Risk Methodology

RISK MATRIX RISK RANKING Likelyhood (Probability Levels) Consequences (Impact Levels) Consequences (Impact Levels)

Consequences Human Environment

5- Frequent: More than 75%. Very likely
Likelyhood H – High to occur or already happened. 1-       Single person of 1-       Minor environmental
1 2 3 4 5
Slight Minor Moderate Major Massive workforce injured, but impact which is localised and
able to continue work. easy to remedy.

High
5
Frequent
5 10 15 20 25 M – Medium
2-       Single person of workforce
4- Probable: 51% to 75%. More than 1 or 2 days off work with 2-       Moderate environmental impact within
likely to occur than not. moderate reversible health Project area of influence.
effect.
4
Porbable
4 8 12 16 20 L – Low

Medium
3 6 9 12 15
Seldom
3-       Single person of workforce
3- Seldom: 50%. Chances for 3 days off work with moderate 3-       Significant environmental impact beyond
occurrence/non-occurrence are equal. irreversible health effect. the Project Area of Influence.

Low
2 2 4 6 8 10
Unlikely

1 Ranking / Risk must be

1 2 3 4 5 moderate (M) or low (L) 2- Unlikely: 10-49%. Less likely to occur 4-       1 fatality or single person 4-       Major environmental impact beyond the
Imprbable of public hospitalized or with Project Area of Influence which is hard to
before you can start work. than not severe irreversible health effect. remedy.

5-       Multiple fatality or multiple 5-       Catastrophic damage to the environment

persons of public hospitalized or which cannot be contained and which interrupts
1- Improbable: Up to 10%. Improbable. with severe irreversible health the pipeline development progress.
effect.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water Injection Network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Right Of Way

Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Plans obtained from cable/ pipe owners, local authorities or
private landowners. However, it should not be assumed that
these are accurate.
Located services identified, i.e. gas, electricity etc, and indicated
clearly by using waterproof paint on roads, or wooden pegs on
Work completed under a Permit to Work
open ground
Damaged or severed pipes leading authorised by the contractor's management
Before digging by the services identified, the safe digging
to leakage of substances. Service owners, e.g. the electricity board, asked
distance from existing pipe work should be confirmed with the
Toxic or flammable gases from a to identify their services.
Location of existing relevant service owner, especially in the case of gas.
damaged sewer pipe. 20 Cable and metal location equipment, duly 12
1 buried services - Flood, gas leak, explosion or fire. Mechanic digging prohibited within 0.5m of any buried service. 5 4 4 3
Electric shock from contact with H calibrated and in good working order, used by M
Survey. Manual digging to be performed within 0,5m of any buried
electric cables. trained personnel to locate services.
service.
Contact with severed fibre optic All personnel trained in safe digging practice,
Spades/shovels to be used, not picks or power tools, and
cables. including hand digging of trial holes to confirm
horizontal digging used to locate the exact position of a cable to
location of services.
avoid fracturing it
Assume that all services are "live" until proved otherwise
When it is necessary to work outside of daylight hours, tower
lights or other means to ensure proper vision for operators and
banks men must be in place.

Designated haul route of travel.

Right of way always given to laden vehicles.
No speeding or tail-gating.
No unauthorised personnel allowed within operations. Pedestrian to use pedestrian access routes
Workers to wear hi visibility vests and helmets at all times. where provided.
Workers to keep clear of moving machinery at all times and not to Competent & experienced plant operators
Collisions with other plant on site. Ground worker being struck by heavy plant
approach until signalled by machine operator. Banksman will be trained to local standard.
Contact with moving machinery. causing crush injury or fatality or Ground
deployed to aid assist reversing moving plant & machinery. CCTV and/or convex mirrors to provide 360°
Overturning. workers being struck by material being lifted
Plant Machinery Keep out of swing radius of machine. 15 vision for operator. 12
2 Contact with overhead or by machinery causing major injuries. 5 3 4 3
Operations. Fire extinguishers to be kept in machines. H Flashing Beacons. M
underground services. Asset damage.
No mobile phone use by drivers while operating plant. Heavy plant passed the periodic inspection as
Plant in collision with public traffic Fire.
Goalposts, bunting and warning signs to be put in place at all prescribed by local law.
while exiting site onto public road. Electrocution.
points where equipment etc must pass underneath overhead Establish traffic control measures when plant
lines. needs to exit site. This will consist of flagmen,
Synchronised movements where plant is operating in close traffic directors and advance warning signage.
proximity.
Line of fire awareness.
Audible reverse alarms functioning correctly on all plant.

All excavations over 1.25 meters in depth needs to be

sloped/battered back.
Spoil needs to be kept at least 1 meter back from the excavation
Fall of person or material into edge. Competent person to validate the access/egress
excavation. All excavations should have a temporary walkway cut into the 9 from the excavation. 4
3 Excavations. Crush Injuries 3 3 2 2
Underground services - gas, bank itself. Where this does not exist, a ladder should be used for M Excavation inspected and record of inspections L
electricity or water access and egress. recorded on approved form and kept on site.
All excavations to be left open for a period of time need to be
securely fenced off.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water Injection Network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Right Of Way

Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
The correct PPE (cut resistant) to be used at all times.
Competent person to be in charge of chainsaw duties.
Body contact with cutting blade of Serious cuts / wounds to body parts
Personnel to be instructed in the correct methods of lifting and 12 12
4 Use of Chainsaws. chain saw. Back strain / injury 3 4 3 4
handling loads. M M
Moving and handling equipment. Slips / trips and falls
Ensure line of vision is not obstructed by equipment etc to reduce
the risk of trips and falls

Certified mechanical lifting appliances to be used to carry

Hand injuries, hit by slewing loads, bone awkward or heavy loads.
injuries (i.e. fractures, crush injuries in pinch Job rotation to be utilised to minimise risk of repetitive strain injury
points, arthritis), back strain, back pain, and back strain.
All operatives will have received manual
Moving and handling equipment sciatic nerve pain, degenerative disk injuries, Tag lines to be used during lifting operations to transport
8 handling training. 6
5 Manual Handling. Slewing loads repetitive strain injury, musculo- skeletal materials into position. 2 4 2 3
M Manual Handling techniques will be enforced on M
Pinch points injuries, soft tissue injuries (i.e. damaged Gloves to be worn by operatives in vicinity of work area.
site during the induction
tendons, stretched ligaments, damaged All personnel involved in slinging operation to be made aware of
cartilage, muscle injuries), reduced mobility, pinch point hazard and associated risks.
cuts to hands whilst tying wire, burns Ensure line of vision is not obstructed by equipment etc to reduce
the risk of trips and falls.

