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0% found this document useful (0 votes)
129 views20 pages

Acusine 2013 PDF

Uploaded by

Luiz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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AccuSine

Harmonic filtering and reactive


power compensation

FPO
Make the most of your energy SM
Harmonic filtering
and reactive power
compensation
AccuSine
Table of Contents

Offer introduction
Harmonic basics and their effects in the electrical system 4
Harmonics: origin, effects, and consequences 4
Poor displacement power factor 5
Load balancing 5
Reactive energy fluctuations 6
Benefits of harmonic mitigation and reactive current correction 6
AccuSine family of products 8
Electronic power quality device operating principle 9
Standard compliances 10

Harmonic compensation offer


AccuSine™ PCS 11
Technical specification 12
PCS selection table 13
CT selection table 14

Reactive compensation offer


AccuSine PFV 15
Technical specification 16
PFV Selection Table 17

Human machine interface (HMI)


HMI 18

Appendix
Unit dimensions and installation guidelines 19

3
Offer introduction

Harmonic basics and their effects in the


electrical system
Harmonics are a growing concern in the management control and energy savings benefits. However,
of electrical systems today. Designers are requested they also bring drawbacks to electrical distribution
to pay more and more attention to energy savings and systems: harmonics.
improved availability of electricity. In this context, the The presence of harmonics in electrical systems
topic of harmonics is often discussed. means that current and voltage are distorted and
Power electronic devices have become abundant deviate from sinusoidal waveforms.
today due to their capabilities for precise process

Harmonics: origin, effects, and consequences


Harmonic currents are caused by nonlinear loads Equipment consisting of power electronic circuits are
Instantaneous connected to the distribution system. A load is said typical nonlinear loads. Such loads are increasingly
effects to be nonlinear when the current it draws does not more abundant in all industrial, commercial, and
> Harmonics can disrupt have the same wave shape as the supply voltage. residential installations and their percentage of the
controllers used in
electrical systems and The flow of harmonic currents through the system total load is growing steadily.
can adversely affect impedances in turn causes voltage distortion in the
thyristor switching due
to displacement of the
distribution system.
zero-crossing of the
voltage wave
> Harmonics can cause Examples include:
vibrations and audible
noise in electrical • Industrial equipment (welders, induction furnaces, battery chargers, DC power supplies)
machines (AC motors,
transformers, reactors) • Variable speed drives for AC and DC motors
> Harmonics can reduce
the available system • Uninterruptible power supplies (UPS)
capacity
• Office equipment (PCs, printers, servers, displays, etc.)
> Harmonics can induce
heating or instabilities • Household appliances (TVs, microwave ovens, fluorescent lighting, washing machines
in generators and dryers, light dimmers)

Harmonic currents increase the rms current in Symptoms of problematic harmonic levels include
electrical systems and deteriorate the supply overheating of transformers, motors and cables,
Long-term effects voltage quality. They stress the electrical network thermal tripping of protective devices, and logic
> Power factor (PF) and potentially damage the equipment. They may faults of digital devices. In addition, the life span
capacitor heating
and degradation
disrupt normal operation of devices and increase of many devices is reduced by elevated operating
(capacitance operating costs. temperatures.
reductions)
> Heating due to
additional losses in
transformers
> Heating of busbars,
cables, and equipment
> Thermal damage to
induction motors and
generators
> Thermal tripping
of safety devices
(thermal sensors
in breakers, fuses)

4
Offer introduction

Poor displacement power factor


Correction of displacement power factor (DPF) is When electrical systems contain nonlinear loads
well known as a method of reducing penalty charges that exceed about 50 percent of the total load,
Effects of poor DPF on utility electrical bills and reducing the rms current DPF correction can not be achieved by applying
> Increased utility loading on the safety devices and conductors within capacitors alone. DPF correction must be achieved
charges for poor DPF
the plant. However, correction of DPF is becoming with an alternate means. One method is using active
> Increased utility very difficult due to abundant use of nonlinear loads. harmonic filters or other power electronic devices that
demand charges
Using power factor capacitors alone in electrical inject reactive current for correction of poor DPF.
> Reduced network
capacity systems where nonlinear loads are present can be Other suitable circumstances for use of power
hazardous to the capacitors and all other equipment electronic devices for DPF correction are where
> Increased expense for
new/increased network connected to the electrical system. the loads fluctuate quickly. Since power electronic
capability
Capacitors can be destroyed due to overheating devices measure and inject the exact amount of
> Reduced PF capacitor life
or resonance. Resonance can cause very high current to meet a PF set point on a per cycle basis,
> Reduced plant flexibility peak AC voltages detrimental to all loads. This may continuously changing load levels are corrected
> Increased expenses for mean premature tripping of circuit breakers; nuisance very easily. Instantaneous load demands are met
power/harmonic studies
shutdown of equipment; or destruction of equipment. without difficulty. The power electronic device
> Increased downtime – In all cases, plant interruptions occur. does not require time-consuming on-site studies
lost productivity
to determine suitability of power factor correction
equipment.

