Dwitama-Bando Brosur-1

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DWITAMA

Total Steel & Scaffolding


Welcome to Dwitama Bando

Introduction
DWITAMA BANDO is building material specialist.

For national construction industry whose working hard silently, we feel


so glad and honored to greet all the construction family.

All of the construction family!

Unfolding before us, will be the digital era of limitless competition across
the borders of the new millennium knowledge, information and ideas
that will influence the competitiveness of enterprises.

We, all DWITAMA BANDO members and employees welcome the new
millennium by pulling the construction market to maximize customer
satisfaction, give best prices and service to be acknowledged to be a
leading construction industry.

While expecting for your new vision and prosperity, this meeting today
is earnestly hope for new strength for the national economy and the
construction industry.

In addition, through this greeting we wish all of your business may be


splendid and be filled with happiness.

Thank you.
Index
System Support 4
Single Pipe Scaffolding 10
Pipe Support 12
Frame Scaffolding 14
Square Pipe 16
Safety System 17
Jack Support 20
Euro Form 22
Hory Beam 24
Brace Frame 26
Lease and Trust Management 28
Certificate of Registration 30
Application Method 31

“DWITAMA BANDO will continue


to create a new 21st century
construction culture”
3
1 System Support

System Support
Established parts of System support gives problems solving
on the structural and technical problems to ignite an excellent
adaptability in any field ranging from architecture, civil
engineering, and construction events.
Stable structure of system support prevents construction
accident as well as the work efficiency, reduce the term of
works.

1. Post
2. Handle
3. Bracing
4. U-head Jockey
5. Jockey Base
6. Yoke
7. U-head socket
Post
Type Length (mm) Weight (kg)

65
P-25 2,588 12.0
P-17 1,725 8.0
P-12 1,291 6.2
P-8 863 4.4
863

P-4 432 3.0


65 P-2 216 2.0
2858

65
863
863

429
1725

65
1291

T:9.0
863
797

798

65
797

797

65
432

216
367

151
P-25 P-17 P-12 P-8 P-4 P-2

1725

H-18

1463

H-15

1158

H-12

853

H-9

549
Handle
Type Length (mm) Interval Weight (kg)
H-6 H-18 1,725 1,829 5.0
H-15 1,463 1,524 4.3
244 H-12 1,158 1,219 3.5
H-9 853 914 2.8
H-3 H-6 549 610 2.1
H-3 244 305 1.3

5
1 System Support

Bracing
Type L (mm) A (mm) B (mm) Weight
B-1718 2,332 1,725 1,829 5.8
B-1715 2,139 1,725 1,524 5.3
B-1712 1,974 1,725 1,219 5.0
L

B-1709 1,845 1,725 914 4.7


B-1218 2,032 1,291 1,829 5.0
2.2

B-1215 1,807.5 1,291 1,524 4.6


Ø4

A B-1212 1,609 1,291 1,219 4.2


B-1209 1,447.5 1,291 914 3.8
B-0818 1,790 863 1,829 4.7
B-0815 1,530 863 1,524 4.1
B
B-0812 1,290 863 1,219 3.6
B-0809 1,082.5 863 914 3.4

Truss U-Head Jockey


457 610 457

432

Type Length(mm) Interval Weight(kg) Type Length(mm) Weight(kg)


DT-1524 1524 1524 18 UH600 150~450 5.4

Jack Base Yoke Head Socket


120
Ø60.5
50~450mm
600mm

100

Ø45
It is used in combination
50 with the vertical post during
U-Head installation.

Type Length(mm) Weight(kg) Type Dimensions Weight(kg) Type Length(mm) Weight(kg)


UH600 50~450 5.0 2M 75x125x3.2T 10 Standard 120 0.9
3M 50x100x2.5T 15
U-Head Jockey

Jack Base

Post Fixed Pin

Paju GCCC (Gas-Fired Combine Cycle Combustion Turbine Plant

Bracing

Handle

Gunsan Apartment Building Site

7
1 System Support

Paju GCCC (Gas-Fired Combine Cycle Combustion Turbine Plant

Seoul Station Site


Sangju E-Mart Site

Nonhyun-dong Prugio Site

9
2 Single Pipe Scaffolding

Single Pipe Scaffolding


Single pipe scaffolding is a scaffold system that has space
adoptability using steel pipes and special hardware for short
pipe scaffolding.