Due care to be taken when carrying out works.

Wear all appropriate PPE.
Awareness in toolbox talk of potential location issues, including
Works to be carried out preferably in Daylight or
Personal injury i.e. hand injuries, facial working on slippy timber mats, uneven and soft ground
8 provide sufficient lighting. 6
6 Walking on site. Slips Trips and Falls injuries, broken/ dislocated bones, cuts/ conditions. 2 4 2 3
M Tower lighting will be in place for work to be M
bruises/ lacerations Restriction of unauthorised personnel.
carried out at night.
Stay on hard standing areas as much as possible.
No lone working under any circumstances
Housekeeping.

For this specific task a competent person will monitor and

accompany the archaeologist during the watching brief.
Protocol agreement between the excavator operator, competent
person and archaeologist/ ecologist at the beginning of each Pedestrian to use pedestrian access routes
excavation activity. where provided.
Pre Task Talk will outline standing position of archaeologist during Competent & experienced plant operators
Excavating in the Contact with moving plant &
excavation activity. trained to local standard.
presence of machinery Crush Injury [may be severe, even fatal] 20 12
7 Archaeologist to stay in full view of operator at all times. 5 4 CCTV and/or convex mirrors to provide 360° 4 3
Archaeologist/ Contact with slewing excavator Eye injuries due to mud/ ground splashes H M
Archaeologist/ ecologist to keep out of the line of fire (i.e. standing vision for operator.
Ecologist. Falling objects
within slewing radius of excavator) during excavating activity. Flashing Beacons.
Archaeologist, operator and competent person to agree protocol Heavy plant passed the periodic inspection as
for stopping work in the event of a find/ investigation. prescribed by local law
Reverse beeper fitted in every machine
Eye protection for archaeologist.
Hi- visibility clothing and helmet.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water Injection Network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Right Of Way

Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Advance warning signs to be put in place to alert motorists.
Ensure Hi-Vis clothing is worn at all times. Appropriate advance signage to be in place for
Lone working not permitted under any circumstances. the works to comply with the traffic signs manual
Working at or Crush Injury [may be severe, even fatal]
Under no circumstances will plant cross public roads without 8 as provided 6
8 adjacent to public Live traffic Ground workers being struck by moving 4 2 3 2
flagmen equipped with appropriate flag in place. M by local authority and regulations. M
roads. public vehicles.
Banskman to direct plant across the road. Competent person to supervise the signage
Tyres or similar to protect the road surface. requirements and the placement.
Roads to be swept clean after crossing is complete.

Do not approach any moving plant or equipment until you are

sure you have the attention of the banksman or operator.
Working close to All personnel to wear Hi-Vis clothing at all times. 20 Flashing Beacons. 12
9 Moving Plant and Machinery Physical injury, death 5 4 4 3
heavy plant. Reverse beeper fitted in every machine H Competent & experienced plant operators. M
Workers to keep clear of moving machinery at all times and not to
approach until signalled by machine operator.

Hand protection to be used at all times.

Hand washing facilities to be provided.
Severe sickness.
Personnel to be constantly reminded in the form of toolbox talks,
Snake bits. Leptospirosis. Rescue facilities available, e.g. a rescue boat.
Working adjacent to posters etc. 15 12
10 Spider puncture. Drowning. 5 3 Edge protection with safety lines and harnesses 4 3
rivers and streams. Suitable means of access to the point of work. H M
Falls of persons into water. Physical effects of swallowing polluted or provided where this is practical.
Warning signs placed near water to warn workers.
contaminated water.
Workers to work in pairs.
Sufficient lifebuoys and rescue lines available.

Competent fencing personnel to be used during this operation.

Driving of posts / Contact between hand and 9 9
11 Physical injury. Banksman to be in place at all times to co-ordinate between the 3 3 3 3
stakes for fencing. machine bucket. M M
machine operator and fencing personnel.

Clearing and
Explosive remnants of war (ERW) Area need to be demined and cleared prioro work start. All activity 10 Survey, mapping, clearance. Ensure that the 4
12 Grading with loader, Explotion and fire. 5 2 4 1
and mine. need to be carried with the demined corridor. M demining certificate is availble. L
grader.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water Injection Network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Stringing

Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazards Consequences Current Controls Required Additional Control Measures

Severity

Severity
Chain, slings, hooks etc are in good working order and have
current statutory certification.
Only personnel involved in the task to be present at loading and
unloading area.
Unloading area to be fully cordoned off. Only Competent or trained machines operator to
12
Operatives being struck by pipe Operatives to establish eye contact with crane operator or be utilised. 9
Crushing/entrapment of operator. 4 3 3 3
during unloading. banksman before approach to area. Taglines/guide ropes to be used for the M
M
Slinger/Banksman to be in constant visual contact with machine movement/placement of suspended load.
operator during loading/unloading.
Guide ropes to be used during lifting of pipe.
Personnel not on flatbed during unloading.
Pipe is not unloaded in high winds or electrical storms.

Unloading of pipe Unloading area to be surveyed for location of overhead services.

