Installation

Guide

L30040 5/08 Rev. 5

HALDEX TRS
(Trailer Roll Stability )

Installation / Service Manual

for 4S/2M and 2S/2M Systems

$ 7.00
 Technical Service
and
Engineering Support

In the U.S. please call:

1-800-643-2374 (press 2)

In Canada, please call:

1-800-267-9247

(www.hbsna.com)

IMPORTANT NOTICE
The data listed herein is correct to the best of Haldex’s knowledge and belief, having been
compiled from reliable and official sources of information. However, HALDEX CAN NOT
ASSUME ANY RESPONSIBILITY for possible error or misapplication of the product. Final
determination of the suitability of the products for the use contemplated by the Buyer is the
sole responsibility of the Buyer. Haldex shall have no responsibility in connection with this
suitability.

IMPORTANT NOTICE
The description and specifications contained in this Installation Manual are current at the
time of printing. Haldex Brake Products Corp. reserves the right to discontinue or modify
its models and/or procedure and to change specifications at any time without notice.

Page 1 Rev. 5
 Table of Contents

Section Page

General Operation............................................................ 3
System Components........................................................ 4
System Overview.............................................................. 5
Plumbing Schematic......................................................... 6
Mounting of ECU/Modulator and PLC Power Adapter..... 7-9
Plumbing of Modulator Air Valve....................................... 9-11
Electrical Wiring Overview................................................ 12
Electrical Connections of ECU/Modulator Assembly........ 13 - 15
Wheel End Speed Sensors and Cables........................... 16 - 18
Paint Preparation.............................................................. 19
Service.............................................................................. 19
Diagnostic Tools................................................................ 20 - 22
Test after Installation......................................................... 23
ABS Light Faults............................................................... 24
Diagnostic Trouble Code List............................................ 25 - 27
Odometer Setting.............................................................. 27
Wheel Scale Chart............................................................ 28
Mounting Pattern Template............................................... 29

This installation manual describes the correct installation procedures for the Haldex TRS
(Trailer Roll Stability) for trailers.

Safety First !

Please follow your company’s safety procedures when you install this equipment. Be sure
that you understand all instructions before you begin.

Note: Remove all air pressure and electrical power from the brake system before beginning
work.

Page 2 Rev. 5
General Operation

Haldex TRS is the latest offering in a full line of Haldex trailer ABS systems. Haldex TRS
provides a further enhancement in safety by detecting the potential of trailer rollover. Haldex
TRS continually monitors the trailers vehicle speed, air suspension pressure, and lateral
acceleration along the vehicle’s roll axis. If the Haldex TRS determines that a rollover
threshold is reached a series of light brake applications are applied to the side of the vehicle
lifting off the ground. If the wheel slip on the unloading side exceeds a threshold the system
automatically applies a heavy brake application on the opposite side. Vehicle stability is
achieved by reducing the vehicle speed to a “Safe Harbor” range.

The Haldex TRS product is compatible with all towing vehicles and is compliant with
FMVSS121 providing the ABS functionality through either permanent or stoplight power;
permanent power is required for the roll stability feature. In the event of power failure, as with
other ABS systems, Haldex TRS defaults to a standard service brake system.

A Haldex TRS system may be used on most air suspension equipped semi-trailer
configurations with 1 to 3 axles, and may be used in either 4 sensor 2 modulator (4S/2M)
or 2 sensor 2 modulator (2S/2M) applications plumbed in a side-by-side configuration only,
using either disc or drum brakes. For other vehicle configurations contact Haldex
Engineering Support. TRS may be used on B-trains, full trailers pulled by tractors or straight
trucks. Not on doubles or triples using A-frame dollies.

The Haldex TRS product MUST NOT be installed on center-axle trailers, full trailers, or
semi-trailers and dollies equipped with mechanical spring suspension. For vehicles with
axle spreads greater then 72” inches contact Haldex Engineering Support.

VEHICLE REQUIREMENTS:

- Constant (permanent) power # 7 Pin Blue wire on J560 connector.

- LED stop lamps (because the stop lamps are illuminated during a rollover event)
- Air Suspension

Warning:

The Haldex TRS product can help reduce the potential risk of rollover in conjunction with
good driving practices. Driving too fast for conditions may still result in a rollover even with a
Haldex TRS equipped trailer. Safe driving remains the most important element in accident
prevention. Failure to drive safely can result in serious personal injury and/or damage to
property.

