Guías Lineales SKF PDF
Guías Lineales SKF PDF
Guías Lineales SKF PDF
LLR
Content
General information
3 Introduction
4 Product overview
6 Technical data
6 Preload classes
6 Speed
The SKF® brand now stands for more
6 Acceleration
than ever before, and means more to
you as a valued customer. 6 Temperature
7 Friction
While SKF maintains its leadership 7 Seals
as the hallmark of quality bearings 7 Scraper plates
throughout the world, new dimensions 8 Load rating
in technical advances, product support 8 Definition of the basic dynamic load rating
and services have evolved SKF into 8 Definition of the basic static load rating
a truly solutions-oriented supplier, 8 Definition and calculation of the basic rating life
creating greater value for customers. 8 Dynamic equivalent bearing load for calculation of the service life
9 Dynamic equivalent bearing load
These solutions encompass ways to
9 Static equivalent bearing load
bring greater productivity to customers,
not only with breakthrough application-
Accuracy
specific products, but also through
10 Accuracy classes
leading-edge design simulation tools
and consultancy services, plant asset 11 Selection criteria for combination of accuracy classes
efficiency maintenance programmes, 12 Preloading and stiffness
and the industry’s most advanced
supply management techniques. Carriages
14 Load ratings - Quick selection
The SKF brand still stands for the very 18 Accuracy classes, dimensions and designations
best in rolling bearings, but it now
stands for much more. Standard rails
35 Product overview
SKF – the knowledge engineering 36 Accuracy classes, dimensions and designations
company
Ordering key
40 Ordering key
Accessories
43 Product overview
44 Standard carriages
44 Scraper plates
45 Seals
46 Lubrication
48 Bellows
50 Cover strip
Mounting instructions
54 General mounting instructions
Introduction
As the world’s leading manufacturer be moved with an unlimited stroke. selection can also be made between
of rolling bearings, SKF supplies The guide carriages are made of two design versions. In addition to
practically every type of rolling bear- tempered bearing steel into which the standard carriage length, a
ing for rotary and linear movements. the hardened raceways of the ball series with extended carriages is
The standard profile rail guides pro- circuits are inserted. Fixing holes in available which exhibits higher load
duced by SKF are brought together the attachment surfaces enable rating. To meet the requirements of
in this catalogue. SKF profile rail machine parts to be directly mount- operating practice, a range of differ-
guides are accuracy rolling bearings ed onto the carriages. Fundamentally, ent guide systems is offered. Their
for linear movements and are there- profile rail guides constitute a cou- main features are load capacity,
fore suitable for use in most types of pled angular ball bearing in back-to- screw connections to provide the
machinery. With these profile rail back arrangement and, depending fastening points on the carriage and
guides it is possible for SKF to offer on the application, are available in the sectional height.
a guide system which achieves a different preload classes. The race- Thanks to the modular design of
good price/performance ratio. ways of the profile rail and of the the systems, subsequent changes
Profile rail guides from SKF are carriage are arranged at an angle of are not a problem. This catalogue
available in many designs and sizes, 45°. As a result, the system has the brings together all the data which
and thanks to their unlimited stroke same load capacity in the four main we feel is relevant.
they can be adapted to any linear load directions as well as a high If you require additional informa-
movement. They consist of a rail moment load capacity. tion please get in touch with one of
guide with ground raceways on which Depending on the load conditions our sales companies.
one or several guide carriages can and the required service life, a
3
Product overview
• Carriages with and without • Various accuracy and preload • Both grease and oil lubrication
ball chain classes possible despite initial grease
application
• High load capacities in all main • Carriages can be screwed from
directions and high moment above or below, depending on • Wide range of accessories
load capacities type.
• Worldwide SKF service network
• High dynamic performances: • Improved stiffness under lift off
v = 5 m/s; amax = 500 m/s2 and side loading conditions when • Both sides of the guide rail can be
additional mounting screws are used as reference edges
• Low noise and smooth, light used for the holes in the centre of
running due to optimised ball the carriage
recirculation and ideal ball
chain geometry • Integrated all-round sealing
through front and longitudinal
• Long term lubrication system seals
4
LLRHC xx SA LLRHC xx A LLRHC xx LA
Flange short. Standard height. Flange normal. Standard height. Flange long. Standard height.
5
Technical data
9 8
6
11 5
4
12
10
6
Friction Seals Scraper plates
The friction coefficient µ of the ball Seals should prevent the penetration Scraper plates can be ordered as
rail guide is approx. 0,002 to 0,003 of dirt and chips into the interior of accessories (have to be attached
(not including the friction of the seal). the carriage in order to avoid pre- by the customer).
As a result of the design with 4 mature failure. They are suitable for use in most
ball rows a 2-point contact exists for environments where coarse dirt or
all load directions. This reduces fric- Universal seal chips are encountered.
tion to a minimum (Fig. 1). Universal seals are installed as stan-
dard in SKF carriages.
They have a constant sealing
effect on rails with and without
cover strip.
In addition to efficient sealing, the
design also provides for low friction.
For applications where low friction
Fig. 1 is required light-contact seals are
available on request.
Front seal
Front seals can be ordered as acces-
sories and are attached by the cus-
tomer.