1. Single pipe scaffolding


2. Accessory
Establishment Drawing

Single Pipe
Easy to assemble for narrow space with various height of
the building.

70±0.5 70±0.5
Ø48.6

Out Thickness Weight Section Section Section Section Weight (kg)


Diameter (mm) (kg/m) (cm2) Moment Modulus 2 Radius
(mm) (cm4) (cm3) (cm) 2.0m 3.0m 4.0m 6.0m

48.6 2.3 2.63 3.345 8.99 3.7 1.64 5.26 7.89 10.52 15.78

Feature
The width and height can be adjusted freely depending on the location and
shape to be installed.
Galvanized steel for superior strength so it is easily stored and carried for long
periods use.
Base plate is available.

Single Pipe Scaffolding Accesories System


Fixed Clamp Swirl Clamp Clamp Steel Clamp Right Angle Clamp Joint Pin Base Plate
*Fitting Over *Insertion tube 42
12,2 Over 12,2
13Ø
111

Over 95 Over 95

140
Ø48.6 x 48.6 (0.68kg) Ø48.6 x 48.6 (0.68kg) Ø60.5 x 48.6 (0.77kg) Ø48.6 (1.11kg) Ø48.6 x 48.6 (0.64kg) 0.6kg 1.15kg

11
3 Pipe Support

Pipe Support
Used for various building, tower, civil and steel structure to
support reinforced concrete structures model.

Pipe Support Composition and Standard


Upper Tube SPS500
Over Ø48,6±0.3 x t2.5±0.30 Top Plate SS330
t over 5.4

Over 80
External
Over 140
Over 280

Over 140 Component Name and Type:

Pipe standard (unit:m/m)


Internal
1. Internal : 48.6 x 2.3t
2. External : 60.5 x 2.2t
(The figure is 1600 if it is over 1600) over

Female Screw
GC 200...GCD45
Pipe Material
Maximum Length Use

STK-400
Female Screw Length
Over 30

Parts Name :
External, internal, internal thread,
external thread, pin connector, top
plate, base plate, fixing plate
Lower Tube SPS400
Over Ø60.5±0.3 x t2.3±0.30

Base Plate SS330


Pipe Support Standard
Division / Type V0 (2M) V1 (3.2M) V2 (3.4M) V3 (3.8M) V4 (4.0M) V5 (5.0M) V6 (6.0M) V6 (SS-1)

Weight(Kg) 8 11.3 12 13 14 15.6 20 20


Minimum Lenght(mm) 1,200 1,800 2,000 2,400 2,700 3,400 4,500 3,500
Maximum Lenght(mm) 2,000 3,300 3,400 3,800 4,000 4,950 5,950 5,950
Admissible Load(Kg) 3,600 1,700 1,600 1,400 1,300 1,200 800 500
External Lenght(mm) 1,200 1,700 1,700 1,700 1,700 2,200 3,200 3,200
Internal Lenght(mm) 1,000 1,800 2,000 2,600 2,600 3,000 3,000 3,000

13
4 Frame Scaffolding

Frame Scaffolding
Frame scaffolding is generally used as an
external and internal scaffold and also
possible for castor movement. Compared
to single line scaffolding, frame scaffolding
considered safer.