Page 3 Rev. 5
 System Components
“See Haldex Trailer ABS Service Components Catalog L20243
for additional information on Haldex ABS Products”

Haldex Supplied Items Required / Optional Supplier Section

Trailer Brake
Control Valve
90° Sensor
TRS Power
ECU/Modulator Cord w/Stop
Assembly Light Activation

LED Stop Light

Speed Sensor Diagnostic Cable

Cable Extensions Sensor Clip ABS Lamp

Diagnostic Tools Optional Installation Aids

Software

3-Way Clip Hose Clip

PC Cable

PC Diagnostics Kit
(PC not included)
7-Way
Diagnostic Connector
Basic TRS Power Cord
INFO CENTER

TRS

HALDEX

Tie Strap Sensor Clip

TRS Info Center
Page 4 Rev. 5
System Overview

Haldex TRS

Front of Vehicle

Key Installation Points for the Haldex TRS unit:

1. TRS Valve and ECU preferred location is: centered between axles, centered
between frame rails and as close to the trailer floor as possible
2. ECU must face toward the “roadside” of the vehicle
3. Side-by-Side plumbing - Delivery Ports on Valve 21 used for “RoadSide”, Delivery
Ports on Valve 22 used for “CurbSide”
4. Plumbing is similar to an ABS relay valve except Port 41 is added, which
connects to the air bag circuit
5. Plug unused pneumatic delivery ports on the modulator
6. Plug unused electrical ports on the ECU
7. Make sure sensor and connectors lock into the side holes of the ECU
8. Make sure ECU Slidelock Lever is closed and in the locked position
9. Leave some slack in sensor cables to accommodate movement between
components and trailer suspension

Page 5 Rev. 5
 Haldex TRS Unit Overview
All dimensions in inches
Overall Height = 6.5

5/16” Dia. Holes (4)

Ground lug 5.9
washer

6.36
7.25

10.5

5. Drill the ECU/Modulator 4 hole mounting pattern into the crossmember. Use 3/8 drill bit.
See page 29 for a mounting pattern template.

6. Mount the unit to the crossmember with rust resistant 5/16” x 2 1/4” long bolts, SAE Grade
5 or better, with washers and locking nuts. Torque the mounting bolts to 15 ft-lbs
maximum. Washers to be used on the modulator and crossmember.

3/8” NPT Control Port 4 Weight = 11.5 lbs

with serviceable metal 2 modulators (21, 22) 3/8” NPT Suspension Port 41
screen filter Detachable ECU air bag symbol near port

3/8” NPT Delivery

Ports 22 for
“Curbside” service
chambers

3/8” NPT Delivery

Port 21 for 3/8” NPT Delivery Ports
“Roadside” service 21 for “Roadside” service
chambers chambers

Note: 1/2 NPT Reservoir Port 1

Plug all un-used “Delivery Ports”

Page 6 Rev. 5
Mounting the ECU/Modulator Assembly

3 Axle Trailer 2 Axle Trailer 1 Axle Trailer

3 ft 3 ft
ECU/Modulator Assembly
1. Locate unit inside frame rails, it can be offset to the side if necessary
2. Tandems - locate unit within +/- 3 ft of the center of the axle spread
3. Tridems - locate unit close to center axle for brake balance
4. Locate unit as high up to the trailer floor as possible

Haldex ECU/Modulator Assembly

Back of Trailer
should be mounted vertically.
This angle shown
must not exceed
± 3°

3° up
3°

ECU must face

roadside

Roadside
5° 5°

Bottom View - Looking up

The angle shown must not exceed: ± 5°

Page 7 Rev. 5
 Mounting the ECU/Modulator Assembly
(Bottom View Shown)

The ECU/Modulator assembly must be frame mounted on a rigid structural member as high
in the chassis as possible to protect the unit from direct spray and other road debris. The
exhaust ports should be down and ECU facing the “roadside” of the vehicle. This unit should
“NOT” be in the direct spray of high pressure washing.

