Phoenix 2320186 Spec Sheet

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QUINT-ORING/24DC/2X20/1X40

Active redundancy module

Data sheet
104623_en_02 © PHOENIX CONTACT 2012-06-29

1 Description
QUINT ORING is the DIN-rail mountable active redundancy Features
module from the QUINT POWER product range.
– low-loss decoupling of power supply units connected in
With the help of the redundancy module, two power supply parallel
units of the same type switched for redundancy on the output – Preventive function monitoring
side are decoupled 100% from each other.
– Auto Current Balance technology
Redundant systems are used in plants that make particularly
high demands on operational safety. The power supply units
involved must be dimensioned to enable the total current re-
quirements of all loads to be covered by one single power
supply unit.
If the total requirement increases, e. g., due to additionally in-
stalled loads, and exceeds the nominal current of the power
supply units, the power supply unit system is no longer redun-
dant. A defect in the power supply unit or the wiring can also
lead to loss of redundancy.
This can be detected immediately via a floating signal contact
and a corresponding LED.
The Auto Current Balance (ACB) technology allows even cur-
rent distribution of the load current to the connected power
supply units, which decisively increases the service life of the
redundant system.

Make sure you always use the latest documentation.


It can be downloaded from the product at www.phoenixcontact.net/catalog.

This data sheet is valid for all products listed on the following page:

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2 Table of contents
1 Description .............................................................................................................................. 1
2 Table of contents ..................................................................................................................... 2
3 Ordering data .......................................................................................................................... 3
4 Technical data ......................................................................................................................... 3
5 Safety regulations and installation notes.................................................................................. 6
6 Structure.................................................................................................................................. 7
7 Basic circuit diagram ............................................................................................................... 7
8 Installation ............................................................................................................................... 7
9 Mounting position .................................................................................................................... 8
10 Mounting on DIN rails .............................................................................................................. 9
11 Input ........................................................................................................................................ 9
12 Output...................................................................................................................................... 9
13 Signaling................................................................................................................................ 10
13.1 "Redundancy OK" floating signal contact ................................................................................. 11
13.2 Floating signal contact "ACB OK" .......................................................................................... 11

14 Function................................................................................................................................. 11
14.1 Input/output ...................................................................................................................... 11
14.2 ACB technology ................................................................................................................ 11
14.3 Protection against static surge voltage .................................................................................... 11

15 Derating................................................................................................................................. 12
15.1 Temperature response ........................................................................................................ 12
15.2 Position-dependent derating................................................................................................. 12

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3 Ordering data

Description Type Order No. Pcs. / Pkt.


Active redundancy module with ACB technology and monitoring functions QUINT-ORING/24DC/2X20/1X40 2320186 1

Accessories Type Order No. Pcs. / Pkt.


Universal wall adapter UWA 182/52 2938235 1
Assembly adapter for QUINT-PS... power supply on S7-300 rail QUINT-PS-ADAPTERS7/1 2938196 1

4 Technical data

Input data/output data


Nominal input voltage range 24 V DC
DC input voltage range 18 V DC ... 28 V DC (SELV)
Voltage drop, input/output 0.2 V (IOUT = 20 A)
Nominal current 2x 20 A (-25 °C ... 60 °C)
1x 40 A (-25 °C ... 60 °C)
Maximum current 2x 26 A (-25°C ... 40°C)
1x 52 A (-25°C ... 40°C)
Transient surge protection Varistor
Protection against polarity reversal < 60 V
Protective circuit Protection against static surge voltages > 30 V
Nominal output voltage 0.2 V (< DC input)
Output current 40 A (Increasing power)
20 A (Redundancy)
Derating 60 °C ... 70 °C (2.5%/K)
Power loss nominal load max. 4 W (IOUT = 20 A)
Efficiency > 98 %

Redundancy OK, 13/14


Output description Group contact
Voltage max. 30 V AC/DC
Current ≤ 100 mA (short-circuit resistant)
Status display LED redundancy OK / Green

ACB (Auto Current Balancing) OK, 23/24


Output description Contact closed: Δ UIN ≤ 300 mV
Voltage max. 30 V AC/DC
Current ≤ 100 mA (short-circuit resistant)
Status display ACB OK LED / LED bar graph green

General data
Insulation voltage input, output / housing 500 V
MTBF > 500000 h
Mounting position horizontal DIN rail NS 35, EN 60715
Housing material Steel sheet, zinc-plated
Dimensions W / H / D 38 mm / 130 mm / 125 mm
Dimensions W / H / D (90° turned) 122 mm / 130 mm / 41 mm
Weight 0.6 kg

