4-1. Electrical System PDF

SECTION 4 ELECTRICAL SYSTEM
Group 1 Component Location -------------------------------------------------------------------------------------- 4-1

Group 2 Monitoring system ------------------------------------------------------------------------------------------ 4-3
Group 3 Electrical Circuit ---------------------------------------------------------------------------------------------- 4-30
Group 4 Electrical Component Specification -------------------------------------------------------------- 4-47
Group 5 Connectors ------------------------------------------------------------------------------------------------------ 4-54
Group 6 Fault codes ------------------------------------------------------------------------------------------------------ 4-71
SECTION 4 ELECTRICAL SYSTEM
GROUP 1 COMPONENT LOCATION
1. LOCATION 1
10
1 11
2 12
3 13
4 14
5 15
6 16
7
Switch
panel 2
Switch
panel 1
17
18
8
19
9 20
21
22
559A4EL03
1 Head light switch 9 Accel dial switch 17 Speaker

2 Work light switch 10 Quick clamp switch 18 Fuse box
3 Travel alarm switch 11 Wiper switch 19 Cigar lighter
4 Cab light switch 12 Washer switch 20 Horn switch
5 Beacon switch (opt) 13 Overload switch (opt) 21 Radio & USB player
6 Breaker selection switch (opt) 14 Air compressor switch (opt) 22 Aircon & heater controller
7 Start switch 15 DPF switch
8 Breaker operation switch (opt) 16 Master switch
4-1
2. LOCATION 2
Cab
3
9 10
7
6
5
4 11
2
12
559A4EL03-1
1 Lamp 5 Battery relay 9 MCU

2 Horn 6 Fuel filler pump 10 Fuel sender
3 Master switch 7 Washer pump 11 Start relay
4 Battery 8 Filler pump toggle switch 12 Travel alarm buzzer
4-2
GROUP 2 MONITORING SYSTEM
1. OUTLINE
Monitoring system consists of the monitor part and switch part.
The monitor part gives warnings when any abnormality occurs in the machine and informs the
condition of the machine.
Various select switches are built into the monitor panel, which act as the control portion of the
machine control system.
2. CLUSTER
1) MONITOR PANEL
Warning lamps Time dispaly

(See page 4-5)
1 Pilot lamps
(See page 4-11)
Gauge(See page 4-4)

Main menu(See page 4-15)
Pilot lamps
(See page 4-11)
Switches
(See page 4-13)
559A3CD07
4-3
3. CLUSTER FUNCTION
1) GAUGES AND DISPLAYS
(1) Operation screen
When you first turn starting switch ON, the operation screen will appear.
Default (A type) Option (B type) Option (C type)
5
3 1
3 2
1 2 3
1 2 4
5 5
4 4
559A3CD07A 559A3CD07B 559A3CD07C
1 Engine coolant temp gauge 3 Fuel level gauge 5 Accel dial

2 Hydraulic oil temp gauge 4 Engine rpm
※ Operation screen type can be set by the screen type menu of the display.
Refer to page 4-21 for details.
(2) Engine coolant temperature gauge

① This gauge indicates the temperature of coolant.
·Black range : 40-115˚C (104-239˚F)
·Red range : Above 115˚C (239˚F)
② If the indicator is in the red range or lamp lights ON in red,
turn OFF the engine and check the engine cooling system.
※ If the gauge indicates the red range or lamp lights ON in
red even though the machine is on the normal condition, check
55I3CD07G
the electric device as that can be caused by the poor
connection of electricity or sensor.
(3) Hydraulic oil temperature gauge

① This gauge indicates the temperature of hydraulic oil.
·Black range : 40-105˚C (104-221˚F)
·Red range : Above 105˚C (221˚F)
② If the indicator is in the red range or lamp lights ON in red,
reduce the load on the system. If the gauge stays in the red
range, stop the machine and check the cause of the problem.
55I3CD07E
4-4
(4) Fuel level gauge
① This gauge indicates the amount of fuel in the fuel tank.
② Fill the fuel when the red range, or lamp lights ON in red.
55I3CD07F
(5) Engine rpm display

① This displays the engine speed.
559A3CD35
(6) Accel dial display

① This displays acceleration dial level from 0 to 10 step.
55I3CD07C
3) COMMUNICATION ERROR AND LOW VOLTAGE WARNING POP-UP

(1) Communication error pop-up
① Cluster displays this communication error pop-up when it has
communication error with MCU.
② Communication error pop-up displays at operation screen only.
Just buzzer alarm at the other screen.
③ If communication with MCU become normal state, it will
disappear automatically.
559A3CD71
(2) Low voltage warning pop-up

① Cluster displays this low voltage warning pop-up when the
battery voltage is low.
② Low voltage warning pop-up displays at operation screen only.
Just buzzer alarm at the other screen.
③ This pop-up will disappear with using touch screen or buzzer
stop switch. While the battery voltage is low, buzzer sounds
every minute.
559A3CD72
④ When the battery voltage is higher than 11.5 V, the pop-up off.
4-5
4) WARNING LAMPS
HEST warning lamp
DPF regeneration acknowledge warning lamp
DPF regeneration inhibit warning lamp
Battery charging warning lamp
Emergency warning lamp
PF warning lamp(-#0339)
(#0340-)
DPF warning lamp

Overload warning lamp
Air cleaner warning lamp
Engine stop warning lamp
Check engine warning lamp
Engine oil pressure warning lamp
Engine coolant temp warning lamp Hyd oil temp warning lamp
Fuel level warning lamp 559A3CD08E
※ Each warning lamp on the left-top of the LCD pops up on the center of LCD and the buzzer
sounds when the each warning is happened. The pop-up warning lamp moves to the original
position and lights ON when the buzzer stop switch is pushed or the pop-up is touched. And the
buzzer stops. Refer to page 3-12 for the switch.
※ When the warning lamps light ON more than 4, you can check all lamps with next page button
( , ) near the warning lamps.
(1) Engine coolant temperature warning lamp
① The lamp pops up on the center of LCD and the buzzer
sounds when the engine coolant temperature is over 115˚C.
② The pop-up lamp moves to the original position and lights ON
when the buzzer stop switch is pushed or pop-up is touched.
Also, the buzzer stops and lamp keeps ON.
③ Check the cooling system when the lamp keeps ON.
(2) Hydraulic oil temperature warning lamp

① The lamp pops up on the center of LCD and the buzzer
sounds when the hydraulic oil temperature is over 105˚C.
② The pop-up lamp moves to the original position and lights
ON when the buzzer stop switch is pushed or pop-up is
touched. Also, the buzzer stops and lamp keeps ON.
③ Check the hydraulic oil level and hydraulic oil cooling system.
(3) Fuel level warning lamp

① This warning lamp lights ON and the buzzer sounds when the
level of fuel is below 10%.
② Fill the fuel immediately when the lamp is ON.
4-6
(4) Emergency warning lamp
① This lamp pops up and the buzzer sounds when each of the
below warnings are happened.
- Engine coolant overheating (over 115˚C)
- Hydraulic oil overheating (over 105˚C)
- MCU input voltage abnormal
21093CD30
- Accel dial circuit abnormal or open
※ The pop-up warning lamp moves to the original position and
lights ON when the buzzer stop switch is pushed or pop-up is
touched. Also the buzzer stops.
This is same as following warning lamps.
② When this warning lamp lights ON, machine must be checked
and serviced immediately.
(5) Engine oil pressure warning lamp

① This lamp lights ON when the engine oil pressure is low.
② If the lamp lights ON, shut OFF the engine immediately.
Check oil level.
21093CD32
(6) Check engine warning lamp

① This lamp lights ON when the communication between
MCU and engine ECM on the engine is abnormal, or if the
cluster received any fault code from engine ECM.
② Check the communication line between them.
If the communication line is OK, then check the fault codes on
the cluster.
③ Also, this lamp pops up when the level of DPF soot is high.
※ Refer to the page 3-7 for the DPF warning lamp.
(7) Battery charging warning lamp

① This lamp lights ON when the battery charging voltage is low.
② Check the battery charging circuit when this lamp is ON.
21093CD34
4-7
(8) Air cleaner warning lamp
① This lamp lights ON when the filter of air cleaner is clogged.
② Check the filter and clean or replace it.
(9) Overload warning lamp (opt)

① When the machine is overload, the overload warning lamp
lights ON during the overload switch is ON. (if equipped)
② Reduce the machine load.
Initiate a manual regeneration
21093CD36
(10) DPF (diesel particulate filter) warning lamp

① This warning lamp lights ON or blinks when the regeneration
is needed as table below.
※ Consequences of delaying regeneration
- Poor performance caused by increasing exhaust gas
pressure.
2609A3CD19
- Higher fuel consumption
- Shorter filter lifetime
Warning lamp
DPF Check engine Stop engine
Condition Remedy
or STOP or
(pop up) (pop up)
Normal Off Off Off · Automatic regeneration

· Push DPF switch to OFF position if DPF switch
Soot low On Off Off is in inhibit position.
· Engine power may be reduced automatically
(soot medium)
Soot midium Blink Off Off
· Engine power and speed will be reduced

Soot high On On Off automatically
· Initiate a manual regeneration
· Stop the engine immediatary.
Stop On Off On · Please contact your Hyundai service center or
local dealer.
4-8
※ Manual regeneration method of DPF
Safety button
※ Manual regeneration applies if the machine is in a fireproof
1
area and there is no plan to turn off the maching during the
2
regeneration.
① Stop and park the machine.
② The accel dial to the lowerest position and operate the engine
in idling.
③ Pull the safety button and push the switch to position ② to
initiate the manual regeneration of DPF.
※ Refer to the page 3-28 for the switch operation.
ACK
※ The engine speed may increase gradually to high idle rpm and
HEST warning DPF regeneration
lamp ON ACK lamp ON DPF regeneration begins and it will take approximately 25~30
minutes.
④ When the manual regeneration starts, the DPF warning lamp
turns OFF and the regeneration acknowledge lamp and
ACK HEST warning lamp will light ON during the regeneration
HEST warning DPF regeneration function is operating.
lamp OFF ACK lamp OFF
⑤ The regeneration acknowledge lamp and HEST warning
559A3CD143
lamp will light OFF when the regeneration function is
(11) HEST (High exhaust system temperature) warning lamp

① This warning lamp indicates, when illuminated, that exhaust
temperatures are high due to regeneration of the DPF.
② The lamp will also illuminate during a manual regeneration.
③ When this lamp is illuminated, be sure the exhaust pipe outlet
is not directed at any surface or material that can melt, burn,
2609A3CD21 or explode.
When this lamp is illuminated, the exhaust gas temperature
could reach 600
600˚˚C [1112
[1112˚˚F],
], which is hot enough to ignite or
melt common materials, and to burn people.
※ The lamp does not signify the need for any kind of equipment
or engine service; It merely alerts the equipment operator to
high exhaust temperatures. It will be common for the lamp to
illuminate on and off during normal equipment operation as
the engine completes regeneration.
4-9
(12) DPF regeneration inhibit warning lamp
① This warning lamp indicates, when illuminated, the DPF
switch is pushed inhibit position, therfore automatic and
manual regeneration can not occur.
※ Refer to the page 3-28 for the DPF switch.
2609A3CD20
(13) DPF regeneration acknowledge warning lamp

① This warning lamp will light ON during the regeneration
function is operating.
② Also, this lamp will light OFF when the regeneration function
is completed.
ACK
559A3CD10
(14) Stop engine warning lamp

① If the lamp lights ON, stop the engine immediately and check
the engine.
STOP ② Check the fault codes on the monitor.
※ Please contact your Hyundai service center or local dealer.
4-10
5) PILOT LAMPS
Preheat pilot lamp Maintenance pilot lamp

(#0340-)
1
Power mode pilot lamp Travel speed pilot lamp

(#0340-) Auto idle mode pilot lamp
Warming up pilot lamp Auto idle status pilot lamp
559A3CD02E
※ When the pilot lamps light ON more than 3, you can check all lamps with next page button
( , ).
(1) Mode pilot lamps
No Mode Pilot lamp Selected mode
Heavy duty power work mode

1 Power mode
Standard power mode
Low speed traveling

2 Travel mode
High speed traveling
Auto idle status

3 Auto idle mode
Auto idle mode
(2) Preheat pilot lamp

① Turning the start key switch ON position starts preheating in
cold weather.
② Start the engine after this lamp is OFF.
55I3CD39
(3) Warming up pilot lamp

① This lamp is turned ON when the coolant temperature is
below 30˚C (86˚F ).
② The automatic warming up is cancelled when the engine
coolant temperature is above 30˚C, or when 10 minutes have
passed since starting the engine.
21093CD40
4-11
(4) Auto idle status/ mode pilot lamp
① The auto idle pilot lamp will be ON when the idle mode is
selected.
AUTO ② The auto idle status pilot lamp will be ON when all levers and
pedals are at neutral position, and the auto idle mode is
n/min
selected.
(5) Maintenance pilot lamp

① This lamp will be ON when the consuming parts are needed to
change or replace. It means that the change or replacement
interval of the consuming parts remains below 30 hours.
② Check the message in maintenance information of main menu.
Also, this lamp lights ON for 3 minutes when the start switch is
ON position.
※ Refer to the page 3-18.
4-12
6) SWITCHES
Main menu quick

touch switch
Power mode pilot lamp Travel speed pilot lamp

Auto idle pilot lamp
Power mode switch Escape(previous or parent menu)

Rear camera(option)
Travel speed switch Auto idle/Buzzer stop switch
Select switch
559A3CD47
※ When the switches are selected, the pilot lamps are displayed on the LCD. Refer to the page 4-11
for details.
(1) Power mode switch

① This switch is to select the machine power mode and selected
power mode pilot lamp is displayed on the pilot lamp position.
·P : Heavy duty power work.
·S : Standard power work.
② The pilot lamp changes S → P → S in order.
559A3CD25
(2) Select switch

① This switch is used to select or change the menu and input
value.
② Knob push
·Long (over 2 sec) : Return to the operation screen
·Medium (0.5~2 sec) : Return to the previous screen
55I3CD50C ·Short (below 0.5 sec) : Select menu
③ Knob rotation
This knob changes menu and input value.
·Right turning : Down direction / Increase input value
·Left turning : Up direction / Decreased input value
4-13
(3) Auto idle/ buzzer stop switch
① This switch is used to activate or cancel the auto idle function.
※ Refer to the page 4-12 for details.
② The buzzer sounds when the machine has a problem.
In this case, push this switch and buzzer stops, but the warning
lamp blinks until the problem is cleared.
559A3CD50D
(4) Travel speed control switch