Load balancing
In many plants and buildings, loads are installed Direct on line (DOL) AC motors and asynchronous
Effects of using single-phase or two-phase power. This creates generators will experience major heating effects
Load Unbalance unbalanced loading per phase on the three-phase with very little unbalanced voltage. A voltage
> Increased voltage supply no matter how judiciously the loads have been unbalance of 2 percent can reduce AC motor life
unbalance
arranged to create balanced distribution of the total about 10-15 percent.
> Increased heating load. The result is the creation of a reactive current
in DOL AC motors Negative sequence current produces negative
due to the existence of negative sequence current. torque in DOL AC motors. In some applications, this
> Increased heating
in generators Negative sequence current, caused by unbalanced negative torque can cause mechanical breakdown
> Premature tripping network voltage, or loads, behaves just like reactive of shafts or couplings. Motor shafts can break and
of relay devices current (leading or lagging) in the electrical distribution shaft couplings can fly apart, stopping production
> Reduced system system by reducing the overall system capacity (i.e. for extended time periods. Additionally, employee
capacity
transformers, cables, and buses). Premature relay injuries may occur due to flying debris.
> Increased nonlinear device tripping may occur due to an unbalance
load faulting AC voltage imbalance also causes nonlinear loads to
of current. draw unbalanced AC line currents. This can cause
> Increased production
downtime As we can see, negative sequence current will cause premature aging of the rectifying device, premature
voltage unbalance (due to the existence of negative tripping of the relay device, or cause peak currents
sequence component). Likewise, an unbalanced in excess of the operational limits for the DC bus
three-phase voltage will cause unbalanced current capacitors. The result is reduced life and for the
in other loads. nonlinear loads, intermittent shutdown of devices.

5
Offer introduction

Reactive energy fluctuations


Equipment such as welders, induction furnaces, suffer vision problems; others may have severe
Effects of Reactive crushers, shredders, steels mills, and ball mills headaches; and some may even become nauseous.
Energy Fluctuations operate with rapid and frequent load variations. This In all cases, employee well-being suffers and lost
> Flicker in plant causing results in rapid changes of real and reactive power production occurs.
medical problems for requirements. Real current must be supplied by the Flicker can also be seen by neighbors on the utility
employees
power grid and is usually the basis of the network grid. This may manifest itself as flickering lights, or
> Flicker on utility design. Reactive power surges can cause the
network interfering with electronic equipment interference, or clocks resetting
neighbors’ well-being network voltage to drop significantly, often to levels to their initial time point. Any of these are cause for
> Poor quality of goods
that can adversely affect sensitive loads or cause utility concern. The utility, by contract, is required
lighting to flicker. to deliver “clean” power for the users on the grid.
> Increased scrap
> Lost productivity In the welder case, the voltage dips will cause poor Also, many of these loads employ independent
> Typically include
quality welds. As such the quality of the end product phase-to-phase control. The result is unbalanced
unbalanced load (automobiles, pipes, etc.) is severely affected. current on the electrical network that also causes
effects as well Production quality and capacity are reduced. unbalanced voltages.
Flicker is a physiological issue that causes varying This type of reactive current injection is defined
degrees of stress on the employees. Some may as VAR support.

Benefits of harmonic mitigation and reactive


current correction
The benefits of providing harmonic and reactive achievable by designing the electrical
current correction result in financial opportunities system for the true need – kW – and by not
for the user or investor. requiring electrical network expansions
Improved competitiveness of companies is achieved • Improved business performance is achieved
in several ways: by significantly reducing downtime and
• Savings of CapEx (capital expenditures) obtaining increased equipment life
and OpEx (operating expenditures) are

Reduce capital expenditures • Harmonic mitigation and reactive current


Saving on CapEx is a constant concern for the investor. correction reduce utility demand thus reducing
utility penalty charges.
• Harmonic mitigation, DPF correction, load balancing,
and VAR support provide opportunities for significant Improve electricity availability and business
savings, especially on the cost of the electrical performance.
distribution network • Increased reliability and service life
• Solutions for harmonic mitigation, DPF correction, • Reduced risk of outages
load balancing, and VAR support decrease the rms
current value such that the size for busbars, cables, • Increased productivity by eliminating downtime
and transformers can be reduced. Additionally, • Increased quality due to better process
the ratings of circuit breakers and contactors performance
are reduced
• Extended equipment life
• Harmonic mitigation, DPF correction, load balancing,
and VAR support permit expansion without requiring • Increased generator performance and life
additional distribution equipment. The total rms
current is reduced by these types of correction
Electrical system support
• Continuous support where loads cause flicker
Reduced operating expenses
OpEx will be impacted in many different ways: • Maintain reactive current balance for renewable
energy farms
• Harmonic mitigation, DPF correction, load balancing,
and VAR support contribute to reduced losses in
switchgear, cables, transformers – providing longer
life and more effective utilization of capacity