Note!
For extreme duty in environments
with coarse dirt or metal particles,
or where there is massive use of
coolants or cutting fluids, Viton seals
are available on request.
Viton seals have to be attached
by the customer.
7
Load rating
Definition of the basic Basic rating life at constant speed Dynamic equivalent
dynamic load rating C The basic rating life L or Lh can be
bearing load for calcu-
The radial load, constant in magni- lation of the service life
calculated applying the formula (1),
tude and direction, which a linear
(2) or (3):
rolling bearing can in theory accom- For a fluctuating bearing load the
modate for a basic rating life repre- (1) L10 = ( C )3 105 dynamic equivalent loading F is cal-
sented by a travelled distance of P
culated according to formula (5):
105 m (to DIN 636 Part 1).
The basic dynamic load ratings in L10
(2) L10h = F13 ¥ s1 + F23 ¥ s2 + ... + Fn3 ¥ sn
the tables are generally 30 % higher 2 ¥ s ¥ n ¥ 60 (5) Fm=
3
8
M M
FV FV FV0
FH FH FH0
9
Accuracy
Accuracy classes
Fig. 2 Fig. 3
P1 Deviation in parallelism (µm)
10
Selection criteria for combination of accuracy classes
11
Preloading and stiffness
For perfect operating behaviour
under various operating conditions
in an extremely wide range of appli-
cations it is necessary to establish
the suitable preload. In general, a
slight to medium preload is enough
for the majority of applications. For
special applications in which high
shock loads and vibration can occur
it is advisable to use a higher pre-
loading. The preload classes offered
by SKF are categorised in Table 4. Table 4
Example:
T2 - Preload 0,08 C
Carriage LLRHC 35 A
C = 41 900 N
For precise guide systems with high external load and high
Preload 0,02 x C = 838 N
requirements in respect of overall stiffness; also recommended
This carriage is preloaded with a
for single-rail systems. Above-average moment loads are
basic load of approx. 838N.
absorbed without any significant elastic deformation. At only
medium moment loads the overall stiffness is further
improved.
T3 - Preload 0,13 C
12
Deflection as a function of
preload class and carriage
Example:
Carriage LLRHC 35 A,
a) Preload 0,02 C (T1)
b) Preload 0,08 C (T2) 0 5 000 10 000 15 000 20 000 25 000
c) Preload 0,13 C (T3)
Example:
Carriage LLRHC 35 LA,
a) Preload 0,02 C (T1)
b) Preload 0,08 C (T2)
0 5 000 10 000 15 000 20 000 25 000
c) Preload 0,13 C (T3)
Example:
Carriage LLRHC 35 U,
a) Preload 0,02 C (T1)
b) Preload 0,08 C (T2)
c) Preload 0,13 C (T3) 0 5 000 10 000 15 000 20 000 25 000
Example:
Carriage LLRHC 35 LU,
a) Preload 0,02 C (T1)
b) Preload 0,08 C (T2)
c) Preload 0,13 C (T3)
Legend
del. = elastic deformation 0 5 000 10 000 15 000 20 000 25 000
F = load
13
Carriages
Load ratings
LLRHC xx SA (Flange short. Standard height.)
Size 15 20 25 30 35 45
Design
ball chain C (N) 5 900 12 400 14 000 22 100 29 300 –
no ball chain C (N) 6 800 12 400 15 800 22 100 29 300 –
Size 15 20 25 30 35 45
Design
ball chain C (N) 7 280 17 400 21 300 29 300 41 900 63 300
no ball chain C (N) 7 800 18 800 22 800 31 700 41 900 68 100
Size 15 20 25 30 35 45
Design
ball chain C (N) 9 000 23 100 27 500 38 000 53 000 81 900
no ball chain C (N) 10 000 24 400 30 400 40 000 55 600 90 400
ball chain C0 (N) 17 500 32 500 39 500 53 700 75 600 111 400
no ball chain C0 (N) 20 200 35 200 45 500 57 800 81 000 128 500
14
LLRHC xx SU (Slim line short. Standard height.)
Size 15 20 25 30 35 45
Design
ball chain C (N) 5 900 12 400 14 000 22 100 29 300 –
no ball chain C (N) 6 800 12 400 15 800 22 100 29 300 –
Size 15 20 25 30 35 45
Design
ball chain C (N) 7 280 17 400 21 300 29 300 41 900 63 300
no ball chain C (N) 7 800 18 800 22 800 31 700 41 900 68 100
Size 15 20 25 30 35 45
Design
ball chain C (N) 9 000 23 100 27 500 38 000 53 000 81 900
no ball chain C (N) 10 000 24 400 30 400 40 000 55 600 90 400
ball chain C0 (N) 17 500 32 500 39 500 53 700 75 600 111 400
no ball chain C0 (N) 20 200 35 200 45 500 57 800 81 000 128 500
15
LLRHC xx R (Slim line normal. High.)
Size 15 25 30 35 45
Design
ball chain C (N) 7 280 21 300 29 300 41 900 63 300
no ball chain C (N) 7 800 22 800 31 700 41 900 68 100
Size 25 30 35 45
Design
ball chain C (N) 27 500 38 000 53 000 81 900
no ball chain C (N) 30 400 40 000 55 600 90 400
For carriages with ball chain the permissible moments are reduced in accordance with
the load ratings.