① This switch is used to select the travel speed alternatively.
· : Low speed
· : High speed
55I33CD50B
(5) Escape/ Camera switch

① This switch is used to return to the previous menu or parent
menu.
② In the operation screen, pushing this switch will display the
view of the camera on the machine (if equipped).
Please refer to page 4-23 for the camera.
559A3CD50E
③ If the camera is not installed, this switch is used only ESC
function.
4-14
7) MAIN MENU
· Operation screen
559A3CD32A Tap Main menu screen Sub menu screen

or
Press
Press
559A3CD32B
559A3CD32D 559A3CD32E
559A3CD32C
※ Please refer to select switch, page 4-13 for selection and change of menu and input value.
(1) Structure
No Main menu Sub menu Description
Active fault - Machine MCU
Active fault - Engine ECU
Logged fault - Machine MCU
1 Logged fault - Engine ECU
Monitoring (Analog) Machine information
Monitoring Monitoring (Digital) - Input Switch status
55I3CD51A Monitoring (Digital) - Output Output status
ESL mode setting ESL mode setting
Change password Password change
Maintenance information Replacement, Change interval oils and filters
2 Machine Information Cluster, MCU, Engine, Machine
A/S phone number A/S phone number, A/S phone number change
Management
Service menu Delete logged faults, Software download,
55I3CD51B Operating hour, power shift
Clock Clock
Screen type A type, B type, C type
Brightness setting Manual, Auto
H H
E F
3 C C
Unit setting Temperature, Pressure

Display Language 12 language
55I3CD51C Calibration Calibrating the touch screen
Camera setting Number of active, Display order, Camera No.
Mode Operation mode select
4 Video Play music and video file
Utilities
55I3CD51D
4-15
(2) Monitoring
① Active fault - Machine
559A3CD50
559A3CD50A
· The active faults of the MCU can be checked by this menu.
② Active fault - Engine
559A3CD50B
559A3CD50C
· The active faults of engine ECU can be checked by this menu.
③ Logged fault - Machine/ Engine
559A3CD51
559A3CD50A
· The logged faults of the MCU or engine ECU can be checked by this menu.
· Only for the service person.
④ Monitoring (Analog)
559A3CD52
559A3CD52A
· The machine status such as the engine rpm, oil temperature, voltage and pressure etc. can
be checked by this menu.
4-16
⑤ Monitoring (Digital) - Input
559A3CD53
559A3CD53A
· The switch status can be confirmed by this menu.

· The activated switchs are blue light ON.
⑥ Monitoring (Digital) - Output
559A3CD54
559A3CD54A
· The output status can be confirmed by this menu.

· The output pilot lamps are blue light ON.
4-17
(3) Management
① ESL mode setting
559A3CD55
559A3CD55A 559A3CD55B
· ESL mode setting

- ESL : Engine Starting Limit
- ESL mode is desingned to be a theft deterrent or will prevent the unauthorized operation of
the machine.
- If the ESL mode was selected Enable, the password will be required when the start switch is
turned ON.
- Disable : Not used ESL function
Enable (always) : The password is required whenever the operator starts engine.
Enable (Interval) : The password is required when the operator starts engine first.
But the operator can restart the engine within the interval time without in-
putting the password.
The interval time can be set maximum 2 days.
※Default
Default password : 00000
※Password
Password length : 5~10 digit
② Change password
- The password is 5~10 digits.
559A3CD56
559A3CD56A 559A3CD56B
Enter the current password Enter the new password
559A3CD56D 559A3CD56C
The new password is stored in the MCU. Enter the new password again
4-18
③ Maintenance information
559A3CD57
559A3CD57A 559A3CD57B
· Elapse : Maintenance elapsed time.

· Interval : The change or replace interval can be changed in the unit of 50 hours.
· History-Hour : Maintenance replacement history.
· Replacement : The elapsed time will be reset to zero (0).
· Change or relpace interval
No Item Interval
1 Engine oil 500
2 Final gear oil 1000
3 Swing gear oil 1000
4 Hydraulic oil 5000
5 Pilot line filter 1000
6 Hydraulic oil return filter 1000
7 Engine oil filter 500
8 Fuel filter 500
9 Pre-filter 500
10 Hydraulic tank breather 250
11 Air cleaner 500
12 Radiator coolant 2000
13 Swing gear pinion grease 1000
④ Machine Information
559A3CD58
559A3CD58A
· This can confirm the identification of the cluster, MCU, engine and machine.
4-19
⑤ A/S phone number
559A3CD59
559A3CD59A 559A3CD59B
· The A/S phone number can be checked and changed.
⑥ Service menu
559A3CD60
Enter the password 559A3CD60A 559A3CD60B
· Delete logged fault : Logged faults of MCU or engine ECU can be deleted.
· S/W download : Update and display software about operating system, application, image
and font.
· Operating hours : Operating hours since the machine line out can be checked.
· Power shift : Set power shift mode (standard/option)
(4) Display
① Clock
559A3CD61
559A3CD61A
· The first line's three spots "****-**-**" represent Year/Month/Day each.

· The second line shows the current time. (AM, PM/0:00~12:59)
4-20
② Screen type
559A3CD62
559A3CD62A
· The screen type (A,B,C) of the LCD can be selected by this menu.
③ Brightness setting calibration
559A3CD63
559A3CD63A
Manual (1st~10th step)
559A3CD63B 559A3CD63C
Auto (day/night) Auto (time)
· If "Auto" is chosen, brightness for day and night can be differently set up. Also, users can de-
fine which day time interval. (Set day starting time and ending time)
④ Unit setting
559A3CD64
559A3CD64A
· Temperature : ˚C ↔ ˚F
· Pressure : bar ↔ MPa ↔ kgf/cm2 ↔psi
4-21
⑤ Language
559A3CD65
559A3CD65A
· User can select preferable language and all displays are changed the selected language.
⑥ Calibration
· When touch awareness goes wrong, this function use.
Fall in the next step if touches the middle point of cross with fingernail.
If touches total five points as follows, the setting is completed.
559A3CD66
2609A3CD149-153
4-22
(5) Utilities
① Camera setting
· Three cameras can be installed on the machine and the display order can be set by this
menu.
· If the camera was not equipped, this menu is not useful.
559A3CD67
559A3CD67A
· In the operation screen, if the ESC/CAM switch is pushed, rear view camera display or stop.
· Turnning the select switch in clockwise direction, the next ordered will be shown and in counter-
clockwise direction, the previously ordered will be shown. Also, you can change camera
channel using touch the screen.
· Push the select switch or touch the screen, the displayed screen will be enlargement.
559A3CD68
559A3CD68A 559A3CD68B
② Mode
559A3CD69
559A3CD69A
· When this cluster's buttons are not work, you can control using touch screen instead of
these buttons.
· You can only control in this mode screen.
4-23
③ Video
· Play MP4 or codec file of external hard disk through USB port.
· The USB port is located under the cluster.
9 10 8 1 3
2
4
5
6
559A3CD70
11 7
559A3CD70A
Touch Press
or
559A3CD70C
559A3CD70B
· Over 1100 engine rpm, the screen turns into the operation screen with MP4 or codec file
playing for the safety.
No. Function Control No. Function Control
Power mode switch or

1 Previous track 7 Sound volume Speed switch or touch
touch
2 Next track Speed switch or touch 8 Stop ESC/CAM button or touch
3 Play Touch 9 File name -
Current time/
4 Pause Touch 10 -
Total time
Current playing
5 Contents display Touch 11 -
time
6 Mute Touch - - -
4-24
4. SWITCHES
559A3CD20
1) STARTING SWITCH
(1) There are three positions, OFF, ON and START.
· (OFF) : None of electrical circuits activate.
· (ON) : All the systems of machine operate.
· (START) : Use when star ting the engine. Release key
immediately after starting.
※ Key must be in the ON position with engine running to maintain
21073CD27 electrical and hydraulic function and prevent serious machine
damage.
4-25
2) ACCEL DIAL
(1) There are 10 dial setting.
(2) Setting 1 is low idle and setting 10 is high idle.
·By rotating the accel dial to right : Engine speed increased.
·By rotating the accel dial to left : Engine speed decreased.
559A3CD34
3) HEAD LIGHT SWITCH

(1) This switch is used to operate the head light.
·Press the switch once, the head light comes ON and the pilot lamp
ON.
·Press the switch once more, the head light and pilot lamp turn off.
555C93CD80
4) WORK LIGHT
(1) This switch is used to operate the work light.
·Press the switch once, the work light comes ON and the pilot lamp
ON.
·Press the switch once more, the work light and pilot lamp turn off.
555C93CD80A
5) TRAVEL ALARM SWITCH

(1) This switch is used to alarm surroundings when the machine travels
to forward and backward.
(2) On pressing this switch, the alarm operates only when the machine
is traveling.
555C93CD83
6) CAB LIGHT SWITCH

(1) This switch turns on the cab light on the cab.
555C93CD83A
4-26
7) BEACON SWITCH (option)
(1) This switch turns ON the rotary light on the cab.
(2) The below indicator lamp is turned ON when operating this switch.
555C93CD30
8) BREAKER SELECTION SWITCH (option)

(1) This switch is used to operate breaker.
※ The breaker operates only when this switch is pressed.
555C93CD37
9) WIPER SWITCH
(1) This switch is used to operate the wiper.
The wiper operates.
※ Wiper motor doesn't operate with front sliding door open.
※ If wiper does not operate with the switch in the ON position, turn the
switch off immediately. Check the cause. If the switch remains ON,
motor failure can result.
555C93CD91
10) WASHER SWITCH

(1) This switch is used to operate the washer.
·The washer liquid is sprayed and the wiper is operated only while
pressing this switch. If release the switch, return to the first position.
555C93CD92
11) QUICK CLAMP SWITCH (option)

(1) This switch is used to engage or disengage the moving hook on
quick clamp.
555C93CD93
4-27
12) MASTER SWITCH
(1) This switch is used to shut off the entire electrical system.
(2) I : The battery remains connected to the electrical system.
O : The battery is disconnected to the electrical system.
※ Never turn the master switch to O (OFF) with the engine running. It
could result in engine and electrical system damage.
13033CD81
13) HORN SWITCH

(1) This switch is at the top of left side control lever.
On pressing, the horn sounds.
5593CD31
14) BREAKER OPERATION SWITCH (option)

(1) On pressing this switch, the breaker operates only when the breaker
selection switch on the switch panel is selected.
5593CD32
15) AIR COMPRESSOR SWITCH (option)

(1) This switch is used to activate the air compressor.
(2) The indicator lamp turned ON when selected this switch.
16) OVERLOAD SWITCH (option)

(1) When this switch pressed ON position, buzzer makes sound and
overload warning lamp comes ON in case that the machine is
overload.
(2) When it pressed OFF position, buzzer stops and warning lamp goes
out.
559A3CD39
4-28
17) DPF (diesel particulate filter) SWITCH
(1) This switch is used to select the regeneration function of the DPF.
(2) Inhibit position (①)
① The inhibit position disallows any automatic or manual regeneration
of the DPF.
② This may be used by operator to prevent regeneration when the
2609A3CD10
machine is operating in a hazardous environment concerned about
high temperature.
③ It is strongly recommended that this position is only activated when
high temperatures may cause a hazardous condition.
(3) OFF position
This position will initate a automatic regeneration of the DPF.
(4) Manual regeneration position (②)
① This position will only initate a manual regeneration of the DPF
when the machine is in non-mission condition, engine must run at
low idle speed and DPF soot levels are high enough to allow
regeneration.
② HEST lamp will be illuminated during the entire regeneration.
※ Refer to the page 4-9 for details.
※ This switch can be move to the manual regeneration position ((②))
only when the safety button is pulled to backward.
※ Also, this switch return to the OFF position when released the
manual regeneration position ((②).
).
4-29
CN-27A
36E 0.5V
·ELECTRICAL
1 USB 5V
1 5R 25 0.5LY
2 USB D-
3
WB 15 2 H BR ACC ST C 68 0.5BW
Or
5
3
6
16 BW
2
3
4
INLET MOTOR(REC) 1 USB D+
BW 16 3 H0 I CL-2 CL-2 18 0.5Lg
15W 4
86
85
86
USB GND
85
INLET MOTOR(FRE) 2
4 1 1
M
LR 17 5
30
30
TEMP MOTOR ACT(+) 3 NC
5 2 2
CN-139
BG 18
INLET M/ACT
6 AUX L
87 87a
1
TEMP MOTOR ACT(-) 4
87 87a
7
0, I 3 3
GL 19 6
1
B
START SW
12V SOCKET
REMOTE ASSY
5
15
17
6
8
3
4
9
15 WB
14
16
19
11
7
12
1
13
18
20
10
2
TEMP M/ACT(PBR) 5 AUX R
AC FAN RY
87a
87a
86
7
85
30
86
85
87
30
87
Y 20
HARNESS-EXT
8
3
2
6
HORN RY
1
4
5
CR-2
MOTOR ACT(REF) 6 AUX GND
CR-33
CIGAR LIGHTER
GW
B
R
21 17 LR
CN-36
CS-2
MODE M/ACT(DEF) 7
1
1
20A
10A
20A
10A
30A
10A
20A
20A
20A
20A
40A
20A
20A
20A
BG
20A
CN-246
20A
10A
10A
22
20A
20 Y
B
G
G
MODE M/ACT(FOOT) 8 2 CN-264 36E 0.5V
GR
1
L
USB(+5V)
2A
V
GOr
WR
OrW
3 LR
3 LR
23 B
M
Or
MODE M/ACT(M+) 9 3 GROUND 5 1 NC 25 0.5LY
BrW
2 USB(D-)
30A ROOM
4
LB
ECU
24 18 BG
MCU
MCU
0.85 68
MODE M/ACT(M-) 10 4 12 12V POWER 0.5BW
WIPER
3
AC FAN
YB USB(D+)
2
25 19 GL 0.85 18
MODE M/ACT(PBR) 11 5 11 12V POWER 0.5Lg
CLUSTER
5
SOLENOID
4 USB(GND)
ALT,START
LG 26
START KEY
L 0.85
AC HEATER
HEAD LAMP
FEED PUMP
SAFETY SOL
63
WORK LAMP
BLOWER RELAY(LO) 12 0.5L
TEMP M/ACT
6 EPPR CLAMP (A1) 2 5 EPPR CLAMP
YBr 5 RX
BEACON LAMP
27 9A GB V 0.85
7
BLOWER RELAY(M1) 13 7 EPPR ROTATE LEFT (B) 1 10 EPPR ROTATE L 31 0.5Y
ELECTRICAL CIRCUIT (1/2)
6 TX
FUSE BOX
BG 28 Y 0.85
BLOWER RELAY(M2) 14 EPPR RELEASE (A2) 4 6 EPPR RELEASE 12F 0.5ROr
CN-306(Black)
7
CASSETTE,SW PANEL
CLUSTER,CASSETTE
YB 29 1 0.85 ILLUMINATION
LAM&AC HEATER
PRE-HEAT,CABIN LAMP
G
FUEL FILLER P/P,HORN