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Security
Degree of protection IP20
Protection class III
SELV IEC 60950-1 (SELV) and EN 60204 (PELV)

Input / signal output connection data


Connection method Screw connection
Conductor cross section, solid 0.2 mm² ... 6 mm²
Conductor cross section, stranded 0.2 mm² ... 4 mm²
Conductor cross section AWG/kcmil 10 ... 10
Stripping length 8 mm
Screw thread M3
Tightening torque 0.5 Nm ... 0.6 Nm

Output connection data


Connection method Screw connection
Conductor cross section, solid 0.5 mm² ... 16 mm²
Conductor cross section, stranded 0.5 mm² ... 16 mm²
Conductor cross section AWG/kcmil 6
Stripping length 10 mm
Screw thread M4
Tightening torque 1.2 Nm ... 1.5 Nm

Ambient conditions
Ambient temperature (operation) -25 °C ... 70 °C (> 60 °C derating)
Ambient temperature (storage/transport) -40 °C ... 85 °C
Max. permissible relative humidity (operation) ≤ 95 % (at 25 °C, no condensation)
Vibration (operation) < 15 Hz, amplitude ±2.5 mm (according to IEC 60068-2-6)
15 Hz ... 150 Hz, 2.3g, 90 min.
Shock 30 g in each direction, according to IEC 60068-2-27
Pollution degree in acc. with EN 50178 2
Climatic class 3K3 (in acc. with EN 60721)

Standards
Electrical Equipment for Machinery EN 60204
Electrical safety (of information technology equipment) EN 60950-1/VDE 0805 (SELV)
Electronic equipment for use in electrical power installations EN 50178/VDE 0160 (PELV)
SELV IEC 60950-1 (SELV) and EN 60204 (PELV)

Approvals
UL approvals UL/C-UL listed UL 508
UL/C-UL Recognized UL 60950

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Conformance with EMC Directive 2004/108/EC


Noise immunity according to EN 61000-6-2
Electrostatic discharge EN 61000-4-2
Contact discharge 4 kV (Test intensity 2)
Discharge in air 8 kV (Test intensity 3)
Comments Criterion B
Electromagnetic HF field EN 61000-4-3
Frequency range 80 MHz ... 1 GHz
Frequency range 1.4 GHz ... 2 GHz
Frequency range 2 GHz ... 2.7 GHz
Comments Criterion A
Fast transients (burst) EN 61000-4-4
Input 2 kV (Test intensity 3 - asymmetrical)
Output 2 kV (Test intensity 3 - asymmetrical)
Signal 1 kV (Test intensity 3 - asymmetrical)
Comments Criterion B
Surge current loads (surge) EN 61000-4-5
Input 0.5 kV (Test intensity 1 - symmetrical)
0.5 kV (Test intensity 1 - asymmetrical)
Output 0.5 kV (Test intensity 1 - symmetrical)
0.5 kV (Test intensity 1 - asymmetrical)
Signal 1 kV (Test intensity 2 - asymmetrical)
Comments Criterion B
Conducted interference EN 61000-4-6
Input/Output/Signal asymmetrical
Frequency range 0.15 MHz ... 80 MHz
Comments Criterion A

Emitted interference in acc. with EN 61000-6-3


Radio interference voltage in acc. with EN 55011 EN 55011 (EN 55022) Class B, area of application: Industry and residential
Emitted radio interference in acc. with EN 55011 EN 55011 (EN 55022) Class B, area of application: Industry and residential

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5 Safety regulations and installation


notes

EXPLOSION HAZARD
Only remove equipment when it is disconnect-
ed and not in the potentially explosive area!
DANGER
Never carry out work on live parts!
The housing can become very hot, depending
on the ambient temperature and load!

CAUTION:
Before startup please ensure:
The connection must be carried out by a com-
petent person and protection against electric
shock guaranteed.
It must be possible to switch off power to device
according to EN 60950.
All feed lines are sufficiently protected and di-
mensioned!
All output lines are dimensioned according to
the maximum output current of the device or
separately protected!
Sufficient convection must be guaranteed.

ATTENTION: Danger if used improperly


The redundancy module is a device installing
into an enclosed space. Installation and startup
may only be carried out by qualified personnel.
The relevant country-specific regulations must
be observed.

