ECHOTEL® 961/962

Ultrasonic level switches

Loop or line powered

DESCRIPTION
The Echotel® 961/962 series utilizes pulse signal technolo-
gy to detect high or low level alarm(s) in a broad range of
viscous to light liquids. Pulsed signal technology provides
superior performance in applications suffering from foam,
aeration, heavy turbulence and suspendid solids.
The Echotel® 961 has a tip sensitive setpoint and is ideally
used as high or low level alarm.
The Echotel® 962 offers 2 setpoints on the same transduc-
er, a tip sensitive setpoint and a second setpoint via a flow-
through upper gap. The unit is used for level alarm or to
control a pump in an auto fill/empty mode.
The Echotel® 961/962 is equipped with advanced diagnos-
tics that continuously check the transducer and electronics.
The diagnostics also alarm for electrical noise interference
from external sources.

F E AT U R E S
• No calibration
• 2 wire loop powered with mA output or AC/DC line
powered with integrated relay(s)
• Continuous selftest with selectable error output
• LED identification for:
- process alarm
- error of transducer, electronics or electrical noise
interference
- wet/dry status of transducer
• Push buttons for manual testing of alarm and error signals
• Adjustable time delay up to 45 s
• Metal and plastic transducers
• Suited for SIL 1 and SIL 2 loops (full FMEDA report avail-
able) Flanged 961 Threaded 962
with metal transducer with metal transducer
FE T Y I
SA
NT
EGRITY

LE
V EL

A G E N C Y A P P R O VA L S
Agency Approval
ATEX ➀ II 1G EEx ia II C T5, intrinsically safe
A P P L I C AT I O N S
• VESSELS: Any mounting position. II 1/2 G EEx d II C T6, flameproof enclosure
• PROCESS CONDITIONS: Unaffected by TÜV WHG §19
- shifting dielectric, density, or pH of the liquid IEC Ex d II C T6 Ga/Gb
- presence of foam, turbulence, visible vapours AIB VLAREM II - 5.17.7
- fast drain/fill rates FM/CSA ➁
- transducer coating and air bubbles
Russian Authorisation Standards ➁
- vacuum conditions.
Other approvals are available, consult factory for more details
➀ Only for metal transducers.
➁ Consult factory for proper model numbers and classifications

Worldwide level and flow solutions

P R I N C I P L E O F O P E R AT I O N
The Echotel® 961/962 operates on a two crystal pulsed or in the gap, the high frequency ultrasonic energy will be
“transmit-receive” principle which applies a high frequency attenuated, thereby not allowing the energy to be received.
electronic burst to the transmit crystal. The signal is then When there is liquid in the gap, the ultrasonic energy will
converted into ultrasonic energy and transmitted across the propagate across the gap and the current shift or relay out-
sensing gap towards the receiver crystal. When there is air put will indicate a reception of the signal.

Loop mA
Power 21

Alarm
16

Selectable
Fault
12
Alarm
(962 Signal
only)
8
Safe
3,6

Normal Operation Error Air/Gas Liquid

Dry gap Wet gap

MOUNTING

Ambient temperature: -40°C (-40°F) to +70°C (+160°F) Filling line

Pump control

High alarm
High high alarm

High alarm

High alarm

Auto fill or
empty pump control

Pump protection
Low alarm

Pump

A P P L I C AT I O N S

High Alarm
Fill Line Dual Point
Alarm

Pump
Protection

Low Alarm

High/Low Level Alarm Pump Control

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E L E C T R O N I C S S P E C I F I C AT I O N S
Description Specification
mA - version 2 wire loop powered, 11 - 35 V DC
Input Voltage
Relay - version 102 - 265 V AC 50/60 Hz or 18 - 32 V DC
Power Consumption < 3 Watt (relay version) – < 1 Watt (mA version)
961: 8 mA (safe), 16 mA (alarm) ± 1 mA
mA - version 962: 8 mA (safe), 12 mA (lower gap alarm), 16 mA (upper gap alarm) ± 1 mA
961/962: ≤ 3,6 or ≥ 22 mA error signal
Output
961: one 5 A DPDT relay
Relay - version 962: two 5 A SPDT relays
961/962: one 5 A SPDT malfunction relay
Time delay 0,5 to 45 s adjustable (in addition to transducer response time)
LEDʼs for process alarm status, malfunction (error of transducer, electronics or electri-
Indication
cal noise interference) and wet/dry status of transducer (961 with relay only)
Automatic Continuously verifies electronics, transducer and noise interference
Selftest
Manual Via pushbutton for checking alarm output(s) and error output/function
Housing material IP66, cast aluminium or cast stainless steel
ATEX II 1 G EEx ia IIC T5, intrinsically safe (current shift units with metal transducers)
ATEX II 1/2 G EEx d IIC T6, flameproof enclosure (units with metal transducers)
Approvals IEC Ex d IIC T6 Ga/Gb
Overfill prevention TÜV - WHG § 19 / VLAREM II 5.17.7
Other approvals are available, consult factory for more details
Functional safety to SIL 2 in accordance to IEC 61508 – SFF > 90 %
SIL (Safety Integrity Level)
Full FMEDA report and declaration sheets available at request
Electrical data Ui = 28,4 V, li = 94 mA, Pi = 0,67 W (mA version)
Equivalent data Ci = 10,4 nF (961) / Ci = 60 nF (962), Li = 400 µH (mA version)
Shock/Vibration ANSI/ISA-S71.03 Class SA1 (shock), ANSI/ISA-S71.03 Class VC2 (vibration)
Alu: 1 kg (2.2 lbs) – electronics only
Net weight
SST: 2,5 kg (5.5 lbs) – electronics only

