should have a declared
bulging walls tensile load capacity of at least 8kN.
A hammer-in helical restraint tie is used for strapping
bowed walls to the joist-ends of internal floor
LATERAL RESTRAINT TIES FIXED TO: LOAD
structures. A clearance hole is drilled through the
wall and the tie is hammer-driven into the end-grain 2 x 47mm wide softwood joists 6.1kN
of the joist. The ties corkscrew in to give an excellent
connection to the wooden joist. A resin fix at the 3 x 47mm wide softwood joists 9.5kN
masonry end of the tie forms the connection to the
brickwork.
CHARACTER STRENGTH
Joists running parallel to bulging walls
PRODUCT ATTRIBUTES VALUE
A screw-in helical lateral restraint tie is used for
stabilising buckled walls by securing them to at least Ultimate Tensile Strength 28kN
two joists. A clearance hole is drilled through the wall
Load at 0.2% Proof Stress 17kN
and the self-drilling lateral restraint tie is power-driven
Thor Helical Airtwist Nails are versatile fixings, with need to remove and re-position the batten. When
great holding strength. They may be used for hammer-driven, the fastener corkscrews into timber
securing timber to bricks, blocks or concrete and are and masonry materials to deliver a mechanical fix
an excellent option when battening out for dry-lining. that grips both the wood batten and the brick wall.
The self-tapping helical nails corkscrew through Installation rates are much quicker and the grip and
wooden studs and into brickwork or blockwork, fixing reliability of each fixing point is improved. The use
battens to walls quickly and securely. of a recessed SDS hammer-drill adaptor to provide
rapid lightweight hammer blows to the fasteners
Battening a wall for receiving plasterboard or dry
driving shank makes using the Airtwist fastener
lining is a fast, clean and cost effective way providing
a much quicker system of fixing battens to walls
a plastered finish on the inward side of an external
than conventional plugs and screws. When fixings
wall. It provides a small cavity behind sheets of foil-
battens to aircrete no pre-drilling is necessary; simply
backed plasterboard in which to run and conceal
hammer in the fixing to further speed up installation.
service pipes and wires or in which to add a little
insulation. In addition to fixing timber to masonry when
battening out for dry-lining, the Thor Helical Airtwist is
Battens are usually fixed to walls using wall plugs
a great option for fixings battens to support kitchen
and screws; a miss-and-hit and time consuming
cupboards, radiators and vertical tile hanging.
operation that involves drilling the timber and
marking the walls, removing the timber, drilling the The Airtwist nail corkscrews through the timber, which
walls and inserting the plugs, re positioning the should be at least 25mm deep, and self-taps into the
timber and screwing through it and into the plugs. brickwork or blockwork to deliver a quick, reliable and
cost effective method of battening out for dry-lining.
The Airtwist offers a simple alternative whereby a
4.5mm pilot hole is drilled through the timber and Available in standard lengths: 75mm, 100mm, 125mm,
into the wall before the fixing driven in without the 150mm to suit application.
CHARACTERISTIC STRENGTH
Character Attributes Value
Choice
Roundtower has 4 different natural hydraulic limes.
An NHL 2 (white), two NHL 3.5 (one white and one grey),
an NHL 3.5 Premix and NHL 5 (bright). .
Natural
Roundtower Natural Hydraulic Limes are natural
products. They contain no additives and are not
blended.
No Additives
no need to add pozzolans, cement, plasticizers, water
retainers or waterproofers. Roundtower Natural
Hydraulic Lime gives consistently high quality results.
Grout Master Gun Kit Epoxy & Vinylester Gun Point Master Grout Tool
Metabo Powertools Metabo Powertools M14 Mortar Rake Cutters Mortar Rake Kit
Arbortech
Brick & Mortar Saw SDS+ & Masonry Drill Bits SDS Drill Bit Adaptor M14 Mortar Rake Tool
SDS CD Tie Drive Tools Mortar Rake Blades & Inox SS Cutting Discs (Stainless Steel)
w: thorhelical.com.au