WELDING INSPECTION CONTROL SHEET (WICS) WICS

WICS/CS/2019/001
INSPECTION SECTION, TSD, PC FKSB 06.01.03 L3 QP-TSD-INSP-003 Appendix 3 NO.

A1 WELDING WORK DESCRIPTION / PURPOSE A6 COMPULSORY DOCUMENT (5 ITEMS):

√ WPS/PQR or WPS Summary Sheet √ Weld map √ Mill Certificate or PMI Report (for
To welding 1 joint between the WNRF Flange & pipe 2' sch 80 carbon steel using the Low-Temp CS, SS, LAS, Ni-based,
GTAW welding process. Weld summary sheet WQT / welder list etc)

A2 TYPE A3 STATUS A4 REFERENCE DOCUMENT NO.: A7 ADDITIONAL DOCUMENT

√ Planned √ Permanent SAP WO#: EMOC#: Pressure Test Certificate Isometric / GA dwg Others :

Emergent Temporary IRS#: NSR#: √ Inspection Test Plan (ITP) Insp. Report (IRS)

A5 DESIGN DATA √ Repair Procedure Piping Class Spec. Sheet

Eqpt Tag OR Piping Line ID Piping Class Fluid / Medium Design Pressure A8 JOINT SUMMARY (TYPE & QUANTITY)
Shop Field Total Joints
Tag No: 4200-P-0001 A/B/C/D/E
ASTM A106 WATER NA
√ Butt Weld (BW) : 1 + NA = 1
Dwg No: Q1617-FE-713-A Rev.01
Fillet / Socket Weld (FW) : NA + NA = NA

A9 WELDING DATA

WPS. NO. : STS/WPS(M)/001-1 WPS STS EDAC ENGINEERING SMAW GTAW+SMAW

WELDING
OWNER / : SDN BHD
PROCESS
PQR NO. : STS/PQR/001 COMPANY √ GTAW

BASE METAL 1 BASE METAL 2 FILLER METAL ELECTRODE

Part / component
WNRF Flange 1500# Pipe Manufacturer KOBE WIRE THAILAND
(e.g. pipe,tube,shell, flange)
Material Spec. / Grade &
ASTM A105 SA106 Gr.B Trade Name TGS 50
UNS No. (for High Alloy)

P. No 1 1 F - No. 6
BEFORE WELDING

√ Carbon Steel Stainless Steel √ Carbon Steel Stainless Steel AWS Class. /
Material Group
Group
ER 70S-G
Low Alloy High Alloy Low Alloy High Alloy
If Pipe (NPS & Sch.)
2"SCH 80 1500# 2"SCH 80 SFA No. 5.18
THICKNESS

If Plate (nom. thick.)

SIZE /

Nominal thickness N\A 5.54mm WELDING WORK SCHEDULE

Deposited weld metal
N/A 8.54mm Start:20/9/2019 End: 26/9/2019
thickness

A10 WELDER DATA Welder #1 Welder #2 Welder #3

Welder's Name : AHMAD AMIRUL BIN RAMLI ZAIROL HISHAM

WELDER(S)
Welder ID No. : GT02 GT01
DETAILS

Welder Expiry Date : NA NA

INSPECTION / NDT HOLDPOINTS:

(as per PFK Piping Class, ASME, PTRS & API requirement)
A11 NDT Holdpoints (Fill-up by Maintenance / PEC) B1 Review & Approved by Inspection Rep.

1 100% VI @ all bevel joints (BW & FW) and weld cap Rejected:

2 100% DPT at all re-beveling of existing joints Approved without comments

3 100% DPT / MPI @ new joints Approved with additional comments:

4 HT @ 1.3 x Design Pressure i.e.

5 PWHT @ degC; holding time hours

6 Hardness Test before & after PWHT

7
NOTE : To add % as per Piping Class requirement; Abbreviation: VI (Visual Inspection), MPI (magnetic particle inspection); DPT (dye
penetrant testing), RT (radiography testing); PWHT (post weld heat treatment); HT (hydrostatic test); HdT (Hardness Test)

A12 SUBMISSION BY Name Signature Date REVIEW / APPROVAL BY:

Name / Signature / Date
Work Supervisor (PC FKSB or Contractor)

MOHD AS SHAHIDDIN
Maintenance / PECS Engineer 20/9/2019
JAFRI
Review & Verify
A13 NDT REPORT & RESULTS (to be filled-up by Maintenance / PECS) B2 (by Insp)
Acc. Criteria
Item (e.g. NDT, Date of Result (√) Signed by
Report No. Code (√) Sign. & Date Remarks
PWHT etc) Report QC / Supervisor
B31.3 ASME VIII Acc. Rej.

1
AFTER WELDING

B3 COMPLETION / CLOSE-OUT
I hereby certify that the welding work is satisfactory and all necessary tests (NDT) has been carried out and accepted as per specifications.