Exhaust Ports

ECU/Modulator Assembly

Ground Lug Located on this Side

ECU faces “RoadSide”

TRS Power Cord

w/Stop Light Activation

1. Determine the center of the axle(s) spread where the ECU/Valve Assembly will be
installed as shown on page 7.

2. Look for a rigid cross member within ± 3 feet of this center to mount the ECU/Modulator
Assembly. It may be necessary to straddle two cross members with a metal mounting
bracket, 3/16” minimum thickness. If bracket is to be painted, mask off the area on the
bracket where the modulator ground lug washer is located.

3. The side-to-side (roadside to curbside) position should be within the frame rails as shown
on page 7. It is permissible to offset the unit to one side as long as sufficient clearances
exist for airline and electrical cabling connections.

4. The ECU must face the roadside of the vehicle and be level as shown on page 7.

5. If the Power Cord with Stop Light Activation is selected, secure the electronic module
by fastening it to the trailer frame with P-clamps, tie-straps, etc.

Page 8 Rev. 5
TRS Plumbing Schematic
Note:
Delivery Hose shown in
“Blue” shall be attached
to Modulator 21 ports to
“Roadside” chambers
and Modulator 22 ports to
“Curbside” chambers.
ECU/Modulator Trailer Brake
Port #1 from valve Assembly Control Valve
to air tank should
be 3/4” tubing.
Plumbing Schematic (4S/2M)

Sensor S1B Sensor S2B

(Curbside) (Curbside)

Front of Trailer
Port 1

Service/Control
Port 22 Port 22

Port 41
Emergency/Supply
Port 21 Port 21

Trailer Brake Control Valve

Haldex TRS
Electronic
Control Unit
(ECU)

Sensor S1A Sensor S2A

(Roadside) (Roadside)

Note:
Legend: Haldex TRS with ECU facing “RoadSide”
AIR BRAKE COMPONENTS AND SYSTEM SCHEMATIC ARE DESIGNED TO ALLOW COMPLIANCE
Service/Control Line WITH FMVSS121.

Emergency/Supply Line THIS SCHEMATIC IS FOR INFORMATION PURPOSES ONLY. IT IS THE VEHICLE
MANUFACTURERS ULTIMATE RESPONSIBILITY TO CERTIFY THEIR SYSTEM MEETS ALL
APPLICABLE REGULATIONS.
Air Bag Line
PIPE NIPPLES USED TO MOUNT BRAKE VALVES MUST BE HEAVY WALL TYPE PER SAE J514.

Page 9 Rev. 5
 Plumbing the Modulator Air Valve
viewed from bottom

Reservoir Tank

Curbside

1. Reservoir port plumbing shown in red:

plumb 3/4” O.D. tubing between the
reservoir tank and the modulator reservoir
port 1.

2. Delivery ports plumbing shown in blue:

attach delivery hoses from modulator 21
ports to “roadside” chambers. Attach delivery
hoses from modulator 22 ports to “curbside” Front
chambers. Plug unused delivery ports. Use of
thread sealant sparingly on all fittings. Trailer
(Loctite ST565 or similar). DO NOT use
teflon tape on fittings, it can break and
contaminate the air system.
Roadside

3. Control port plumbing shown in blue: From the gladhand connect the modulator control
Port 4 to the Trailer Brake Control Valve port as shown by installing a tee fitting into the
TRS modulator.

Gladhand

Haldex TRS Control Port 4

Trailer Brake Control Valve

Tee

Control Port
Service/Control Line

Page 10 Rev. 5
Plumbing the Modulator Air Valve
Suspension (Air Bags)

4. Suspension port plumbing: connect the modulator suspension port 41 to the delivery side
of the leveling valve. This connection can be made by adding a tee to the delivery port of
the leveling valve or the connection can be made by cutting the synflex tubing of the air
bag circuit and adding a tee.

