DISEÑO Y FABRICACIÓN DE EQUIPOS DE

PBX: +57-1-564 3066 / 260 4706 ACUERDO A CÓDIGO ASME

Dirección: Cra 53F # 5C-20
Bogotá D.C. –Colombia
E-mail: [email protected]
www.proton-colombia.com

Output Summary Page 1

Rating - Horizontal Multipass Flow TEMA AEU Shell US Units
Process Conditions Cold Shellside Hot Tubeside
Fluid name LUBRIZOL 2320 Steam
Flow rate (1000-lb/hr) 15,4322 0,5876
Inlet/Outlet Y (Wt. frac vap.) 0,000 0,000 1,000 0,000
Inlet/Outlet T (Deg F) 68,00 140,00 280,97 280,85
Inlet P/Avg (psia) 17,000 16,972 50,000 49,952
dP/Allow. (psi) 0,056 1,000 0,097 1,000
Fouling (ft2-hr-F/Btu) 0,00200 0,00050
Exchanger Performance
Shell h (Btu/ft2-hr-F) 21,09 Actual U (Btu/ft2-hr-F) 15,78
Tube h (Btu/ft2-hr-F) 2697,64 Required U (Btu/ft2-hr-F) 9,80
Hot regime (--) Gravity Duty (MM Btu/hr) 0,5431
Cold regime (--) Sens. Liquid Area (ft2) 318,968
EMTD (Deg F) 173,8 Overdesign (%) 61,05
Shell Geometry Baffle Geometry
TEMA type (--) AEU Baffle type (--) None
Shell ID (inch) 13,2500 Baffle cut (Pct Dia.)
Series (--) 1 Baffle orientation (--)
Parallel (--) 1 Central spacing (inch) 108,595
Orientation (deg) 0,00 Crosspasses (--) 1
Tube Geometry Nozzles
Tube type (--) Longitudinal Fin Shell inlet (inch) 6,0000
Tube OD (inch) 1,0500 Shell outlet (inch) 6,0000
Length (ft) 9,160 Inlet height (inch) 1,1475
Pitch ratio (--) 1,8571 Outlet height (inch) 1,1475
Layout (deg) 30 Tube inlet (inch) 2,0690
Tubecount (--) 30 Tube outlet (inch) 1,0490
Tube Pass (--) 2
Thermal Resistance; % Velocities; ft/sec Flow Fractions
Shell 74,81 Shellside 9,719e-2 A
Tube 3,36 Tubeside 14,65 B 0.898
Fouling 7,68 Crossflow 0,00 C 0.102
Metal 14,151 Window 0,00 E
F
 PBX: +57-1-564 3066 / 260 4706
Dirección: Cra 53F # 5C-20 DISEÑO Y FABRICACIÓN DE EQUIPOS DE
Bogotá D.C. –Colombia ACUERDO A CÓDIGO ASME
E-mail: [email protected]
www.proton-colombia.com

Final Results Page 2

Rating - Horizontal Multipass Flow TEMA AEU Shell US Units
Process Data Cold Shellside Hot Tubeside
Fluid name LUBRIZOL 2320 Steam
Fluid condition Sens. Liquid Cond. Vapor
Total flow rate (1000-lb/hr) 15,4322 0,5876
Weight fraction vapor, In/Out (--) 0,000 0,000 1,000 0,000
Temperature, In/Out (Deg F) 68,00 140,00 280,97 280,85
Temperature, Average/Skin (Deg F) 104,0 238,80 280,9 274,93
Wall temperature, Min/Max (Deg F) 214,80 253,32 246,13 273,32
Pressure, In/Average (psia) 17,000 16,972 50,000 49,952
Pressure drop, Total/Allowed (psi) 0,056 1,000 0,097 1,000
Velocity, Mid/Max allow (ft/sec) 9,719e-2 14,65
Mole fraction inert (--) 0,0
Average film coef. (Btu/ft2-hr-F) 21,09 2697,64
Heat transfer safety factor (--) 1,000 1,000
Fouling resistance (ft2-hr-F/Btu) 0,00200 0,00050
Overall Performance Data
Overall coef., Reqd/Clean/Actual (Btu/ft2-hr-F) 9,80 / 17,09 / 15,78
Heat duty, Calculated/Specified (MM Btu/hr) 0,5431 /
Effective overall temperature difference (Deg F) 173,8
EMTD = (MTD) * (DELTA) * (F/G/H) (Deg F) 173,82 * 1,0000 * 1,0000