16
Notes
17
Accuracy classes, dimensions and designations
Carriage LLRHC xx SA
Flange short. Standard height.
Dynamic values
Speed vmax = 5 m/s
Acceleration amax = 500 m/s2
T0 T1
15 P5 LLRHC 15 SA T0 P5 LLRHC 15 SA T1 P5
P3 LLRHC 15 SA T0 P3 LLRHC 15 SA T1 P3
20 P5 LLRHC 20 SA T0 P5 LLRHC 20 SA T1 P5
P3 LLRHC 20 SA T0 P3 LLRHC 20 SA T1 P3
25 P5 LLRHC 25 SA T0 P5 LLRHC 25 SA T1 P5
P3 LLRHC 25 SA T0 P3 LLRHC 25 SA T1 P3
30 P5 LLRHC 30 SA T0 P5 LLRHC 30 SA T1 P5
P3 LLRHC 30 SA T0 P3 LLRHC 30 SA T1 P3
35 P5 LLRHC 35 SA T0 P5 LLRHC 35 SA T1 P5
P3 LLRHC 35 SA T0 P3 LLRHC 35 SA T1 P3
18
a) For O-ring
Size 15: † 4 x 1,0 (mm)
Size 20-35: † 5 x 1,0 (mm)
Open lubrication hole as required.
See additional elements:
Mounting of lubrication adapter.
1)
Dimension H4 with cover strip. 2)
Dimension H4 without cover strip
C C0 MC MC0 MA MB
N1 H7±0,5 d4 S2 d3 M2 (kg) dyn. stat. dyn. stat. dyn. stat.
19
Carriage LLRHC xx A
Flange normal. Standard height.
Dynamic values
Speed vmax = 5 m/s
Acceleration amax = 500 m/s2
20
a) For O-ring
Size 15: † 4 x 1,0 (mm)
Size 20-45: † 5 x 1,0 (mm)
Open lubrication hole as required.
See additional elements: Mounting of lubrication adapter.
C C0 MC MC0 MA MB
N1 W7±0,5 H7±0,5 d4 S2 d3 M2 (kg) dyn. stat. dyn. stat. dyn. stat.
15 5,2 4,4 10,3 4,3 M5 4,4 M2,5-3,5 depth 0,20 7 800 13 500 74 130 40 71
20 7,7 5,2 13,2 5,3 M6 6,0 M3-5 depth 0,45 18 800 24 400 240 310 130 165
25 9,3 7,0 15,2 6,7 M8 7,0 M3-5 depth 0,65 22 800 30 400 320 430 180 240
30 11,0 7,9 17,0 8,5 M10 9,0 M3-5 depth 1,10 31 700 41 300 540 720 290 380
35 12,0 10,2 20,5 8,5 M10 9,0 M3-5 depth 1,60 41 900 54 000 890 1 160 440 565
45 15,0 14,4 23,5 10,4 M12 14,0 M4-7 depth 3,00 68 100 85 700 1 830 2 310 890 1 1303)
21
Carriage LLRHC xx LA
Flange long. Standard height.
Dynamic values
Speed vmax = 5 m/s
Acceleration amax = 500 m/s2
22
a) For O-ring
Size 15: † 4 x 1.0 (mm)
Size 20-45: † 5 x 1.0 (mm)
Open lubrication hole as required.
c) Lubrication nipple size 15 and 20: Funnel-type nipple Type A – Thread size
M3 x 5, DIN 3405 B2 = 1.6 mm
When using other nipples, the max. permissible screw depth of 5 mm must
be observed!
Dimensions (mm)
Size
1)
Dimension H4 with cover strip
2)
Dimension H4 without cover strip
C C0 MC MC0 MA MB
N1 W7±0,5 H7±0,5 d4 S2 d3 M2 (kg) dyn. stat. dyn. stat. dyn. stat.
15 5,2 4,4 10,3 4,3 M5 4,4 M2,5-3,5 depth 0,30 10 000 20 200 130 190 98 150
20 7,7 5,2 13,2 5,3 M6 6,0 M3-5 depth 0,55 24 400 35 200 310 450 225 330
25 9,3 7,0 15,2 6,7 M8 7,0 M3-5 depth 0,90 30 400 45 500 430 650 345 510
30 11,0 7,9 17,0 8,5 M10 9,0 M3-5 depth 1,50 40 000 57 800 690 1 000 495 715
35 12,0 10,2 20,5 8,5 M10 9,0 M3-5 depth 2,25 55 600 81 000 1 200 1 740 830 1 215
45 15,0 12,4 23,5 10,4 M12 14,0 M4-7 depth 4,30 90 400 128 500 2 440 3 470 1 700 2 425
23
Carriage LLRHC xx SU
Slim line short. Standard height.