INSPECTOR IN-CHARGE : SIGNATURE : DATE :

NOTE: WICS Rev.10 (Oct. 2015)

Section [A1-A12] to be filled-up by Maintenance / PECS / TACS / QA/QC only
Section [B1-B3] to be filled-up by Inspection only
 WELDING INSPECTION CONTROL SHEET (WICS) WICS
WICS/SS/2019/001
INSPECTION SECTION, TSD, PC FKSB 06.01.03 L3 QP-TSD-INSP-003 Appendix 3 NO.

A1 WELDING WORK DESCRIPTION / PURPOSE A6 COMPULSORY DOCUMENT (5 ITEMS):

To welding 1 piece Orifite Plate stainless steel SS316 to Pipe 2"sch 80 ASTM A105 using √ WPS/PQR or WPS Summary Sheet √ Weld map Mill Certificate or PMI Report (for
Low-Temp CS, SS, LAS, Ni-based,
GTAW welding process Weld summary sheet WQT / welder list etc)

A2 TYPE A3 STATUS A4 REFERENCE DOCUMENT NO.: A7 ADDITIONAL DOCUMENT

√ Planned √ Permanent SAP WO#: EMOC#: Pressure Test Certificate √ Isometric / GA dwg Others :

Emergent Temporary IRS#: NSR#: √ Inspection Test Plan (ITP) Insp. Report (IRS)

A5 DESIGN DATA √ Repair Procedure Piping Class Spec. Sheet

Eqpt Tag OR Piping Line ID Piping Class Fluid / Medium Design Pressure A8 JOINT SUMMARY (TYPE & QUANTITY)
Shop Field Total Joints
Tag No: 4200-P-0001 A/B/C/D/E
N/A WATER NA
Butt Weld (BW) : NA + NA = NA
Dwg No: Q1617-FE-713-A Rev.01
√ Fillet / Socket Weld (FW) : 2 + NA = 2

A9 WELDING DATA

WPS. NO. : STS/WPS (M)/104-1 WPS SMAW GTAW+SMAW

STS EDAC ENGINEERING WELDING
OWNER / :
SDN BHD PROCESS
PQR NO. : STS/PQR/007 COMPANY √ GTAW

BASE METAL 1 BASE METAL 2 FILLER METAL ELECTRODE

Part / component
Plate Pipe Manufacturer NA NA
(e.g. pipe,tube,shell, flange)
Material Spec. / Grade &
SS 316 A106 Gr.B Trade Name TG-S309L NA
UNS No. (for High Alloy)

P. No 1 1 F - No. 6 NA
BEFORE WELDING

Carbon Steel √ Stainless Steel √ Carbon Steel Stainless Steel AWS Class. /
Material Group Group
SFA5.9 NA
Low Alloy High Alloy Low Alloy High Alloy
If Pipe (NPS & Sch.)
6mm 2"SCH 80 SFA No. 5.9 NA
THICKNESS

If Plate (nom. thick.)

SIZE /

Nominal thickness NA 5.54mm WELDING WORK SCHEDULE

Deposited weld metal
NA 8.54mm Start:20/9/2019 End: 26/9/2019
thickness

A10 WELDER DATA Welder #1 Welder #2 Welder #3

Welder's Name : AHMAD AMIRUL BIN RAMLI ZAIROL HISHAM

WELDER(S)
Welder ID No. : GT02 GT01
DETAILS

Welder Expiry Date : N/A N/A

INSPECTION / NDT HOLDPOINTS:

(as per PFK Piping Class, ASME, PTRS & API requirement)
A11 NDT Holdpoints (Fill-up by Maintenance / PEC) B1 Review & Approved by Inspection Rep.

1 100% VI @ all bevel joints (BW & FW) and weld cap Rejected:

2 100% DPT at all re-beveling of existing joints Approved without comments

3 100% DPT / MPI @ new joints Approved with additional comments:

4 HT @ 1.3 x Design Pressure i.e.

5 PWHT @ degC; holding time hours

6 Hardness Test before & after PWHT

NOTE : To add % as per Piping Class requirement; Abbreviation: VI (Visual Inspection), MPI (magnetic particle inspection); DPT (dye
penetrant testing), RT (radiography testing); PWHT (post weld heat treatment); HT (hydrostatic test); HdT (Hardness Test)

A12 SUBMISSION BY Name Signature Date REVIEW / APPROVAL BY:

Name / Signature / Date
Work Supervisor (PC FKSB or Contractor)

Maintenance / PECS Engineer MOHD AS SHAHIDDIN 20/9/2019

Review & Verify

A13 NDT REPORT & RESULTS (to be filled-up by Maintenance / PECS) B2 (by Insp)
Acc. Criteria
Item (e.g. NDT, Date of Result (√) Signed by
Report No. Code (√) Sign. & Date Remarks
PWHT etc) Report QC / Supervisor
B31.3 ASME VIII Acc. Rej.

1
AFTER WELDING

B3 COMPLETION / CLOSE-OUT
I hereby certify that the welding work is satisfactory and all necessary tests (NDT) has been carried out and accepted as per specifications.

INSPECTOR IN-CHARGE : SIGNATURE : DATE :

NOTE: WICS Rev.10 (Oct. 2015)

Section [A1-A12] to be filled-up by Maintenance / PECS / TACS / QA/QC only
Section [B1-B3] to be filled-up by Inspection only