6
Offer introduction

Applications Performance Benefits


General duty
Water and wastewater treatment plants, textile > THDv (1) < 5% > Meet industry standards for THDv
mills, paper mills, pharmaceutical plants, > TDD (3) ≤ 5% or THDi(2)/TDD
package sorting facilities, bulk material > DPF correction to 0.95 or better > Improved DPF - can attain unity
handling, printing presses > Generators operate efficiently > Increased system capacity
> Eliminate resonance potential of PF > Extend equipment life due to
capacitors reduced heating
> Generator life extended - reduced
total rms current
Marine duty applications: ships, oil & gas > Reduces THDv and TDD to < 5% > Compliance to off-shore standards
platforms > Corrects DPF to set point > Reduces generator instabilities
> Load balances current > Reduces generator heating for longer life
> Prevents resonance conditions > Reduces stress on busbars and cables
> Increases generator capacity
Heavy duty
Port cranes, DC drives and power supplies, > Dynamic and continuous support for > Comply with standards for harmonics
steel mills harmonics - ≤ 5% TDD and DPF
> Dynamic and continuous support for DPF > Longer distribution equipment life -
correction - ≥ 0.95 reduced total rms current
> Reduce voltage sags due to current > Productivity increased
reversals (regenerative loads)
> No interaction with utility substation
PF capacitors
Very heavy duty
Arc welders (automotive and pipe industries), > Ultra fast VAR compensation - > Meet industry standards for flicker,
arc furnaces (steel and recycle smelting), by cycle injection harmonics, and DPF
linear induction motors (amusement parks), > Greatly reduce flicker > Eliminate equipment stresses - longer life;
shredders (recycling), ball mills (rock > Reduce voltage sags due to current surge more dependable operation
crushers) > Better quality of products
> Enhanced production capability

(1) THDv - Total Harmonic Voltage Distortion.


(2) THDi - Total Harmonic Current Distortion.
(3) TDD - Total Demand Distortion (current).

7
Offer introduction

AccuSine family of products


Schneider Electric™ is specialized in electronic with the cost of the solution to obtain a reasonable
power quality solutions. A broad range of products Return On Investment (ROI). The table below
is available for different applications. We propose indentifies the model that best performs the
solutions that maximize the savings when balanced solutions defined.

AccuSine Neutral Harmonic DPF Load VAR


model harmonics mitigation correction balancing support
AccuSine
PCS
AccuSine
PFV

AccuSine PCS AccuSine PFV


• Three-wire connection • Three-wire connection
• From 208 V to 690 V supply (higher • From 208 V to 690 V supply (higher
voltages with transformers) voltages with transformers)
• Units from 33 A to 300 A, parallel • Units from 33 A to 300 A, parallel up
up to 99 units to 99 units
• Cancellation to 50th harmonic • Displacement PF correction to set point
• Displacement PF correction to set point • Load balancing of input current
• Load balancing of input current • Rapid VAR injection in < 1 cycle
• Rapid VAR injection in < 1 cycle • Modbus TCP/IP and Ethernet
IP communications
• Modbus TCP/IP and Ethernet IP
®

communications Can be used with PF capacitors as Hybrid VAR


Compensation (HVC) system.
Can be used with PF capacitors as Hybrid VAR
Compensation (HVC) system.

690 V
3 or 4 wire
AccuSine PCS/PFV
3-phase loads
600 V
3 or 4 wire
AccuSine PCS/PFV 3-phase loads
480 V
3 or 4 wire
AccuSine PCS/PFV
3-phase loads

20 A 50 A 120 A 300 A 480 A 600 A 3000 A 30000 A

Units operating in parallel

8
Offer introduction

Electronic power quality device


operating principle
Electronic power quality devices are designed to One type of logic employs fast Fourier transforms
measure the load current; calculate the variance (FFT) that require three cycles of current to calculate
from objectives set by the user; and inject the right the harmonic spectrum, thus requiring more than
amount of current to make the supply current meet three cycles to begin injecting corrective current.
the objective levels for harmonics, displacement PF, Another type of logic employs discrete spectrum logic
or load balancing. (DSL) that uses one cycle of current to calculate
When harmonic mitigation is required, the logic the harmonic spectrum, thus providing less than
measures the load current and calculates the two-cycle response time for corrective action.
harmonic current spectrum – that is the amplitude AccuSine PCS employs DSL.
and phase angle for every harmonic to the 50th Correction for displacement PF calculates
order. The logic then determines the amplitude to the phase shift of the fundamental current from
be injected at the opposite phase angle for each the voltage of the supply on a per cycle basis. The
harmonic order selected for mitigation. Then a control logic then calculates the amplitude and phase
control signal is generated and the semiconductors shift required to meet the user selected objective
(IGBT) are directed to duplicate the control signal as for displacement power factor. The IGBT are then
injected current into the supply. In this manner, the directed to inject fundamental current at the proper
supply side harmonic current is greatly reduced. phase shift to meet the objective.
The speed of response is controlled by: The actual displacement PF and objective may be
1) the logic calculation method, leading (capacitive) or lagging (inductive). Near unity
objectives can be met with no complications to the
2) the switching rate of the IGBT (also
network. All AccuSine models perform displacement
identified as carrier frequency), and
PF correction.
3) the speed of the microprocessor in the
In a similar manner, the current required to correct
control logic. The carrier frequencies and
for measured load unbalance (negative sequence
microprocessors are generally fast enough
current) is calculated and injected to balance the
to provide per cycle response.
load for the supply. AccuSine PCS and AccuSine
PFV are capable of providing load balancing.