Air Bag Symbol

Port 41

Page 11 Rev. 5
 Electrical Wiring Overview
(Basic Power Cord)
Note: All electrical
plugs are keyed and
have a locking tab to
Trailer remove
ABS Power
Connector Always install dummy
plugs in ECU sockets
not used.
Diagnostic Connector
(Mounted to the side of Trailer)

Diagnostic Connector Basic TRS Power Cord

Push in Slidelock to
Lock Connectors

(Roadside) (Curbside)
Sensor Sensor
S1A Plug S1B
Plug

Sensor Sensor
S2A
* * S2B

* Not used for

2S/2M applications

Plugs (2)

Page 12 Rev. 5
 Electrical Wiring Overview
(Stop Light Activation Power Cord)

The Stop Light Activation Power Cord illuminates trailer brake

lights during “roll event”.
Trailer
Diagnostic Connector ABS Power
(Mounted to the side of Trailer) Connector

Stop Light Activation

Power Cord

Diagnostic Cord

(Roadside) (Curbside)
Sensor Sensor
S1A Plug S1B
Plug

Sensor Sensor
S2A
* * S2B

* Not used for

2S/2M applications

Plugs (2)

Page 13 Rev. 5
 Electrical Connections to the
ECU/Modulator Assembly

Power and Diagnostic Connections: Move lever on the ECU to the unlocked position. Insert
grey “stop light activation power cord” and “diagnostic cord” into ECU ports with molded
labels facing upward. Press connectors into the ports until they bottom out. Ensure the “red
seal” remains seated on the locking lever. Move lever to the lock position. If the unit remains
unlocked, vibration will loosen the cords, causing them to fall out. Disabling the Haldex TRS
and ABS functions of the system.

1. Pull out locking lever. 2. Position Connectors. 3. Insert Connectors.

4. Push Locking Lever in. Molded Label Red Seal

Ensure that the moded label

faces upward before inserting
into the Haldex TRS ECU

Locking Tab

Lock holes for Sensors and Position Sensors and Plugs Push firmly into correct
Plugs into correct locations holes and listen for click.

Page 14 Rev. 5
Electrical Connections to the
ECU/Modulator Assembly

Sensor extensions: connect sensor extensions to speed sensors and ECU as shown.
Connectors must be pushed fully into the sensor cable sockets and ECU ports until they
click into place to prevent falling out due to vibration. Ensure contact pins are clean.
Ensure o-rings are present and clean on both sides of the sensor extensions.

Front Front
Axle Axle

(Roadside) (Curbside)

Sensor Sensor
S1A Plug S1B
Plug

Sensor Sensor
S2A S2B

Rear Rear
Axle Axle

Plugs (2)
Sensor extension identification is used for traceability from Example: S1B
the wheel end to the ECU. This is easily accomplished by Front Axle, Curbside
removing identification tabs for each sensor extension as
shown below.

Tab Removed
ECU
Component
Iden.
1 2 3 4 A B P 5

S1A cut cut cut cut cut cut S1A

S1B cut cut cut cut cut cut S1B

S2A cut cut cut cut cut cut *S2A

S2B cut cut cut cut cut cut *S2B

(DO NOT cut items in the grey boxes)

* Not used for 2S/2M applications Cut Tab with Scissor

Page 15 Rev. 5
 Wheel End Speed Sensor and Cable

Correct location and mounting of “speed sensors” at the wheel ends is critical for proper TRS
system operation. The Haldex TRS system will adjust the braking air pressure in response to
input from the speed sensors. Incorrect installation or location of speed sensors and exciter
rings will result in poor or no Haldex TRS system performance.

In the figure below the speed sensors are cabled to specific socket locations on the ECU.

Sensor S1B (Curbside) Sensor S2B (Curbside)

Haldex TRS ECU

(Electronic Control Unit)
(Must face Roadside)
Front of Trailer

Sensor S1A (Roadside) Sensor S2A (Roadside)

Legend: Sensor Requirement:

4S/2M Application - S1A, S2A, S1B and S2B
Sensor Line 2S/2M Application - S1A and S1B (Sensors
shall be placed on rear most axle).

Page 16 Rev. 5
Wheel End Speed Sensor and Cable

This manual depicts speed sensor cable routing along the vehicle axles. This was shown for
clarity. Although it is possible to route cables this way, the preferred approach is to route the
speed sensor cables along the air hoses between the TRS valve and the brake actuators.

Tie straps may be used to secure sensor cable to the axle. Although tie straps may be used,
a more reliable installation results if single clips are used to secure speed sensor cables to air
hoses.

Leave some slack in cables to accommodate movement between chassis components.