1 Unloading operations not to be carried out within goalpost zone.
from flatbed lorry.
Storage of pipe and other materials prohibited within goalpost 15 Only Competent or trained machines operator to 12
Contact with overhead services. Electrocution. 5 3 4 3
zone. H be utilised. M
Slinger/banksman to be in constant visual contact with machine
operator during lifting.

Unloading area to be surveyed for suitability of ground conditions. Only Competent or trained machines operator to
Collapse of lifting appliance during Crushing/entrapment of operator. 15 12
Safe Working Load (SWL) of sideboom not to be exceeded, safe 5 3 be utilised. 4 3
loading/unloading of pipe. Property damage. H M
load indicator to be functioning correctly. Machine to have current certification.

Ladders of appropriate size / length utilised by

Fall protection in place where a person is liable to fall.
8 slingers for attaching pipe clamps to pipe ends 4
Fall of personnel off pipe/lorry. Minor/Serious injury as a result of fall. Walking on pipe is not permitted. 4 2 2 2
M at higher levels or for attaching chocker-belt to L
Ladders to get on/off the pipe lorry.
pipe.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water Injection Network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Stringing

Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazards Consequences Current Controls Required Additional Control Measures

Severity

Severity
SWL is not exceeded.
Persons being struck by Loading/Unloading activity will supervised by competent person. 12 Taglines/guide ropes to be used for the 6
Serious injury or harm. 4 3 3 2
suspended pipe causing. No unauthorised persons to enter the work area. M movement/placement of suspended loads. M
Only workers involved in lift operations to be in ‘hazard zone’.

Persons being struck by moving

equipment. All lifting gear in good order with current certification. 12 12
Serious injury or death 4 3 4 3
Persons being struck by Only workers involved in lift operations to be in ‘hazard zone’. M M
suspended load.

2
Loading / Unloading All overhead and buried services are identified and protected
of pipe by heavy before any stringing takes place. When working near overhead powerlines
machine to / from Height restricting goalposts will be erected made of non operators will comply with permits and other
stringing tractor. -conducting hi visibility material. restrictions agreed with local authorities.
Goal posts will be erected outside hazard zone. Safe System of Work to be communicated to
15 12
Contact with overhead services. Electrocution Where machines are required to operate within the hazard zone a 5 3 stringing team. 4 3
H M
dedicated Banksman/Slinger shall be posted to supervise work Adequate task lighting to be in place for work
activity. activities in diminishing light or dark conditions.
Hazard warning signage erected adjacent to overhead services. Permits in place and signed off before working in
Hazard zone to be created. vicinity of overhead services.
Only workers involved in lift operations to be in ‘hazard zone’.

Trained and competent plant operator and

Crush Injury [may be severe, even fatal]. All lifting operations planned by trained and competent Appointed
Failure of lifting equipment/lifting 16 slinger/ signaller. 12
Property damage. Person. 4 4 4 3
gear. H All lifting gear and lifting equipment are certified M
All lifting gear in good order and inspected prior to start of activity.
and in good order with current certification.

Pipe secured to pipe carrier using ratchet straps prior to

Transportation of Crushing/entrapment of body/body transportation along pipeline route.
Minor/serious injury or death as a result of 8 8
3 pipe along pipeline part. Personnel not to walk alongside pipe carrier during stringing 4 2 4 2
being struck by pipe or pipe carrier. M M
route on pipe carrier. operations.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water Injection Network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Stringing

Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazards Consequences Current Controls Required Additional Control Measures

Severity

Severity
Pipe bunds to be correctly prepared and inspected prior to pipes
being placed.
Pipes stored on Displacement of pipe due to Injury due to crushing or entrapment. 8 8
4 Inspection should also take place regularly to review the integrity 4 2 4 2
Bunds. collapse of sand bunds. Property Damage. M M
of the bunds/stop ends in particular after a period of in climate
weather.

All plant to have audible and visual reversing aids.

All personnel have received task tool box talk prior to
commencement and each operative clearly understands is
responsibilities.
Taglines/guide ropes to be used for the movement/placement of
suspended pipe.
Placement of Pipes shall be checked to ensure that they are
Slipping of pipe off supports/ Only certified slinger/banksman are utilised.
secure before removing securing chains from transporter / side
Placement of pipe in Cradles or turning over of 12 Area of stringing is cordoned off and closed to 6
5 Injury due to crushing or entrapment. boom / exacavator. 4 3 3 2
position on the RoW. supports, or failure of securing M other workers. M
Pipes to be placed on suitable supports.
chains. All plant to have only certified operators.
Sand bags and timber chocks/ skids to be used to ensure pipes
are on firm footing , as per good practice.
Ensure workers do not position themselves in close proximity
between a slung load and a static load. Banksman/Slinger to
assist at all times.
All personnel will wear as a minimum high vis clothing, overalls,
hats boots and gloves.

No unauthorised personnel allowed within operations.

Workers to wear hi visibility vests and helmets at all times.
Persons being struck by moving
Workers to keep clear of moving machinery at all times and not to
Transport of material equipment. 12 Operators are trained and competent. 6
6 Injury or harm. approach until signalled by machine operator. 3 4 2 3
with machines. Persons being struck by M Flashing beacons in every machine. M
Banksman/Slinger will be deployed to aid assist reversing moving
suspended load.
plant & machinery.
Reversing alarms in every machine.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water Injection Network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Stringing

Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazards Consequences Current Controls Required Additional Control Measures