Harmonic Active Result MV


generators Filter
2 2 2
1,5 1,5 1,5
1 1 1 2
0,5 0,5 0,5 1,5
0 0 0 1
0,5
-0,5 -0,5 -0,5 0
-1 -1 -1 -0,5
-1,5 -1,5 -1,5 -1
-1,5
-2 -2 -2 -2

Harmonics
Harmonic
generators
2
1,5
1
0,5

M
0
-0,5
-1
-1,5
-2

Active
1,5
1
0,5

= =
0

Filter
-0,5
-1
-1,5
-2

9
Offer introduction

Standard compliances

By using Schneider Electric active filters, it is possible • IEC 61000.3.6: assessment of emission limits for
to put any installation in compliance with the most the connection of distorting installations to MV,
relevant standards and regulations: HV, and EHV power systems
• IEEE 519: recommended practices and • ER G5/4: planning levels for harmonic voltage
requirements for harmonic control in distortion and the connection of nonlinear
electrical power systems equipment to transmission systems and
distribution networks in the United Kingdom

Before
Before AfterAfter

10
Harmonic
compensation offer AccuSine PCS
The Schneider Electric solution for active harmonic Key features and main benefits
filtering in industrial installations. • Correction capacity per unit:
- 208 - 480 V: 50, 100, 300 A
- 600 V: 39, 78, 235 A
- 690 V: 33, 67, 200 A

• Voltage: 208 - 480 VAC, 600 VAC, 690 VAC three-phase supply, other voltages
with transformer
• Harmonic compensation: H2 to H50, discrete spectrum cancellation; global
or selectable
• Reactive compensation: power factor correction, cos φ to near unity, selectable
set point
• Load balancing of source current
• Electrical systems: three-wire or four-wire
• Neutral current correction: none
• Product standards: CE Certified, UL, cUL, CSA, ABS, C-Tick
• Parallel capability: up to 99 units of any capacity
• Enclosure type: NEMA® 1, NEMA 12, IP30, IP54
• Communication: four dry (voltage free) contacts to monitor status from remote
location; Modbus TCP/IP or Ethernet IP
• Functionality: harmonic mitigation, power factor correction, or load balancing,
separately or combined
• Human Machine Interface: graphic LCD display with touchscreen control

Performance capability
• Stepless automatic adaption to load changes
• Suitable for all types and mixes of nonlinear loads
• Ultra fast response at < 2 cycle
• Provides compliance to any worldwide harmonic standard: IEEE 519,
G5/4-, GBT 14549, IEC 61000-3
• THDi reduction to approximately 1/10 of network THDi
• Rapid injection of reactive current (also known as VAR compensation or flicker control)
• Automatic adaption for unbalanced harmonic phase loading. Optional fundamental
current load balancing

Easy to Control
• One LED indicator for power on
• User friendly graphic terminal
• Easy to read 96 mm QVGA screen
• Parameters and notifications clearly displayed
• Graphic display of all current trends, bar graphs of source and load harmonic by order
• Remote monitoring and run/stop control via Modbus TCP/IP over Ethernet
• Total remote control, including parameter setup, and monitoring via
Ethernet IP (Web server)

Typical applications

Oil & gas Water Cement HVAC Buildings Wind mills

• Oil & gas platforms • HVAC • Wind and solar farms


• Port cranes • Automotive • Lifts (ski or building)
• Steel • Process plants • Marine vessels
Pulp and paper
• Water/Wastewater