Excess cable must not be allowed to hang free, it must be bundled and attached to the
chassis or air lines to prevent damage due to vibration and abrasion.

A sensor clip is placed

on the hose and sensor
wire.

Single Sensor Hose Clip

Excess cable length may be taken up in either a “short bone” or a “long bone” arrangement
and secured with tie straps. Do not coil the cable into a loop smaller then 4 inches in
diameter. Do not over tighten the tie straps when the cable is coiled, as this could cause a
cable failure.

Push up and attach tie straps.

Short Cable (short bone)
Long Cable (long bone)
Page 17 Rev. 5
 Wheel End Speed Sensor and Cable

4. Disc brakes may have their exciter rings machined into the disc or hub. Speed sensor
mounting holes may be found on the torque plate or the caliper assembly. First determine
the location of the exciter ring in the disc brake. Next locate the speed sensor mounting
holes. Insert the speed sensor clip into the sensor mounting hole. Lightly grease the
speed sensor with a lithium based grease (use Dow Corning Molycoat CU7439 or
equivalent) and insert into the sensor clip. Ensure the sensor cable is not under any
tension, is not touching the disc brake and is clear from moving parts.

Drum Brake Installation Disc Brake Installation

Sensor Sensor Clip Sensor Clip Sensor

Sensor
Block Torque
Plate

Exciter
Ring

Page 18 Rev. 5
Paint Preparation

1. Prior to Painting or Undercoating, the ECU/Modulator Assembly

MUST BE PROTECTED. All unused electrical connections are
to have sealed plugs installed. All unused pneumatic ports are
to have pipe plugs installed.

Mask off bottom side exhaust ports as shown.

Painting recommendations: Water based, baking for

1 hour @ 212° F.

Service of ECU/Modulator

ECU Shoulder Bolt Modulators

1. The ECU and Modulator can be separated if required. There are 4 bolts that hold the
ECU to the modulator and a 26 pin electrical connector. When removing and
reinstalling the ECU, be careful not to damage the electrical pins.

2. Begin by removing the 4 bolts on the face of the ECU using a T20 torx tool. Pull the
ECU back from the modulator, which disconnects the electrical connector.

3. To reinstall the ECU, securely fasten the ECU to the modulator with 4 bolts.

4. Control port metal screen filter. The filter should be serviced as deemed necessary
based on the application and environment. The filter should also be checked when
service brakes are slow to apply. Disconnect air line fitting and back the filter out of the
port using needle nose pliers or a straight blade screwdriver.

Page 19 Rev. 5
 Diagnostic Tools

There are two tools available to troubleshoot the TRS system faults: the Info Center and a PC
based software tool, DIAG+. Both tools need to be connected to the diagnostic port of the
ECU and the vehicle powered with 12 volts DC. Do Not use a battery charger, AC voltages,
or unregulated shop air when servicing the vehicle.
INFO CENTER

TRS

HALDEX

Info Center

This hand held, dedicated tool is used for display of odometer and diagnostic fault codes,
plus other information stored in the ECU. It consists of a LCD (Liquid Crystal Display) and
two buttons marked with an up/down and right pointing arrows. The left hand button
(showing a right pointing arrow) means "select". The right hand button (showing an up/down
arrow) means "change" or "next" to allow movement between the different menus and
options. An internal battery allows the tool to "remember" the settings and faults of the last
powered up ECU it was connected to. ABS PLC Info Center will also read and clear
diagnostic trouble codes.

DIAG+

This PC based software tool provides the most features and functionality of the diagnostic
tools. The vehicle parameter data is stored inside the Haldex TRS ECU. The DIAG+
software can be loaded on a PC with the following requirements:

- 486 Processor or above

- 8 Megabyte RAM (16 recommended)
- 20 Megabyte Hard Drive
- CD ROM Drive
- 640 x 480 VGA Monitor
- 9 pin RS232 serial Com Port (if unavailable, a USB to
RS232 converter is required, but not included in the kit.

Compatible with MS Windows 98, ME, XP, NT or 2000

Page 20 Rev. 5
Diagnostic Tools - Info Center

The TRS Info Center can be used to provide the functions listed here. Connect as shown
below and apply 12 volt DC power through the 7-way. The Haldex ABS PLC Info Center may
be used with the TRS system to read and clear DTC’s.