PERFORMANCE
Description Specification
Response time 0,5 s typical
Repeatability ± 2 mm (0.078")
Ambient Temperature -40 °C to +70 °C (-40 °F to +160 °F)
Humidity 0-99 %, non-condensing
Electromagnetic Compatibility Meets CE requirements (EN 61326: 1997 + A1 + A2) and NAMUR NE 21

T R A N S D U C E R S P E C I F I C AT I O N S
Description Plastic transducers Metal transducers
316/316L SST (1.4401/1.4404)
CPVC
Material Hastelloy® C (2.4819)
Kynar® (PVDF)
Monel® (2.4360)
Mounting Threaded (NPT/BSP) – Flanged (ANSI - EN (DIN))
Actuation length From 5 cm up to 330 cm (2" up to 130") From 3 cm up to 330 cm (1.2" up to 130")
-40 °C to +165 °C (-40 °F to +325 °F) – standard
Process temp. (consult temp/ -40 °C to +120 °C (-40 °F to +250 °F) – PVDF
-80 °C to +120 °C (-110 °F to +250 °F) – low
press. graphs) -40 °C to +80 °C (-40 °F to +180 °F) – CPVC
temperature version in 316/316L SST
82,8 bar (1200 psi) for Monel transducers
13,8 bar @ +40 °C (200 psi @ +100 °F)
Max pressure (consult temp/ Consult temp/press. graphs for other
for NPT threaded units
press. graphs) materials
Flanged models are downrated to the design pressure of the selected flange

3
ELECTRONICS

Loop powered 961 Line powered 961

FUNCTIONS
Adjustable time delay:
The Echotel® 961/962 provides a fast response time of typ- Fault LED reports a malfunction of the unit. The blinking
ically < 1s. In applications with turbulent or boiling surfaces, sequence of the LED identifies the failure (electronics,
this may lead to scattering of the output. For these applica- transducer or electrical noise interference).
tions, the user can adjust via a potentiometer a time delay Malfunction LED (only for units with relay) confirms that the
from 1 to 45 s and avoid scatter of the output. malfunction relay is energized in normal operation

Pushbuttons for manual check: The alarm output and Pump Control (only 962 model with relays):
the error signal of the Echotel® 961/962 can be manually The model 962 with relays can be set for pump control or
checked via pushbuttons. For loop powered units, the loop level alarm. By selecting pump control (PC), the unit will
test pushbutton will sequentially check the shift of loop cur- latch its 2 SPDT relays and provide automatic fill or drain
rent. For relay operated units, the level test pushbutton will function between its 2 setpoints. In level alarm mode (LC),
make the relay change from energized to de-energized sta- the unit will detect either high and high-high or low and low-
tus or vice versa. Pressing the fault/malfunction pushbutton low level alarm.
stops all transmit pulses, which simulates an electronics
failure, and tests the selected output signal. Selectable error signal:
The error signal of loop powered units (961/962) can be set
LED identification: for either 3,6 or 22 mA. The separate malfunction relay of
Alarm LEDS report alarm status. For 962 models, the alarm the 961 can be set for independent or joint operation with
status per gap is reported. A separate LED on the 961 the alarm relay. The 962 with relays will always report a
model (with relay output), reports independently from the malfunction via the alarm relay.
alarm status, whether the gap is immersed or not.

ELECTRICAL WIRING

Loop powered Line powered

Hazardous area Safe area

Hazardous area Safe area
V AC/DC
power

2-wire,
loop powered

NC
C
NO Process alarm
961: 1 x DPDT
962: 2 x SPDT

Malfunction
SPDT

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 EXPEDITE SHIP PLAN (ESP)
Several models are available for quick shipment, within max. 4 weeks after factory receipt of purchase order, through the
Expedite Ship Plan (ESP).
Models covered by ESP service are conveniently colour coded in the selection data charts.
To take advantage of ESP, simply match the colour model number codes (standard dimensions apply).
ESP service may not apply to orders of ten units or more. Contact your local representative for lead times on larger volume
orders, as well as other products and options.

