Dynamic Leaders in Static Mixing

Motionless Mixers

Gas Dispersion Systems

Channel and Duct Mixers

Non Ragging Mixers

Mixing science with solutions 1

 Dynamic Leaders in Static Mixing

Mixing Technology with proven benefits

Statiflo is a world leader in motionless mixing technology. We are constantly expanding
the limits of motionless mixing technology to create innovative products including the
most efficient static mixers currently available.

• Statiflo Motionless Mixers Key benefits include:

offer many key benefits for combining miscible and immiscible
liquids, liquids with gases and gas blending. They are efficient
and economical, delivering precise, predetermined results in • Highly efficient mixing
laminar and turbulent flow mixing, blending, dispersion and • No moving parts for maintenance-free
emulsion formation, laminar flow heat exchange, mass transfer,
operation
and as an inline reactor promoting ‘plug flow’.
• Energy saving, as no direct power is
• Statiflo Motionless Mixers are maintenance free devices. required
PIPE MIXERS

Installation and operating costs are minimized. As well as direct

operating savings, Statiflo Motionless Mixers deliver a high • No need for tanks
level of mixing efficiency, therefore the consumption of dosed • Ease of installation
chemicals and formation of by-products can be dramatically
reduced. No straight pipe lengths upstream or downstream • Minimal space requirement with no
of the mixer are required. This means inline sampling can be upstream or downstream pipe lengths
performed immediately after the mixer – allowing any necessary requirements
adjustments to be made as quickly as possible – minimizing
potential product waste. • Available in all sizes
• Available in a wide range of materials
• Statiflo Motionless Mixers are installed in thousands of process
plants worldwide, providing the highest standards of mixing • Custom designed for each application
efficiency, reliability and economy.
• Available worldwide through our Statiflo
offices and representative network

Series 100/150
General purpose designs in steel/exotic alloys, with fixed or removable
elements available with heating/cooling jackets and injectors/sample bosses.
Series 100 Industry Typical Applications Process

Food Pasteurization of Steam/pulp plug-flow mixing

raw cocoa mass
Petrochemical Methanol stripping Immiscible liquid solvent
of gas condensate extraction
Oil and gas Glycol gas drying Liquid/gas mixing

Pulp and paper Consistency control Water/stock mixing

Series 150

1
Series 200
Sanitary designs in polished stainless steel with removable elements with food/
pharmaceutical finish. Designed for CIP, available with IDF, RJT, DIN and ferrule Series 200
end connections. Injectors and heating/cooling jackets also available.

Industry Typical Applications Process

Food Yogurt/fruit blending Solid/gel mixing

Brewing Aeration of wort Gas/liquid mixing
Pharmaceutical pH control of Liquid/pulp mixing
fermentation broth
Soft drinks Carbonation of drinks Gas dispersion

Series 300
Corrosion resistant design with removable elements in solid PTFE, carbon/ Series 300
stainless steel housing, fully PTFE lined, available with PTFE/PFA injectors.
Industry Typical Applications Process

CPI Corrosive high Gas/liquid mixing

PIPE MIXERS
temperature loop
reactors
Water treatment Concentrated acid Liquid/liquid mixing
dilution
Petrochemical Acid solvent stripping Immiscible liquid mixing
Chemical Acid mixer reactors Liquid/liquid mixing

Series 400

Series 400
uPVC, cPVC, PP and HDPE designs for cost-effective corrosion resistant
duties, fixed elements in housings available with flanged or threaded ends and
complete with injectors/sample points.
Industry Typical Applications Process

Water treatment Coagulation/flocculation High/low viscosity

liquid mixing
Wastewater pH control/flocculation High viscosity sludge mixing
Swimming pool Ozonation/disinfection Gas/liquid mixing
CPI Acidic pH control duties Low viscosity liquid mixing Series 500

Series 500/550
Large diameter (>10”) designs in corrosion resistant GRP/FRP fixed elements,
flanged designs available with injectors/sample points.
Industry Typical Applications Process

Desalination Dosing pre-treatment and Liquid/liquid mixing

remineralization additives
Wastewater Flocculation/coagulation High/low viscosity mixing
Water treatment Fluoridation of Liquid/liquid mixing
drinking water Series 550
CPI Dosing strong and Liquid/liquid mixing
weak acids

2
 Dynamic Leaders in Static Mixing

Motionless Mixers
Statiflo has developed a range of mixing elements designs to suit a wide variety of
duties in all industries. As a world leader in static and motionless mixing technology,
Statiflo is constantly researching to improve efficiency and economy—engineering for
optimum solutions.

