SCAFFOLDING DESAIGN CALCULATION

INDEPENDENT STANDARD Medium Duty 450 Kg

Support For Hot Gas Ducting System

1.0 PURPOSE

The purpose of this calculation method is to ensure the safe erection of scaffolding.

2.0 SCOPE

This calculation method will cover for "Medium Duty" and

"Heavy Duty/Special Duty" for Independent Standard Scaffolding.

3.0 REFERENCE

3.1. BS EN 36,2001. BS 1139 EN 74, Standard SS 280 - 2006

3.2. Singapore Standard CP 14 : 1996 Code of Practice for Scaffolds

4.0 RESPONSIBILITY
4.1. Scaffolding supervisor shall be responsible for providing, supervision and monitoring of
all scaffolding works activities.He shall also be responsible to preside a "Tool Box Meeting"
before start the work to discuss work related issues.
4.2. Safety Inspector shall be responsible for conduction and tagging of scaffold to ensure its safe to use.
He shall also be responsible to conduct safety inspection for all scaffolding works, including its
component / accessoriess.
4.3. Qualified and component scaffolding shall do all scaffolding works.

5.0 SCAFFOLDING MATERIAL

All scaffolding materials such as tubes, couplers, etc. are in compliance with ANNAM -BS EN 36,2001.
BS 1139 EN 74, Standard SS 280 - 2006, Rendez RSP-B-40 BS EN 39 ; 2001. Halysafe HS 1805034 EN 39.
Tube Properties :
Standard BS 1139 / EN39 Certifikat no. HI 1805034

Symbol DESCRIPTION Unit BS EN 39 - 2001

T Pipe thickness mm 4
OD Outside diameter mm 48.3
ID Intside diameter mm 40.3
Fy Min. Yield Strength N/mm2 401
Ty Min. Tensile Strength N/mm2 475
Wp Pipe weight per m kg/m 4.12
A Pipe cross sectional area mm2 556.91
I Moment Inertia mm4 137731.17
Z Elastic Modulus mm3 5703.15
e Elongation % 26.4
E Modulus of Elasticity N/mm2 210000

I = 3.14 ( OD4 - ID4 ) / 64 Momen Inertia

3.14 ( 5442376 - 2637668.33 ) / 64
3.14 ( 2804707 ) / 64
8814794.76 / 64
137731.17 mm4

Z = ( 3.14 / 32 ) X ( ( D4 - d4 ) / D) Modulus Penampang

0.098214286 x 2804707.424 / 48.3
0.098214286 x 58068.47669
5703.15396 mm3

A = ( 3.14 ( OD2 - ID2 ) / 4 Luas Penampang

3.14 ( 2332.9 - 1624.09 )/ 4
3.14 ( 708.8 ) / 4
2227.657143 / 4
556.9142857 mm2

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 Ʃ M = ( Z x yield strenght x 0.66 ) / 10^6 M Allawable
( 5703.15396 x 401 x 0.66 ) / 10^6
1509396.727 / 1000000
1.51 kNm

Couplers
Safe working loads for individual couplers and fitting with the requirements of BS 5973 - 1993
Type of Coupler Type of Load Safe Working Load

Right angle coupler Slip along tube 7 kN

Swifel coupler Slip along tube 7 kN
Sleeve coupler Tension 3.1 kN
Girder Coupler Sliping loading test 10 kN
Adjustable base plate Axial compression 30.0 kN

Steel Plank

Symbol DESCRIPTION Value Unit

T Tensile Stress 395 Mpa

Fy Proof Stress 285 Mpa
I Inertia 9.2 cm4
SW Self Weight 15.54 kg/pcs
Fa Allowable load 120 kg/m2

395 Mpa = 4025.05 kg/cm2

285 Mpa = 2904.15 kg/cm2
6.0 DESIGN VALUE

TERM Unit BS 1139 EN 74 PDL

No. Of Board Piece 7 7

Special Duty Scaffolding
Max. center of standard mm 2400 2300
Transom width mm 1225 1200
Board width mm 250 250
Ledger length mm 1800 1800
Max. No. Of Working Platform Per-structure No 2 2
SW of Transoms, Ledger, Standard, Couplers, Kg/m2 20 22.768
Fitting etc, Per-Lift
Live Loud kg/m2 182 182
Max Span of Board m 1.8 1.8
No. Of Board Piece 7 7

Safe Axial Load for Tube

Maximum Permissible Axial Stresses and Load in steel scaffold tubes
manufactured in accordance with BS 1139-1 ; 1982
Permissible Axial Load (kN)
Effective Length
New Tubes Used Tubes
( mm ) ( kN ) ( kN )
250 68.5 58.2
500 66.2 56.3
750 63.0 53.6
1000 57.7 49.1
1250 50.3 42.8
1500 42.0 35.7
1750 34.2 29.1
2000 27.9 23.7
2250 22.8 19.4
2500 18.9 16.1
2750 16.0 13.6
3000 13.5 11.5