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6 Structure 8 Installation

8
-
+ C 40A
6 + Output
D
Ι<Ι N

20A
IN

40A

7 10A

du
nd
an
cy

Re
OK

5
OK
QUINT POWER

9
4 DC
ut 0A
24

Inp 2x2 IN2


V

-
IN
1 +
-
+

1 24
23
14
13

2
3

Figure 1 Function elements Figure 2 Convection

1 IN1/IN2 DC input:
24 V input voltage, IN = 2 x 20 A In order to ensure sufficient convection, we rec-
2 Floating relay contact 13/14 "Redundancy OK" ommend a minimum vertical distance of 50 mm
(max. 30 V, 100 mA, short-circuit-proof) to the other modules.
3 Floating relay contact 23/24 "ACB OK" A lateral distance of 5 mm, and in the case of
(max. 30 V, 100 mA, short-circuit-proof) active components, that of 15 mm is necessary
for proper functioning of the module.
4 Bar graph for displaying the current balance I1/I2
Depending on the ambient temperature and
5 "Redundancy OK" LED, green the load of the module, the housing can be-
6 LED "I < IN", green come very hot.
7 Rotary selector switch for selecting the nominal current of
the power supply units The module can be snapped onto all DIN rails
8 DC output approx. 0.2 V < DC input according to EN 60715 and must be mounted
9 Universal snap-on foot for EN DIN rails horizontally (connecting terminal blocks on top
and bottom).

7 Basic circuit diagram

13
14 30 V AC/DC
23 100 mA
I...[A] 24

IN1 + +
IN2 + +
Out

-
-
-

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9 Mounting position
5 38 5 122

50
115

+ + -
Output DC 40A

Ι<ΙN
20A

IN

10A 40A

Redundancy
230

130
OK
QUINT POWER

OK

Input DC 24V
2x20A
IN1 IN2
+ - + -

13 14 23 24

Figure 3 Installation dimensions

Possible mounting positions:


Normal mounting position, installation depth 125 mm (+ DIN rail) (delivery state)
Rotated mounting position, 270° Y-axis, installation depth: 41 mm (+ DIN rail)

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10 Mounting on DIN rails 11 Input


Assembly Connection of the input is made via connection terminal
blocks "In1+" and "In2+".
Position the module with the DIN rail guide on the upper edge
of the DIN rail, and snap it in with a downward motion.

A B

Figure 4 Assembly

Removal
Pull the snap lever open with the aid of a screwdriver and slide
the module out at the lower edge of the DIN rail.

Figure 7 Input

Protection of the primary side


The maximum current for each input is 26 A.
Therefore use a current-limited source (e. g.,
B
QUINT POWER) or a suitable fuse.
A
Figure 5 Removal
12 Output
Rotated mounting position (270° Y-axis)
Connection of the output takes place via the internally con-
A rotated mounting position can be achieved by mounting the nected "+" terminals and the "-" terminal.
module onto the DIN rail at a 270° angle. Mount the DIN rail
adapter (UTA 107/30) as shown in the figure. No additional
assembly material is required. Mounting screws: Torx® T10
(0.8 Nm ... 0.9 Nm tightening torque).

Figure 6 Rotated mounting position (270° Y-axis)

Other mounting positions are also possible. Al-


ways observe position-dependent derating.

Figure 8 Output

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13 Signaling
The "Redundancy OK" (13/14) and "ACB OK" (23/24) floating
signal contacts are available for function monitoring.
In addition, the "Redundancy OK" and "I < IN" LEDs as well as
the bar graph allow onsite function evaluation of the redun-
dancy module.
To monitor the redundancy, the nominal current of the up-
stream power supply units can be set on the redundancy
module using the rotary selection switch
The following table shows the possible states.

a) b) I < IN Redundancy OK ACB OK Description


OK OK
LED LED Relay 13/14 Relay 23/24

rt ge gr ge rt rt ge gr ge rt

or closed closed Redundancy OK, load distribution OK

Redundancy OK
Load distribution OK by ACB however, power supply not
or closed closed
optimally adjusted
a) increase voltage at IN2 or decrease voltage at IN1
b) increase voltage at IN1 or decrease voltage at IN2
Redundancy OK
No load distribution because power supply not adjusted
or closed open
a) increase voltage at IN2 or decrease voltage at IN1
b) increase voltage at IN1 or decrease voltage at IN2

No redundancy because I>In


X or X open X
Verify load current

No redundancy because an input is not being supplied with power


or open open a) Check input IN2 and its connections
b) Check input IN1 and its connections

Short circuit at output of the redundancy module or


or open open
Device is not being supplied with power

If a red LED lights up permanently, the device must be


X X X X or X X X X X X X X
checked by the manufacturer.