Dynamic values
Speed vmax = 5 m/s
Acceleration amax = 500 m/s2
T0 T1
15 P5 LLRHC 15 SU T0 P5 LLRHC 15 SU T1 P5
P3 LLRHC 15 SU T0 P3 LLRHC 15 SU T1 P3
P1 LLRHC 15 SU T0 P1 LLRHC 15 SU T1 P1
20 P5 LLRHC 20 SU T0 P5 LLRHC 20 SU T1 P5
P3 LLRHC 20 SU T0 P3 LLRHC 20 SU T1 P3
P1 LLRHC 20 SU T0 P1 LLRHC 20 SU T1 P1
25 P5 LLRHC 25 SU T0 P5 LLRHC 25 SU T1 P5
P3 LLRHC 25 SU T0 P3 LLRHC 25 SU T1 P3
P1 LLRHC 25 SU T0 P1 LLRHC 25 SU T1 P1
30 P5 LLRHC 30 SU T0 P5 LLRHC 30 SU T1 P5
P3 LLRHC 30 SU T0 P3 LLRHC 30 SU T1 P3
P1 LLRHC 30 SU T0 P1 LLRHC 30 SU T1 P1
35 P5 LLRHC 35 SU T0 P5 LLRHC 35 SU T1 P5
P3 LLRHC 35 SU T0 P3 LLRHC 35 SU T1 P3
P1 LLRHC 35 SU T0 P1 LLRHC 35 SU T1 P1
24
a) For O-ring
Size 15: † 4 x 1,0 (mm)
Size 20-35: † 5 x 1,0 (mm)
Open lubrication hole as required.
Size 25 to 35:
M6 x 8, DIN 71412
B2 = 9,5 mm
When using other lubrication nipples, the max. permissible screw depth
of 8 mm must be observed!
Lubrication nipple supplied with the rail guide (unmounted).
Connection possible at all sides.
If pin holes are needed, please refer to section "Mounting instructions".
C C0 MC MC0 MA MB
N1 H7±0,5 S2 d3 M2 (kg) dyn. stat. dyn. stat. dyn. stat.
25
Carriage LLRHC xx U
Slim line normal. Standard height.
Dynamic values
Speed vmax = 5 m/s
Acceleration amax = 500 m/s2
T0 T1 T2
15 P5 LLRHC 15 U T0 P5 LLRHC 15 U T1 P5 LLRHC 15 U T2 P5
P3 LLRHC 15 U T0 P3 LLRHC 15 U T1 P3 LLRHC 15 U T2 P3
P1 LLRHC 15 U T0 P1 LLRHC 15 U T1 P1 LLRHC 15 U T2 P1
26
a) For O-ring
Size 15: † 4 x 1,0 (mm)
Size 20-45: † 5 x 1,0 (mm)
Open lubrication hole as required.
Size 25 to 45:
M6 x 8, DIN 71412
B2 = 9,5 mm
When using other lubrication nipples, the max. permissible screw depth
of 8 mm must be observed!
Lubrication nipple supplied with the rail guide (unmounted).
Connection possible at all sides.
If pin holes are needed, please refer to section "Mounting instructions".
C C0 MC MC0 MA MB
N1 H7±0,5 S2 d3 M2 (kg) dyn. stat. dyn. stat. dyn. stat.
27
Carriage LLRHC xx LU
Slim line normal. Standard height.
Dynamic values
Speed vmax = 5 m/s
Acceleration amax = 500 m/s2
T0 T1 T2
15 P5 LLRHC 15 LU T0 P5 LLRHC 15 LU T1 P5 LLRHC 15 LU T2 P5
P3 LLRHC 15 LU T0 P3 LLRHC 15 LU T1 P3 LLRHC 15 LU T2 P3
P1 LLRHC 15 LU T1 P1 LLRHC 15 LU T2 P1
28
a) For O-ring
Size 15: † 4 x 1,0 (mm)
Size 20-45: † 5 x 1,0 (mm)
Open lubrication hole as required.
Size 25 to 45:
M6 x 8, DIN 71412
B2 = 9,5 mm
When using other lubrication nipples, the max. permissible screw depth
of 8 mm must be observed!
Lubrication nipple supplied with the rail guide (unmounted).
Connection possible at all sides.
If pin holes are needed, please refer to section "Mounting instructions".
C C0 MC MC0 MA MB
N1 H7±0,5 S2 d3 M2 (kg) dyn. stat. dyn. stat. dyn. stat.
15 6,0 10,3 M4 4,4 M2,5-3,5 depth 0,20 10 000 20 200 130 190 98 150
20 7,5 13,2 M5 6,0 M3-5 depth 0,45 24 400 35 200 310 450 225 330
25 9,0 15,2 M6 7,0 M3-5 depth 0,65 30 400 45 500 430 650 345 510
30 12,0 17,0 M8 9,0 M3-5 depth 1,10 40 000 57 800 690 1 000 495 715
35 13,0 20,5 M8 9,0 M3-5 depth 1,70 55 600 81 000 1 200 1 740 830 1 215
45 18,0 23,5 M10 14,0 M4-7 depth 3,20 90 400 128 500 2 440 3 470 1 700 2 425
29
Carriage LLRHC xx R
Slim line normal. High.
Dynamic values
Speed vmax = 5 m/s
Acceleration amax = 500 m/s2
T0 T1 T2
15 P5 LLRHC 15 R T0 P5 LLRHC 15 R T1 P5 LLRHC 15 R T2 P5
P3 LLRHC 15 R T0 P3 LLRHC 15 R T1 P3 LLRHC 15 R T2 P3
P1 LLRHC 15 R T1 P1 LLRHC 15 R T2 P1
30
a) For O-ring
Size 15: † 4 x 1,0 (mm)
Size 20-45: † 5 x 1,0 (mm)
Open lubrication hole as required.