BLOWER RELAY(HI) 15 EPPR ROTATE RIGHT (A) 3 9 EPPR ROTATE R 37K 0.5B
3
LW 30 2 8 GND
V
Y
R
R
G
G
COMPRESSOR(DPS) 16 21 GW 66 0.5LgW
Lg
Or
RL
9
LW
TX/S
BW
RW
RW
LY
GW
YOr
31 3
3LR
ROr
OrW
2BW
CONDENSER FAN 17 CN-307 36F 0.5V
4 10 POWER IG
M
USB & SOCKET ASSY
18 1 67 0.5BW
5 11 GND(JACK)
2
7
BR 1 6 12 NC
MODE(D/FOOT)
GND 1 22 BG 3
BR 2 7
Service Tool
GND 2 CN-245E
RW 3 23 WR
AC & HEATER CONTROLLER

1 EXT VOLUME-
1
BATTERY(+) 3 1 W 0.85
RW 4 20A Y 8 12 SAFTY
BATTERY(+) 4 2 SAFETY 2 EXT VOLUME+
0.85
GROUP 3 ELECTRICAL CIRCUIT
G Or
M
5 CAN_L 7 4 CAN_L 3 EXT SPK ON
ILLUMINATION 5 3 0.85
4
RY 6 24 LB 6
V 3 CAN_H
POWER IG 6 4 CAN_H 4 EXT SPK MIC-
0.85
2
25 YB 11 SIG_INPUT RH
NC 7 5 5 EXT SPK MIC+
5
BrR 8 0.85 37J 0.5B
10 SIG_INPUT LH 6 POWER IG
DUCT SENSOR(+) 8 6
MODE(VENT)
GB 9 9B GB 0.85 64 0.5Y
7
9 SENSOR_GND 7 GND
DUCT SENSOR(GND) 9 7 0.85
GB 10 34 0.5L
8 5V OUTPUT CN-305(Gray) 8 RS232_RX
REVERSE FAN SIG 10 26 LG 1.25R
12V POWER 12E 0.5ROr
NC 11 1 Lo 1 2 9 RS232_TX
35 YW 1.25B 56 0.5L
2 MH 3 1 GND 10 AUDIO_TX
NC 12 27 YBr 57 0.5Y
NC 13 3 ML 2 11 AUDIO_RX
36A L
4 Hi 4 12 PTT(SW SIG)
RESISTOR
NC 14 CN-241
29 YB 1 CN-245A
2 1 Gr 2 36E 0.5V
1
BREAKER
1.25LgB 9 2 1 POWER IG
1 33 R 25 0.5Y
1.25G 8 2 1 2 SIG+
2 6B RY 68
DUCT
0.5BW
REMOTE ASSY
3 3 SIG-
SENSOR
2
RCV RH
36 L 1
4 4 3
RELAY(HI)
S 4 NC
3 18
0.85 W 0.5L
3 5 H/F IND+
28 BG SIG 37J 0.5B
1 2 1 0.85 B PROPOR
5
6
2 6 H/F IND-
31
30
33
10
33A R RETURN TIONAL
32
64 0.5Y
1,2
2 0.85 R 7 MIC+
6A RY 1 5V 34 0.5L
3 8 MIC-
35 YW
G
12E 0.5ROr
LY
2B
2R
RY
4 4 3
LW
RELAY(M2)
RW
1 9 ILLUMINATION
1.25B
Gr 2 56 0.5L
BOOM
SWING
32 2B 2 10 REMOTE SIG+
1 M 57 0.5Y
36 L
8
7
6
5
4
3
2
1
1 11 REMOTE SIG-
8
7
6
2
5
4
3
1
2
NO.
37H 0.5B
HORN
CN-11
2 12 GND
1
BLOWER
RCV LH
AIR CON
R
3
Br
Gr
CN-144E
2B
RW
0.85 W
LW
64 0.5Y
MCU
3 SIG 1 RS232_RX
1.25 B
0.85 B PROPOR
2 TIONAL 2
RETURN
FUSE(IG)
0.85 R NC
1 5V 3 NC
54
FUSE(Battery)
0.5RW
ILLUMINATION
CN-240
GND(BLOWER)
4 REMOTE AUDIO RX
66 0.5LgW
5 RS232_TX
DESTINATION
CONDENSOR FAN
H/FREE
GND(CONTROLLER)
DPS(COMPRESSOR)
6 NC
16 0.8W
7 RS232_GND
68 0.5BW
8 REMOTE AUDIO TX
64
CN-144A
0.5Y
1 MIC+
63 0.5L
2 RX(JACK)
68 0.5BW
3 GND(SEND)
54 0.5RW
4 TEL MUTE
66 0.5LgW
5 TX/S
17 0.8R
6 CAR AUDIO(-)
16 0.8W
7 CAR AUDIO(+)
8 NC
CR-7 36A 0.8V
9 POWER IG
86 30 87a 34 0.5L
Br 10 MIC-
85 31 0.5Y
YR 11 TX(JACK)
87
H/FREE
67 0.5BW
LW 12 GND(JACK)
86
85 87 87a LW 13 RX(SEND)
30
AC COMP RY
25 0.5Y
14 TX(SEND)
18 0.5L
15 IND(+)
CN-170 16 NC
B 52 0.8Y
1 17 SPK(-)
ROr 55 0.8L
2 18 SPK(+)
37G 0.8B
19 GND(MAIN)
20 NC
SEAT HEATER
CN-27
36 0.8V
1 ACC
37E 0.8B
2 ILL-
3 NC
51 0.8G
4 SPK FRT RH-
17 0.8R
CS-50 5 SPK FRT LH-
12 54 0.5RW
12 11 24R 0.8B 6 TEL MUTE
11
0.8Or 61 7 ANT 12V
10 35 0.8Y
10 8 BACK UP+
8 9 12 0.8ROr
4 9 ILL+
8
9 0.8V 10 10 NC
7 7 53 0.8V
3 1.2Br 27 11 SPK FRT RH+
56
RADIO & USB PLAYER
6 0.5L
12 REMOCON+
5 57 0.5Y
13 REMOCON GND
4 16 0.8W
OVERLOAD SW
0.8Vr 11 14 SPK FRT LH+
3
0.8Or 61 15 NC
2 37 0.8B
12 1 16 GND
1
R
CS-100 1
G
1 2
2 CN-23
SPEAKER LH
0
DPF REGEN
4 YW
1
0,1
5 L
R 2
4 6
6 7 CN-24
DPF COM
8
DPF SW
SPEAKER RH
10 I 9
DPF INHIBIR
8 10
11
12 11
12
CR-3
86 30 87a
B
85
Br
87
R
86
85 87 87a YOr
30
5D 0.8V
CN-157
CR-85
86 30 87a
B ANTENA POWER
85
G
87
BrW
86
85 87 87a BW
30
CR-13
86 30 87a
B
85
G
87
BrW
86
85 87 87a BrW
30
WORK LAMP RY BEACON LAMP RY HEAD LAMP RY

CN-116 ROr
HEAD LIGHT OUT 1
V
WORK LIGHT OUT 2
NC 3
NC 4
5 CS-3
4-30
NC
Br
BEACON LAMP 6 1
Or
2
I
CABIN LIGHT OUT 7

36 V
3
0
TRAVEL ALARM 8
G 4
BREAKER 9
RL 35 Or
SWITCH PANEL
POWER 12V(IG) 10 5
4
B B
GND 11 6 8
WIPER SW
37 Br
NC 12 7 10
35A Or 3
8
7 6
9 9
CR-9 10
7B ROr
86 30 87a 11
Or 35 Or 11 12
85 12
G
87
BrW
86 CR-6
85 87 87a BrW 37 Br
30 6
7 ROr
4
CABIN LAMP RY
CS-67
B
12 35 Or
12 11 LW 3
INT.WIPER RY
11 36 V
1
10
10
8 9 CR-4
4 RW 40 G
8 30
9 RW 7C ROr 87a 87 85
7 7 86
3 7D ROr
6 87
38 Or
WIPER RY
5 85
I
LW 39 Gr 30 86
4 87a
LW
3
QUICK COUPLER SW
2
12 1
1 4 Lo M
CN-21
CN-113 40 G
0.8Or 00 4
2 7E ROr 3 B
0.8B 00 3
1 B 1 Pf
2
WIPER MOTOR
2 E
BUZZER
39 Gr
1
CR-5
86 30 87a 36A V
LY 1
85 41A G
DO-1
BW 2
87
RW
86
85 87 87a GW
30 1
1 12
2
ANTI-RESTART RY
3
B
CR-36 4
86 30 87a 5
WASHER SW
BW 41 G
85 6
V 4
87 7 6
W 7
86 8
85 87 87a R
30 9
PRE-HEAT RY
10
11
CR-62 11 12
87a 12
86 30
Br
85 CS-30
L
87
G
86
85 87 87a
BREAK RY
G
30
CR-80
86 30 87a
0.85
85
1.25
87
0.85
86
85 87 87a
1.25
30
EGR VALVE RY
CS-99
1
12 1
2
LgR
3
GW
4
5
6
3 B
7 7
9 RW
8
4
8 9
AIR COMP SW
10
10
GW
11
12 11 B
12
CN-56
0.8 3E
BATTERY 12V 1
0.8 73
POWER_IG 2
0.8
DIFF_H 3
0.8 80
CAMERA_2 4
0.8
CAMERA_1 5
1.2 36
MAIN_GND 6
0.8YB
CAM SHIELD 7
CLUSTER
0.8G 72
DIFF_L 8
0.8G
CAN_Lo 9
0.8G
CAN_Hi 10
3.0
B
Y
Br
Or
5E
G2
8.0SQ R
5.0 SQ
8.0SQ W
34A
15.0 SQ
36
73
3E
6
5
4
3
2
1
8
7
74
CN-6
B
G
BW
GW
00
00
00
5R
5R
0.8
0.8
0.8
0.8
0.8
1
2
1
2
B
R
0.8B
Or
ROr
CN-13
CN-14
86
85
30
87
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.25
87a
1.25
1.25
1.25
1.25
1.25
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
2
1
CR-45
1.25
2
3
9
8
7
6
5
4
3
1
1
1.25
1
2
3
2
1.25
12
11
10
G1
CS-74A
RMS
2
1
30
87a 87
2
1
CN-48
(-)
(+)
CN-125A
SIG
86
85
6
4
1
9
8
7
5
2
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
CN-4
3
3
6
6
4
1
4
1
9
8
7
5
9
8
7
5
2
2
20
19
18
17
16
15
14
13
12
11
10
15
14
13
12
11
10
ECU IG POWER
CN-5
CN-8
DIFF_L
KEY "IG"
GND
GND
MAIN GND
F/W DOWN
CAN (LOW)
CAN (HIGH)
RX232(2)-TX
RX232(1)-TX
RX232(1)-RX
RX232(2)-RX
CAN (SHIELD)
GND (SERIAL)
9
8
7
6
5
4
3
2
1
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
NO.
MASTER SW
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
BATT.RY(IG)
20
19
18
17
16
15
14
13
12
11
10
15
14
13
12
11
10
SW MASTER
MAIN_GND
DIFF_H
BATTERY POWER
NO.
power
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
ALT
3
3
NC
G1
NC
NC
NC
NC
NC
G1
21
23
22
24
HORN
MCU IG
3
AC DPS
AC DPS
G2
MCU B+
ECM_IG
CAN_Hi
CAN_Lo
BATT. RY
AC COMP
HOUR METER
START SIG
SOL FUSE
B
R
HEAD LAMP
SAFETY SW
1 Or
B
G3 B
CAMERA_2
ROr
CAMERA_1
WASHER P/P
ROr
CAMERA IG
0.8L
0.8B
0.8Y
BREAKER SOL
DPF-REGEN
CAN_SHIELD
WORK LAMP
0.8Gr
FUEL FEED P/P
AIR COMP RY
AIR COMP RY
HOUR METER
CLUSTER GND
CONDENSOR FAN
CONDENSOR FAN
ECM_POWER 12V
ECM_POWER 12V
EGR VALVE ECU

DESTINATION
REGEN-SW-COM
DPF-NON REGEN
EGR VALVE RY_C
CAMERA_SHIELD
FUEL FILLER PUMP
START RY COIL(-)
PREHEAT COIL (-)
DESTINATION
DESTINATION
1
2
START RY COIL(+)
2
PREHEAT COIL (+)

1
3
4
1
2
2
1
HORN RY(JOYSTICK)
CL-1
BREAK SIG(JOYSTICK)
START RY CONTACT
PREHEAT CONTACT
CL-9
CL-7
CL-9
OVERLOAD SENSOR
OVERLOAD PS(MCU)
+
HARNESS-CABIN
g
L
G4
QUICK COUPLER SOL

CN-249
TRAVEL ARALM (MCU)

CAMERA
CIGARLIGHTER/WASHER P/P
CABIN LIGHT
ROOM LAMP
BEACON LAMP
559A4EL01A
SAFTY
CAN_L
CAN_H
GROUND
·ELECTRICAL
EPPR CLAMP (A1)
EPPR RELEASE(A2)
EPPR ROTATE LEFT(B)
EPPR ROTATE RIGHT(A)
DESTINATION
DESTINATION
START RY COIL(-)
PREHEAT COIL (-)