Severity

Severity
Designated haul route of travel.
Right of way always given to laden vehicles.
No speeding or tail-gating.
No unauthorised personnel allowed within operations. Pedestrian to use pedestrian access routes
Workers to wear hi visibility vests and helmets at all times. where provided.
Workers to keep clear of moving machinery at all times and not to Competent & experienced plant operators
Collisions with other plant on site. Ground worker being struck by heavy plant
approach until signalled by machine operator. Banksman will be trained to local standard.
Contact with moving machinery. causing crush injury or fatality or Ground
deployed to aid assist reversing moving plant & machinery. CCTV and/or convex mirrors to provide 360°
Overturning. workers being struck by material being lifted
Plant Machinery Keep out of swing radius of machine. 15 vision for operator. 12
7 Contact with overhead or by machinery causing major injuries 5 3 4 3
Operations. Fire extinguishers to be kept in machines. H Flashing Beacons. M
underground services. Asset damage
No mobile phone use by drivers while operating plant. Heavy plant passed the periodic inspection as
Plant in collision with public traffic Fire
Goalposts, bunting and warning signs to be put in place at all prescribed by local law.
while exiting site onto public road. Electrocution
points where equipment etc must pass underneath overhead Establish traffic control measures when plant
lines. needs to exit site. This will consist of flagmen,
Synchronised movements where plant is operating in close traffic directors and advance warning signage.
proximity.
Line of fire awareness.
Audible reverse alarms functioning correctly on all plant.

Certified mechanical lifting appliances to be used to carry

Hand injuries, hit by slewing loads, bone awkward or heavy loads.
injuries (i.e. fractures, crush injuries in pinch Job rotation to be utilised to minimise risk of repetitive strain injury
points, arthritis), back strain, back pain, and back strain. All operatives will have received manual
Moving and handling equipment. sciatic nerve pain, degenerative disk injuries, Tag lines to be used during lifting operations to transport handling training.
8 6
8 Manual Handling. Slewing loads. repetitive strain injury, musculo- skeletal materials into position. 2 4 Manual Handling techniques will be enforced on 2 3
M M
Pinch points. injuries, soft tissue injuries (i.e. damaged Gloves to be worn by operatives in vicinity of work area. site during the induction.
tendons, stretched ligaments, damaged All personnel involved in slinging operation to be made aware of Use of tongs to handle timber skids.
cartilage, muscle injuries), reduced mobility, pinch point hazard and associated risks.
cuts to hands whilst tying wire, burns. Ensure line of vision is not obstructed by equipment etc to reduce
the risk of trips and falls.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water Injection Network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Stringing

Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazards Consequences Current Controls Required Additional Control Measures

Severity

Severity
Due care to be taken when carrying out works.
Wear all appropriate PPE.
Awareness in toolbox talk of potential location issues, including
Works to be carried out preferably in Daylight or
Personal injury i.e. hand injuries, facial working on slippy timber mats, uneven and soft ground
8 provide sufficient lighting. 6
9 Walking on site. Slips Trips and Falls. injuries, broken/ dislocated bones, cuts/ conditions. 2 4 2 3
M Tower lighting will be in place for work to be M
bruises/ lacerations. Restriction of unauthorised personnel.
carried out at night.
Stay on hard standing areas as much as possible.
No lone working under any circumstances.
Housekeeping.

Advance warning signs to be put in place to alert motorists.

Ensure Hi-Vis clothing is worn at all times. Appropriate advance signage to be in place for
Lone working not permitted under any circumstances. the works to comply with the traffic signs manual
Working at or Crush Injury [may be severe, even fatal]
Under no circumstances will plant cross public roads without 8 as provided 6
10 adjacent to public Live traffic. Ground workers being struck by moving 4 2 3 2
flagmen equipped with appropriate flag in place. M by local authority and regulations. M
roads. public vehicles.
Banskman to direct plant across the road. Competent person to supervise the signage
Tyres or similar to protect the road surface. requirements and the placement.
Roads to be swept clean after crossing is complete.

Do not approach any moving plant or equipment until you are

sure you have the attention of the banksman or operator.
12
Working close to All personnel to wear Hi-Vis clothing at all times. 20 Flashing Beacons.
11 Moving Plant and Machinery. Physical injury, death. 5 4 4 3
heavy plant. Reverse beeper fitted in every machine. H Competent & experienced plant operators.
M
Workers to keep clear of moving machinery at all times and not to
approach until signalled by machine operator.

Site / Location Name & surname Signature Date

Site Supervisor
HSE Supervisor
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water injection network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Welding ,Cutting, Grinding

Residual
Risk level
Risk

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Only competent operatives to use bevelling or facing machine. Skip to collect beveling debris to be positionated 6
Entrapment, Flying debris. Injury. 9
Ensure area is restricted to prevent unauthorised access. 3 3 under the joint. 2 3
Collect of bevelling debris. Cuts. M
All personnel to wear full P.P.E. when operating machine. Magnetic tools to collect bevelling debris. M

1 Bevelling/facing. Ensure anti whip clips at all connections.

Compressor to be certified and in good working order.
Lacerations. Check hoses daily for any holes. 9 9
Use of compressed air equipment. 3 3 3 3
Noise. Experienced operators only to use compressed air equipment. M M
Never point compressed air hose at personnel.
All personnel to wear full P.P.E. when operating machine.

Ensure only preheating crew present in the

area.
Competent personnel only to operate blow torches.
Area around works to be kept clear of
Ensure no flammable materials are present in the vicinity where
combustibles and other substances.
torches shall be used.
All operatives to be provided with heat resistant
Supervisor in place throughout the duration of the works.
16 gloves/clothing. 8
2 Preheating of pipes. Use of propane torch kit. Explosion, burns. Fire extinguishers to be present at all times. 4 4 4 2
H Equipment to be certified before use. M
Line of fire awareness.
Equipment to be inspected before use.
Work area to be restricted to personnel involved in the works only.
Warning signs to be displayed warning of hot
Suitable P.P.E including Gauntlets etc. to be worn at all times.
surfaces.
Flash arrestors to be installed on every gas cilynder.
Gas monitoing if the welding is a golden weld or
in ATEX area.