Series 600/650
Large diameter general purpose designs in epoxy coated carbon
steel/stainless steel, with fixed elements, flange/plain ended, injection
lances/sample points.
Industry Typical Applications Process

Water treatment Disinfection control Liquid/liquid mixing

Series 600
PIPE MIXERS

Wastewater pH control/flocculation High/low viscosity mixing

Desalination Recarbonation/ Gas/liquid mixing
chlorination pH control Liquid/liquid mixing
Water treatment Ozonation/oxidation Gas/liquid mixing

Series 700
Precision machined mixers with high surface finish, edge sealed
elements, for high temperatures and pressures, polymer processing,
thermal homogenizing, and melt extrusion.
Industry Typical Applications Process

Man-made fibers Thermal homogenization High viscosity liquid mixing

Polymer modifiers
Series 650 Polymer ABS/SAN/LLDPE reaction High viscous laminar flow mixing
manufacturing
Food Solids addition/starch High viscous plug-flow mixing
cooking

Series 800/850
Direct steam heater mixers in steel/exotic alloys, with fixed elements
Series 700 and flanged end connections.
Industry Typical Applications Process

Oil and gas Steam desuperheating Liquid/gas mixing

Petrochemical Direct steam acid heating Gas/liquid mixing
CPI Water/steam heating Gas/liquid mixing
Food/ Live steam pasteurization Gas/liquid mixing
Pharmaceutical

Series 850

3
'S’ Type Mixers
A range of standard design static mixers, pre-manufactured with flanged
ends and one injection boss. Three or four elements can be supplied,
depending on the flow regime. Available in both uPVC and stainless steel
materials of construction.

DesalMixer (DSM)
The very latest techniques for design and modelling have been used to
develop the Statiflo DesalMixer (DSM) for turbulent flow dosing and
blending applications in the pre-treatment and post-treatment stages of 'S’ Type Mixers
water treatment in desalination processes.

The Statiflo DSM has been independently tested for pressure drop and
mixture quality (measured by coefficient of variation — CoV) by BHR
Group, world leaders in fluid engineering, research and consultancy.
Mixers have been tested at industry realistic fluid velocities and additive
ratios, and have consistently demonstrated the ability to produce mixture
qualities exceeding industry standard.

PIPE MIXERS
Custody Transfer (CT) Mixers
It is of the utmost importance that seller and customer both know exactly
the water content of the oil they are purchasing or selling. This can often
be very difficult because the best sampling systems in the world can only
DSM
provide accurate data if they are taking a representative sample.

Statiflo's market-leading dual leading edge designs consistently achieve

a C1/C2 ratio above 0.9, in accordance with ISO3171 and API 8.2
standards, indicating a good degree of mixing therefore meaning the
water is adequately dispersed within the oil and a representative sample
can be taken at the mixer discharge for water in oil analysis.

Statiflo has extensive experience in providing mixers for Custody

Transfer and Fiscal Measurement applications, meeting the stringent
requirements of ISO3171 and API 8.2 standards.
Custody Transfer Mixer
Chemical Injection Lances
Statiflo offers chemical injection/dosing lances which are designed
specifically for your application. Statiflo’s special lance design ensures
the introduction of additive at the specific locations within the main line to
optimize mixture quality and the performance of your static mixer.

Standard materials of construction are uPVC, 316 stainless steel or

Hastelloy C-276 for corrosive applications. Low and high pressure
versions are available, complete with isolation ball valve, allowing safe
removal for servicing without shutting down the line.

Make your mixing system complete by adding the Statiflo chemical

injection lances your application requires.

STL-LP Injection Lance

4
 Dynamic Leaders in Static Mixing

The innovative Gas Dispersion System:

custom designed, engineered and built.
A concept for simultaneous mixing and mass transfer exclusively designed and
built by the leaders in motionless mixing systems.