START RY COIL(+)
PREHEAT COIL (+)
EGR VALVE ECU

DESTINATION
NC
DPF- NON REGEN
QUICK COUPLER SOL

NC
EGR VALVE RY_C
BREAK SIG(JOYSTICK)
PREHEAT CONTACT
NC
FUEL FILLER PUMP
START RY CONTACT
HORN RY(JOYSTICK)
CAMERA IG
CAMERA_SHIELD
NC
NC
NC
OVERLOAD PS(MCU)
FUEL FEED P/P
OVERLOAD SENSOR
TRAVEL ALARM
DPF-REGEN
8
7
6
5
4
3
2
1
BATT.RY(IG)
CAN_SHIELD
NC
START SIG.
HOUR METER
BATT. RY
CAN_Hi
AIR COMP RY 2
AIR COMP RY 1
CAMERA_3
WORK LAMP
CLUSTER GND
CAN_Lo
NC
WASHER P/P
CAMERA_2
SOL FUSE
REGEN-SW-COM
SAFETY SOL
ECM_POWER 12V
ECM_POWER 12V
ECM_IG
BREAKER SOL
MCU IG
AC COMP
HEAD LAMP
AC DPS
AC DPS
NC
MCU B+
NC
NC
NC
NC
CONDENSOR FAN
CONDENSOR FAN
ALT
CN-264
HORN
NC
CIGARLIGHTER/WASHER P/P
SW MASTER
NC
NC
NC
NC
NC
NC
GND
GND
NC
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
20
19
18
17
16
15
14
13
12
11
10
15
14
13
12
11
10
NO.
NO.
9
8
7
6
5
4
3
2
1
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
2
1
NO.
2
1
SHIELD
CAMERA_2
CAMERA_3
MAIN_GND
POWER_IG
CN-312 0.75 FLRY-B
1
2
2
1
9
8
7
5
9
8
7
5
4
1
4
1
6
6
3
3
20
19
18
17
16
15
14
13
12
11
10
15
14
13
12
11
10
2
9
8
7
5
4
1
B PORT- RORATING(LEFT)
6
3
0.75 FLRY-B
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
2
1
2
2
1
2
CN-5
CN-8
0.75 FLRY-B
AUX-CAMERA
CN-4
6
5
4
3
2
1
3
CN-13
CN-14
1
1.25
0.75 FLRY-B A PORT- RORATING(RIGHT)
1.25
1.25
1
2
0.8
0.8
0.8
CN-259
4
2
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.25
1.25
CN-263
0.8B
R
0.8
0.8
2.0
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
5
Pa
C
1
1.25
1.25
1.25
1.25
1.25
ELECTRICAL CIRCUIT (2/2)
1.2R
2
1.2W
1
2
0.8Gr
0.8
0.8
2
1
AIR COMP RY
1.2ROr
R 5.0SQ
CD-1
W 8.0SQ
CD-2
CD-10
TRAVEL BZ
CN-81
8.0SQ
8.0SQ
36
73
3E
HYD OIL TEMP

B
B
FUEL SENDOR
Or
80
YW
YR
AIR CLEANER SW
3.0
2
2
1
1 CN-20
A1 CLAMP
A2 RELEASE
1
GOr
2
HORN
B
CN-25
1
GOr
2
CN-145
R
M 2 CN-12 CL-5
B B 1 B
1 1 1
Br 2 RL
2 2
FEED P/P
2 R
1 B CL-6
sig
sig
sig
FUEL DO-2
B
1
RL
2
SUPPLY
SUPPLY
SUPPLY
WORK LAMP
RETURN
RETURN
RETURN
3 2B
B
A
B
A
B
A
C
C
C
BOOM PS
CD-32
CD-7
CD-31
OVERLOAD
CN-29
YR
2
WORKING PRESS(A)
Pa
LW
1
R/DRYER
CN-28
LW
CN-51
1.2B 3E
TRAVEL SPEED SOL(DO) 1
ENG. FEED P/P(DO) 2 CN-140
B
ANTI RESTART RY(D.O) 3 1
LW
AC COMP SOL
SPARE(D.I) 4 2
QUICK
E/G OIL PS(DI) 5

TRAVEL HI SLECT SIG(DI) 6
TRAVEL Lo SLECT SIG(DI)
CN-22
7 OrW
2 M
P/P
TRAVEL NEUTRAL SLECT SIG(DI) 8 Gr

1
TRAVEL FWD SLECT SIG(DI) 9
COUPLER WASHER
BOOM SWING PS(DI) 10

AIR CLEANER SW(DI) 11
WATER SEPERATOR SIG(DI) 12 CS-16
G
2
AUTO CRUISE SELECT SIG(DI) 13

0.8GrW 76 R
1
TRAVEL DI (ECHO) 14
BRAKE PS Lo(AI) 15
Gr
WOKIG PS SENSOR(AI) 16
FUEL PUMP SW
ACCEL DIAL SIG(AI) 17

FUEL SENDER(AI) 18
CN-61
12V POWER OUTPUT 19 B
0.8V 70 M
ALT. LEVEL(AI) 20 R
EPPR(+)(AI) 21
BATTERY POWER 22
0.8L 2
POWER IG 23 CN-66
CRUISE SOL(DO) L
24 2
RAMLOCK SOL. B
25 1
SOL
PRE-HEAT RY(DO) 26
FUEL PUMP BREAKER
TRAVEL BUZZER 27
NC 28
RAMLOCK SW_OFF(DI) 29 CN-83
RAMLOCK SW_ON(DI) 30 GR
2
RAMLOCK SW_AUTO(DI) 3B
FAN
31 1
M
AC CON
MODE_PARKING(DI) 32
MODE_WORKING(DI) 33
MODE_TRAVEL(DI) 34
TRAVEL BUZZER SEL. SIG(DI) 35
BRAKE LAMP"ON" SIG(DI) 36
CN-70
MCU
HIGH BEAM SIG(DI) 37 RW
2
BOOM UP PS 38 Gr
1
WORKING BRAKE SENSOR(AI) 39
POTENTIOMETER SIG(AI) 40
HYD. TEMP SENSOR(AI) 41
CN-68
Y
2
5V POWER OUTPUT 42 B
1
NC 43
NC 44
EPPR(-)(AO)
TRAVEL SOL SAFETY SOL
45
MAIN GND 46
CL-3
B
1
MAIN GND 47 12 RW
2
SAFETY SOL(DO) 48
FUEL WARMER(DO) 49
B
BRAKE LAMP CUT RY(DO) 50 1
12A RW
HOUR METER
HEAD LAMP
51 2
PROGRAM DUMP(DI) 52 CL-4
GND COM 53
RS232_RX(2) 54
RS232_TX(2) 55
RS232_RX(1) 56
CS-4
1 3 2
RS232_TX(1) 57
J1939 CAN_Lo(2)C
2
58
J1939 CAN_Hi(2) 3 1
59
J1939 CAN_Lo(1)E 60 CS-4A
1 3 2
J1939 CAN_Hi(1) 61
SAFETY SW
NC
6 2
62
TRAVEL FWD SENSOR(AI)
5 3 1
63
4
OVERLOAD PS 64
36 0.8Gr 3 42 0.8Gr
COOLANT TEMP(AI) 65
43 0.8W Gr 1
99 0.8W 2
GND_SENSOR 66
37 0.8B 1 44 0.8B
NC 67 CN-7 2
L
1
CN-16
TACHO SIG(+) 68 cs-5
1
SPARE(MOTOR-) 2 2
69 2 Lg R
HORN
SPARE(MOTOR+) 3 1
70
4 2
B
(GUN)
5 1
BOOM SWING
2.5k
CN-126
2.5k
B 51 Gr
1 6
G 72 B
CAN_L
12V+
CAN_H
NC
GND
NC
2 7
6
5
4
1
3
R 73 Gr
3 8
CN-16B
6
5
4
3
2
1
Gr 1
RS232
BW 57 L
CONN.
4 9
CN-148
R
SERVICE TOOL
3 2B 10
0.8B
0.8W
0.8Gr
R L 2
0.5
0.5
0.5
0.5
11
B 1
12 2
Y Lg 2 B
69
68
67
13 1
K65
K75
K53
K90
B GW 3 3 GW cs-26
14 2
G G 4 4 G R
15 1
(GUN) BREAKER
CN-93A RW RW 5
2.0R K01 16
POWER 12V 1 Gr Gr 6
2.0B K02 17
MAIN_GND 2 GOr GOr 7
2.0R K03 18
POWER 12V 3 W W 8
2.0B K04 19 CL-2
MAIN_GND 4 B B 9 5 RW
2.0R K05 20 1
POWER 12V 5 6 Gr
2.0B K06 2
MAIN_GND 6 1B B
3
NC 9
4-31
NC 10
CIGAR LIGHTER
SPEED PERMISSION(OPT) 13
CN-142
STARTER PERMISSION1(OPT) 14 7 GOr
0.5Br K15 A +
ENG. OIL PS 15 8 W
B S
SPEED SW2(OPT) 16 9 B
C -
HIGH IDLE SW 17
0.5LW K18
DPF REGEN SW 18 1
ACCEL DIAL
SPEED SW1(OPT) 19 2
0.5G K20
INTAKE THROTTLE 20
0.5BW K21
NEW TEMP SENSOR 21
ACCELERATOR3(OPT) 22
0.5R K23
46
46A
46
INTAKE THROTTLE 23
0.5R K24
24
L
B
DPF PRESSURE SENSOR

L
L
B
DPF REGEN LAMP 25

ISOCHRONOUS LAMP 26
2
1
1
2
1
2
27
CN-81
NO DPF REGEN LAMP

0.5P K28
CD-11
CD-12
START RY COIL(-) 28
LAMP,SW COM 29
Pa
Pa
0.5Y K31
TRAVEL BZ
NON DPF REGEN SW 31

0.5L K33
TRAVEL ALARM PS
EGR. TEMP SENSOR 33

0.5G K35
KEY. START SIG. 35
ANALOG RESERVE 36
DROOP SW(OPT) 37
STARTER PERMISSION2 SW(OPT) 38
0.5W K39
EGR PRESSURE SENSOR 39
WATER SEPARATOR SW,LAMP 40
AIR-CLEANER SW,LAMP 41
HIGH IDLE LIMIT SW(OPT) 42
0.5R K43
ACCELERATOR1(5v) 43
0.5R K45
EGR Ps SENSOR(5V) 45
ACCELERATOR2(5V) 46
LOAD FACTOR OUTPUT(OPT) 47
FAIL LAMP 3 (OPT) 48
COOLANT TEMP WARN.(OPT) 49
PREHEAT LAMP (OPT) 50
SW,LAMP COM (DPF SW) 51
0.5Br K52
INTAKE THROTTLE 52
0.5L K53
YDT(CAN2_L) 53
0.5P K54
EGR VALVE 54
ACCELERATOR3 55
0.5Y K56
DPF OUTLET TEMP 56
ACCELERATOR3 58
NC 59
0.5P K61
ECU
ACCELERATOR1 61
0.5B K62
ACCEL_GND 62
0.5L K63
DPF PRESSURE SENSOR 63
0.5B K65
YDT(GND) 65
0.5RW K66
ALT LEVEL 66
ENG STOP SW2 67
0.5L K68
EGR VALVE RY(+) 68
0.5LW K70
GLOW RY COIL(+) 70
PRELIMINARY LAMP 71
FAILURE LAMP2 72
1.25G K73
START RY COIL(+) 73
0.5B K74
0.5Y K75
YDT(CAN2_H) 75
0.5L K76
EGR VALVE 76
0.5B K77
DPF SENSOR_GND 77
0.5P K79
NEW TEMP SENSOR 79
0.5Br K80
DPF INTERMEDIATE TEMP 80
0.5RW K81
DPF INLET TEMP 81
ACCELERATOR2 83
ACCELERATOR2 84
0.5Y K85
0.5Or K86
REGERATION INTERLOCK SW 86
0.5B K87
SWITCH COM 87
1.25Or K88
IG POWER 88
ACCELERATOR3 89
0.5Or K90
YDT(12V) 90
FAILURE LAMP3 92
BUZER 93
COOLANT TEMP LAMP 94
CN-93B
1.25Or A01
INJECTOR 2 1
1.25Br A02
INJECTOR 3 2
1.25Y A04
SUPPLY PUMP 4
1.25P A05
SUPPLY PUMP 5
0.5R A07
PRESSURE SENSOR_RAIL 7
0.5RW A08
CAM SPEED SENSOR 8
0.5L A11
FUEL TEMP SENSOR 11
0.5G A12
DISPLAY OF SPEEDCHARGE LAMP 15
1.25R A16
INJECTOR 4 16
1.25L A17
INJECTOR 1 17
1.25Y A19
INTAKE THROTTLE 19
1.25LW A20
INTAKE THROTTLE 20
0.5BW A25
0.5G A26
0.5G A28
ECU
COOLANT WATER TEMP 28