See Runtime Messages Report for

warnings. 13,2500 inch

9,160 ft
Exchanger Fluid Volumes
Approximate shellside (ft3) 7,363
Approximate tubeside (ft3) 2,631
Shell Construction Information
TEMA shell type AEU Shell ID (inch) 13,2500
Shells Series 1 Parallel 1 Total area (ft2) 319,878
Passes Shell 1 Tube 2 Eff. area (ft2/shell) 318,968
Shell orientation angle (deg) 0,00
Impingement present No
Pairs seal strips 1 Passlane seal rods (inch) 0,0000 No. 0
Shell expansion joint No Full support at U-Bend Yes
Weight estimation Wet/Dry/Bundle 2175,1 / 1551,7 / 433,10 (lb/shell)
Baffle Information
Type None Baffle cut (% dia)
Crosspasses/shellpass 1 No. (Pct Area) (inch) to C.L
Central spacing (inch) 108,595 1
Inlet spacing (inch) 0,0000 2
Outlet spacing (inch) 0,0000
Baffle thickness (inch) 0,0000
Tube finned in baffles Yes
Tube Information
Tube type Longitudinal Fin Tubecount per shell 30
Length to tangent (ft) 9,160 Pct tubes removed (both) 3,33
Effective length (ft) 9,050 Outside diameter (inch) 1,0500
Total tubesheet (inch) 1,3250 Wall thickness (inch) 0,1340
Area ratio (out/in) 5,7388 Pitch (inch) 1,9500 Ratio 1,8571
Tube metal Carbon steel Tube pattern (deg) 30
 DISEÑO Y FABRICACIÓN DE EQUIPOS DE
PBX: +57-1-564 3066 / 260 4706
Dirección: Cra 53F # 5C-20
Bogotá D.C. –Colombia
E-mail: [email protected]
www.proton-colombia.com
HEAT EXCHANGER RATING DATA SHEET
Service of Unit Item No.
Type AEU Orientation Horizontal Connected In 1 Parallel 1 Series
Surf/Unit (Gross/Eff) 319;88 / 318;97 ft2 Shell/Unit 1 Surf/Shell (Gross/Eff) 319;88 / 318;97 ft2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name LUBRIZOL 2320 Steam
Fluid Quantity, Total 1000-lb/hr 15,4322 0,5876
Vapor (In/Out) wt% 0,0 0,0 100,0 0,0
Liquid wt% 100,0 100,0 0,0 100,0
Temperature (In/Out) F 68,00 140,00 280,97 280,85
Density lb/ft3 60,243 60,243 0,1174 57,913
Viscosity cP 5649,0 412,72 0,0136 0,1992
Specific Heat Btu/lb-F 0,4624 0,5100 0,5492 1,0235
Thermal Conductivity Btu/hr-ft-F 0,0743 0,0709 0,0169 0,3960
Critical Pressure psia
Inlet Pressure psia 17,000 50,000
Velocity ft/sec 9,719e-2 14,65
Pressure Drop, Allow/Calc psi 1,000 0,056 1,000 0,097
Average Film Coefficient Btu/ft2-hr-F 21,09 2697,64
Fouling Resistance (min) ft2-hr-F/Btu 0,00200 0,00050
Heat Exchanged 0,5431 MM Btu/hr MTD (Corrected) 173,8 F Overdesign 61,05 %
Transfer Rate, Service 9,80 Btu/ft2-hr-F Calculated 15,78 Btu/ft2-hr-F Clean 17,09 Btu/ft2-hr-F
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design Pressure psig 150,000 150,000
Design Temperature F 13,2500 inch