Haldex TRS Info Center

INFO CENTER

TRS

HALDEX

Diagnostic cable typically located

on the side of the vehicle

AVAILABLE FUNCTIONS:

1. View Odometer readout

2. View % Loaded readout
3. Read & Delete Diagnostic Trouble Codes
4. View Number of Sensors and Modulators
5. View Orientation of Sensors and Modulators
6. View Sensed Wheel Output
7. View Auxiliary Configuration
8. View ECU Software Version, Serial Number
9. View Info Center Software Version
10.View Trailer Manufacturer, VIN
11. Monitor trip distance
12. View and change wheel scale factor

See TRS Info Center User Guide for more information.

Page 21 Rev. 5
 Diagnostic Tools - PC DIAG+

Diagnostic port typically located

on the side of the vehicle

PC interface hardware
included in kit

Available Functions:

1. End of Line Test (EOLT)

2. Read/Delete Diagnostic Trouble Codes
3. Odometer readout
4. Set tire scale factor

See DIAG+ User Guide for more information.

Page 22 Rev. 5
Testing After Installation
After installing the TRS system and completing pneumatic
brake system checks, the TRS system should be tested for
additional functionality using the following equipment.

- Info Center or DIAG+

- 12 volt DC power supply, 3-5 amp minimum (not a battery charger)
- 100 to 120 psi air pressure on the emergency gladhand
- 20 to 40 psi air pressure on the service gladhand
- Connect the power supply to the 7-way J560 at the nose of the trailer or 5-way ABS drop
out connector at the chassis of the trailer.
- Brakes need to be manually adjusted.

1. Secure the vehicle against movement.

2. Connect the Info Center or DIAG+ to the ECU diagnostic port.

3. Charge the service (20-40 psi) and emergency (100-120 psi) air system.

4. Connect the power source to the Trailer 7-way or ABS 5-way connectors.

5. Switch the stop light power source ON.

A. Each valve should “blow-down” a brief shot of exhaust air.
B. ABS light should flash “ON” for about 2 seconds then go “OFF”.

6. Remove stop light power. Switch the permanent power source ON.
A. Each valve should “blow-down” a brief shot of exhaust air.
B. ABS light should flash “ON” for about 2 seconds then go “OFF”.

7. Read Odometer display for a mileage value.

8. Read Diagnostic Trouble Codes (DTC). It should display “Clear”.

9. If a problem exists, a DTC will be displayed. Power down the system, remove service and
emergency air source, park the vehicle, and correct the problem. Clear the DTC.

10. Remove the service air pressure and rotate each wheel at 1 rev / 2 sec.
A. Front, roadside wheel should display S1A on the diagnostic tool.
B. Front, curbside wheel should display S1B on the diagnostic tool.
C. Rear, roadside wheel should display S2A on the diagnostic tool.
D. Rear, curbside wheel should display S2B on the diagnostic tool.

11. To perform a road test with a tractor, turn on the ignition key and charge air system.
Again, make sure ABS warning light comes on briefly, then goes out. Pull the trailer at a
speed above 6 mph and make a brake application until the tractor-trailer has come to a
complete stop. Verify that the ABS light has remained OFF. If the light remains OFF, the
system is functioning properly. If the TRS system detects an error during the stop, the
warning light will be ON.

Page 23 Rev. 5
 ABS Light Faults

ABS light doesn’t flash “ON” when ignition 1. Ensure all power cables are connected
power supplied to the trailer. properly (7-way, 5-way, ECU permanent
power.
2. Check for burned out bulb.
3. Check for open or short circuit in lamp.
4. Check power at 5-way and ECU. If power
is available at the 5-way, but not at the
TRS unit, replace power adapter cable.
TRS doesn’t power up Reference page 13 of this manual for pin
identifications. Perform the following checks:

1. Make sure the power adapter cable is

plugged into the ECU properly.

2. Make sure 12 volts at the 5-way plug.

3. Disconnect Grey Permanent Power cable

at the ECU and check for +/- 12 volts
between sockets B- and B+ ignition.

4. Apply stop light power and check for 12

volts between socket B- and socket B+
stoplight.