1. Frame Scaffolding Basic Part


2. B/t Rail Stand
3. Safety Rail Road
4. Scaffolding Ladder
5. B/t Ladder
6. Stopper Support
7. Caster

Frame Scaffolding Basic Part


Vertical Frame Horizontal Frame Cross Brace Joint Pin

(1219mm x 1700mm) (1050mm x 1829mm) (1219mm x 1829mm) (Ø36.4mm x 225mm)


16 Kg 13 Kg 4.5 Kg 0.6 Kg

Loading
Point
Loading in Accordance
with the Load Position
Max. Loading 10 ton 9.1 ton 7.5 ton 5 ton 3 ton
Min. Loading 5 ton 3.5 ton 3 ton 2 ton 1.2 ton
Rail Stand Safety Rail Stand

(1219mm x 1829mm) (1219mm x 900mm) (1829mm x 900mm)


24.0 Kg 6.0 Kg 9.2 Kg

Brace Scaffolding Stepladder


1219, 1829

(1219mm) (1829mm)
1.0 Kg 1.2 Kg

Caster

(400mm x 1700mm)
11.0 Kg
5.4 Kg

Stoper Scaffolding Stepladder

(1829mm x 1729mm)
11.0 Kg 20.0 Kg

15
5 Square Pipe

Square Pipe
High recovery rate, exclusive degree is excellence and fixing
is unnecessary, so installation time is reduced.

Square Pipe Data


Standard Thickness Weight
50 x 50 x 2,000mm 2.0t 6 Kg
50 x 50 x 3,000mm 2.0t 9 Kg
50 x 50 x 4,000mm 2.0t 12 Kg
6 Safety System

Safety System
1. Safety Rail Stand
2. Elevator Opening Rail Stand
3. Safety Ladder
4. Ladder Board
5. Safety Working Board
6. Bracket

Safety Rail Stand


Safety facilities for temporary re-installed before the permanent facility
construction on the balcony or stairs and slabs of the building site.

Balcony Slab, Stairs Combination Landfill


Install the periphery of the opening Use to fasten falling risky slab
of the passage work and the captain and ladder railing with a short
seat stool as a prop for fixing the rail pipe scaffolding
stand temporarily installed in a place
where there is a risk of falling

17
6 Safety System

Elevator Opening Rail Stand


Installed elevator opening safety
system is freely adjustable
depending on the opening size.

Safety Ladder Ladder Board


Fix the bench in scaffolding poles
to form a walking circulation

BD-A
(Angle Adjustment)

Type Width(mm) Length(mm)


BD-A 250 914

Safety Working Board


Assumptions pathway is
required for the performance
of construction work, such as
working stool or flooring pathway.

It is features hook ring when


using scaffolding bench after
installation and its lightweight
make it easy to dismantle.

Type Width(mm) Length(mm) Height(mm) Weight(mm)


BD-418 400 1829 50 13.8
BD-518 500 1829 50
Balcony Bracket
Balcony, external scaffolding
installation and for ensuring the
safety of workers, such as parapet

Balcony B-Length A-Length Weight


B20 (Single) 100~180mm 700mm 9.4Kg
B30 (Double) 100~180mm 930mm 10.5Kg

Side Wall Bracket


External scaffolding for the installation of
the side wall and ensure the safety of workers

Side Wall A-Length B-Length Weight


BDS500 (Single) 500mm 600mm 7.9Kg
BDD1200 (Double) 950mm 1200mm 14.4Kg

Slab Bracket
External slab scaffolding
installation and for ensuring
the safety of workers

Slab A-Length B-Length Weight


BS-250 (Single) 750mm 100~250mm 10.6Kg
BSD-250 (Double) 1000mm 100~250mm 11.2Kg

19
7 Jack Support

Jack Support
The shore of underground building framework after formwork removal
to avoidstructure cracked caused by external construction vehicle.

Feature
Anti Vibration Rubber
Holder

Installation is quick and easy


Pipe
height adjustment, the dismantling
300m/m adjustable range and
Jack Holder required length is needed.

Open Close Installed without difficulty in the


Handle current chapter height so the high
and low part can take the maximum
Bracket advantage.

Standard
Lenght(mm) Admissible Maximum Weight Pipe
Minimum Maximum Load(ton) Load(ton) (Kg) (mm)
2400 2700 30 52 64.5 (Ø139.8 x 4.5t)
2700 3000 30 50 68 (Ø139.8 x 4.5t)
2900 3200 30 48 71 (Ø139.8 x 4.5t)
3100 3400 30 46 74.5 (Ø139.8 x 4.5t)
3300 3600 30 44 78 (Ø139.8 x 4.5t)
How to Install

1 Identified the height (Floor Height) of the place


you want to install, first select the following
specifications.