0.5L A29
COOLANT WATER TEMP 29
BUZZER+ 30
1.25YG A31
INJECTOR 2 31
1.25G A32
INJECTOR 3 32
1.25LW A33
INJECTOR 4 33
APPROVAL DPF REGEN LAMP 34
0.5L A37
CAM SPEED SENSOR 37
0.5B A38
CRANK REV SENSOR SHIELD 38
0.5P A39
CRANK REV SENSOR 39
1.25W A47
INJECTOR 1 47
1.25R A50
COM IG POWER 50
0.5BrW A51
FUEL TEMP SENSOR 51
CN-258
0.5BL A52
CAM SPEED SENSOR 52
0.5Or A54
CRANK REV SENSOR 54
1.25R A60
COM IG POWER 60
21M9-23690
0.5 A59
IM TEMP SENSOR 59
A51
A11
K56
A38
A54
A39
A52
A37
A08
A25
A26
A07
K33
A59
A20
A19
K52
K20
K23
K76
K54
B42
A29
A28
K21
K79
K74
K39
K85
K45
1
K80
K81
K77
A12
K63
K24
B
0.5
0.5
0.5
BrW
A05
A04
A02
A32
A01
A31
A17
A47
A16
A33
0.5L
0.5L
0.5L
0.5L
CN-258 CN-258
0.5B
0.5P
0.5P
0.5P
0.5B
0.5Y
SENSOR
0.5R
0.5R
0.5R
0.5G
0.5G
0.5G
REV
0.5W
0.5Br
A05A
A04A
0.5Or
0.5BL
1.25Y
BOOB 1.25B
0.5BW
0.5BW
0.5RW
1.25Or
SENSOR
0.5BrW
38
1.25LW
0.5L
0.5B
CRANK
CAM SPEED
0.5R
0.5G
FUEL TEMP
0.5Br
0.5RW
3W
36
37
1
2
1.25L
1.25P
1.25Y
1.25Y
1.25Y
1.25R
1.25G
C
CK
1.25W
CM
1.25Br
1.25Or
1.25YG
1.25LW
2
2
2
5
5
5
4
1
4
1
4
1
9
8
7
6
9
8
7
6
8
7
6
3
3
3
00
12
10
12
10
11
11
2
1
2
1
3
2
1
39
CN-303
CN-302
CN-301
41
40
FUSIBLE LINK(1.25SQ) AIR COPM POWER
CR-1
5
4
1
9
8
7
6
3
12
10
11
42
0.5L
0.5B
0.5R
0.5G
0.5Br
0.5L
0.5L
0.5L
0.5L
0.5P
0.5P
0.5P
0.5B
0.5Y
0.5R
0.5R
0.5R
0.5G
0.5G
0.5G
0.5W
0.5Br
BATT RY
0.5Or
0.5BL
1.25Y
1.25B
43
CN-304
0.5BW
0.5BW
0.5RW
1.25Or
0.5BrW
1.25LW
5R
64
65
43
G12
64 5R
65 5W
K80
0.5RW K81
K77
A12
K63
K24
10W
14E
1.25L
1.25P
1.25Y
1.25Y
1.25P
C
1.25R
1
1.25G
1.25W
1.25Br
1.25Or
K15A
1.25YG
1.25LW
1
2
30
2
Br
86
GrW
5W
BW
B
3 C 1
5R
K15
WATER NEW
TEMP TEMP
4 2
66
86
30
85
87
5
B
M
A
G13
44
70A
67
60R
2
RS-1
CR-23
36 Gr
6
M
38 LW
30 8W
67 5W
0.85
B+
INTAKE THROTTOLE
B
1
87
30
C
5R
5R
5R
V
B
A
CN-45
10W
10W
SENSOR
RESISTER
1
5W
START RY
RAIL
85
86
74
45
85
39
1
1
2
2
2
2
1
2
1
2
86
RP
30
85
87
1 C
3
CN-60
6
5
4
3
2
1
2
1
2
1
1
2
3
4
5
6
BATTERY
CN-95
s
L
P
3
EGR TEMP IM TEMP
SENSOR
70A
B+
CR-24
4
60B
ALT
EGR VALVE
PRESS SENSOR
3
2
2
1
1
2
C
C
1
2
STARTER MOTOR
1
CN-74
1
2
87
30
Pa
CN-80
TO:STARTER
1
95A
CN-300B
CN-300A
~
CD-18
CN-300C
1
2
30A
1
"B" TERMINAL
Pre-heater
U
RS-2
85
86
DO-1
C 1 2
INJECTOR 4
INJECTOR 2
3W/100?
INJECTOR 3
INJECTOR 1
FUSIBLE LINK
2
21M9-01300
21N4-01320
SENSOR
SUPPLY PUMP
ENG OIL PRESS
RESISTER
EXT. TEMP
TEMP
TEMP
EGR PRESS SENSOR

DPF PRESS
DPF MID
YANMAR SIDE
DPF INLET
54200208(GRAY)
54200206(BLACK)
AIR-HEATER RY
559A4EL02A
MEMORANDUM
4-32
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible link (CN-60) I/conn [CN-13 (2)] Master switch [CS-74]
Fuse box [No.1] Start switch [CS-2 (1)]
Fuse box [No.2] Radio & USB player [CN-27 (8)]
Cluster [CN-56 (1)]
Fuse box [No.3] I/conn [CN-7 (5)] AC & Heater controller
I/conn [CN-6 (7)] Room lamp [CL-1 (2)]
Fuse box [No.4] I/conn [CN-4 (25)] MCU [CN-51 (22)]
Fuse box [No.5] I/conn [CN-4 (8, 9)] ECU [CN-93A (1, 3, 5)]
EGR valve relay [CR-80 (30)]
※ I/conn : Intermediate connector
2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (battery)
OFF OFF ② - GND (battery relay) 10~12.5V
③ - GND (fusible link)
※ GND : Ground
4-33
POWER CIRCUIT
5R
5W
BW
CN-36
14
16
13
15
18
10
11
12
17
19
20
6
4
9
3
8
1
30A
20A
10A
20A
20A
20A
20A
10A
20A
10A
20A
30A
40A
20A
10A
20A
20A
10A
20A
20A
SOLENOID
ECU
CLUSTER, CASSETTE
CASSETTE, SW PANEL
START KEY
R/LAMP & A/C HEATER
MCU
CLUSTER
MCU
AC FAN
HEAD LAMP
WORK LAMP
FUEL FILLER P/P, HORN
WIPER
AC HEATER
ALT, START
SAFETY SOL
BEACON LAMP
PRE-HEATM CABIN LAMP
FEED PUMP
FUSE BOX
Lg
2BW
EGR VALVE
87a 30 86
85
87
86 87a 87 85
GW
30
CR-80
FUSIBLE LINK(1.25SQ)
CN-13 AIR COPM POWER 21M9-23690
5W 5W
1 1
5R 5R
2 CN-258 CN-258
R
CN-95 60A
CS-74
5W
2
1
2
5W
1
CIRCUIT BREAKER
CS-74 MANUL RESET
CN-7 CN-60 30A
5R
1 2
MASTER SW 2 5R
1
3
1 2 1 4
R R R
2 5
3 6
3
RELAY (HI)
4 4 7
8 3 2
60R 60B
1 2 1 BATT RY
R
2 BATTERY
3
3 4 4
RELAY (M2) CR-1
1
RW
BATTERY(+) 3
RW CN-6
BATTERY(+) 4
1
AC & HEATER CONTROLLER 2
3
CN-4
4
21
22
23
24
25
34
35
36
3
6
7
8
9
1
2
5 ROOM LAMP
6 1
Y R R
7 2
8 CL-1
0.8Y
R
Or
R
CN-48
1
1
2
3
CN-51
CN-93A
CS-2
5
4
1
6
2
3
21
22
23
24
25
26
15
1
2
3
4
5
6
SIG
BATT. POWER 12V
(+)
(-)
B
0, I
1
BACK UP B+
H
PRE-HEAT RY(DO)
BATTERY POWER
CN-56
CN-27
RAMLOCK SOL.
CRUISE SOL(DO)
I 0 H HOUR METER
4
3
2
6
5
POWER 12V
POWER 12V
POWER 12V
EPPR(+)(AI)
C ST ACC BR H
MAIN_GND
MAIN_GND
MAIN_GND
POWER IG
START KEY SW CLUSTER RADIO & USB PLAYER
MCU ECU 559A4EL04
4-34
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery (+) terminal Battery relay [CR-1] Fusible link [CN-60]
I/conn [CN-13 (2)] Master switch [CS-74] Fuse box No.1 Start key [CS-2 (1)]
※ Start switch : ON
Start switch ON [CS-2 (2)] ECU IG power relay [CR-45 (86)]
I/conn [CN-4 (2)]
Battery relay [CR-1]:Battery relay operating (all power is supplied with the electric component)
Start switch ON [CS-2 (3)] Fuse box (all power is supplied with electric component)
※ Start switch : START

Start switch START [CS-2 (5)] I/conn [CN-4 (31)] ECU [CN-93A (35) → (28, 73)]
I/conn [CN-8 (2, 3) Anti-restart relay [CR-5 (30) → (87)] I/conn [CN-8 (12)]
Start relay [CR-23 (C2) → (2)] Starter operating
2) CHECK POINT
① - GND (battery)
② - GND (start key)
③ - GND (battery relay M4)
Operating Start ④ - GND (starter B+) 10~12.5V
⑤ - GND (starter M)
⑥ - GND (start relay)
⑦ - GND (battery relay M8)
※ GND : Ground
4-35
5R
BW
5W
5
15
17
6
8
3
4
9
14
16
19
11
12
1
13
18
20
10
2
85
85
86
86
CN-36
20A
10A
20A
10A
30A
10A
20A
20A
20A
20A
40A
20A
20A
20A
20A
30A
20A
10A
30
30
87 87a
87 87a
FUSE BOX
20A ECU
MCU
MCU
CN-51
0.8V
85
85
30
30
86
87
86
87
WIPER
87a
87a
AC FAN
10A SAFETY
PRE-HEAT RY
ALT. LEVEL(AI) 20
CR-36
CR-5
CLUSTER
SOLENOID
ALT,START
START KEY
21
AC HEATER
EPPR(+)(AI)
HEAD LAMP
FEED PUMP
ANTI-RESTART RY
SOL
WORK LAMP
V
BEACON LAMP
W
22
LY
BATTERY POWER
BW
BW
RW
GW
0.8L
MCU
POWER IG 23
CR-45
CLUSTER,CASSETTE
24
CASSETTE,SW PANEL
87a 30 86

PRE-HEAT,CABIN LAMP
ROOM LAM&AC HEATER

85
V
87
LW
CN-93A
GW
ROr
BW
86 87a 87
POWER 12V 1 85
GW
2 30
MAIN_GND
POWER 12V 3
MAIN_GND 4
ECU IG POWER RY
POWER 12V 5
2
MAIN_GND 6
STARTING CIRCUIT
NC 9
NC 10 CS-2
V
SPEED PERMISSION(OPT) 13 1
H0 I
BrW
STARTER PERMISSION1(OPT) 14 2
0, I
Or
H
ENG. OIL PS 15 3 4
B
SPEED SW2(OPT) 16 4 1 2
L 3
HIGH IDLE SW 17 5
BR ACC
START SW
DPF REGEN SW 18 6
1
2
SPEED SW1(OPT) 19 5
CS-74
ST C
6
INTAKE THROTTLE 20
NEW TEMP SENSOR 21
INTAKE THROTTLE 23
CR-24
5R
5W
DPF PRESSURE SENSOR 24 V C1
C2 1
MASTER SW
DPF REGEN LAMP 25 B
C1
ISOCHRONOUS LAMP 26 5R
5
3
3
4
1
4
1
9
8
7
6
2
2
1
1
2
15
14
13
12
11
10
33
32
31
24
23
22
21
20
19
18
17
27 5W
CN-8
CN-4
NO DPF REGEN LAMP 2 2
CN-13
0.5P C2
START RY COIL(-) 28
LAMP,SW COM 29
5R
5W
AIR-HEATER RY
NON DPF REGEN SW 31

EGR. TEMP SENSOR 33 0.5G
KEY. START SIG. 35
CN-80
5R
ANALOG RESERVE 36
DROOP SW(OPT) 37
4-36
PRE-HEATER

4
ECU
HIGH IDLE LIMIT SW(OPT) 42 5W
ACCELERATOR1(5v) 43 CN-45
60R
ACCELERATOR3(OPT) 44 B+
M
ACCELERATOR2(5V) 46 5R
M
STARTER

5

INTAKE THROTTLE 52
YDT(CAN2_L) 53 CR-23
EGR VALVE 54 5W
2 1 C1
ACCELERATOR3 55 5R
1
DPF OUTLET TEMP 56 B
C1
ACCELERATOR3 58 BW
C2 2 C2
START RY
NC 59
ACCELERATOR1 61
6
ACCEL_GND 62
YDT(GND) 65
0.5RW
ALT LEVEL 66
ENG STOP SW2 67
EGR VALVE RY(+) 68
1
0.5LW
GLOW RY COIL(+) 70
CR-1 60R
PRELIMINARY LAMP 71
Gr
8W
LW
B
FAILURE LAMP2 72 1
5R
5R
5W
5W
1.25G BrW
2
2
1
1
2
START RY COIL(+)
1
73
RS-2
DO-1
1

1
1
2
2
3W
S
L
P
BATT RY
B+
75
CN-60
CN-95
CN-258
BATTERY
RESISTOR
60B
CN-74
3
~
7
U
FUSIBLE LINK
ALTERNATOR
559A4EL05
CN-258
AIR COPM POWER FUSIBLE LINK(1.25SQ)
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the Battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Alternator "L" terminal MCU [CN-51 (20)] Cluster warning lamp
(2) Charging flow
Alternator "B+" terminal Battery relay Battery (+) terminal
2) CHECK POINT
① - GND (battery voltage)
② - GND (battery relay)
Operating Start ③ - GND (alternator B+ terminal) 10~12.5V
④ - GND (alternator L terminal)
⑤ - GND (MCU)
※ GND : Ground
4-37
5R
BW
5W
5
15
17
6
8
3
4
9
14
16
19
11
12
1
13
18
20
10
2
85
85
86
86
20A
10A
20A
10A
30A
10A
20A
20A
20A
20A
40A
20A
20A
20A
20A
20A
10A
30
30
87 87a
87 87a
FUSE BOX
20A ECU
MCU
MCU
CN-51
30A ROOM
0.8V
85
85
30
30
86
87
86
87
WIPER
87a
87a
AC FAN
10A SAFETY
PRE-HEAT RY
ALT. LEVEL(AI) 20
CR-5
CR-36
CLUSTER
SOLENOID
ALT,START
START KEY
21
AC HEATER
EPPR(+)(AI)
HEAD LAMP
FEED PUMP
SOL
WORK LAMP
ANTI-RESTART RY
BEACON LAMP
W
22
LY
BATTERY POWER
BW
BW
RW
GW
MCU
0.8L
POWER IG 23
5
CR-45
CLUSTER,CASSETTE
24
CASSETTE,SW PANEL
87a 30 86

PRE-HEAT,CABIN LAMP
LAM&AC HEATER
CN-36
85
V
87
LW
CN-93A
GW
ROr
BW
86 87a 87
POWER 12V 1 85
GW
2 30
MAIN_GND
POWER 12V 3
ECU IG POWER RY
MAIN_GND 4
POWER 12V 5
MAIN_GND 6
NC 9
CHARGING CIRCUIT
NC 10 CS-2
V
SPEED PERMISSION(OPT) 13 1
H0 I
BrW
STARTER PERMISSION1(OPT) 14 2
0, I
Or
H
ENG. OIL PS 15 3 4
B
SPEED SW2(OPT) 16 4 1 2
HIGH IDLE SW 17 5 3
BR ACC
START SW
DPF REGEN SW 18 6
1
2
SPEED SW1(OPT) 19 5
CS-74
ST C
6
INTAKE THROTTLE 20
NEW TEMP SENSOR 21
INTAKE THROTTLE 23
CR-24
5R
5W
DPF PRESSURE SENSOR 24 V C1
C2 1
MASTER SW
DPF REGEN LAMP 25 B
C1
ISOCHRONOUS LAMP 26 5R
5
3
3
4
1
4
1
9
8
7
6
2
2
1
1
2
15
14
13
12
11
10
36
35
34
24
23
22
21
20
19
18
27 17 5W
CN-8
CN-4
NO DPF REGEN LAMP 2 2
CN-13
0.5P C2
START RY COIL(-) 28
AIR-HEATER RY
LAMP,SW COM 29
5R
5W
NON DPF REGEN SW 31
EGR. TEMP SENSOR 33
CN-80
KEY. START SIG. 35
5R
ANALOG RESERVE 36
DROOP SW(OPT) 37
4-38
PRE-HEATER
ECU
HIGH IDLE LIMIT SW(OPT) 42 5W
ACCELERATOR1(5v) 43 CN-45
60R
ACCELERATOR3(OPT) 44 B+
M
ACCELERATOR2(5V) 46 5R
M
STARTER