Size 25 to 45:
M6 x 8, DIN 71412
B2 = 9,5 mm
When using other lubrication nipples, the max. permissible screw depth
of 8 mm must be observed!
Lubrication nipple supplied with the rail guide (unmounted).
Connection possible at all sides.
If pin holes are needed, please refer to section "Mounting instructions".
C C0 MC MC0 MA MB
N1 H7±0,5 S2 d3 M2 (kg) dyn. stat. dyn. stat. dyn. stat.
31
Carriage LLRHC xx LR
Slim line long. High.
Dynamic values
Speed vmax = 5 m/s
Acceleration amax = 500 m/s2
T0 T1 T2
25 P5 LLRHC 25 LR T0 P5 LLRHC 25 LR T1 P5 LLRHC 25 LR T2 P5
P3 LLRHC 25 LR T0 P3 LLRHC 25 LR T1 P3 LLRHC 25 LR T2 P3
P1 LLRHC 25 LR T1 P1 LLRHC 25 LR T2 P1
32
a) For O-ring
Size 20-45: † 5 x 1,0 (mm)
Open lubrication hole as required.
See additional elements:
Mounting of lubrication adapter.
C C0 MC MC0 MA MB
N1 H7±0,5 S2 d3 M2 (kg) dyn. stat. dyn. stat. dyn. stat.
25 9,0 15,2 M6 7,0 M3-5 depth 0,80 30 400 45 500 430 650 345 510
30 12,0 17,0 M8 9,0 M3-5 depth 1,20 40 000 57 800 690 1 000 495 715
35 13,0 20,5 M8 9,0 M3-5 depth 2,10 55 600 81 000 1 200 1 740 830 1 215
45 18,0 23,5 M10 14,0 M4-7 depth 4,10 90 400 128 500 2 440 3 470 1 700 2 425 3)
33
34
Standard rails
Product overview
Rails with protective caps made of
plastics
35
Accuracy classes, dimensions and designations
LLRHR rails
For mounting from above with pla-
stic mounting caps (supplied).
Note
The rails can also be supplied in
several parts.
36
Size Dimensions (mm) Weight
W H4 H7±0,5 d2 d3 E1 min F Lmax kg/m
15 15 16,20 10,3 7,4 4,4 10 60 4 000 1,4
20 20 20,55 13,2 9,4 6,0 10 60 4 000 2,4
25 23 24,25 15,2 11,0 7,0 10 60 4 000 3,2
30 28 28,35 17,0 15,0 9,0 12 80 4 000 5,0
35 34 31,85 20,5 15,0 9,0 12 80 4 000 6,8
45 45 39,85 23,5 20,0 14,0 16 105 4 000 10,5
The “E” dimension designates the The distance of the first and last
distance from the rail end to the attachment holes is mediated.
centre of the first attachment hole.
If no customer-specific “E” dimen- If several possibilities arise, the
sion is provided with the order, the shorter “E” dimension will be pro-
rails are produced according to the duced!
following formula:
L - (z -1) x F
E=
2
E = Rail end dimension
F = Distance of attachment holes
L = Rail length
z = Number of attachment holes
37
LLRHR D2 rails
For mounting from above with cover
strip and strip retaining clamps.
• Robust cover strip retaining
clamps made of aluminium
• Rail without end face threaded
holes (not required for cover
strip retaining clamps)
Note
The rails can also be supplied in
several parts.