E.g.: If the floor height before striking the finishing


2700mm 2800mm
concrete is 2800mm, finishing concrete after
striking becomes 2700mm. So, the installation will
be possible to use above standard of up to 2600-
2900mm.

2 Jack holder aligned with the beam or slab height


raising the stone with the following bracket then
turns the steering wheel to the left and the primary
regulator within 100mm.
100mm

3 4
Established the jack If the specification of the
support so that it is upright jack support shorter with
to the installation location, all the adjustment screw,
and then turn handle block under the case base
clockwise to be fixed down to control the secondary
to 200mm. Secondary height. (only do if the floor
fix so that the handle height is not right)
loosened by hitting the
handle with a hammer.

5” Jack Support Admissible Buckling Load Table


Floor Height Buckling Load Admissible Load Floor Height Buckling Load Admissible Load
(Kg) (Kg) (Kg) (Kg)
2000~2300 55841 36296 4100~4400 48239 31355
2300~2600 55015 35759 4400~4700 46140 29991
2600~2900 54081 35152 4700~5000 45579 29626
2900~3200 53050 34482 5000~5300 44220 28743
3200~3500 51941 33761 5300~5600 41955 27270
3500~3800 50759 32993 5600~5900 41505 26978
3800~4100 49530 32194 5900~6200 40160 26104

21
8 Euro Form

Euro Form
Knock down formwork system which is easy to
install in any type of concrete structure.

Euro Form Standard and Weight


A B 900 1200 1500 1800
100 6.9kg 8.7kg 10.5kg 12.4kg
150 7.8kg 9.6kg 12.0kg 13.7kg
200 8.7kg 11.1kg 12.8kg 15.5kg
Rivet
250 9.6kg 12.0kg 14.6kg 16.5kg
300 10.1kg 12.8kg 16.0kg 17.4kg Tie Hole

350 11.0kg 13.7kg 17.0kg 19.2kg


Wedge Hole
400 11.9kg 14.6kg 17.8kg 21.0kg
450 12.4kg 15.5kg 18.7kg 22.3kg Frame Bar

500 13.3kg 16.9kg 20.1kg 24.0kg


Nail Hole
550 14.2kg 18.3kg 22.1kg 26.0kg
600 14.6kg 19.0kg 23.0kg 28.0kg
Incorner
Use for Euro form and euro form connection on the corner of
the interior walls include indoor APT construction

Incorner Standard and Weight


Standard (AxBxL) Weight (kg)
100 x 100 x 1200 10.8
100 x 150 x 1200 12.2
100 x 200 x 1200 13.2
150 x 150 x 1200 13.2
150 x 200 x 1200 14.4
150 x 250 x 1200 15.6
200 x 200 x 1200 15.6
200 x 250 x 1200 16.8
200 x 300 x 1200 18
250 x 250 x 1200 18
250 x 300 x 1200 19.2
300 x 300 x 1200 21.4

Outcorner
Used to connect inner outer euro form and euro
form connection as well as outer gang form and t
gang form connection

Outcorner Standard and Weight


Standard (AxBxL) Weight (kg) L
A
65 x 65 x 6 x 1200 6.8
65 x 65 x 6 x 2400 13.5 B

Column Band
A square pillar concrete mold used for fixing
when it’s poured at a construction site.

800~1800

Also Conclude
State Band

23
9 Hory Beam

Hory Beam
• The workability of side beam combination with the side beam
bracketing is very good and easy to manage inventory, so a separate
bracket is required

• Wood panel is securing product section which the timber is nailed on the
upper beam

• Length adjustment can be fine-tuned by electric chain and dismantling is


also easy with one-touch.

• The weight of 250mm beam is achieved with 19kg.


Intensity secure and weight reduction.

Hory Beam Data


Length Use (mm) Section Secondary Allowable Camber
Type Modulus Section Moment Bending Moment (mm)
Min. Max.