11
Harmonic
compensation offer Technical specification
AccuSine Specifications PCS
Technical Specifications
Compensation capacity per phase (A rms) 50 A, 100 A, 300 A - 208-480 VAC;
39 A, 78 A, 235 A - 600 VAC
33 A, 67 A, 200 A - 690 VAC
Neutral compensation capacity -
System Input
Nominal voltage 208-480 VAC; 400 VAC, 400-480 VAC; 600 VAC; 690 VAC;
±10% auto sensing; other voltages available with transformers
Nominal frequency 50/60 Hz, ±3%, auto sensing
Number of phases Three-phase/three-wire; three-phase/four-wire
Power switching devices IGBT
Control topology Digital
Operation with single-phase loads Yes
Current transformers (CT) 400 Hz and Class 1 accuracy
Any ratio from 250 to 10,000 A primary with 5 A secondary; 2.5
VA burden per unit
Quantity of Cts required Two or three (three required when single phase loads present)
Technical Characteristics
Harmonic cancellation spectrum 2nd to 50th, discrete
RMS current attenuation > 10:1
Parallel configuration Up to 99 units operate independently in load share mode; any combination of
models; automatic adjustment of capacity
Modes of operation Harmonic, power factor correction, load balancing: independent or combined
Power factor correction Leading (capacitive) or lagging (inductive) to target power factor
Priority assignment of modes Manually adjustable capacity splits between harmonic and fundamental
(PF/Load Balancing) modes
Response to overload conditions < 2 cycles
Resonance avoidance Detects and discontinues resonant frequency within 2 cycles
Commissioning Built in step-by-step procedure with phase sequence detection, automatic
CT configuration, and more
Voltages above base units design Harmonic mode to 15 kV, PF/load balancing mode to 33 kV
Field programmable; phase shift permitted
Internal overtemperature protection Automatic roll back of output current
Display High quality 96 mm color touchscreen
Display languages English
Operators Magelis™ HMI graphic touchscreen terminal
HMI display parameters and graphics Mains AC voltage, bus DC voltage, load current - real, harmonic, and reactive,
mains current - real, harmonic, and reactive, plus more; % THDi, event log with
time and date stamp, on/off status of each harmonic order
Oscilloscope feature displays; harmonic spectrum to 50th order - bar graph,
trend curves for many essential parameters, plus many more
Communications capability Modbus TCP/IP, Transparent Ready™, Ethernet IP via Web server
Acoustic noise (ISO3746) ≤ 80 db at one meter from unit surface
Color NEMA 1 wall mounted units - quartz gray, all others light gray
Environmental Conditions
Operating temperature 0 °C to 40 °C continuous (derate 2%/1 °C to 50 °C)
Relative humidity 0-95%, noncondensing
Seismic qualification IBC and ASCE7
Operating altitude 1000 m, (derate 1%/100 m above)
Contamination levels (IEC 60721-3-3) Chemical class 3C3 (1), mechanical class 3S3 (2)
Reference technical standards
Design Optional CE certification
Protection (enclosure) NEMA 1, NEMA 12, IP30, IP54

(1) Locations with normal levels of contaminants, experienced in urban areas with industrial activities scattered over the whole area, or with heavy traffic.
Also applies to locations with immediate neighborhood of industrial sources with chemical emissions.
(2) Locations without special precautions to minimize the presence of sand or dust. Also applies to locations in close proximity to sand or dust sources.

12
Harmonic
compensation offer PCS Selection Table
Harmonic and PF Correction —
­ 208-480 V models
Rated Current Watt Losses (watt) Model Number Enclosure Information Frame(4) Weight
A (rms) kg (Lbs)
240 V 400 V 480 V Rating Style / Cable entry
50 900 1500 1800 PCS050D5N1 NEMA 1 Wall Mount (1)(2) / bottom 1 250 (114)
1875 2250 PCS050D5N12 NEMA12 Floor Standing / top or bottom 4 300 (661)
PCS050D5CE30 (3) IP30 (CE Certified) 320 (705)
NA PCS050D5CE54 (3) IP54 (CE Certified)
PCS050D5IP30 IP30 300 (661)
PCS050D5IP54 IP54
100 1500 3000 PCS100D5N1 NEMA 1 Wall Mount (1)(2) / bottom 2 159 (350)
3125 3750 PCS100D5N12 NEMA12 Floor Standing / top or bottom 4 350 (771)
PCS100D5CE30 (3) IP30 (CE Certified) 386 (849)
NA PCS100D5CE54 (3) IP54 (CE Certified)
PCS100D5IP30 IP30 350 (771)
PCS100D5IP54 IP54
300 4500 7500 9000 PCS300D5N1 NEMA 1 Floor Standing / top 3 352 (775)
8333 10000 PCS300D5N12 NEMA12 Floor Standing / top or bottom 5 550 (1212)
PCS300D5CE30 (3) IP30 (CE Certified) 632 (1390)
NA PCS300D5CE54 (3) IP54 (CE Certified)
PCS300D5IP30 IP30 550 (1212)
PCS300D5IP54 IP54
Harmonic and PF Correction — 600 V models
Rated Current Watt Losses (watt) Model Number Enclosure Information Frame(4) Weight
A (rms) kg (Lbs)
600 V Rating Style / Cable entry
39 2850 PCS039D6N1 NEMA 1 Floor Standing / top or bottom 6 600 (1322)
PCS039D6N12 NEMA12
PCS039D6CE30 (3) IP30 (CE Certified) 621 (1366)
PCS039D6CE54 (3) IP54 (CE Certified)
PCS039D6IP30 IP30 600 (1322)
PCS039D6IP54 IP54
78 4610 PCS078D6N1 NEMA 1 Floor Standing / top or bottom 6 700 (1542)
PCS078D6N12 NEMA12
PCS078D6CE30 (3) IP30 (CE Certified) 736 (1620)
PCS078D6CE54 (3) IP54 (CE Certified)
PCS078D6IP30 IP30 700 (1542)
PCS078D6IP54 IP54
235 12750 PCS235D6N1 NEMA 1 Floor Standing / top or bottom 7 1102 (2424)
PCS235D6N12 NEMA12
PCS235D6CE30 (3) IP30 (CE Certified) 1183 (2602)
PCS235D6CE54 (3) IP54 (CE Certified)
PCS235D6IP30 IP30 1102 (2424)
PCS235D6IP54 IP54
Harmonic and PF Correction — 690 V models
Rated Current Watt Losses (watt) Model Number Enclosure Information Frame(4) Weight
A (rms) kg (Lbs)
690 V Rating Style / Cable entry
33.3 3050 PCS033D7N1 NEMA 1 Floor Standing / top or bottom 6 624 (1372)
PCS033D7N12 NEMA12
PCS033D7CE30 (3) IP30 (CE Certified) 644 (1416)
PCS033D7CE54 (3) IP54 (CE Certified)
PCS033D7IP30 IP30 624 (1372)
PCS033D7IP54 IP54
66.7 5400 PCS067D7N1 NEMA 1 Floor Standing / top or bottom 6 724 (1592)
PCS067D7N12 NEMA12
PCS067D7CE30 (3) IP30 (CE Certified) 835 (1670)
PCS067D7CE54 (3) IP54 (CE Certified)
PCS067D7IP30 IP30 724 (1592)
PCS067D7IP54 IP54
200 13565 PCS200D7N1 NEMA 1 Floor Standing / top or bottom 7 1170 (2574)
PCS200D7N12 NEMA12
PCS200D7CE30 (3) IP30 (CE Certified) 2752 (1251)
PCS200D7CE54 (3) IP54 (CE Certified)
PCS200D7IP30 IP30 1170 (2574)
PCS200D7IP54 IP54