Full face visor to be worn when operating tools with abrasive

wheels.
Abrasive wheels to be inspected and maintained in good order Personnel mounting abrasive wheels must be
Use of abrasive wheels/wire brush. Eye/Facial or body injury. 12 6
3 Bevel Preparation. and conditions. 3 4 trained and competent to do so. 3 2
Flying particles, or discs. Entanglement in moving parts. M M
All guards in place during operation. Tools to be checked as per local legislation.
Fire extinguisher to be at hand.
No loose clothing to be worn by operator.

Regular maintenance check of all hoses, couplers, etc. to ensure

in safe working order.
Attaching internal Compressed air. Only experienced personnel to operate with internal clamp. 12 12
4 Cuts, bruises, fractures, crush. 3 4 3 4
pipe clamp. Lifting. Personnel to wear all the PPE required. M M
Slinger/Banksman to be in constant visual contact with machine
operator during lifting.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water injection network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Welding ,Cutting, Grinding

Residual
Risk level
Risk

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Chain, slings, hooks etc are in good working order and have
current statutory certification.
All lifting equipment and attachments to be
Only personnel involved in the task to be present at welding area.
tested and certified.
Slinger/Banksman to be in constant visual contact with machine
Operatives being struck by pipe Minor/serious injury as a result of being 15 Machine operators trained and competent.
driver during lowering of pipe to tie in area. 8
5 Lifting Operations. section during unloading and struck by pipe. 5 3 Certified Slinger/banksman to control all 4 2
No unauthorised personnel allowed within operations. M
lowering in to position. Crushing/entrapment of body/body part. H machine movements.
Workers to wear hi visibility vests and helmets at all times.
Lifting operations plan to be developed.
Workers to keep clear of moving machinery at all times and not to
Color code applied to every lifting accessories.
approach until signalled by machine operator.
Keep out of swing radius of machine.

All personnel to wear welding goggles/shaded lens to approved

12 12
standard.
Exposure to ultraviolet light. Eye damage. 3 4 3 4
Welding canopies or screens to used for all welding operations.
M M
Contact lens not to be worn.

Welding equipment/cables will be inspected prior to use. 15 10

Electricity. Electric shock. Welding generators/work stations will be properly earthed during 5 3 Specific Training. 5 2
welding operations. H M

There will be approx one air change every minute inside tent. 9 6
Gas monitoing if the welding is a golden weld or
Fumes. Respiratory damage. Reduce the max time of each weld to ensure frequent air 3 3 3 2
in ATEX area.
changes within the welding tent. M M

All personnel to wear heavy, heat resistant gloves and overalls 12 12

Hot Surfaces. Burns. 3 4 3 4
6 Welding immediately after welding operations. M M

Supervisor to ensure that site is kept in good order at all times

Minor/ serious injuries such as with trailing cables kept to a minimum distance and highlighted 12 12
Slips, trips and falls. sprains/strains as a result of slips, trips or where potential hazard exists. 3 4 3 4
falls on site. All personnel to exercise awareness in relation to potentially M M
changing ground conditions as works progress.

If noise level is above 80dB the risk of hearing loss is to be

Progressive noise induced hearing loss to communicated to the employees and hearing protection must be 9 9
3 3 3 3
employees constantly exposed to noise. provided. M M
If noise level is over 85dB. Ear protection is mandatory.
Noise.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
6 Project
Welding Water injection network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Welding ,Cutting, Grinding

Residual
Risk level
Risk

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Noise.
Communication difficulty leading to accidents 6
Regular inspections of the works to be carried out, with noise 4
– significant injuries of fatalities from 3 2 Walkie-talkie to be used when necessary. 2 2
monitoring included in the inspection. L
misunderstanding communications. M

Specific Method Statement to be done for work

Welded pipe string to be stabilised using various skid formations
Pipe falling/s lipping off supports on steep slopes that cover also the stabilization
Stabilization of Serious injury or fatality as a result of being and wedge. 16 9
7 into trench as result of being struck 4 4 of welded pipes. 3 3
welded pipe. struck by pipe. Mounds of earth formed around the welded pipe at the beginning H M
by plant or insufficient stabilization. Check the stabilisation of welded pipes after
of string and every third joint thereafter.
climate change or heavy rain.

Personnel for grinding of welds to wear face protection and

overalls.
Screens or canopies to erected to protect other workers in vicinity.
Flying particles.
Discs/wheels to be replaced/fitted by experienced operative. Grinder operatives to be in receipt of abrasive
Bursting of wheel or disc. Eye/face and skin injuries Entrapment of
Operatives will not be permitted to wear loose clothing, jewellery 12 wheel training. 6
8 Grinding. Contact with wheel or disc. body part in grinder. 3 4 3 2
to be removed. M Equipment to be regularly maintained and M
Entanglement of clothing. Sprains/Strains.
Dust protection and ear protection will be available and must be inspected by competent person.
Slips, Trips, Falls.
worn by at 85db.
Operative to ensure he is standing on solid, level ground when
operating grinder.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water injection network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Welding ,Cutting, Grinding

Residual
Risk level
Risk

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Designated haul route of travel.
Right of way always given to laden vehicles.
No speeding or tail-gating.
No unauthorised personnel allowed within operations. Pedestrian to use pedestrian access routes
Workers to wear hi visibility vests and helmets at all times. where provided.
Workers to keep clear of moving machinery at all times and not to Competent & experienced plant operators
Collisions with other plant on site. Ground worker being struck by heavy plant
approach until signalled by machine operator. Banksman will be trained to local standard.
Contact with moving machinery. causing crush injury or fatality or Ground
deployed to aid assist reversing moving plant & machinery. CCTV and/or convex mirrors to provide 360°
Overturning. workers being struck by material being lifted
Plant Machinery Keep out of swing radius of machine. 15 vision for operator. 12
9 Contact with overhead or by machinery causing major injuries 5 3 4 3
Operations. Fire extinguishers to be kept in machines. H Flashing Beacons. M
underground services. Asset damage.
No mobile phone use by drivers while operating plant. Heavy plant passed the periodic inspection as
Plant in collision with public traffic Fire.
Goalposts, bunting and warning signs to be put in place at all prescribed by local law.
while exiting site onto public road. Electrocution.
points where equipment etc must pass underneath overhead Establish traffic control measures when plant
lines. needs to exit site. This will consist of flagmen,
Synchronised movements where plant is operating in close traffic directors and advance warning signage.
proximity.
Line of fire awareness.
Audible reverse alarms functioning correctly on all plant.