INTAKE THROTTLE 52
YDT(CAN2_L) 53 CR-23
EGR VALVE 54 5W
2 1 C1
ACCELERATOR3 55 5R
1
DPF OUTLET TEMP 56 B
C1
ACCELERATOR3 58 BW
C2 2 C2
START RY
NC 59
ACCELERATOR1 61
ACCEL_GND 62
YDT(GND) 65
0.5RW
ALT LEVEL 66
ENG STOP SW2 67
EGR VALVE RY(+) 68
1
0.5LW
GLOW RY COIL(+) 70
4
CR-1 60R
PRELIMINARY LAMP 71
Gr
8W
LW
B
FAILURE LAMP2 72 1
5R
5R
5W
5W
1.25G BrW
3
2
2
1
1
2
START RY COIL(+)
1
73
RS-2
DO-1
1

1
1
2
2
3W
S
L
BATT RY
P
B+
75
CN-60
CN-95
CN-258
BATTERY
RESISTOR
CN-74
60B
~
2
U
FUSIBLE LINK
ALTERNATOR
559A4EL06
CN-258
AIR COPM POWER FUSIBLE LINK(1.25SQ)
4. HEAD AND WORK LAMP
LAMP CIRCUIT
1) OPERATING FLOW
Fuse box (No.10) Head lamp relay [CR-13 (86) → (85)] Switch panel [CN-116 (1)]
Fuse box (No.11) Work lamp relay [CR-3 (86) → (85)] Switch panel [CN-116 (2)]
(1) Head lamp switch ON
Head lamp switch ON [CN-116(1)] Head lamp relay [CR-13 (85) → (87)]
l/conn [CN-4 (22)] Head lamp ON [CL-3, 4 (2)]
Remote controller illumination ON [CN-245A (9)]
Radio & USB player illumination ON [CN-27 (9)]
USB & Socket illumination ON [CN-246 (7)
I/conn [CN-2 (8)] AC/Heater controller illumination ON
(2) Work lamp switch ON
Work light switch ON [CN-116 (2)] Work lamp [CR-3 (85) → (87)] l/conn [CN-5 (1)]
l/conn [CN-12 (2)] Work lamp ON [CL-5 (2), 6 (2)]
2) CHECK POINT

① - GND (fuse box)
② - GND (switch power input)
③ - GND (switch power output)
④ - GND (head light)
STOP ON 10~12.5V
⑤ - GND (fuse box)
⑥ - GND (switch power input)
⑦- GND (switch power output)
⑧ - GND (work light)
※ GND : Ground
4-39
HEAD AND WORK LAMP CIRCUIT
CN-70
SOL
TRAVEL
RW
2
1
Or
YOr
5
CD-12
L
1 SWITCH PANEL
1
12 NC
Pa 2 CN-2
11 GND
1 RL
CD-11 10 POWER IG 12V
L 2
1 9 BREAKER
3
Pa 2 8 TRAVEL ALARM
4
TRAVEL ALARM PS 5 6 7 CABIN LIGHT OUT
6 BEACON
6
G
7
RW
2 5 NC
NC
4
ILLUMINATION 5 8
3 NC
AC & HEATER V
2 WORK LIGHT OUT
CONTROLLER ROr
1 HEAD LIGHT OUT
CN-116
1 Gr
CN-7
2 L
1 7 WORK LAMP RY
2
87a
3 B 30 86
2 85
(GUN) BREAKER
B
4
Br
1 87
cs-26 R
2 6 86
R YOr 87a 87 85
7 30
1
8 CR-3
CIGAR LIGHTER
B
9
B
L
3 HEAD LAMP RY
3 14
87a
B 30 86
2 15 CN-5 85
RW RW G
1 16 1 87
BrW
17 86
CL-2 2 BrW 87a 87 85
18 30
3
19 4 CR-13
20 5
1 6
2 7
8
9 CN-4
10 1
11 2
12 3
CL-5 CN-12
13
B B 4
1 1
RL Br 14 11 CL-3
2 2 B
15 12 1
WORK LAMP 13
RW
2
B
1 14
RL HEAD LAMP
2 8 20
B
CL-6 21
RW
1
22 2
23 CL-4
4
V
ROr
ANTENA POW
ROr
RL
V
V
V
CN-157
CN-289
CN-27
CN-144A
CN-245A
CN-245E
CN-246
10
1
2
12
11
10
12
11
10
9
7
6
5
4
3
2
1
9
8
5
4
9
6
9
8
5
4
5
4
1
7
5
4
1
7
2
7
3
SPK +
POWER 12V(IG)
EXT VOLUME+
ILLUMINATION
ILLUMINATION
EXT SPK MIC+

REMOTE SIG+
EXT VOLUME-
CAR AUDIO(+)
EXT SPK MIC-

REMOTE SIG-
CAR AUDIO(-)
SPK FRT RH-
SPK FRT LH-
EXT SPK ON
GND(SEND)
GND(JACK)
POWER IG
POWER IG
BACK UP+
POWER IG
TEL MUTE
POWER IG
TEL MUTE
USB(GND)
RX(JACK)
USB(+5V)
ANT 12V
H/F IND+
USB(D+)
H/F IND-
USB(D-)
MIC+
MIC+
SIG+
TX/S
MIC-
TX/S
ACC
GND
GND
MIC-
GND
ILL+
SIG-
ILL-
NC
NC
NC
NC
RX
NC
TX
RADIO & USB PLAYER HANDFREE REMOTE ASSY USB & SOCKET ASSY
SIREN AMP
559A4EL07
4-40
5. BEACON LAMP AND CAB LAMP CIRCUIT
1) OPERATING FLOW
Fuse box (No.18) Beacon lamp relay [CR-85(30) ‫( ױ‬85)] Switch panel [CN-116 (6)]
Fuse box (No.20) Cab lamp relay [CR-9 (30) ‫( ױ‬85)] Switch panel [CN-116 (7)]
(1) Beacon lamp switch ON
Beacon lamp switch ON [CN-116 (6)] Beacon lamp relay [CR-85 (87)] I/conn [CN-6 (5)]
Beacon lamp ON [CL-7]
(2) Cab lamp switch ON
Cab lamp switch ON [CN-116 (7)] Cab lamp relay [CR-9 (87)] I/conn [CN-6 (8)]
Cab lamp ON [CL-3 (2), 4 (2)]
2) CHECK POINT
STOP ON 10~12.5V
④ - GND (beacon & cab lamp)
※ GND : Ground
4-41
BEACON AND CAB LAMP CIRCUIT
RW
1 1
CN-6
1
4 2
BEACON LAMP RY
3 87a
BEACON LAMP 4
B
85
30 86
Or Or Or G
5 87
M B B B BrW
6 86
BW 87a 87 85
30
CL-7 7
ROr Br CR-85
8
CL-3
ROr
2
B
3
1 CAB LAMP RY
87a
Or 30 86
CAB LIGHT G
85
87
ROr BrW
2 86
B BrW 87a 87 85
1 30
CL-4 CR-9
SWITCH PANEL
12 NC
11 GND
10 POWER IG 12V
9 BREAKER
8 TRAVEL ALARM
Or
7 CABIN LIGHT OUT
Br
6 BEACON
5 NC
4 NC
3 NC
2 2 WORK LIGHT OUT
1 HEAD LIGHT OUT
CN-116
559A4EL08
4-42
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.13) Wiper relay [CR-4 (86, 87)]
Int wiper relay [CR-6 (4)]
Wiper switch [CS-3 (11)]
Wiper motor [CN-21 (3)]
I/conn [CN-4 (29)] Washer pump [CN-22 (2)]
(2) Wipe switch ON : 1st step (low speed)
Wiper switch ON [CS-3 (8) → (7)] Int wiper relay [CR-6 (6) → (3)] Wiper relay [CR-4 (85) → (30)]
Washer motor operating [CN-21 (4)]
(3) Wiper switch ON : 2nd step (washer)
Wiper switch ON [CS-3 (7)] Int wiper relay [CR-6 (1)] Washer switch [CS-30 (6)]
Wiper relay [CR-4 (85) → (30)]
Wiper motor operating[CN-21(1)]
Washer switch ON [CS-30 (6)] I/conn [CN-4 (11)] Washer pump operating [CN-22 (1)]
(4) Auto parking (when switch OFF)
Switch OFF Wiper motor [CN-21 (1)] Wiper switch [CS-3 (5) → (8)] Int wiper relay [CR-6 (6) → (3)]
Wiper relay [CR-4 (85) → (30)] Wiper motor [CN-21 (4)]
Wiper motor parking position by wiper motor controller
2) CHECK POINT
STOP ON 10~12.5V
④ - GND (wiper motor)
※ GND : Ground
4-43
WIPER AND WASHER CIRCUIT
R
1
CN-7
WIPER SW 3 1
1
2
2
V 3
I 0
3
4
4
Or 5
4 5
B 13
8 6
Br
10 7
14 CIGAR LIGHTER
3 Or 15
8
6 7 16 1
9 9 Gr
17 2
10
ROr 18 3
11
12 11 Or 19
12 CL-2
20
CS-3 2
INT. WIPER RELAY
Br
6
ROr
4 CN-4
1
Or 2
3
V 3
1
4
CR-6 5
10
WIPER RELAY Gr
11
87a 12
30 86 Or 13
85
ROr
87 14
ROr
86 15
87a 87 85 G
30 16
CR-4 25
26
WIPER MOTOR 27
28
WASHER PUMP
Lo 4 OrW
29 2 M
M Gr
30 1
G 33
B 3
4
ROr CN-22
3 34
Pf 1 B 35
E 2 2
Gr
1 36
CN-21
4
DO-1
V
1
G
2
WASHER SW
1
12 1
2
3
4
B
5
G
6
4
6 7
7
8
9
10
11
12 11
12
CS-30
559A4EL09
4-44
H (-)
(+)
SIG
Pa
C
1
2
CN-126
2
1
2
3
1
HOUR METER
CD-1
CD-10
CD-2
CN-48
1
FUEL SENDOR
HYD OIL TEMP

AIR CLEANER SW
B
B
Or
2
YW
YR
RS232
CONN.
3 FUSE BOX
4
1
CN-56 START KEY 30A
0.8 2
BATTERY 12V 1 Y CLUSTER, CASSETTE 20A
0.8
POWER_IG 2 3
R/LAMP & A/C HEATER 30A
CAMERA_3 3 4
MCU 20A
CAMERA_2 4
5
CAMERA_1 5 ECU 20A
6
MAIN_GND 6 CASSETTE, SW PANEL 10A
CLUSTER
RS232_RX 7 7
RL CLUSTER 10A
MONITORING CIRCUIT
RS232_TX 8 8
MCU 10A
CAN_Lo 9
9
CAN_Hi 10 AC FAN 40A
10
HEAD LAMP 20A
CN-51 11
WORK LAMP 20A
TRAVEL SPEED SOL(DO) 1
12
ENG. FEED P/P(DO) 2 FUEL FILLER P/P, HORN 20A
13
ANTI RESTART RY(D.O) 3 WIPER 20A
SPARE(D.I) 4 14
AC HEATER 20A
E/G OIL PS(DI) 5 15
SOLENOID 20A
TRAVEL HI SLECT SIG(DI) 6
16
TRAVEL Lo SLECT SIG(DI) 7 ALT, START 20A
17
TRAVEL NEUTRAL SLECT SIG(DI) 8 SAFETY SOL 10A
TRAVEL FWD SLECT SIG(DI) 9 18
BEACON LAMP 20A
BOOM SWING PS(DI) 10 19
PRE-HEATM CABIN LAMP 20A
AIR CLEANER SW(DI)
4-45
11
20
WATER SEPERATOR SIG(DI) 12 FEED PUMP 10A
AUTO CRUISE SELECT SIG(DI) 13 CN-36

TRAVEL DI (ECHO) 14
BRAKE PS Lo(AI) 15
WOKIG PS SENSOR(AI) 16
ACCEL DIAL SIG(AI) 17
FUEL SENDER(AI) 18
12V POWER OUTPUT 19
5
3
4
1
9
8
7
6
2
8
7
4
3
20
19
18
17
16
15
14
13
12
11
10
5
1
6
2
20
CN-5
CN-6
POTENTIOMETER SIG(AI) 40
HYD. TEMP SENSOR(AI) 41
MCU
5V POWER OUTPUT 42
NC 43
NC 44
EPPR(-)(AO) 45
MAIN GND 46
MAIN GND 47
SAFETY SOL(DO) 48
FUEL WARMER(DO) 49
BRAKE LAMP CUT RY(DO) 50
HOUR METER 51
0.8L
0.8B
0.8Y
1.2R
1.2W
0.8Gr
0.8Gr
1.2ROr
PROGRAM DUMP(DI) 52
GND COM 53
6
5
4
3
2
1
3
4
1
2
RS232_RX(2) 54
+
s
CN-249
g
CN-259
RS232_TX(2) 55
CAMERA
NC
RS232_RX(1) 56
559A4EL10
RS232_TX(1) 57
SHIELD
J1939 CAN_Lo(2)C 58
CAMERA_2
CAMERA_3
MAIN_GND
POWER_IG
J1939 CAN_Hi(2)
AUX-CAMERA
59
60
ELECTRIC CIRCUIT FOR HYDRAULIC
CN-36
14
16
13
15
18
10
11
12
17
19
20
6
4
9
3
8
1
30A
20A
10A
20A
20A
20A
20A
10A
20A
10A
20A
30A
40A
20A
10A
20A
20A
20A
10A
20A
SOLENOID
ECU
CLUSTER, CASSETTE
CASSETTE, SW PANEL
START KEY
R/LAMP & A/C HEATER
MCU
CLUSTER
MCU
AC FAN
HEAD LAMP
WORK LAMP
FUEL FILLER P/P, HORN
WIPER
AC HEATER
ALT, START
SAFETY SOL
BEACON LAMP
PRE-HEATM CABIN LAMP
FEED PUMP
SAFETY SW
LH RH
2
FUSE BOX
BOOM
BREAKER
2
HORN
2
1
1
SWING
cs-5
cs-26
3
Gr
Gr
B
R
B
R
L
L
CS-4A
CS-4
1
1
2
2
3
2
1
1
CN-7
10
11
12
13
14
15
16
17
18
19
20
2
1
4
3
5
CN-5
1
2
3
4
5
6
7
8 AIR COMP RY
9 1
10 2
11 CN-263
12
SWITCH PANEL 13
HEAD LIGHT OUT 14