Type designation and rail lengths Standard rail Rail Rail Pitch
one-piece multi-piece T
Size Accuracy Designation Designation [mm]
15 P5 D2 LLRHR 15 - xxxx P5 D2 LLRHR 15 - xxxx P5 A D2 60
P3 D2 LLRHR 15 - xxxx P3 D2 LLRHR 15 - xxxx P3 A D2
P1 D2 LLRHR 15 - xxxx P1 D2 LLRHR 15 - xxxx P1 A D2
P01 D2 LLRHR 15 - xxxx P01 D2 LLRHR 15 - xxxx P01 A D2
P001 D2 LLRHR 15 - xxxx P001 D2 LLRHR 15 - xxxx P001 A D2
20 P5 D2 LLRHR 20 - xxxx P5 D2 LLRHR 20 - xxxx P5 A D2 60
P3 D2 LLRHR 20 - xxxx P3 D2 LLRHR 20 - xxxx P3 A D2
P1 D2 LLRHR 20 - xxxx P1 D2 LLRHR 20 - xxxx P1 A D2
P01 D2 LLRHR 20 - xxxx P01 D2 LLRHR 20 - xxxx P01 A D2
P001 D2 LLRHR 20 - xxxx P001 D2 LLRHR 20 - xxxx P001 A D2
25 P5 D2 LLRHR 25 - xxxx P5 D2 LLRHR 25 - xxxx P5 A D2 60
P3 D2 LLRHR 25 - xxxx P3 D2 LLRHR 25 - xxxx P3 A D2
P1 D2 LLRHR 25 - xxxx P1 D2 LLRHR 25 - xxxx P1 A D2
P01 D2 LLRHR 25 - xxxx P01 D2 LLRHR 25 - xxxx P01 A D2
P001 LLRHR 25 - xxxx P001 D2 LLRHR 25 - xxxx P001 A D2
30 P5 D2 LLRHR 30 - xxxx P5 D2 LLRHR 30 - xxxx P5 A D2 80
P3 D2 LLRHR 30 - xxxx P3 D2 LLRHR 30 - xxxx P3 A D2
P1 D2 LLRHR 30 - xxxx P1 D2 LLRHR 30 - xxxx P1 A D2
P01 D2 LLRHR 30 - xxxx P01 D2 LLRHR 30 - xxxx P01 A D2
P001 D2 LLRHR 30 - xxxx P001 D2 LLRHR 30 - xxxx P001 A D2
35 P5 D2 LLRHR 35 - xxxx P5 D2 LLRHR 35 - xxxx P5 A D2 80
P3 D2 LLRHR 35 - xxxx P3 D2 LLRHR 35 - xxxx P3 A D2
P1 D2 LLRHR 35 - xxxx P1 D2 LLRHR 35 - xxxx P1 A D2
P01 D2 LLRHR 35 - xxxx P01 D2 LLRHR 35 - xxxx P01 A D2
P001 D2 LLRHR 35 - xxxx P001 D2 LLRHR 35 - xxxx P001 A D2
45 P5 D2 LLRHR 45 - xxxx P5 D2 LLRHR 45 - xxxx P5 A D2 105
P3 D2 LLRHR 45 - xxxx P3 D2 LLRHR 45 - xxxx P3 A D2
P1 D2 LLRHR 45 - xxxx P1 D2 LLRHR 45 - xxxx P1 A D2
P01 D2 LLRHR 45 - xxxx P01 D2 LLRHR 45 - xxxx P01 A D2
P001 D2 LLRHR 45 - xxxx P001 D2 LLRHR 45 - xxxx P001 A D2
bold text = standard range
xxxx = rail length
38
Size Dimensions (mm) Weight
W H4 H7 H6 L8 L7 d2 d3 E1 min F Lmax kg/m
15 15 16,3 10,3 7,3 12,0 2,0 7,4 4,4 10 60 3 000 1,4
20 20 20,75 13,2 7,1 12,0 2,0 9,4 6,0 10 60 4 000 2,4
25 23 24,45 15,2 8,2 13,0 2,0 11,0 7,0 10 60 4 000 3,2
30 28 28,5 17,0 8,7 13,0 2,0 15,0 9,0 12 80 4 000 5,0
35 34 32,15 20,5 11,7 16,0 2,2 15,0 9,0 12 80 4 000 6,8
45 45 40,15 23,5 12,5 18,0 2,2 20,0 14,0 16 105 4 000 10,5
The “E” dimension designates the The distance of the first and last
distance from the rail end to the attachment holes is mediated.
centre of the first attachment hole.
If no customer-specific “E” dimen- If several possibilities arise, the
sion is provided with the order, the shorter “E” dimension will be pro-
rails are produced according to the duced!
following formula:
L - (z -1) x F
E=
2
E = Rail end dimension
F = Distance of attachment holes
L = Rail length
z = Number of attachment holes
39
Ordering key
LLRH
Type
Bellows (for bellows only)* B
Carriage (carriage only)* C
Rail (rail only)* R
System (carriage and rail)** S
Accessories, if ordered separately* Z
Carriage size (write relevant number)
15, 20, 25, 30, 35, 45 XX
Carriage type
Flange short, standard height SA
Flange normal, standard height A
Flange long, standard height LA
Slim line short, standard height SU
Slim line normal, standard height U
Slim line long, standard height LU
Slim line normal, high R
Slim line long, high LR
Carriage with ball retainer (If not selected - no code)
Yes B
Number of carriages per rail
1, 2, 4, 6, ... X
Preload class
Play T0
Light preload, 0,02 x C T1
Medium preload, 0,08 x C T2
Heavy preload, 0,13 x C T3
Rail length
80 mm - 4 000 mm (step in 1 mm) XXXX
Precision class
Standard P5
Medium P3
High P1
Super P01
Ultra P001
No. of parallel mounted rail tracks in customized application (If not selected - no code)
2, 3, .... (write relevant number for "x") Wx
Jointed rail track (If not selected - no code)
Yes A
Bellows (If not selected - no code)
System complete with bellows B
Kit, type 2 (carriage thru the end of the rail)* B2
Kit, type 4 (between two carriages)* B4
Cover strip
Ordered separately* CS
Guard type 2 (aluminium)* CSG
Rail
Rail, if customized according to drawing number D
Rail, with cover strip and cover strip guard type 2 (aluminium) D2
Distance between end face and first hole of the rail
"E" dimension to be calculated - see page 37 or 39 E
If no "E" specified the holes will be symmetric 0
Coating (If not selected - no code)
Duralloy, coated system (balls and tracks are not coated) HD
System, (carriage mounted on rail, acc. not mounted) (If not selected - no code)
Yes M
Lubrication adapter, option for high carriages (If not selected - no code)
Yes O
Sealing
Scraper plate S1
Two piece front seal S2
Seal kit, two piece front seal with scraper plate S3
Arbour for creating a sliding fit for the cover strip (If not selected - no code)
Yes W
40
Notes
41
42
Accessories
Product overview
Scraper plate
Sealing kit
Bellows
Lubrication adapter
Expanding mandrel
43
Standard carriages
Scraper plate
• Material: stainless spring steel
to DIN EN 10088
• Condition: bright
• Precision design with 0,2 to
0,3 mm maximum gap
measurement
Mounting:
Fastening screws are supplied.