Note. Most ABS or TRS problems are related to: A) Cut, Corroded, or Abraded Wires. B)
Corroded Connectors and Terminals. C) Connector Terminal not latched or seated
correctly to mating assemblies. D) Excessive sensor air gap, Sensor clip retention,
or E) Wheel bearing end play.

Page 24 Rev. 5
Diagnostic Trouble Code List
There are 6 failure modes with this system. The fault codes are
grouped in this manner.

1. Power Supply 2. Sensors 3. Modulators

4. ECU 5. Lateral Accelerometer 6. Auxiliaries

Group 1. Power Supply Fault Code List

ECU TIME OUT or NO LINK No supply on ignition switched line. Check truck fuses, 7-way
connection, 5-way ABS connection, power cable
connections. Check diagnostic cable for corrosion.

PWR ISO7638 FAIL Intermittent power loss. Check all electrical connections as
mentioned above.

PWR LO VOLT Supply voltage < 8 volts. Check voltage regulator on tractor,
loose connections, and corrosion.

PWR HI VOLT Supply voltage > 17 volts. Same as above.

Group 2. Sensor / Sensor Extension Fault Code List

Note. The fault code identified which sensor/wheel end needs
to be checked.

S1A CONT Open or Short Circuit. 1. Disconnect the sensor extension

S1B CONT cable from sensor and measure electrical resistance between
S2A CONT the two pins in the sensor housing, it should be between 980-
S2B CONT 2350 ohms. 2. Disconnect sensor extension from ECU and
measure continuity.

S1A SIGNAL Intermittent low sensor output occurs when vehicle is moving.
S1B SIGNAL Check for broken sensor retaining clip, damaged or misaligned
S2A SIGNAL exciter ring, excessive wheel bearing end play, loose/
S2B SIGNAL damaged/corroded sensor connections or a break inside the
sensor cabling.

S1A OUTPUT Low sensor output. 1. Rotate the wheel at 1 rev / 2 sec and
S1B OUTPUT measure AC voltage at the sensor plug, it should be > 200
S2A OUTPUT millivolts. 2. Make sure sensors are pushed up against exciter
S2B OUTPUT rings.

Page 25 Rev. 5
 Diagnostic Trouble Code List

Group 3. Modulators Fault Code List

BRK APPLY SC Internal fault with the brake apply solenoid. Detach ECU and
BRK APPLY OC replace modulator.
BRK APPLY SC DRIVE
BRK APPLY UNSPEC

EPRV 21 HOLD SC Internal fault with the hold or dump solenoids of modulator 21.
EPRV 21 DUMP SC Detach ECU and replace modulator.
EPRV 21 HOLD OC
EPRV 21 DUMP OC
EPRV 21 HOLD SC DRIVE
EPRV 21 DUMP SC DRIVE
EPRV 21 HOLD UNSPEC
EPRV 21 DUMP UNSPEC

EPRV 22 HOLD SC Internal fault with the hold or dump solenoids of modulator 22.
EPRV 22 DUMP SC Detach ECU and replace modulator.
EPRV 22 HOLD OC
EPRV 22 DUMP OC
EPRV 22 HOLD SC DRIVE
EPRV 22 DUMP SC DRIVE
EPRV 22 HOLD UNSPEC
EPRV 22 DUMP UNSPEC

DEMAND SC Internal fault with the service/control line pressure transducer.

DEMAND OC Detach ECU and replace modulator.

EPRV 21 DEL SC Internal fault with the delivery pressure transducer. Detach
EPRV 21 DEL OC ECU and replace modulator.
EPRV 22 DEL SC
EPRV 22 DEL OC

EPRV 21 SLOW REC Wheels are slow to recover after brakes are released. Make
EPRV 22 SLOW REC sure foundation brakes are operating properly, delivery hoses
not pinched, speed sensors not crossed with modulator,
correct side-by-side plumbing.

RESR SC Internal fault with the reservoir pressure transducer. Detach

RESR OC ECU and replace modulator.