Selection data
ECHOTEL® 961 / 962 – ELECTRONICS

A complete measuring system consists of:

1. Echotel® electronics
2. Echotel® transducer

1. Order code for Echotel® electronics

BASIC MODEL NUMBER

9 6 1 Echotel® 961 electronics for single setpoint 9M1 transducers
9 6 2 Echotel® 962 electronics for dual setpoint 9M2 transducers

INPUT POWER
5 0 A 24 V DC 2-wire loop powered electronics with current shift output
2 D A 18 - 32 V DC line powered electronics with 5 A gold flash relay(s) output
7 D A 102 - 265 V AC line powered electronics with 5 A gold flash relay(s) output

ACCESSORIES
0 Blind housing cover
1 Housing cover with glass window (for aluminium housings only)

MOUNTING
0 Integral mount electronics

APPROVALS
Units with current shift output (digit 5 = 0)
A ATEX II 1 G EEx ia IIC T5, intrinsically safe
C ATEX II 1/2 G / IEC Ex d IIC T6 Ga/Gb, flameproof enclosure
1 Weatherproof

Units with relay output (digit 5 = D)

C ATEX II 1/2 G EEx d IIC T6, flameproof enclosure
3 Weatherproof

HOUSING / CABLE ENTRY

1 Cast aluminium housing with M20 x 1,5 cable entry (2 entries – one plugged)
0 Cast aluminium housing with 3/4" NPT cable entry (2 entries – one plugged)
3 Cast stainless steel with M20 x 1,5 cable entry (2 entries – one plugged)
2 Cast stainless steel with 3/4" NPT cable entry (2 entries – one plugged)

9 6 A 0 complete order code for Echotel® electronics

X = product with a specific customer requirement

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DIMENSIONS IN mm (inches)
102 102
(4) (4)

113 (4.43) without window 113 (4.43) without window

123 (4.85) with window 123 (4.85) with window

46 (1.8) Typical
60 (2.35) Typical

Actuation
length
Actuation length
for BSP
for NPT connection
connection
Actuation length

6 (0.25)

6 (0.25)
Ø 22,9 (0.90)

Ø 22,9 (0.90)

961 - Threaded connection 961 - Flanged connection

102 102
(4) (4)

113 (4.43) without window 113 (4.43) without window

123 (4.85) with window 123 (4.85) with window

46 (1.8) Typical 60 (2.35) Typical

Actuation length
“B” for BSP
Actuation length “B”
connection
for NPT connection Actuation length
“B”
Actuation
length “A”
for BSP Actuation length “A”
Actuation length “A”
connection for NPT connection

6 (0.25) 6 (0.25)

Ø 22,9 (0.90) Ø 22,9 (0.90)

962 - Threaded connection 962 - Flanged connection

6
ECHOTEL® 961/962 transducer

2. Order code for Echotel® transducer

BASIC MODEL NUMBER
9 M 1 Echotel® 961 transducer with single setpoint
9 M 2 Echotel® 962 transducer with dual setpoints

TRANSDUCER MATERIALS (use only metal transducers for hazardous area)

A 316/316L (1.4401/1.4404) stainless steel
B Hastelloy® C (2.4819) – only available with 9M1
C Monel® (2.4360) – only available with 9M1
P CPVC
R Kynar® (PVDF) – only available with 9M1

PROCESS CONNECTION
Threaded (plastic transducers are only available with 3/4" NPT connection)
1 1 3/4" NPT
2 1 1" NPT
2 2 1" BSP (G 1")

ANSI Flanges for metal transducers EN (DIN) Flanges for metal transducers
2 3 1" 150 lbs ANSI RF B B DN 25 PN 16/25/40 EN 1092-1 Type A
2 4 1" 300 lbs ANSI RF B C DN 25 PN 63/100 EN 1092-1 Type B2
2 5 1" 600 lbs ANSI RF C B DN 40 PN 16/25/40 EN 1092-1 Type A
3 3 1 1/2" 150 lbs ANSI RF C C DN 40 PN 63/100 EN 1092-1 Type B2
3 4 1 1/2" 300 lbs ANSI RF D A DN 50 PN 16 EN 1092-1 Type A
3 5 1 1/2" 600 lbs ANSI RF D B DN 50 PN 25/40 EN 1092-1 Type A
4 3 2" 150 lbs ANSI RF D D DN 50 PN 63 EN 1092-1 Type B2
4 4 2" 300 lbs ANSI RF D E DN 50 PN 100 EN 1092-1 Type B2
4 5 2" 600 lbs ANSI RF