AX 14-18 1,450 1,810 14.59 cm3 160.95 cm4 200kg • m


AX 18-25 1,800 2,525 31.16 cm3 575.86 cm4 430kg • m
AX 25-32 2,500 3,225 37.06 cm3 837.94 cm4 530kg • m Average +7,5
AX 32-39 3,200 3,925 43.76 cm3 931.06 cm4 610kg • m
AX 39-46 3,900 4,625 59.06 cm 3 1,170.75 cm 4 650kg • m

Beam AX is available for all


6middle until 1450~5300mm.

• Put Side beam into beam fixed body chain


and secure the wedge.
• If the operation goes, the construction speed
becomes a very fast simple design.
Framework Table
Assembly View Main Beam Side Beam Wedge Fixing

Type
AX
14-18 12.5kg 7.4kg

Type
AX
18-25
19.0kg 9.2kg

Type
AX
25-32
23.0kg 13.2kg

Type
AX 4.7kg
32-39 0.2kg
28.0kg 18.2kg
Type
AX
39-46
35.0kg 25.2kg

Type
AX
46-53
39.0kg 29.2kg

Dimension
Specification Body Product Size
Crane L1 ~ L2 D
Type A x 14-18 1450~1800mm 163mm
Type A x 18-25 1800~2500mm 272mm
Type A x 25-32 2500~3200mm 323mm
Type A x 32-39 3200~3900mm 324mm
Type A x 39-46 3900~4600mm 325mm
Type A x 46-53 4600~5300mm 325mm

25
10 Brace Frame

Brace Frame
After manufacturing Euro Form and Plywood, there is no back process after the following
reinforcement

Brace Frame Advantages


1. Cost savings because of the operation
process speed
2. Clean concrete surfaces.
Brace Frame Brace Frame

27
11 Lease and Trust Management (Lease)

Lease and Trust


Management (Lease)
Lease
Material Ordered (On-Off Line)
• Bills settlement
Consumer Invoice Issued (End of Month) DWITAMA will be issued each
(Construction Company) Using Completed Notification BANDO month by the end
of the month
Material Return Instruction

Shipping & Receiving Report


k

Shipment Instructions
hec • When returning the
Material Billing

Material Billing

lit yC
ua material please
Q
tity
& write the materials
an specifications, that
Qu
must be returned,
separated by
Material Shipment product name,
quantity, company
Charter
Returning Material
Logistic Center (project name),
Inspection Result Notification
name, etc.

• Please notify
Advantages Disadvantages ordered material
1-2 days before
• Improvement cash flow in small • Trust is important to secure
installments leasing company
• Unload unnecessary materials for • Mechanically chain order
storage placement requires technology
• Companies perform its core • Communication is important in
competencies through outsourcing the field and headquarters
• Reduce the incidental costs of
materials management
Trust Management (Logistic center)
- Efficient allocation system
Transport - Arrival on customer’s desired time
- Shortest delivery time
- Improved material utilization
Storage
- Land efficient use
Logistics
- Loading & unloading is fast
Operation Cargo
- Waiting time is short
System
- Improved bending and working
Packing efficiency
- Land efficient use
Distribution, - Material repair
Logistic Processing - Material organized
System

Distribution, - Cabled and Internet order


Processing
Logistics - Computerized quantity of
Information- Shipping,
Delivery System shipping and receiving materials
System
- Material receipt is computerized
Inventory
(internet installation between
Management System
headquarters and logistics centers

29
12 Certificate of Registration

Certificate of
Registration

Certificate of Membership Certificate of Registration


December 8, 2003 May 25, 2007
Construction Association of Korea Construction Association of Korea

Certificate of Small Business Innovation


December 20, 2006
Economic Support and Small Business
Innovation Certification
13 Application Method

31
DWITAMA
Total Steel & Scaffolding
by : PT. Dwitama Prima Sakti

Jl. Raya Cakung Cilincing No. 169


North Jakarta - Indonesia 14130
Phone : +62 21 4400 291/2/4
Fax. : +62 21 4400 293
E-mail : [email protected]

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