During mounting please ensure an
even gap between the rail and
scraper plate.
Note:
Use in combination with two-piece
front seal kit LLRHZxxS3.
44
Two-piece front seal
Seal kit
The seal kit consists of the following
components:
1 Scraper plate
2 Support plate
3 Two-piece front seal
45
Lubrication adapter
For high carriages:
LLRHC_R
LLRHC_LR
• Material: plastic
• Contents: 1 piece
Mounting:
O-rings are supplied.
46
Mounting of lubrication adapter
A lubrication adapter is necessary on 2
high carriages if lubrication is to take
place from the table part. 4
Size
Top lubrication opening: maximum
permissible depth for penetration
Tmax (mm) Lubrication nipple dimensions
15 3,6
20 3,9
M3
M6
25 3,3
30 6,6
35 7,5
45 8,8 1,6 5 8
DIN 3405, funnel-type nipple DIN 71412, cone-type nipple
for carriage size 15 and 20 for carriage size 25, 30, 35 and 45
47
Bellows
Material:
Bellows are made out of polyester
fabric with polyurethane coating
Adapter plates are made out of
aluminium.
xx = Number of folds
48
Mounting
The bellows are pre-mounted.
The fixing screws are supplied.
Size 25 - 45:
The lubrication nipple on the car-
riage can be used.
49
Cover strip
Advantages of the cover strip
The cover strip can be simply
clipped on and pulled off.
• This considerably simplifies
and quickens mounting:
- It is not necessary to close
every single drill hole
- It is not necessary to wait
for the adhesive to set on
adhesive strips.
• Multiple mounting and
removal is possible
(up to 4 times)
Designs/Functions
X
X
50
Cover strip for initial mounting/
stock/replacement
51
52
Cover strip retaining clamps
For guide rails without end-face
threaded holes.
Materials:
Retaining clamps made of alumini-
um, black anodised.
Clamping screw and nut made of
corrosion-resistant steel.
Size Retaining clamps (2 pieces per unit) Dimensions (mm)
Order designation
Order designations for cover strip
retaining clamps
H6 L7 L8
15 LLR 15 CSG 7,3 2,0 12
20 LLR 20 CSG 7,1 2,0 12
25 LLR 25 CSG 8,2 2,0 13
30 LLR 30 CSG 8,7 2,0 13
35 LLR 35 CSG 11,7 2,2 16
45 LLR 45 CSG 12,5 2,2 18
53
Mounting instructions
Carriage: Note
Each carriage has a ground refer- After being successfully mounted the
ence edge on one side (<dimension carriage should move easily when
H3 in the dimensional drawings). pushed.
Additional fixing options:
1 Reference edges
2 Retaining strips
3 Clamp strips
4 Pinning
54
Stop edges, corner radii, screw
sizes and tightening torques
Rails
• Can be screwed from above
1
) If the carriage is fastened from above with only four O4 screws:
• permissible lateral force 1/3 lower
• lower stiffness
2
) If the carriage is fastened with 6 screws:
Tighten the middle screws with a tightening torque for strength class 8.8
3
) If fastened with two O2 screws and four O1 screws
55
Pinning
If the guide values for the permissi-
ble lateral force are exceeded (see
table) the carriage must be addition-
ally fixed by means of pinning or
stop edges.
The recommended dimensions for
the pin holes can be obtained from
the drawings and table.
Usable pins:
• tapered pin (hardened) or
• straight pin DIN ISO 8734
Instructions
For production-related reasons there
may be pilot drill holes in the middle
of the carriage at the recommended Standard width A, LA
positions for pin holes († < S10).
They are suitable for drilling.
If necessary, the pinning must be
carried out in a different position
(e.g. middle lube port), but must not
exceed the dimension L3 in longitu-
dinal direction (L3 can be obtained
from the dimension tables for the
individual versions).
Keep to dimensions W2 and W4!
Do not complete the pin holes
until after mounting (see also gen-
eral mounting instructions - avail-
able through your normal SKF con-
tact).
Slim line U, LU
Slim line high R, LR
15 4 18 26 38 6,0
20 5 24 32 53 7,5
25 6 32 35 55 9,0
30 8 36 40 70 12,0
35 8 40 50 80 13,0
45 10 50 60 98 18,0
56
Stop edges, corner radii, screw
sizes and tightening torques
Carriages SA
• Standard width, short
Rails
• Can be screwed from above
Carriages SU
• Slim line short
Rails
• Can be screwed from above
Note
The combinations shown are examples. In principle all carriages can be
combined with all rails.
The screw connection for the carriages using 2 screws is completely
adequate to withstand the maximum load. (See maximum load ability and
moment loadability for the individual versions.)