Statiflo Gas Dispersion Systems (GDS)

are custom engineered and built to meet customer specific
GAS DISPERSION SYSTEMS

performance requirements. The main components are:

n  ain line mixer/contactor

M
n Sidestream equipment, including:
• Pre-disperser static mixer
• Gas eductor (if gas is at low pressure)
• Centrifugal pump, operating at
constant flow rate.
• Sample points, valves, instrumentation, interconnecting
pipework and stand-by equipment, as required.

The sidestream gas/liquid

dispersing equipment
can be compactly side
mounted directly on
the contactor mixer or GDS installed at customer site
alternatively floor/skid
mounted.

Typical applications for the

Statiflo GDS include
ozonation, aeration and carbonation. Key benefits include:
• High mass transfer efficiency
• Low capital cost
• Low pressure drop
• Gas bubbles generated independently of
liquid velocity in contactor
• Low energy consumption
• High turndown capability
• Compact design
• No moving parts except for centrifugal
pump
• Minimal maintenance requirement
• Simple to operate — no special training
required

5
Channel (STMC) and Duct (STMD) Mixers
Statiflo’s channel and duct mixers have revolutionized the design and operation of water and wastewater
treatment plants.
Complete mixing in the channel is possible, achieving a low CoV, over a wide range of flowrates. With
head losses of just a few millimetres feasible, gravity flow is an option, eliminating the expense of pumping,
saving not just capital costs, but ongoing maintenance and energy costs too.

CHANNEL AND DUCT MIXERS

Channel Mixers installed on location at customer site
Typical applications:
• Raw water blending
• pH control
• Rapid coagulation/dosing
• Polyelectrolyte dosing
• Chlorination/dechlorination
• Residence time control

Statiflo Channel Mixers can be installed in new treatment works or easily retrofitted into existing installations because of the
extremely low headloss.
The modular design concept, based on the STMC mixing element, allows wide variations in aspect ratio (height/width)
suitable for square or nearly square channel sections, narrow deep channels and wide shallow channels. We have even
designed Channel Mixers for circular collectors around clarifiers for pH adjustment prior to chlorination.
Independent trials have established that the STMC concept is the most efficient of all known commercially available static
mixers, making it ideal for chemical dosing as a fundamental component of process control. It is indispensable before flow
splits to ensure equal chemical distribution and balanced performance of parallel trains of treatment operations.

6
 Non-Ragging (NR) Pipe Mixer
High performance non-ragging static mixer for difficult sludge and wastewater applications,
specifically developed for flows with a high content of rags and/or highly fibrous material.
NON-RAGGING PIPE MIXER

The unique mixing elements design provides:

• Free flow design gives excellent resistance to
blocking and ragging
• High mixing performance with CoV < 0.05 and
consistent mixture quality
• Low pressure drop
• Easy to clean with excellent free draining
capability
• uPVC/Stainless steel construction
Typical clogging of competitor’s Statiflo NR Sludge mixer after 90
• Wide range of diameters available mixer after less than 5 hours hours operation
• Custom designed for each application
• Injection nozzles easily incorporated Typical applications:
• Sludge blending
• Sludge thickening
• Coagulant/Poly blending
• Ferric dosing for phosphorus removal
• Chemical dosing of raw sewage
The Non-Ragging Pipe Mixer
• Products with fibers, e.g. Paperstock.

Non-Ragging Channel (NRC) Mixer

NON-RAGGING CHANNEL MIXER

NRC’s unique variable geometry custom designed for the widest range of wastewater velocities
and channel depths found on a typical wastewater treatment plant.
The unique design provides many features:
• Variable angle control vanes tuned to optimise
performance within tight headloss constraints
• Subsurface fixed vanes to aid mixing at low depth
• Adaptable design for a wide range of channel sizes, aspect ratios, water
depths and flow rates
• No direct power requirements for mixing
• Available with automatic (power required) or manual (no power required)
control vane options
• Accessible integrated sparger for chemical injection
• Designed for easy installation into open channel
• Custom designed for each application The Non-Ragging Channel (NRC) Mixer

Key benefits include: • Substantial cost savings

• Significant chemical savings • Improved primary sedimentation tank
performance
• Reduced BOD load
• Higher sludge concentrations
• Reduced Fe concentration in final effluent/
sludge • Reduced or eliminated channel staining

