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Acdb - Function Test

This document provides a test format for functional testing of AC distribution boards (ACDB) panels. It outlines 8 sections to test: 1) general data, 2) mechanical inspection, 3) general panel functions, 4) electrical operations, 5) interlocks, 6) DC schemes, 7) auxiliary circuits, and 8) annunciation. Each section lists specific items to check and spaces to record checkmarks and remarks. The format is intended to standardize testing according to Commissioning Standard TCS–P-105 Rev – 01.

Uploaded by

Dinesh Pitchaivel
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© © All Rights Reserved
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Download as DOCX, PDF, TXT or read online on Scribd
837 views

Acdb - Function Test

This document provides a test format for functional testing of AC distribution boards (ACDB) panels. It outlines 8 sections to test: 1) general data, 2) mechanical inspection, 3) general panel functions, 4) electrical operations, 5) interlocks, 6) DC schemes, 7) auxiliary circuits, and 8) annunciation. Each section lists specific items to check and spaces to record checkmarks and remarks. The format is intended to standardize testing according to Commissioning Standard TCS–P-105 Rev – 01.

Uploaded by

Dinesh Pitchaivel
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Commissioning Service Department

Commissioning Standard Test Formats


Description: FUNCTIONAL TEST – ACDB PANELS Record No.:
Bay no.: Drawing ref.: Sheet: 1 of 4
Contractor: Contract no.: Substation No :

As per the schematic drawings the contents in this test format can be modified

1. GENERAL DATA AND INFORMATION

Panel designation Circuit ref


Serial no Type
Manufacture Range
Dwg & sch no Class
Panel no

2. MECHANICAL CHECK AND VISUAL INSPECTION as per TCS–P-105 Rev – 01,


Item no 4.1

Item Description Checked


1 Check tightness of all connections Yes N/A
2 Inspect for physical damage / defects Yes N/A
3 Panel condition, cleanliness, organization, labeling, readiness for Yes N/A
service, panel doors, handles...etc
4 Ct shorting checked Yes N/A
5 Indications checked Yes N/A
6 Contact resistance of tripping and alarm checked Yes N/A
7 Check the ferrules as per specification Yes N/A
8 Confirm that each panel has been properly secured to the floor in its Yes N/A
final service location.
9 Panel earthing checked Yes N/A
10 Confirm that panels are constructed and wired as per sec relevant Yes N/A
specification.
11 Check case cover and gasket for proper seal against dust. Yes N/A
12 Check all installed equipment nameplate information for compliance Yes N/A
to approved drawings and equipment /material lists.
13 For all internal and external panel wiring, confirm that all screw Yes N/A
terminations are tight and that crimp connectors are firmly secured to
the wire and to the termination point. Ensure that no part of the wire
is bent at the termination point. Check ferrules.
14 Check that panel equipment is mounted securely and protected against Yes N/A
mal operation due to vibration, shock, etc
15 Use of ring type terminals for wire termination for current circuit Yes N/A
wires.
Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:


Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – ACDB PANELS Record No.:
Bay no.: Drawing ref.: Sheet: 2 of 4
Contractor: Contract no.: Substation No :

3. GENERAL PANEL FUNCTIONAL CHECKS : As Per Tcs–P-105 Rev – 01, Item no


5.1

Item Description Remarks


1 Check output of ac outlet Yes N/A
2 Check illumination lamp Yes N/A
3 Check door switch Yes N/A
4 Check heater / thermostat Yes N/A
5 Identification label for each component is fixed properly Yes N/A
6 Manual spring charging operation Yes N/A
7 Circuit breaker manual closing by push button Yes N/A
8 Circuit breaker manual opening by push button Yes N/A
.
4. ELECTRICAL OPERATION TEST

Item Description Status


1 Electrical spring charging motor operation
2 Circuit breaker closing by local & remote electrical operation
3 Circuit breaker opening by local & remote electrical operation
4 Circuit breaker emergency trip checked
5 Circuit breaker close interlock verified as per drawing
6 Circuit breaker “on “ indication checked
7 Circuit breaker “off “ indication checked
8 circuit breaker “trip “ indication checked
9 Cubicle illumination lamp circuit checked
10 Cubicle heater circuit checked
11 All contactor & relay operation is checked

5. INTERLOCK TEST

Item Condition Q – Ax bus - 1 Q – Cx bus coupler Q – Bx bus - 2


1 Normal Closed Opened Closed
2 >v at bus - 1 Opened Closed Closed
3 > v at bus - 2 Closed Closed Opened
4 > v at bus -1 & bus - 2 Opened Opened Opened

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:


Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – ACDB PANELS Record No.:
Bay no.: Drawing ref.: Sheet: 3 of 4
Contractor: Contract no.: Substation No :

6. DC SCHEME CHECK:

Item Description Remarks


1 Dc MCB function
2 All protection relays and auxiliary relays function checked
3 Q10x,q10y&q10z close/open function checked
4 All breaker close/open status indication checked
5 All breakers motor spring charging operations verified
6 Auxiliary supply change over checked
7 Auto/manual selector switch function checked
8 Breaker control switch function checked
9 Over current, under voltage & over voltage trip checked

7. ACDB AUXILIARY CIRCUIT CHECK

Item Circuit details Cable size Breaker size From To Remarks


circuits circuits

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:


Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – ACDB PANELS Record No.:
Bay no.: Drawing ref.: Sheet: 4 of 4
Contractor: Contract no.: Substation No :

8. ANNUNCIATION:

Panel Ref:
Unit name:

Alarm Time Colour of


O/p
Descriptio Fmk the led
Item I/P Con
n Indication Audible Set Mea TB no. Red /
Oper
yellow
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

8.1. Dc supply fail checked:

Aux. Ac supply fail checked:

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

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