No Passes per Shell 1 2 9,160 ft

Flow Direction Upward Downward

Connections In inch 1 @ 6,0000 1 @ 2,0690
Size & Out inch 1 @ 6,0000 1 @ 1,0490
Rating Liq. Out inch @ @
Tube No. 30 OD 1,0500 inch Thk(Avg) 0,1340 inch Length 9,160 ft Pitch 1,9500 inch Layout 30
Tube Type Longitudinal Fin Material CARBON STEEL Pairs seal strips 1
Shell ID 13,2500 inch Kettle ID inch Passlane Seal Rod No. 0
Cross Baffle Type NONE %Cut (Diam) Impingement Plate None
Spacing(c/c) 108,595 inch Inlet inch No. of Crosspasses 1
Rho-V2-Inlet Nozzle 7,91 lb/ft-sec2 Shell Entrance 8,12 Shell Exit 8,12 lb/ft-sec2
Bundle Entrance 0,00 Bundle Exit 0,00 lb/ft-sec2
Weight/Shell 1551,65 Filled with Water 2175,08 Bundle 433,10 lb
Notes: Thermal Resistance, % Velocities; ft/sec Flow Fractions
Shell 74,81 Shellside 9,719e-2 A
Tube 3,36 Tubeside 14,65 B 0,898
Fouling 7,68 Crossflow 0,00 C 0,102
Metal 14,15 Window 0,00 E
F
 DISEÑO Y FABRICACIÓN DE EQUIPOS DE
PBX: +57-1-564 3066 / 260 4706
Dirección: Cra 53F # 5C-20
Bogotá D.C. –Colombia
E-mail: [email protected]
www.proton-colombia.com
HEAT EXCHANGER RATING DATA SHEET
Service of Unit Item No.
Size 13,2500 x 109,920 inch Type AEU Horz. Connected In 1 Parallel 1 Series
Surf/Unit (Gross/Eff) 319,88 / 318,97 ft2 Shell/Unit 1 Surf/Shell (Gross/Eff) 319,88 / 318,97 ft2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name LUBRIZOL 2320 Steam
Fluid Quantity, Total lb/hr 15432,2 587,648
Vapor (In/Out) 587,648
Liquid 15432,2 15432,2 587,648
Steam 587,648
Water 587,648
Noncondensables
Temperature (In/Out) F 68,00 140,00 280,97 280,85
Specific Gravity 0,9654 0,9654 0,9281
Viscosity cP 5649,0 412,72 0,0136 0,1992
Molecular Weight, Vapor
Molecular Weight, Noncondensables
Specific Heat Btu/lb-F 0,4624 0,5100 0,5492 1,0235
Thermal Conductivity Btu/hr-ft-F 0,0743 0,0709 0,0169 0,3960
Latent Heat Btu/lb 924,047 924,133
Inlet Pressure psia 17,000 50,000
Velocity ft/sec 9,719e-2 14,65
Pressure Drop, Allow/Calc psi 1,000 0,056 1,000 0,097
Fouling Resistance (min) ft2-hr-F/Btu 0,00200 0,00050
Heat Exchanged Btu/hr 543105 MTD (Corrected) 173,8 F
Transfer Rate, Service 9,80 Btu/ft2-hr-F Clean 17,09 Btu/ft2-hr-F Actual 15,78 Btu/ft2-hr-F
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design/Test Pressure psig 150,000 / 150,000 /
Design Temperature F 13,2500 inch

No Passes per Shell 1 2 9,160 ft

Corrosion Allowance inch

Connections In inch 1 @ 6,0000 1 @ 2,0690
Size & Out inch 1 @ 6,0000 1 @ 1,0490
Rating Intermediate @ @
Tube No. 15U OD 1,0500 inch Thk(Avg) 0,1340 inch Length 9,160 ft Pitch 1,9500 inch Layout 30
Tube Type Longitudinal Fin Material CARBON STEEL
Shell ID 13,2500 inch OD inch Shell Cover
Channel or Bonnet Channel Cover
Tubesheet-Stationary Tubesheet-Floating
Floating Head Cover Impingement Plate None
Baffles-Cross Type NONE %Cut (Diam) Spacing(c/c) 108,595 Inlet inch
Baffles-Long Seal Type
Supports-Tube U-Bend Type
Bypass Seal Arrangement Tube-Tubesheet Joint
Expansion Joint Type
Rho-V2-Inlet Nozzle 7,91 lb/ft-sec2 Bundle Entrance 0,00 Bundle Exit 0,00 lb/ft-sec2
Gaskets-Shell Side Tube Side
-Floating Head
Code Requirements TEMA Class
Weight/Shell 1551,65 Filled with Water 2175,08 Bundle 433,10 lb
Remarks:

Reprinted with Permission (v5 )