1
15
WORK LIGHT PUT 2
16
NC 3 CD-12
17
NC 4 18 1 Pa
NC 5 19 2
BEACON 6 20
CABIN LIGHT OUT 7
TRAVEL PRESSURE PS
TRAVEL ARARM 8 CN-4 CD-11
BREAKER 9 1 1 Pa
POWER 12V(IG) 10 2 2
GND 11 3
4
TRAVEL ALARM PS
NC 12
5 CN-81
CN-116
10 2
11 1
12
13
TRAVEL BZ
14 SAFETY SOL
15 2
16 1
25
CN-68
26
BUZZER 27
2 28
1 29
30 QUICK COUPLER SOL
CN-113
33 2
34 1
35
CN-140
36
TRAVEL SOL
BREAKER RELAY 2
87a
30 86
85 1
87 CN-70
86
87a 87 85
30
BREAKER SOL
CR-62 2
1
CN-66
OVERLOAD
A SUPPLY
B sig
C RETURN
CD-31
CN-170
CN-51
CS-50
CS-99
CS-67
64
14
1
2
6
7
6
7
6
7
4
8
1
1
5
9
2
2
10
10
10
11
12
11
12
11
12
AUTO CRUISE SELECT SIG(DI)

7
8
11
11
11
1
SEAT
OVERLOAD PS
HEATER
9
9
12
4
12
12
10
10
10
12
12
12
OVERLOAD SW AIR COMP SW QUICK COUPLER SW

MCU
559A4EL11
4-46
GROUP 4 ELECTRICAL COMPONENT SPECIFICATION
Part name Symbol Specification Check
※ Check specific gravity

1.280 over : over charged
Battery 12V × 100Ah
1.280 ~ 1.250 : normal
1.250 below : recharging
※ Check coil resistance

Rated load : 12V
1 Normal : about 12Ω
Battery relay 2 100A (continuity)
※ Check contact
1000A (30 second)
CR-1
CR-1 Normal : ∞Ω
BR ACC ST C
※Check contact
H
5
6
2
3
4
H0 I
OFF : ∞Ω(for each terminal)

Start key 0, I 12V
1
B ON : 0Ω(for terminal 1-3 and 1-2)

CS-2
3
2
6
1
4
5
START : 0Ω(for terminal 1-5)
Pressure switch Pa 0.5 kgf/cm2 ※ Check resistance

(for engine oil) (N.C TYPE) Normal : 0Ω(CLOSE)
CD-18
※ Check resistance
Coolant 1 C
0.5 kgf/cm 2 50˚C : 804Ω
temperature
(N.C TYPE) 80˚C : 310Ω
sensor 2
100˚C : 180Ω
CD-8
4-47
Pa Pressure:
Air cleaner ※ Check contact
635mmH2O
pressure switch Normal : ∞Ω
(N.O TYPE)
CD-10
2
Full : 100Ω
Fuel sender -
1 Low : 500Ω
Empty warning :700Ω
CD-2
87a 30 86
85
87
86
Normal : about 200Ω
Relay 30 87a 87 85 12V 20A (for terminal 85-86)
CR-2 CR-3 CR-4 CR-5 : 0Ω (for terminal 30-87a)
CR-7 CR-9 CR-13 CR-33 : ∞Ω (for terminal 30-87)
CR-36 CR-45 CR-62 CR-80
CR-85
C2 1 C1
C1
Relay 1 12V 60A ※ Rated coil current 1.2±0.3A

2 2 C2
CR-23 CR-24
2
Solenoid valve 1 12V 1A Normal : 15~25Ω
(for terminal 1-2)
CN-66 CN-68
CN-70 CN-140
※Check resistance
Speaker 4Ω 20W
Normal : 4Ω
CN-23(LH)
CN-24(RH)
4-48
※ Check contact
Overload Normal
12V 16A
switch OFF - ∞Ω (for terminal 1-5,2-6)
- 0Ω (for terminal 5-7,6-8)
CS-50
※ Check contact
Quick clamp Normal
12V 16A
switch OFF - ∞Ω (for terminal 1-5,2-6)
- 0Ω (for terminal 5-7,6-8)
CS-67
2 12V 55W ※ Check disconnection

Lamp
(H3 TYPE) Normal : 1.2Ω
CL-3 CL-4
CL-5 CL-6
1
※ Check disconnection
Room lamp 2 12V 10W
Normal : a few Ω
CL-1
1 M
12V ※Check operation
Fuel filler pump
2 35 ℓ/min Supply power (for terminal 1) : 12V
CN-61
Horn 2 12V 100±5dB
CN-20 CN-25
4-49
※ Check contact
2 3 1 Normal : 0Ω(for terminal A-B)
Safety switch 2 Micro : ∞Ω(for terminal A-C)
3 Operating : ∞Ω(for terminal A-B)
1
CS-4 : 0Ω(for terminal A-C)
2 Pa 10bar ※ Check contact

Pressure switch
1 (N.C type) Normal : 0.1Ω
CD-11 CD-12
M 12V ※ Check disconnection

Beacon lamp
(Strobe type) Normal : a fewΩ
CL-7
12
6
I 0
※Check contact
Wiper switch 12V 16A
11
8
9
4
3
7
10
Normal : ∞Ω
10
A
B
7
2
6
1
4
5
8
9
CS-3
M 2
※Check contact
Washer pump 1 12V 3.8A
Normal : 3Ω(for terminal 1-2)
CN-22
※Check coil resistance

3
Normal : about 1MΩ
2
Cigar lighter 12V 10A 1.4W ※ Check contact
1
Normal : ∞Ω
CL-2
CL-2 Operating time : 5~15sec
4-50
4 Lo
M
4
※Check contact
Wiper motor 3 B
12V 3A
3 Normal : 6Ω(for terminal 2-6)
1 Pf
2 2 E
1
CN-21
10
11
12
13
14
15
16
1
2
3
4
5
6
7
9
8
※ Check voltage
Radio & REMOCON GND
SPK FRT RH+
SPK FRT LH+ 24V 2A 20 ~ 25V

SPK FRT RH-
SPK FRT LH-
REMOCON+
BACK UP+
TEL MUTE
USB player
ANT 12V
(for terminal 1-3, 3-8)

GND
GND
ACC
ILL+
ILL-
NC
NC
CN-27
2 Pa
※ Check contact
Receiver dryer 1 12V
Normal : 0Ω
CN-29
M B+
※ Check contact
Starter 12V 3.0kW
Normal : 0.1Ω
M
CN-45
B+
G
2 s ※ Check contact
~3
Alternator 1 L 12V 60A Normal : 0Ω(for terminal B+-1)
U
P
Normal : 24 ~ 27.5V
CN-74
Travel buzzer 12V -

CN-81
4-51
Compressor 12V 38W -
CN-28
Air con 1 M
12V 8.5A -
fan motor 2
CN-83
M 1
Fuel feed pump 2
12V -
CN-145
Master switch 12V 1000A -
IG 4 OUT
1
1
2
Master switch 3
12V 1000A -
2
GND 3 OUT 4
Preheater 12V 42A 500W -

CN-80
4-52
2
12V socket 12V 120W -
1
CN-139
Normal : 0Ω
1˚C OFF
Duct sensor (for terminal 1-2)
4˚C ON
the atmosphere temp :
over 4˚C
Normal : about 5kΩ
A + (for terminal A-C)
B S ※ Check voltage
Accel dial -
C - Normal : about 5V
CN-142 (for terminal A-C)
: 2~4.5V
(for terminal C-B)
6
4
Int wiper relay 12V 12A -

3
1
CR-6
2
Circuit breaker 12V, 30A (CN-65)
1 -
manual reset 12V, 60A (CN-95)
CN-60
CN-95
4-53
GROUP 5 CONNECTORS
1. CONNECTOR DESTINATION
Connector No. of Connector part No.

Type Destination
number pin Female Male
CN-4 AMP 36 Cabin room harness - Main harness 1743059-2 1743062-2
CN-5 AMP 20 Cabin room harness - Main harness 936777-2 936780-2
CN-6 KET 8 Cabin harness - Cabin room lamp harness S810-008002 S810-108002
CN-7 DEUTSCH 8 Cabin room harness - Aircon harness DT06-8S-EP06 DT04-8P-E005
CN-12 AMP 2 Main harness - Boom lamp harness S816-002002 S816-102002
CN-20 DEUTSCH 2 Horn DT06-2S-EP06 -
CN-21 AMP 4 Wiper harness 180900-0 -
CN-22 KET 2 Washer tank MG640605 -
CN-23 MOLEX 2 Speaker LH MG610070 -
CN-24 MOLEX 2 Speaker RH MG610070 -
CN-25 DEUTSCH 2 Horn DT06-2S-EP06 -
CN-26 AMP 1 Air conditioner compressor S810-001202 -
CN-27 KUM 16 Radio and USB player PK145-16017 -
CN-28 AMP 1 Air-con compressor S810-001202 -
CN-29 KET 2 Receiver dryer MG640795 -
CN-36 - - Fuse box 21L7-00250 -
CN-45 TERM 2 Starter ST710246-2 S820-408000
CN-48 TERM 4 Hour meter 180900-0 -
CN-51 AMP 70 MCU 1-968879-1 -
CN-55 AMP 2 Travel alarm PS S816-002002 S816-102002
CN-56 AMP 10 Cluster - S816-110002
CN-60 YAZAKI 2 Fusible link - 7122-4125-50
CN-61 TERM 1 Fuel filler pump S822-014000 S822-114000
CN-66 DEUTSCH 2 Breaker solenoid DT06-2S-EP06 -
CN-68 DEUTSCH 2 Safety solenoid DT06-2S-EP06 -
CN-70 DEUTSCH 2 Travel HI-LO solenoid DT06-2S-EP06 -
CN-74 KET 2 Alternator MG640188-5 -
CN-80 YAZAKI 1 Pre heater 7233-3010 -
CN-81 DEUTSCH 2 Travel buzzer DT06-2S-EP06 DT04-2P-E005
CN-83 AMP 2 Air-con fan MG640188-5 -
CN-92 KET 1 Anti-restart relay S814-001100 -
CN-93A AMP 94 ECU 3-1355136-3 -
CN-93B AMP 60 ECU 1897635-2 -
CN-95 YAZAKI 2 Fusible link - S813-130201
CN-113 AMP 2 Buzzer S810-002202 -
4-54
Type Destination
CN-116 AMP 12 Switch panel 368542-1 -
CN-139 AMP 2 12V socket S810-002202 -
CN-140 DEUTSCH 2 Quick coupler DT06-2S-EP06 DT04-2P-E005
CN-142 DEUTSCH 3 Accel dial DT06-3S-EP06 -
CN-144A KET 20 Bluetooth handfree MG610240 -
CN-144E AMP 8 Bluetooth handfree 175964-2 -
CN-145 YAZAKI 2 Fuel feed pump 7123-6423-30 -
CN-148 DEUTSCH 6 Service tool DTM06-6S-E008 -
CN-170 AMP 2 Seat heat switch 12162017 -
CN-245 AMP 12 Remote controller assy 368542-1 -
CN-246 AMP 12 USB & Socket assy 174045-2 -
CN-258 KET 1 Aircon comp power MG640944-5 MG650943-5
CN-259 AMP 6 Aux camera S816-006002 -
CN-263 DEUTSCH 2 Aircon comp relay DT06-2S-EP06 DT04-2P-E005
CN-289 KET 6 AMP assy MG610049 -
CN-300A AMP 6 DPF pressure 1438153-5 -
CN-300B FCI 2 DPF mid temperature 54200206 -
CN-300C FCI 2 DPF inlet temperature 54200208 -
CN-301 AMP 8 EGR sensor 776532-1 -
CN-302 AMP 12 EGR valve 776533-1 -
CN-303 AMP 12 Ext temp sensor 776533-2 -
CN-304 AMP 12 Injector 1, 2, 3, 4 776533-3 -
·LAMP
CL-1 KET 2 Room lamp MG610392 -
CL-2 AMP 3 Cigar light S810-003202 -
CL-3 DEUTSCH 2 Head lamp DT06-2S-EP06 DT04-2P-E005
CL-4 DEUTSCH 2 Head lamp DT06-2S-EP06 DT04-2P-E005
CL-5 DEUTSCH 2 Work lamp DT06-2S-EP06 DT04-2P-E005
CL-7 - 1 Beacon lamp - S822-114000
CL-9 DEUTSCH 1 Cabin lamp DT06-2S-EP06 -
CL-10 DEUTSCH 1 Cabin lamp DT06-2S-EP06 -
·RELAY
CR-1 AMP 2 Battery relay S816-002002 S816-102002
CR-2 AMP 4 Horn relay S810-004002 -
CR-5 AMP 4 Anti-restart relay S810-004002 -
CR-6 AMP 6 Int wiper relay S810-006002 -
CR-23 KET 2 Start relay S814-002001 -
CR-24 KET 2 Air heater relay S814-002001 -
CR-33 AMP 4 Air-con fan relay S810-004002 -
CR-36 AMP 4 Pre-heater relay S810-004002 -
4-55
Type Destination
·SENDER
CD-1 AMP 2 Hydraulic temp sender 85202-1 -
CD-2 AMP 2 Fuel sender - S816-102002
CD-7 DEUTSCH 3 Auto idle pressure switch DT06-3S-EP06 -
CD-10 KET 1 Air cleaner switch ST730057-2 -
CD-11 KET 2 Travel pressure switch MG640795 -
CD-12 KET 2 Travel pressure switch MG640795 -
CD-18 YAZAKI 1 Engine oil pressure 7123-5014 -
CD-30 AMP 2 Water temp 85202-1 -
CD-31 DEUTSCH 3 Overload pressure DT06-3S-EP06 -
CD-32 DEUTSCH 3 Boom up pressure DT06-3S-EP06 -
CD-45 - 2 WIF sensor - S816-102003
DO-1 - 2 Diode 21EA-50570 -
DO-2 - 2 Diode 21EA-50550 -
DO-3 - 2 Diode 21EA-50570 -
·SWITCH
CS-2 KET 6 Start key switch S814-006000 -
CS-3 SWF 12 Wiper switch 585790 -
CS-4 AMP 3 Safety switch S816-003002 -
CS-5 - 1 Horn-LH switch - DT04-2P-E005
CS-16 KET 2 Fuel filler pump switch S810-002201 -
CS-26 DEUTSCH 2 Breaker switch DT06-2S-EP06 -
CS-30 SWF 12 Wiper/washer switch 589790 -
CS-50 SWF 12 Overload switch 589790 -
CS-67 SWF 10 Quick coupler switch 589790 -
CS-74 YAZAKI 2 Master switch S813-030201 S813-130201
CS-99 SWF 12 Air compressor switch 589790 -
CS-100 SWF 12 DPF switch 589790 -
4-56
2. CONNECTION TABLE FOR CONNECTORS
1) PA TYPE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin
2 5 1 3
1 3 2 5
S811-005002 S811-105002
3 7 1 4
1 4 3 7
S811-007002 S811-107002
4 9 1 5
1 5 4 9
S811-009002 S811-109002
5 11 1 6
11
1 6 5 11
S811-011002 S811-111002
4-57
No. of
pin
6 13 1 7
13
1 7 6 13
S811-013002 S811-113002
8 1 9
17
17
1 9 8 17
S811-017002 S811-117002
1 21
1 11
21
1 11 1 21
S811-021002 S811-121002
4-58
2) J TYPE CONNECTOR
No. of
pin
1 21
2 12
S816-002001
2 3 1
3 1 2
S816-003001 S816-103001
3 1 4 2
4 2 3 1
S816-004001 S816-104001
8 5 2
6 3 1
8 5 2 6 3 1
S816-008001 S816-108001
4-59
3) SWP TYPE CONNECTOR
No. of
pin
1 1
S814-001000 S814-101000
2 1
1 2
S814-002000 S814-102000
3 1
2 1 23
S814-003000 S814-103000
2 4
1 3
1 3 2 4
S814-004000 S814-104000
4-60
No. of
pin
3 6
1 4
1 4 3 6
S814-006000 S814-106000
4 8
1 5
1 5 4 8
S814-008000 S814-108000
4 12 1 9
12
1 9 4 12
S814-012000 S814-112000
1 11
3 14
14
3 14
1 11
S814-014000 S814-114000
4-61
4) CN TYPE CONNECTOR
No. of
pin
1
1
S810-001202 S810-101202
2 2
1 1
S810-002202 S810-102202
3 2
1 2 1 3
S810-003202 S810-103202
2 4
1 3
1 3
2 4
S810-004202 S810-104202
4-62
No. of
pin
3 6 1 4
1 4 3 6
S810-006202 S810-106202
4 8 1 5
1 5
4 8
S810-008202 S810-108202
4-63
5) 375 FASTEN TYPE CONNECTOR
No. of
pin
1 2 1 2
S810-002402 S810-102402
6) AMP ECONOSEAL CONNECTOR