(1) Floor stand available. Order Catalog Number - FSPCS100D5N1. (3) CE Certified units meet EMC Directive 89/336 EEC. NA Not Applicable
(2) Wall mounted units do not include a power disconnect. (4) See page 19.

13
Harmonic
compensation offer CT Selection table

Round solid-core selection table


Ampacity Cat. Dimensions mm (in) Weight Accuracy Burden Secondary
Number kg (Lbs) Class Capacity Current
(VA)
ID OD Thickness
600 CT7RL6011 63 (2.5) 116 (4.58) 28 (1.1) 1.5 (3.8) 1 30 1
1000 CT7RL1021 63 (2.5) 116 (4.58) 28 (1.1) 1.5 (3.8) 1 35 1

Round split-core selection table


Ampacity Cat. Dimensions mm (in) Weight Accuracy Burden Secondary
Number kg (Lbs) Class Capacity Current
(VA)
A B C D
1000 CT1000SC 101 (4) 32 (1.25) 38 (1.5) 165 (6.5) 1.75 (3.5) 1 10 5
3000 CT3000SC 152 (6) 32 (1.25) 38 (1.5) 216 (8.5) 1.9 (4.25) 1 45 5
5000 CTFCL500058 203 (8) 32 (1.25) 38 (1.5) 267 (10.5) 2.5 (5.5) 1 45 5

Note:
(1) AccuSine PCS requires CT with a secondary current rating of 5 amperes.
Two mains (2) CT are required for three (3) phase loads; three (3) mains CT
are required when single (1) phase loads are present.
D (2) AccuSine PFV requires CT with a secondary current rating of 5 amperes.
Two mains (2) CT are required for three (3) phase loads; three (3) mains CT
are required when single (1) phase loads are present. See page 13.

B A C

14
Reactive
compensation offer AccuSine PFV

The Schneider Electric solution for ultra fast reactive Key features and main benefits
current compensation requirement. • Correction capacity per unit:
- < 480 V: 50, 100, 300 A
- 600 V: 39, 78, 235 A
- 690 V: 35, 70, 209 A
PB105007.eps

• Voltage: 208 - 480 VAC, 600 VAC, 690 VAC three-phase supply, other voltages
with transformer
• Reactive compensation: power factor correction, cos φ to near unity, selectable
set point
• Load balancing of source current
• Electrical systems: three-wire or four-wire
• Product standards: CE Certified, UL, cUL, CSA, ABS, C-Tick
• Parallel capability: up to 99 units of any capacity
• Enclosure type: NEMA 1, NEMA 12, IP30, IP54
• Communication: four dry (voltage free) contacts to monitor status from remote
location; Modbus TCP/IP or Ethernet IP
• Functionality: power factor correction (capacitive or inductive), or load
balancing, VAR compensation separately or combined
• Human Machine Interface: graphic color display with touchscreen control

Performance capability
• Stepless automatic adaption to load changes
• Suitable for all types and mixes of nonlinear loads
• Ultra fast response at < 1 cycle
• Rapid injection of reactive current (also known as VAR compensation or
flicker control)
• Optional fundamental current load balancing

Easy to Control
• One LED indicator for power on
• User-friendly graphic terminal
• Easy to read 96 mm QVGA screen
• Parameters and notifications clearly displayed
• Graphic display of all current trends, bar graphs of source and load
• Remote monitoring and run/stop control via Modbus TCP/IP over Ethernet
• Total remote control, including parameter setup, and monitoring via
Ethernet IP (Web server)

Typical applications

Oil & gas Water Cement HVAC Buildings Wind mills

• Oil & gas platforms • HVAC • Wind and solar farms


• Port cranes • Automotive • Lifts (ski or building)
• Steel • Process plants
Pulp and paper
• Water/Wastewater

15
Reactive
compensation offer Technical specification
AccuSine Specifications PFV
Technical Specifications
Standard RMS output current rating 50 A, 100 A, 300 A - 208-480 VAC;
39 A, 78 A, 235 A - 600 VAC
33 A, 67 A, 200 A - 690 VAC