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 CALCULATION
Medium Duty
Note:
Safe working load for each clamp = 7 kN = 714.2857 Kg ( Man. Certificate for BS 1139. EN 74 )
Max.Loading = 1428.57 Kg ( Double Coupler )
Allowable loading for working = 450 Kg < 1428.571 Kg ( Safe )

7.1 Loading
1 Axial Load on Diagonal Strut
P = Concentrated Load
PT = Man Load + Equipment + Spot Board
qT + 4 pcs Coupler kg
= 160 + 60 + 18.65 + 4 kg
= 242.648 kg
Axial load on diagonal strut = 242.6 / ( sin 45 )
PT = 285.2 Kg/m

qT = Transom Distributed Load (kg/m)

w/2 = Self Weight (SW)
= SW Transom Pipe + SW Board

w = 1200 mm SW Transom Pipe = Pipe weight per m (kg/m)

= 1.2 m = 4.12 kg/m
R1T R2T
Dimension of Board = 4 mL x 0.25 mW
Board Area per pcs = 1 m2
Weight of Board per pcs = 15.54 kg
Board Specific Weight = 15.54 kg / 1 m2
= 15.54 kg/m2
SW Board = Board Specific Weight x W
= 15.54 kg/m2 x 1.2 m
= 18.65 kg/m = 0.1827504 Knm

Hence: qT = SW Transom Pipe + SW Board Beban Mati

= 4.12 + 18.648 kg/m
= 22.768 kg/m = 0.2231 Knm

7.1.2. Stress Force :

Transom
∑ F = 0
R1T + R2T = PT + qT x w
R1T = R2T
2 R1T = 285 + 22.768 x 1.2 ( Beban Hidup + Beban Mati )
2 R1T = 430.226875 kg
R1T = 215.113438 kg/m = 2.108112 Kn

7.1.3. Bending Moment :

Transom
∑ M = ¼ PT x w + 1/8 qT x w2
= '1/4 ( 285.165 ) X 1.2 + '1/8 X 4.12 X ( 1.2 ) ^2
= 85.549534 + 0.7416
= 86.291134 kg.m
= 8.46516025 x 10^5 N.mm

σ = M x (OD/2) / I
= 846516.0245 x ( 48.3 / 2) / 137731.17
= 846516.0245 x 24.15 / 137731.1681
= 148.4294534 N.mm2 < 401 N.mm2 ( Safe )

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 7.2 Ledger Calculation

7.2.1. Load : PL
PL = Concentrated Load (kg)
qL = Stress force of Transom = R1T
= 215.11344 kg

qL = Distributed Load (kg/m)

= Weight of Ledger Pipe per m
= 4.12 kg/m
L/2

L = 2300 mm
= 2.3 m
R1L R2L

7.2.2. Stress Force :

∑ F = 0
R1L + R2L = PL + qL x L
R1L = R2L
2 R1L = 215.113438 + 4.12 x 2.3
2 R1L = 224.589438 kg
R1L = 111.926719 kg

7.2.3. Bending Moment :

∑ M = ¼ PL x L + 1/8 qL x L2
= ¼ ( 215.1 ) x 2.3 + '1/8 x 4.12 x ( 2 )^2
= 123.6825 + 2.72435
= 109.7417188 kg.m
= 10.76566 x 10^5 N.mm
σ = M x (OD/2) / I
= 1076566.261 x ( 48 / 2 )/ 137731.17
= 1076566.261 x 24 / 137731.168
= 188.7668242 N.mm2 < 401 N.mm2 ( Safe )

7.3 Board Calculation

Board Properties
T = Tensile Stress = 4025.05 kg/cm2
Fy = Proof Stress = 2904.15 kg/cm2
I = Inertia = 9.2 cm4
SW = Self Weight = 15.54 kg/pcs
Fa = Allowable load = 120 kg/m2

∑ M = 1/8 qB x LB2
qB = Distributed load of board
= Live Load x Board Width
= 450 Kg x 0.25 m
= 4.41 kN x 0.25 m
1.1025 kNm
LB = Board Length
= Transom to transom width
= 1200 mm = 1.2 m
∑ M = 1/8 qB x LB2
= 1/8 x 1.1025 kN/m x ( 1.2 )^2
= 0.137813 kN/m x 1.44 m2
= 0.198450 kN.m
= 19.845 N.m
= 19845 N.mm
σ = M x (w/2) / I
= 19845 N.mm x ( 600 mm ) / 92000 mm4
= 129.4239 N/mm2
Fy = 2802.25 kg/cm2
= 27490.07 N/cm2
= 274.9007 N/mm2

σ < Fy = 129.4239 N/mm2 < 274.9007 N/mm2 ( Safe )

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