No. of
pin
1
12
1 13
24
36
36
13 25 12
24
25
36
344111-1 344108-1
7) AMP TIMER CONNECTOR

No. of
pin
85202-1
4-64
8) AMP 040 MULTILOCK CONNECTOR
No. of
pin
12 1 6
7 12
174045-2
9) AMP 070 MULTILOCK CONNECTOR

No. of
pin
1 6
14
7 14
173852
10) AMP FASTIN - FASTON CONNECTOR

No. of
pin
3 1
6
6 4
1
4 6 3
925276-0 480003-9
4-65
11) KET 090 CONNECTOR
No. of
pin
6 1
MG610070
12) KET 090 WP CONNECTORS

No. of
pin
1
2
MG640605
2 1
MG640795
4-66
13) KET SDL CONNECTOR
No. of
pin
1
14
7
14 6
MG610406
4-67
14) DEUTSCH DT CONNECTORS
DT 06 - 3S - ★★★★
Modifications (see below)

Number of contacts (P : Pin, S : Socket)
04 : Receptacle, 06 : Plug
Deutsch connectors
※ Modification
E003 : Standard end cap - gray
E004 : Color of connector to be black
E005 : Combination - E004 & E003
EP04 : End cap
EP06 : Combination P012 & EP04
P012 : Front seal enhancement - connectors color to black for 2, 3, 4 & 6pin
No. of
pin
1 2 2 1
2
DT06-2S DT06-2P
2 1 1 2
3 3
DT06-3S DT06-3P
4 1 1 4
3 2 2 3
DT06-4S DT06-4P
4-68
No. of
pin
6 1 1 6
4 3 3 4
DT06-6S DT06-6P
4 5 5 4
1 8 8 1
DT06-8S DT06-8P
6 7 7 6
12
1 12 12 1
DT06-12S DT06-12P
4-69
15) MOLEX 2CKTS CONNECTOR
No. of
pin
1 2
35215-0200
16) ITT SWF CONNECTOR

No. of
pin
2
10
1 10
SWF593757
17) MWP NMWP CONNECTOR

No. of
pin
1
1
NMWP01F-B
4-70
GROUP 6 FAULT CODES
1. MACHINE FAULT CODE
Fault code
Description
HCESPN FMI
Hydraulic oil temperature sensor circuit - voltage above normal or shorted to high source (or
3
101 open circuit)
4 Hydraulic oil temperature sensor circuit - voltage below normal or shorted to low source
0 Working pressure sensor data above normal range (or open circuit)
1 Working pressure sensor data below normal range
105
2 Working pressure sensor data error
4 Working pressure sensor circuit - voltage below normal, or shorted to low source
0 Travel oil pressure sensor data above normal range (or open circuit)
1 Travel oil pressure sensor data below normal range
108
2 Travel oil pressure sensor data error
4 Travel oil pressure sensor circuit - voltage below normal or shorted to low source
0 Overload pressure sensor data above normal range (or open circuit)
1 Overload pressure sensor data below normal range
122
2 Overload pressure sensor data error
3 Overload pressure sensor circuit - voltage below normal or shorted to low source
3 Fuel level sensor circuit - voltage above normal or shorted to high source (or open circuit)
301
4 Fuel level sensor circuit - voltage below normal or shorted to low source
0 Brake pressure sensor data above normal range (or open circuit)
1 Brake pressure sensor data below normal range
503
2 Brake pressure sensor data error
4 Brake pressure sensor data - voltage below normal or shorted to low source
0 Working brake pressure sensor data above normal range (or open circuit)
1 Working brake pressure sensor data below normal range
505
2 Working brake pressure sensor data error
4 Working brake pressure sensor circuit - voltage below normal, or shorted to low source
0 Travel fwd pilot pressure sensor data above normal range (or open circuit)
1 Travel fwd pilot pressure sensor data below normal range
2 Travel fwd pilot pressure sensor data error
530
4 Travel fwd pilot pressure sensor circuit - voltage below normal, or shorted to low source
14 Travel fwd pilot pressure sensor circuit - special instructions
16 Travel fwd pilot pressure sensor circuit - voltage valid but above normal operational range
701 4 Hour meter circuit - voltage below normal, or shorted to low source
0 MCU input voltage high
705
1 MCU input voltage low
707 1 Alternator node I voltage low (or open circuit)
3 Acc. dial circuit - voltage above normal, or shorted to high source (or open circuit)
714
4 Acc. dial circuit - voltage below normal, or shorted to low source
840 2 Cluster communication data error
841 2 ECM communication data error
4-71
2. ENGINE FAULT CODE
Fault code Description
YANMAR SPN FMI Area Status
2 Error (Abnormal signal)
522400 Crankshaft speed sensor
5 Error (No-signal)
2 Error (Abnormal signal)
522401 5 Camshaft speed sensor Error (No-signal)
7 Crank angle error
3 Error (high voltage)
91 Accelerator sensor 1
4 Error (low voltage)
51 Intake throttle position sensor
3251 DPF differential pressure sensor
3 EGR pressure sensor Error (high voltage)
1209
4 (high-pressure side) Error (low voltage)
Coolant temperature sensor
110 4 Error (low voltage)
0 Coolant temperature High temperature (Overheat)
105 Air temperature sensor
3250 DPF middle temperature sensor
3242 DPF inlet temperature sensor
Fuel temperature sensor
174 4 Error (low voltage)
0 Fuel temperature High Temperature
157 Rail pressure sensor
102 EGR Low-side pressure sensor
108 Atmospheric pressure sensor
3609 DPF Hi-side pressure sensor
7 Stick error
1485 Main relay
2 Power off without self-holding
6 Short-circuit with ground
522243 Starting aid relay
5 Disconnection
4-72
5 H-bridge circuit : No-Load
2950 3 H-bridge output 1 : Short-circuit with power supply
4 Intake throttle actuator H-bridge output 1 : Short-circuit with ground
3 H-bridge output 2 : Short-circuit with power supply
2951
4 H-bridge output 2 : Short-circuit with ground
5 Disconnection
11 Injector 1 : Cylinder No. 4 Failure
651 Port : 1-2
3 Short-circuit
6 Short-circuit (internal coil)
5 Disconnection
653
3 Port : 2-1 Short-circuit
5 Disconnection
654
3 Port : 2-2 Short-circuit
5 Disconnection
652
3 Prot : 1-1 Short-circuit
Short circuit
2797 6
Cylinder No. 1,4
Injecotor (Common) Short circuit
2798 6
Cylinder No,. 2,3
4257 12 IC error
5 Disconnection
633
6 Supply pump (MPROP) Hi-side : Short-circuit with ground
522571 3 Lo-side : Short-circuit with power supply
Rail pressure deviation error when actual pressure is
18
too low
Rail pressure error Rail pressure deviation error when actual pressure is
157 15
too high
0 Fuel rail/System pressure : Too high
16 PLV Fuel system over pressure relief valve activated
190 16 Engine overspeed 1
CAN 1(for EGR) : Data length code error
19
(received message)
522610
CAN 1(for EGR) : Time out error
9 CAN communication 1 (CAN 1)
(received message)
CAN 1(for exhaust throttle) : Time out error
522611 9
(received message)
4-73
522596 9 CAN2(TSC1) : Time out error (received message)
522599 9 CAN2(Y_ECR 1) : Time out error (received message)
522600 9 CAN2(Y_EC) : Time out error (received message)
522601 9 CAN communication 2 (CAN 2) CAN2(Y_RSS) : Time out error (received message)
CAN2(Y_ECM 3) for Bosch-ECU : Time out error
522602 9
(received message)
522603 9 CAN2(VH) : Time out error (received message)
7 Feedback error
12 Disconnection (Motor coil)
12 Short circuit (Motor coil)
12 Position sensor error
9 CAN communication error
12 Error (EGR valve target value)
2791 EGR valve
7 Stick error
7 Initialize error
1 Thermistor error (high temperature)
1 Thermistor error (low temperature)
Deletion error
630 12 EEPROM Read error
Write error
12 Power supply for sensor 1 (5V) : Error
12 Power supply for sensor (12V) : Error (high voltage)
12 Power supply for sensor (12V) : Error (low voltage)
12 Power supply for sensor internal : Error (high voltage)
12 Power supply for sensor internal : Error (low voltage)
12 Power supply for IC : Error (high voltage)
12 Power supply for IC : Error (low voltage)
3 Actuator relay 1 : Short-circuit with power supply
3 Actuator relay 2 : Short-circuit with power supply
522994 4 E-ECU internal Actuator relay 1 : Short-circuit with ground
4 Actuator relay 2 : Short-circuit with ground
12 WDA/ABE communication error
12 CY146 SPI communication error
12 CY320 SPI communication error
12 R2S2 MSC communication error
12 WDA/ABE shut off (Too low voltage)
12 WDA/ABE shut off (Too high voltage)
12 WDA/ABE shut off (Operation malfunction)
11 ECU soft reset 1
11 ECU soft reset 2
11 ECU soft reset 3
4-74
522323 0 Air cleaner blockage alarm
522329 0 Oily water separator alarm
523249 5 Symptom " engine does not start "
167 1 Charge failure
4 Disconnection
100 Oil pressure switch
1 Low pressure
3719 0 DPF Over accumulation
4-75

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SECTION 4 ELECTRICAL SYSTEM

Group 1 Component Location -------------------------------------------------------------------------------------- 4-1

1 Head light switch 9 Accel dial switch 17 Speaker

1 Lamp 5 Battery relay 9 MCU

Warning lamps Time dispaly

Gauge(See page 4-4)

Default (A type) Option (B type) Option (C type)

559A3CD07A 559A3CD07B 559A3CD07C

1 Engine coolant temp gauge 3 Fuel level gauge 5 Accel dial

(2) Engine coolant temperature gauge

(3) Hydraulic oil temperature gauge

(5) Engine rpm display

(6) Accel dial display

3) COMMUNICATION ERROR AND LOW VOLTAGE WARNING POP-UP

(2) Low voltage warning pop-up

DPF warning lamp

(2) Hydraulic oil temperature warning lamp

(3) Fuel level warning lamp

(5) Engine oil pressure warning lamp

(6) Check engine warning lamp

(7) Battery charging warning lamp

(9) Overload warning lamp (opt)

(10) DPF (diesel particulate filter) warning lamp

(pop up) (pop up)

Normal Off Off Off · Automatic regeneration

· Engine power and speed will be reduced

(11) HEST (High exhaust system temperature) warning lamp

(13) DPF regeneration acknowledge warning lamp

(14) Stop engine warning lamp

Preheat pilot lamp Maintenance pilot lamp

Power mode pilot lamp Travel speed pilot lamp

(1) Mode pilot lamps

No Mode Pilot lamp Selected mode

Heavy duty power work mode

Low speed traveling

Auto idle status

(2) Preheat pilot lamp

(3) Warming up pilot lamp

(5) Maintenance pilot lamp

Main menu quick

Power mode pilot lamp Travel speed pilot lamp

Power mode switch Escape(previous or parent menu)

Travel speed switch Auto idle/Buzzer stop switch

(1) Power mode switch

(2) Select switch

(4) Travel speed control switch

(5) Escape/ Camera switch

559A3CD32A Tap Main menu screen Sub menu screen

Unit setting Temperature, Pressure

· The active faults of the MCU can be checked by this menu.

② Active fault - Engine

· The active faults of engine ECU can be checked by this menu.

③ Logged fault - Machine/ Engine

· The switch status can be confirmed by this menu.

⑥ Monitoring (Digital) - Output

· The output status can be confirmed by this menu.

· ESL mode setting

Enter the current password Enter the new password

· Elapse : Maintenance elapsed time.

· The first line's three spots "--" represent Year/Month/Day each.