Dimensions and guide values for permissible lateral force without additional lateral fixing
Size h1 r1 h2 r2 O1 O4 O5 O3 O6 N8
min. max. max. max. DIN 912 DIN 912 DIN 912 DIN 912 DIN 912
(mm) (mm) (mm) (mm) (mm) 2 Pieces 2 Pieces 2 Pieces (Rail) (Rail) (mm)
15 2,5 3,5 0,4 4 0,6 M4x12 M5x12 M4x12 M4x20 M5x12 6
20 2,5 4,0 0,6 5 0,6 M5x16 M6x16 M5x16 M5x25 M6x16 9
25 3,0 5,0 0,8 5 0,8 M6x20 M8x20 M6x18 M6x30 M6x20 10
30 3,0 5,0 0,8 6 0,8 M8x25 M10x20 M8x20 M8x30 M8x20 10
35 3,5 6,0 0,8 6 0,8 M8x25 M10x25 M8x25 M8x35 M8x25 13
57
Pinning
If the guide values for the permissi-
ble lateral force are exceeded (see
table) the carriage must be addition-
ally fixed by means of pinning or
stop edges.
The recommended dimensions for
the pin holes can be obtained from
the drawings and table.
Usable pins:
• tapered pin (hardened) or
• straight pin DIN ISO 8734
Instructions
For production-related reasons there
may be pilot drill holes in the middle
Flange short, SA
of the carriage at the recommended
positions for pin holes († < S10).
They are suitable for drilling.
Slim line, SU
15 4 18 38 26 9 3,0
20 5 24 53 32 10 3,5
25 6 32 55 35 11 7,0
30 8 36 70 40 14 10,0
35 8 40 80 50 15 12,0
58
Loading of the screw connections
between rail and substructure
The screw connections specified in
the DIN 645-1 standard can
become excessively loaded owing to
the high performance capacity of the
profile rail guides.
59
Height deviation Permissible height deviation in
The values for height deviation apply longitudinal direction
to all carriages. For carriages
Approximately 20 % higher values In the permissible height deviation
are permissible for the SA S2 the tolerance “maximum differ-
(standard width short) and SU ence of dimension H on a rail”
(slim line short) carriages. according to the table is already
Given adherence to the permissi- taken into account in “Technical
ble height deviation S1 and S2, the Data”.
influence on the service life is gen- Approximately 40 % higher values
erally negligible. are permissible for SA and SU car-
riages.
On A-type carriages (standard
width long), LU and LR approx. 30 %
lower values are permissible.
60
Parallelism of mounted rails meas-
ured on the rails and the carriages
The values for the deviation in par-
allelism P1 apply to all
carriages.
Approximately 20 % higher values
are permissible for the SA and SU
carriages.
61
Maintenance and lubrication
62
Maintenance Observe the manufacturer’s instruc- Short stroke
Dirt can drop and settle on exposed tions, in particular instructions con- Stroke < 2 ¥ carriage length
rails in particular. To maintain the cerning incompatibilities. • 2 lube ports need to be
function of seals and cover strips, provided per carriage and
such dirt must be regularly removed. Greases with a proportion of solid lubricated in each case!
For this purpose a “cleaning stroke” lubricant (such as graphite) should
should be carried out over the entire not be used! Stroke < 0,5 ¥ carriage length
length of travel at least twice a day, • 2 lube ports need to be
and at the latest after eight hours. Re-lubricating the carriage provided per carriage and
Carry out a cleaning stroke each When the re-lubrication interval lubricated in each case!
time before switching off the according to Table 2 has been • For each lubrication cycle
machine. reached, the carriage must be lubri- move the carriage 2 ¥ the
cated with the lubricant quantity as carriage length. If this is not
Lubrication stated in Table 1. Where such envi- possible, please consult SKF.
ronmental influences as dirt, the use
Grease lubrication of coolants, vibration, shock loads Lubricant quantities as stated in
Initial lubrication of the carriage etc. are encountered, we recom- Table 1 (re-lubrication). Apply the
(basic lubrication) mend that the re-lubrication inter- stated quantity for each lube port.
No initial lubrication is required if vals be shortened accordingly.
the carriage has been greased at the Longer re-lubrication intervals * NLGI 00 greases reduce the re-
factory. apply in the case of smaller loads. lubrication intervals to 75 % of the
The initial lubrication takes place values stated in Table 2.
with three times the part quantity
stated in Table 1:
63
Oil lubrication Table 3
Size Oil lubrication
Initial lubrication by customer Re-lubrication
Oil quantities for initial lubrication Part quantity (cm3) Part quantity (cm3)
and re-lubrication 15 0,4 (x 2) 0,4
20 0,7 (x 2) 0,7
25 1,0 (x 2) 1,0
Apply the entire quantity of oil 30 1,1 (x 2) 1,1
with a single lubrication impulse! 35 1,2 (x 2) 1,2
45 2,2 (x 2) 2,2
Note:
Recommended waiting time
between the impulses:
10 seconds.
64
Notes
65
Notes
66
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© SKF Group 2011
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PUB 6229/1 EN · April 2011
This publication supersedes publication 6229EN - 0602A
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