Certified mechanical lifting appliances to be used to carry

Hand injuries, hit by slewing loads, bone awkward or heavy loads.
injuries (i.e. fractures, crush injuries in pinch Job rotation to be utilised to minimise risk of repetitive strain injury
points, arthritis), back strain, back pain, and back strain. All operatives will have received manual
Moving and handling equipment. sciatic nerve pain, degenerative disk injuries, Tag lines to be used during lifting operations to transport handling training.
8 6
10 Manual Handling. Slewing loads. repetitive strain injury, musculo- skeletal materials into position. 2 4 Manual Handling techniques will be enforced on 2 3
M M
Pinch points. injuries, soft tissue injuries (i.e. damaged Gloves to be worn by operatives in vicinity of work area. site during the induction.
tendons, stretched ligaments, damaged All personnel involved in slinging operation to be made aware of Use of tongs to handle timber skid.
cartilage, muscle injuries), reduced mobility, pinch point hazard and associated risks.
cuts to hands whilst tying wire, burns . Ensure line of vision is not obstructed by equipment etc to reduce
the risk of trips and falls.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water injection network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Welding ,Cutting, Grinding

Residual
Risk level
Risk

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Due care to be taken when carrying out works.
Wear all appropriate PPE.
Awareness in toolbox talk of potential location issues, including
Works to be carried out preferably in Daylight or
Personal injury i.e. hand injuries, facial working on slippy timber mats, uneven and soft ground
8 provide sufficient lighting. 6
11 Walking on site. Slips Trips and Falls. injuries, broken/ dislocated bones, cuts/ conditions. 2 4 2 3
M Tower lighting will be in place for work to be M
bruises/ lacerations. Restriction of unauthorised personnel.
carried out at night.
Stay on hard standing areas as much as possible.
No lone working under any circumstances.
Housekeeping.

Do not approach any moving plant or equipment until you are

sure you have the attention of the banksman or operator.
Working close to All personnel to wear Hi-Vis clothing at all times. 15 Flashing Beacons. 12
12 Moving Plant and Machinery. Physical injury, death. 5 3 4 3
heavy plant. Reverse beeper fitted in every machine H Competent & experienced plant operators. M
Workers to keep clear of moving machinery at all times and not to
approach until signalled by machine operator.

Site / Location Name & surname Signature Date

Site Supervisor
HSE Supervisor
 Page 15 of 70

 Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water Injection Network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Loading and unloading 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
falling , Sliping and tripping Personal injury. Proper housekeeping, Sighns and barricade 4 4
1 Checking the site 2 2 2 2
L L

Ensure Tool Box Talk.

The driver should be competent, and having all documents
(Local Driving licence, operator licence etc). Do not use mobile phones while operating
Equipment Personal, Equipment , Load or nearby structure. 8 6
2 Collision, unsecured load , Hit Maintain road speed limit when using access roads. 2 4 any equipment. 2 3
Mobilization M M
Load should be secured by straps.
With valid third party inspection certificate.

Area should be barricaded and sighns should be in place. Ground condition shall be verified by a
Slips , falling from height. Proper W@H equipments. competent person prior to position the crane
Personal injury.
Installing the Lifting Incompetent Rigger. Lifting gears should be inspected by a TPI company and (pearing capacity).
Damage to equipment / lifting Gears or 20 9
3 equipment / lifting Damaged lifting equipment/ certify. Clearing the area from any near by structures, persons or 5 4 W@H training and Drills. 3 3
nearby structures, (serious injury or fatality). H M
gears Gears. Nearby equipments , equipments that may effect the installation of the lifting Certify and experinced rigger.
structures or personnel. equipment. Visual inspection before the use of the
lifting equipment / gears.

Do not approach any moving plant or equipment until you are

Moving Plant, Machinery and sure you have the attention of the banksman or operator. Flashing Beacons.
20
Working close to elements. Persons being struck by All personnel to wear Hi-Vis clothing at all times. Competent & experienced plant operators. 12
4 Physical injury, death. 5 4 4 3
heavy elements suspended load. Persons being Reverse beeper fitted in every machine Assessment need to be perfomed for M
H
struck by moving equipment. Workers to keep clear of moving machinery at all times and not to operator prior the usage of equipment.
approach until signalled by machine operator.

Always use basic PPE at all time.

The use of color coding and certified lifting equipment / Gears.
a good communication between the lifting
Lifting equipment failure. Serious injury , fatality. Visual inspection to the lifting equipment / Gears and a proper 6 2
2 3 supervisor and the sketch holder. 1 2
Collapse or assests damage Checklist to be used. M L
Certified , Competent and well experinced team.
Continuous supervision.
 Page 16 of 70

 Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water Injection Network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Loading and unloading 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Working area is restricted & barricaded well.
only involve team members should be in the
Competent , certified , and experinced Rigger should be in 12
Serious injury , fatality. lifting area. 9
Load Dislodgement. Damaged load or near by structures. place to chose the correct lifting gears (SWL and length), C of G 4 3 3 3
No personnel shall be under the M
for the shape of the load. M
suspended load.

Stopping the lifting operation if the wind

speed exed 10 M / S and that can be
The use of the Tagline to control the load. changed taking the concideration the shape
5 Lifting Operation Taking sutible measures to the weather condition (wind speed , of the load. Using more than 2
Uncontrolled movement of the Serious injury , fatality. Collapse 12 9
,Damaged load or near by structures. visibility , thunders and storms). 4 3 Taglines depending on the shape and 3 3
load. M M
Operator shall refrain from unexpected maneuvers. dimensions of the load. Lifting
Lifting operator shall be certifed , competent and expernced. equipment operator shall be familiar with the
lifting operation.