System Input
Nominal voltage 208-480 VAC; 600 VAC; 690 VAC; ±10% auto sensing;
other voltages with transformers
Nominal frequency 50/60 Hz, ±3%, auto sensing
Number of phases Three-phase/three-wire; three-phase/four-wire
Power switching devices IGBT
Control topology Fully digital
Operation with single-phase loads Yes
Current transformers (CT) 400 Hz rated, class 1 accuracy
Any ratio from 250 to 10,000 A with 5 A secondary
Quantity of CTs required Two or three (three required when single-phase loads present)
Technical Characteristics
Parallel configuration Up to 99 units operate independently in load share mode; limit due to VA rating
of CT, any combination of models; automatic adjustment of capacity
Modes of operation Power factor correction, load balancing, VAR compensation; independently or
combined
Power factor correction Leading (capacitive) or lagging (inductive) to target power factor
Response time < 1 cycle
Dynamic current injection < 1 cycle
Commissioning Built in step-by-step procedure with phase sequence detection and automatic
CT configuration
Voltages above base units design Any to 33 kV with field setup, including phase angle adjustment
Internal overtemperature protection Automatic roll back of output
Display High quality 96 mm color screen
Languages English
Operators Magelis HMI graphic touchscreen terminal
HMI display parameters and graphics Oscilloscope feature (built-in) to display the following:
• mains AC voltage, bus DC voltage, load current - real and reactive,
mains current - real and reactive, plus more;
• event log with time and date stamp, on/off status of each trend curves for
many essential parameters, plus many more
Communications capability Modbus IP, Transparent ready, Ethernet via Web server
Acoustic noise (ISO3746) < 80 db at one meter from unit surface
Color NEMA 1 wall mounted units - quartz gray, all others light gray
Environmental Conditions
Operating temperature 0 °C to 40 °C continuous (1%/1 °C to 50 °C)
Relative humidity 0-95%, noncondensing
Seismic qualification IBC and ASCE7
Operating altitude 1000 m, (derate 1%/100 m above)
Contamination levels (IEC 60721-3-3) Chemical class 3C3 (1), mechanical class 3S3 (2)
Reference technical standards
Design Optional: CE certified per CE EMC certification IEC/EN 60439-1,
EN 61000-6-4 Class A, EN 61000-6-2
Protection (enclosure) NEMA 1, NEMA 12, IP30, IP54

(1) Locations with normal levels of contaminants, experienced in urban areas with industrial activities scattered over the whole area, or with heavy traffic.
Also applies to locations with immediate neighborhood of industrial sources with chemical emissions.
(2) Locations without special precautions to minimize the presence of sand or dust. Also applies to locations in close proximity to sand or dust sources.

16
Reactive
compensation offer PFV Selection Table
PF Correction + VAR Support — 208-480 V models
Rated Current Watt Losses (watt) Model Number Enclosure Information Frame(4) Weight
A (rms) kg (Lbs)
240 V 400 V 480 V Rating Style / Cable entry
50 1350 1875 2250 PFV050D5N1 NEMA 1 Wall Mount (1)(2) / bottom 1 250 (114)
PFV050D5N12 NEMA12 Floor Standing / top or bottom 4 300 (661)
PFV050D5CE30 (3)
IP30 (CE Certified) 320 (705)
NA PFV050D5CE54 (3)
IP54 (CE Certified)
PFV050D5IP30 IP30 300 (661)
PFV050D5IP54 IP54
100 1925 3125 3750 PFV100D5N1 NEMA 1 Wall Mount (1)(2) / bottom 2 159 (350)
PFV100D5N12 NEMA12 Floor Standing / top or bottom 4 350 (771)
PFV100D5CE30 (3)
IP30 (CE Certified) 386 (849)
NA PFV100D5CE54 (3)
IP54 (CE Certified)
PFV100D5IP30 IP30 350 (771)
PFV100D5IP54 IP54
300 5500 8333 10000 PFV300D5N1 NEMA 1 Floor Standing / top 3 352 (775)
PFV300D5N12 NEMA12 Floor Standing / top or bottom 5 550 (1212)
PFV300D5CE30 (3)
IP30 (CE Certified) 632 (1390)
NA PFV300D5CE54 (3)
IP54 (CE Certified)
PFV300D5IP30 IP30 550 (1212)
PFV300D5IP54 IP54