SUSP SC 1. Check for air leaks on suspension lines 2. Make sure

SUSP OC leveling valve is plumbed correctly 3. Internal fault with the
SUSP OUT OF RANGE suspension pressure transducer. Detach ECU and replace
modulator.
Page 26 Rev. 5
Diagnostic Trouble Code List

Group 4. ECU Fault Code List

REV SWITCH SC 1. ECU configured incorrectly, contact Haldex Engineering
REV SWITCH OC 2. Internal fault with relay emergency valve pressure
REV SWITCH PNEUMATIC switch. Detach ECU and replace.
REV SWITCH SIGNAL

PNEUMATIC DEMAND LOSS No corresponding pneumatic demand pressure. Detach

ECU and replace.

TOWED CAN DEMAND LOSS CAN communication fault. Detach ECU and replace.
TOWED CAN CONTROL LOSS CAN communication data fault. Detach ECU and replace.

ECU EE ERR Internal ECU fault. Detach ECU and replace.

ECU PARAM ERR Internal ECU fault. Detach ECU and replace.
ECU EE UNSPEC Internal ECU fault. Detach ECU and replace.

Group 5. Lateral Accelerometer Fault Code List

LAT ACC OC Ensure proper positioning, ECU connection, and no
LAT ACC SC damage to the lateral accelerometer cable. Replace
LAT ACC SIGNAL external lateral accelerometer. Otherwise, replace ECU.

Group 6. Auxiliaries Fault Code List

AUX1 Auxiliary Channel 1
AUX2 Auxiliary Channel 2 (stop lamp circuit)
AUX3 Auxiliary Channel 3 (trailer fault lamp circuit)
AUX4 Auxiliary Channel 4
AUX5 Auxiliary Channel 5

Open or short circuit; check auxiliary channel wiring,

connections, misaligned connector. Detach and replace

Odometer Setting
The TRS system requires a wheel scale setting to ensure accuracy of the odometer. The
default value is 508 millimeter rolling radius or 502 revs/mile. This value may change
depending on the tire size. Consult tire manufacturer for rolling or loaded radius and tire
scale factor on the next page.

To change the tire scale factor, consult the PC DIAG+ operating manual.

Page 27 Rev. 5
 Wheel Scale Factor Chart
Use DIAG+ to set wheel scale factor using Rolling
Radius (mm) found in columns below

Rolling Radius Rolling Radius

Trailer
Rdyn (mm) Rdyn (mm) Rev/Mile Rev/Mile
Tire
100T 80T 100T 80T
80T Smallest Tire 442 579
215/75R17.5 471 543
8R17.5 477 538
275/65R17.5HC 485 527
8.5R17.5 488 524
245/70R17.5 490 523
235/75R17.5 490 523
225/70R19.5 491 521
8.25R15 517 495
9R17.5HC 517 495
10R17.5 524 490
265/70R19.5 531 483
285/70R19.5 543 470
100T Smallest Tire 442 580
305/70R19.5 446 557 574 459
11R17.5HC 451 563 568 454
10.00R15TR 452 565 566 453
255/70R22.5 452 565 566 453
275/70R22.5 469 588 545 436
445/50R22.5 483 604 527 422
10R22.5 493 615 520 416
9.00R20 493 617 519 415
295/75R22.5 494 617 518 414
285/75R24.5 508 634 504 403
295/80R22.5 508 637 503 402
11R22.5 508* 637 502* 402
10.00R20 510 640 501 401
315/80R22.5 522 653 491 393
80T Largest Tire 655 391
11.00R20 525 488
305/75R24.5 525 488
11R24.5 536 478
10.00R22 536 478
12.00R20 541 472
425/65R22.5 543 471
11.00R22 549 466
100T Largest Tire 655 391
*Factory Tire Scale Set At 508 mm rolling radius or 502 Rev/Mile

Wheel Scale Factor for other tire sizes: SF = (1000/Rc) x (T/100) or SF = N x (T/100)
Rdyn = rolling radius (mm) Rc = Rolling Circumference (m) = 2(3.14) x Rdyn/1000
N = Revolution/Mile T = Exciter Ring Teeth

Page 28 Rev. 5
Mounting Pattern Template

V = Valve Mounting Pattern V

ECU When using valve template holes,

these holes are on the ECU Side or
“Roadside”

When using valve template holes,

these holes face REARWARD on the
vehicle

V V

Page 29 Rev. 5
THIS PAGE INTENTIONALLY LEFT BLANK
Notes:

Page 31 Rev. 5
 Notes:

Page 32 Rev. 5
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