Competent signalman/banksman should be in place.

During blind corners more than one signalman/banksman or
Signalman/banksman shall be familer with
Radios shall be used.
Communication breakdown and the standard lifting operitions signals.
Serious injury , fatality. Collapse Checking the Radios before starting the lifting operation. 16 9
language barrier ,assets damage or near by structures. 4 4 The operator shall be familer with the 3 3
Lifting equipment operator shall be informed about the load H M
(misunderstanding). lifting team members to prevent any
weight prior to start the lifting avtivity.
composition.
Stopping the lifting operation if there is any type of
miscommunication.

Reviewing the lifting plan with the staff

Lifting plan shall be in place.
involving in the lifting operation (TBT).
A more detailed and sketches for the non routine lifting
Serious injury , fatality. Collapse 16 The present of the Lifting planner 6
Unplanned lifting operation. ,Damaged load or near by structures. operations. Lifting supervisor shall devide the lifting team by 4 4 3 2
H during non routine lifting operations. M
there roles. the unloading designated area will be in the
Lifting team members shall be
lifting plan and will be discussed with the lifting team members.
recognized to others.

Always use proper PPE at all times. Manual

loading and unloading should be in limit, not to exceed 20 kilos by
Personal Injury. person, or use of mechanical mean of loading. Clear the 4 Using Dust mask or spraying water to control 2
6 Housekeeping Trip / Slip / Fall 2 2 2 1
area from unwanted materials; keep the area clean and tidy. Barricade L dust. L
the area for unauthorised.

Site Responsible Site / Location Name & surname Signature Date

Supervisor
HSE Supervisor
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water injection network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Sandblasting and coating

Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
N° Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Competent personnel only to operate blow torches.
Ensure no flammable materials are present in the vicinity where
Flash arrestors to be installed on every gas
torches shall be used.
16 cilynder. 8
1 Use of blow torches. Fire. Explosion, burns. Supervisor in place throughout the duration of the works. 4 4 4 2
H Gas monitoing if the welding is a golden weld or M
Fire extinguishers to be present at all times.
close to ATEX area
Line of fire awareness.
Work area to be restricted to personnel involved in the works only.

Full face visor to be worn when operating tools with abrasive

wheels.
Abrasive wheels to be inspected and maintained in good order 12 Personnel mounting abrasive wheels must be 6
2 Grinding. Flying particles, or discs. Eye or body injuries. and conditions. 3 4 trained and competent to do so. 3 2
All guards in place during operation. M Tools to be checked as per local legislation. M
Fire extinguisher to be at hand.
No loose clothing to be worn by operator.

Only competent operators to use blasting equipment.

Blasting to be carried out from within a specially designed habitat.
Never point blasting rod in the direction of other personnel.
Ensure blasting rod has air source isolated when not in use to
prevent accidental use by others.
Injury to personnel.
Suitable PPE including Hood to be worn by operatives.
Skin abrasions.
Flaying particles. Blasting hoses will be checked for rips/ruptures before use. 16
Damage to respiratory system and lungs as a the use of (dead man switch) is mandatory 8
Danger to other workers and the Supervisor to ensure that site is kept in good order at all times 4 4 4 2
result of inhalation of dust. before starting. M
public. with trailing cables kept to a minimum distance and highlighted H
Minor/serious injury to members of public as
where potential hazard exists.
a result of noise, dust flying particles etc.
All personnel to exercise awareness in relation to potentially
changing ground conditions as works progress.
Experienced operators only to be used for blasting.
All sandblasting hoses and equipment will be properly earthed
and bonded.
3 Sandblasting.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water injection network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Sandblasting and coating

Residual
Risk level
Risk

Risk rating

Risk rating
3 Sandblasting.

Likelihood

Likelihood
N° Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Warning sign to be placed to prevent no
9 6
Minor/serious injury as a result of exposure Whip checks to be fitted on all hose connections. unauthorised personnel.
Compressed air. 3 3 3 2
to compressed air. Vehicles and other equipment prohibited from driving over hoses. Sandblasting areas with signage stating noise
M M
hazards etc.
10
All sandblasting hoses and equipment will be properly earthed 15
Static electricity. Electric shocks. 5 3 Specific training 5 2
and bonded. H
M

Progressive noise induced hearing loss to

If noise level is above 80dB. the risk of hearing loss is to be
employees constantly exposed to noise. 12 Regular inspections of the works to be carried 6
communicated to the employees and hearing protection must be
Noise. Communication difficulty leading to accidents 3 4 out, with noise monitoring included in the 3 2
provided.
– significant injuries of fatalities from M inspection. M
If noise level is over 85dB. Ear protection is mandatory.
misunderstanding communications.

Suitable Gloves ( as identified in MSDS Assessment) to be worn MSDS assessments carried out and available to
by operatives. the workforce. 6
Application of 12
4 Use of chemicals Products. Dermatitis & environmental hazards. Spill kits kept in vicinity of work area. 3 4 MSDS available to workforce (read & 3 2
chemicals products. M
All chemicals labelled. understood), copies issued to medical team, M
Identify specific gloves for handling expoxy. disposed of in accordance with EMP.

No unauthorised personnel allowed within operations. All lifting equipment and attachments to be
Workers to wear hi visibility vests and helmets at all times. tested and certified.
Ground worker being struck by
Workers to keep clear of moving machinery at all times and not to 15 Machine operators trained and competent.
slewing machine. 8
5 Lifting Operations Crush injury or fatality. approach until signalled by machine operator. 5 3 Certified Slinger/banksman to control all 4 2
Ground workers being struck by M
Banksman will be deployed to aid assist reversing moving plant & H machine movements.
material being lifted by machinery.
machinery. Lifting operations plan to be developed.
Keep out of swing radius of machine. Color code applied to every lifting accessories.