PF Correction + VAR Support — 600 V models


Rated Current Watt Losses (watt) Model Number Enclosure Information Frame(4) Weight
A (rms) kg (Lbs)
600 V Rating Style / Cable entry
39 2725 PFV039D6N1 NEMA 1 Floor Standing / top or bottom 6 600 (1322)
PFV039D6N12 NEMA12
PFV039D6CE30 (3)
IP30 (CE Certified) 621 (1366)
PFV039D6CE54 (3)
IP54 (CE Certified)
PFV039D6IP30 IP30 600 (1322)
PFV039D6IP54 IP54
78 4475 PFV078D6N1 NEMA 1 Floor Standing / top or bottom 6 700 (1542)
PFV078D6N12 NEMA12
PFV078D6CE30 (3)
IP30 (CE Certified) 736 (1620)
PFV078D6CE54 (3)
IP54 (CE Certified)
PFV078D6IP30 IP30 700 (1542)
PFV078D6IP54 IP54
235 11700 PFV235D6N1 NEMA 1 Floor Standing / top or bottom 7 1102 (2424)
PFV235D6N12 NEMA12
PFV235D6CE30 (3)
IP30 (CE Certified) 1183 (2602)
PFV235D6CE54 (3)
IP54 (CE Certified)
PFV235D6IP30 IP30 1102 (2424)
PFV235D6IP54 IP54

PF Correction + VAR Support — 690 V models


Rated Current Watt Losses (watt) Model Number Enclosure Information Frame(4) Weight
A (rms) kg (Lbs)
690 V Rating Style / Cable entry
34.8 3060 PFV035D7N1 NEMA 1 Floor Standing / top or bottom 6 624 (1372)
PFV035D7N12 NEMA12
PFV035D7CE30 (3)
IP30 (CE Certified) 644 (1416)
PFV035D7CE54 (3)
IP54 (CE Certified)
PFV035D7IP30 IP30 624 (1372)
PFV035D7IP54 IP54
69.6 4990 PFV070D7N1 NEMA 1 Floor Standing / top or bottom 6 724 (1592)
PFV070D7N12 NEMA12
PFV070D7CE30 (3)
IP30 (CE Certified) 835 (1670)
PFV070D7CE54 (3)
IP54 (CE Certified)
PFV06D7IP370 IP30 724 (1592)
PFV070D7IP54 IP54
208.7 12650 PFV209D7N1 NEMA 1 Floor Standing / top or bottom 7 1170 (2574)
PFV209D7N12 NEMA12
PFV209D7CE30 (3)
IP30 (CE Certified) 2752 (1251)
PFV209D7CE54 (3)
IP54 (CE Certified)
PFV209D7IP30 IP30 1170 (2574)
PFV209D7IP54 IP54

(1) Floor stand available. Order Catalog Number - FSPCS100D5N1. (3) CE Certified units meet EMC Directive 89/336 EEC. NA Not Applicable
(2) Wall mounted units do not include a power disconnect. (4) See page 19.

17
Human Machine
Interface (HMI)
Human Machine
Interface (HMI)

The family of AccuSine products offered by Keypad


Schneider Electric provide a Human Machine Direct control of the active filters is possible by using the RUN/STOP
Interface (HMI) including a Graphical User Interface. commands on a keypad.
Direct control, programming, and monitoring are
possible without using a PC or the Internet. Display
A graphical display is used for different functions:
• access and set up of operating parameters
• measurement data
• operation status (warnings, fault messages)
Menus are accessible for easy navigation.

Configuration parameters
List of selectable parameters:
• three or four-wire configuration
• harmonics or reactive energy compensation (separately or in combination)
• current transformer ratio
• power factor target
• number of units in parallel
• communication parameters

Measurements
A complete set of measurement data is accessible:
• line-to-line rms voltages
• total rms load currents (on three phases)
• active filter output rms currents (on three phases)
• harmonic rms load and line currents
• voltage and current distortions (THDu and THDi)
• reactive rms load current
• active filter reactive rms output current
• heatsink temperature (in deg. C)

Alarms and status display


Detailed alarms and status messages are displayed for easy troubleshooting:
• supply voltage or frequency outside of normal operating range
• current limitation
• overtemperature
• controller status
• communication status

18
Appendix
Unit dimensions and
installation guidelines

Frame Exterior dimensions


size
figure
Height Width Depth
in. mm in. mm in mm.
1 48.0 1,219 20.7 525 18.5 469
2 64.9 1,648 20.7 525 18.5 469
3 75.3 1,913 31.5 801 19.6 497
4 75.0 1,905 31.5 801 23.8 605
5 75.0 1,905 39.4 1,000 31.5 801
6 75.0 1,905 55.1 1,400 23.8 605
7 75.0 1,905 70.9 1,800 31.5 801

Frame size 1 Frame size 2 Frame size 3

W D

DB402717.eps

DB402717.eps
DB402718.eps

DB402718.eps
H

Front view Side view

Front view Side view Front view Side view

Frame size 4 and 5 Frame size 6 and 7


W D
DB402719.eps
DB402719.eps

DB402719.eps

DB402720.eps
DB402720.eps

DB402720.eps

H H

Front view Side view Front view Side view

19
Make the most of your energy

Schneider Electric USA

1415 South Roselle Road


Palatine, IL 60067
Tel. (847) 397-2600
Fax. (847) 925-7500
www.schneider-electric.us

©2012 Schneider Electric. All Rights Reserved. Schneider Electric, Make the most of your energy, AccuSine, Magelis, and Transparent Ready are trademarks owned by Schneider Electric Industries SAS or its affiliated
companies. All other trademarks are property of their respective owners. Design: Global Marketing, Communications Strategy and Design • 998-5959_LMA-US • 5820BR0901R11/11

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