7
Static Mixer Sizing Questionnaire Reference
Date
Item
Quantity
Process Data Initials
COMPONENT MAIN FLOW ADDITIVE 1 ADDITIVE 2 MIXTURE
Fluid Name
Physical State
Flowrate
Viscosity, cP
Density, lb/ft3
Pressure, psig
Temperature, ° F
Miscible System
Interfacial Tension, dynes/cm - immiscible systems only
Is the maxium Coefficient of Variation (CoV) of 0.05 Mixer Discharge
required at the mixer discharge or 3-5 diameters downstream? 3-5 Diameters Downstream

Alternative CoV required (Please Specify)

Mechanical Data
Pipe Diameter, in
Alternative Pipe Diameter, in (if any)
Maximum Pressure drop, psi
Removable Elements? Yes/No
Injection Point(s)* Yes/No*
Sample Point(s)* Yes/No*
Sanitary Finish (Food/Pharmaceutical Applications) Yes/No
End Connections/Specification
Housing Schedule
316L Stainless Steel Carbon Steel Polyethylene GRP
Materials of Construction 304 Stainless Steel PTFE Lined Pipe Polypropylene uPVC
Other (Please Specify)
Design Code
Operating/Design Temperature, °F
Operating/Design Pressure, psig
Heating/Cooling Jacket Yes/No
Special Painting
Tests/NDE
Other Data

Brief Process Description with Flowsheet (if applicable)

*
If injection and/or sample point(s) are required please sketch number, size and location.

Please return completed questionnaire to your local representative or Statiflo office

Dynamic Leaders in Static Mixing

8
Gas Dispersion System (GDS) Reference
Date

Sizing Questionnaire
Process Data
Item
Quantity
Initials
COMPONENT 1 2
Fluid Name Ozone/oxygen/air/other*
Total Flowrate (min / norm / max)
No of contactor lines
Flowrate per train (min / norm / max)
or dose, ppm
Density, lb/ft3
Viscosity, cP 1 0.02
Pressure, psig
Temperature, °F
please delete or specify
*

Mechanical Data
Contactor / Pipe Diameter, in
Max allowable pressure drop across Contactor, psi
Flange specification
Housing Schedule
Materials of Construction
Operating Temperature, °F
Operating Pressure, psig

Brief process description / flow diagram

Special requirements

Please return completed questionnaire to your local representative or Statiflo office

Dynamic Leaders in Static Mixing

9
Channel Mixer Sizing Questionnaire Reference
Date
Item
Quantity
Process Data Initials
COMPONENT 1 2 3 MIXTURE
Fluid Name
Physical State
Flowrate,
(min / norm / max)
Viscosity, cP
Density, lb/ft3
Temperature, °F

Mixture Quality:
Required Coefficient
of Variation (CoV) at Mixer discharge or at
Sampling? Yes/No at Mixer discharge or at
*
A CoV of 0.05 or less at the mixer discharge is suitable for most dosing applications.

Mechanical Data
Channel Width, in
Water Depth, in (min / norm / max)
Channel Height, in
Max Allowable Headloss, (in water) Yes/No
Injector(s) Duty only / Duty and standby
Materials of Construction

Brief Process Description with Flowsheet (if applicable)

*If injection and / or sample point(s) are required please sktch number, size and location.

Please return completed questionnaire to your local representative or Statiflo office

Dynamic Leaders in Static Mixing

10
 Statiflo is the only international mixer
specialist able to offer true global expertise.
We have over 2,000 customers in more than
70 countries, in all process industries –
endorsing our primary position in this field.

Dynamic Leaders in Static Mixing

Statiflo Corp Statiflo International Ltd Statiflo GmbH Statiflo Inc

75 South Church St, Wood Street Auf der Voßwiese 2 2175 Sheppard Ave E
6th Floor Macclesfield 51643 Gummersbach Suite 203
Pittsfield Cheshire SK11 6JQ Germany Willowdale
MA 01201 UK   Ontario M2J 1W8
USA   Canada
T: +1 (413) 684-9911 T: +44 (0)1625 433100 T: +49 (0)2261 913570 T: +1 (416) 756-2406
F: +1 (413) 464-8239 F: +44 (0)1625 511376 F: +49 (0)2261 913580 F: +1 (416) 490-6937
E: [email protected] E: [email protected] E: [email protected] E: [email protected]

Statiflo has representatives throughout

North America and the rest of the world, to find one in your area, visit
www.statiflo.com