ANSI Flanges for plastic transducers➀ EN (DIN) Flanges for plastic transducers➀
2 3 1" 150 lbs ANSI RF➁ B A DN 25 PN 16 EN 1092-1 Type A
3 3 1 1/2" 150 lbs ANSI RF➁ C A DN 40 PN 16 EN 1092-1 Type A
4 3 2" 150 lbs ANSI RF➁ D A DN 50 PN 16 EN 1092-1 Type A
➀ CPVC flanges for CPVC transducers, Kynar® cladded SST flanges for Kynar® transducers
➁ FF (flat face) flanges for CPVC transducers

SENSOR TYPE
A Standard sensor: min -40 °C / max +165 °C (-40 °F / +325 °F)
C Low temperature sensor: min -80 °C / max +120 °C (-110 °F / +250 °F) – only available with 9M1-A

ACTUATION LENGTH – specify per cm (0.39") increment

Total insertion length = actuation length + 6 mm (0.25")
9M1 transducers - ESP
0 0 3 3 cm (1.2") – for metal transducers with NPT connections only
0 0 5 5 cm (2")
0 1 0 10 cm (4")
0 2 5 25 cm (10")

9M1 transducers - selectable

0 0 3 Minimum 3 cm (1.2") – for metal transducers with NPT connections only
0 0 5 Minimum 5 cm (2") – for all other connections
3 3 0 Maximum 330 cm (130")
9M2 transducers "A" length
specify "B" length separately (min 8 cm and max 318 cm between "A" and "B")
0 1 3 Minimum 13 cm (5.1") – for metal transducers with NPT connections only
0 1 5 Mininimum 15 cm (5.9") – for all other connections
3 3 0 Maximum 330 cm (130")

9 M complete order code for Echotel® transducer

X = product with a specific customer requirement

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 P R E S S U R E / T E M P E R AT U R E R AT I N G S

Kynar® Transducer Ratings CPVC Transducer Ratings

30 30

25 25
Process pressure (bar)

Process pressure (bar)

20 20

15 15

10 Range with 3/4" NPT

10

5 Range with 150# flange

5

0 Range with PN16 flange

0
-40 0 40 80 120 -40 0 40 80 120
Process temperature (°C) Process temperature (°C)

Metal Transducer Ratings

160
Process pressure (bar)

138 bar➀

120

103 bar
80
82,8 bar

40
316/316L (1.4404) ➁
Hastelloy® C (2.4819)

Monel® (2.4360)
-40 0 40 80 120 165

Process temperature (°C)

➀ Only applicable to NPT-connections with actuation length = 3 cm and all other connections with actuation length = 5 cm.
➁ For low temperature sensor: from -80 °C up to +120 °C.

QUALITY ASSURANCE - ISO 9001:2008

THE QUALITY ASSURANCE SYSTEM IN PLACE AT MAGNETROL® GUARANTEES THE HIGHEST LEVEL OF QUALITY DURING THE DESIGN,
THE CONSTRUCTION AND THE SERVICE OF CONTROLS.
OUR QUALITY ASSURANCE SYSTEM IS APPROVED AND CERTIFIED TO ISO 9001:2008 AND OUR TOTAL COMPANY IS COMMITTED TO
PROVIDING FULL CUSTOMER SATISFACTION BOTH IN QUALITY PRODUCTS AND QUALITY SERVICE.

:2008 PRODUCT WARRANTY

ALL MAGNETROL ELECTRONIC AND ULTRASONIC LEVEL CONTROLS ARE WARRANTED FREE OF DEFECTS IN MATERIALS AND WORK-
®

MANSHIP FOR ONE FULL YEAR FROM THE DATE OF ORIGINAL FACTORY SHIPMENT. IF RETURNED WITHIN THE WARRANTY PERIOD; AND, UPON FACTORY INSPEC-
TION OF THE CONTROL, THE CAUSE OF THE CLAIM IS DETERMINED TO BE COVERED UNDER THE WARRANTY; THEN, MAGNETROL® INTERNATIONAL WILL REPAIR OR
REPLACE THE CONTROL AT NO COST TO THE PURCHASER (OR OWNER) OTHER THAN TRANSPORTATION.
MAGNETROL® SHALL NOT BE LIABLE FOR MISAPPLICATION, LABOR CLAIMS, DIRECT OR CONSEQUENTIAL DAMAGE OR EXPENSE ARISING FROM THE INSTALLATION
OR USE OF THE EQUIPMENT. THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED, EXCEPT, SPECIAL WRITTEN WARRANTIES COVERING SOME
MAGNETROL® PRODUCTS.

BULLETIN N°: BE 51-137.5

EFFECTIVE: JUNE 2012
UNDER RESERVE OF MODIFICATIONS SUPERSEDES: January 2011

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