LED flashing LED on LED off X Not relevant

Figure 9 Signaling

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13.1 "Redundancy OK" floating signal contact 14 Function


The floating signal contact reports the loss of redundancy by
The redundancy module decouples the outputs of two power
opening.
supply units and ensures safe redundancy.
The following causes are possible:
– The decoupled component is defective. 14.1 Input/output
– At least one input voltage is too low or does not exist. Only one redundancy module is required for decoupling two
– If the load current is higher that the set threshold value of power supply units 1 and 2 switched in parallel with nominal
IN , a single power supply unit can no longer sustain the currents of up to 20 A.
load. This is reported after 4 seconds.
24 V
GND
max. 30 V AC/DC 100 mA

Power Supply 1 -
- QUINT-ORING
IN = 20 A + +
IN 1+
OUT +
13 14 Power Supply 2 + IN 2+
- -
IN = 20 A -

+
14.2 ACB technology
The service life of the redundantly operated power supply unit
+ can be doubled by the Auto Current Balance (ACB) technol-
PLC Digital Input ogy, which evenly loads both power supply units. the load cur-
rent is automatically distributed symmetrically. Use connec-
tion cables of the same length and cross section.
13.2 Floating signal contact "ACB OK"
The floating signal contact opens and reports that the load 14.3 Protection against static surge voltage
current is not distributed symmetrically on both parallel con- The IN 1 and IN 2 inputs are equipped with a protective circuit
nected power supply units. that is triggered in the event of static surge voltages >30 V.
Two input voltages must be present that are independent of
max. 30 V AC/DC 100 mA

each other. Two-fold error safety against surge voltages can


therefore ensured in a system with QUINT POWER power
23 24 supply units.

+
PLC Digital Input

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15 Derating
15.1 Temperature response
The active redundancy module can be operated with a maxi-
mum current of 2 x 26 A up to an ambient temperature up to
+40 °C. In the case of ambient temperatures up to +60 °C, the
device can be operated continually with the nominal current.
In the case of ambient temperatures of more than +60 °C, the
output power must be reduced by 2.5 % for each Kelvin in-
crease of temperature. In the case of ambient temperatures of
more than +70 °C or thermal overload, the device is not
switched off. Reduce the output power enough to ensure pro-
tection of the device.
When using the QUINT POWER (20 A) power supply unit, the
derating curve is maintained automatically.
[A]

IMax

IN

0
-25 20 40 60
[°C]

Figure 10 Derating diagram

15.2 Position-dependent derating


The redundancy module can be snapped onto all DIN rails ac-
cording to EN 60715. It should be mounted horizontally in the
normal mounting position (with the input terminals facing
downward).
When installing in a different mounting position, derating
should be adhered to.
The characteristic curve can be used to determine the maxi-
mal output power to be drawn for each ambient temperature
for different mounting positions.

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Normal mounting position

175

[%]
150
125
+
Ou +
tpu
tD
C4
0A
- 100
I

20
I<I
N 75
A

10
A IN
40
A
50
Re
du
nd
QUINT ORING

a
OK ncy
0
-25 30 40 50 60 70
OK

Inp
ut
D
[°C]
IN 2x C 24
1 20 V
+ A
- IN
2
+
- 13
Z 14
23
24

Rotated mounting position 90° X-axis

175
[%]

150
125
100
-

I<IN
Output DC 40A

75
IN
+

40A

Redundancy
20A

10A

OK

50
I
+

0
OK

24

-25 30 40 50 60 70
Input DC 24V
IN2
-

23
2x20A

Y
G
+

RIN
14

TO
[°C]
IN1
-

IN
13

QU
Z
+

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Rotated mounting position 180° X-axis

175

[%]
24
150
23
14
13
125
-
+
100
2 -
IN
A +
20 V
2x C 24
75
1
IN
tD
pu In
QUINT ORING

OK
50
0
OK ncy
a
nd
du
Re
-25 30 40 50 60 70
A
40
IN A

[°C]
10

A
20
N
I<I
I
Y
A 0
- C4
tD
Z +
tpu
Ou

Rotated mounting position 270° X-axis

175
[%]

150
125
100
+

QU
IN
IN1

TO
-

Input DC 24V

RIN
75
2x20A

G
+
IN2
-

OK

50
Redundancy

0
+
OK

10A

Output DC 40A
I

-25 30 40 50 60 70
20A
40A

+
IN

Y
I<IN

[°C]
-

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Rotated mounting position 90° Z-axis

175

[%]
150
125
100
75
50
0
-25 30 40 50 60 70

[°C]
Y

Rotated mounting position 270° Z-axis


+ Ou
tp

+ C
u
t
D
40

-
A
I

I<
IN
20
A
10
A

G
IN
40

RIN
A

TO
R O
ed K
u
n

IN
d
an

QU
cy

175
O
K

[%]
In 2
p x
u 2
IN

t 0 I
+

D A N
1

C
24
-

V
+

150
-

125
13

14

23

24

100
75
50
0
-25 30 40 50 60 70

[°C]
Y

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