Flash arrestors to be installed on every gas

cilynder.
Only trained operatives to use propane torch kit or induction coil.
Equipment to be certified before use
All operatives to be provided with heat resistant gloves/clothing. 6
Pre heating of pipe 12 Equipment to be inspected before use.
6 Use of induction coil or torches Burns Fire extinguishers to be present at all times. 3 4 3 2
joint M Warning signs to be displayed warning of hot
Line of fire awareness. M
surfaces.
Work area to be restricted to personnel involved in the works only.
Gas monitoing if the welding is a golden weld or
close to ATEX area.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water injection network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Sandblasting and coating

Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
N° Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
During operations a sheet will be placed under
the joint to prevent dispersion of used abrasive
9 6
Application of Inhalation of fumes. Epoxy primer to be applied only in well ventilated areas. and/or chemical material and facilitate its
7 Hazardous material being handled 3 3 3 2
coating product kin damage/Dermatitis Hand protection must be worn during application of epoxy primer. collection
M M
Epoxy primer cans will be collected and
disposed of properly.

Designated haul route of travel.

Right of way always given to laden vehicles.
No speeding or tail-gating.
No unauthorised personnel allowed within operations. Pedestrian to use pedestrian access routes
Workers to wear hi visibility vests and helmets at all times. where provided.
Workers to keep clear of moving machinery at all times and not to Competent & experienced plant operators
Collisions with other plant on site. Ground worker being struck by heavy plant
approach until signalled by machine operator. Banksman will be trained to local standard.
Contact with moving machinery. causing crush injury or fatality or Ground
deployed to aid assist reversing moving plant & machinery. CCTV and/or convex mirrors to provide 360°
Overturning. workers being struck by material being lifted 15 12
Plant Machinery Keep out of swing radius of machine. vision for operator.
8 Contact with overhead or by machinery causing major injuries 5 3 4 3
Operations Fire extinguishers to be kept in machines. Flashing Beacons.
underground services. Asset damage H M
No mobile phone use by drivers while operating plant. Heavy plant passed the periodic inspection as
Plant in collision with public traffic Fire
Goalposts, bunting and warning signs to be put in place at all prescribed by local law.
while exiting site onto public road Electrocution
points where equipment etc must pass underneath overhead Establish traffic control measures when plant
lines. needs to exit site. This will consist of flagmen,
Synchronised movements where plant is operating in close traffic directors and advance warning signage.
proximity.
Line of fire awareness.
Audible reverse alarms functioning correctly on all plant.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project Water injection network Location Zubair Oil Field
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Sandblasting and coating

Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
N° Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Certified mechanical lifting appliances to be used to carry
Hand injuries, hit by slewing loads, bone awkward or heavy loads.
injuries (i.e. fractures, crush injuries in pinch Job rotation to be utilised to minimise risk of repetitive strain injury
points, arthritis), back strain, back pain, and back strain. All operatives will have received manual
Moving and handling equipment sciatic nerve pain, degenerative disk injuries, Tag lines to be used during lifting operations to transport handling training. 6
8
9 Manual Handling Slewing loads repetitive strain injury, musculo- skeletal materials into position. 2 4 Manual Handling techniques will be enforced on 2 3
M
Pinch points injuries, soft tissue injuries (i.e. damaged Gloves to be worn by operatives in vicinity of work area. site during the induction. M
tendons, stretched ligaments, damaged All personnel involved in slinging operation to be made aware of Use of tongs to handle timber skid.
cartilage, muscle injuries), reduced mobility, pinch point hazard and associated risks.
cuts to hands whilst tying wire, burns Ensure line of vision is not obstructed by equipment etc to reduce
the risk of trips and falls.

Due care to be taken when carrying out works.

Wear all appropriate PPE.
Awareness in toolbox talk of potential location issues, including
Works to be carried out preferably in Daylight or
Personal injury i.e. hand injuries, facial working on slippy timber mats, uneven and soft ground 6
8 provide sufficient lighting.
10 Walking on site Slips Trips and Falls injuries, broken/ dislocated bones, cuts/ conditions. 2 4 2 3
M Tower lighting will be in place for work to be
bruises/ lacerations Restriction of unauthorised personnel. M
carried out at night.
Stay on hard standing areas as much as possible.
No lone working under any circumstances
Housekeeping.

Do not approach any moving plant or equipment until you are

sure you have the attention of the banksman or operator.
Working close to All personnel to wear Hi-Vis clothing at all times. 15 Flashing Beacons. 12
11 Moving Plant and Machinery Physical injury, death 5 3 4 3
heavy plant Reverse beeper fitted in every machine H Competent & experienced plant operators. M
Workers to keep clear of moving machinery at all times and not to
approach until signalled by machine operator.

Site responsible Site / Location Name & surname Signature Date

Supervisor
HSE Supervisor
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

Job Activity : Heat tratment 
Residual
Risk level
Risk

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
TBT. Daily and monthly mechanical inspection. 6
Transport of the Speed , equipment fall from the 9
1 Fatality , serious injuries and propert damage Speed limit must be respecte Seat belts to be worn all time 3 3 Driver shall pass the definsive driving test 3 2
equipment to the site truck M
Loads to be sufficiently secured by means of straps. M

PPE must be worn all time.

Specific Training for the manual handling
Close supervision.
Placing the 6 hazard. 4
2 Manual handling Minor injury , hand injury 2 3 2 2
resistance M Competent persons L
HSE Monotring.

Hand tools to be inspected prior to start the work.

TBT before start the work. TRA must be available at work site.
Connecting the cable Check all the cabels before
Personnel mounting abrasive wheels must be
from the heat connecting. Equipment must be inspected daily before start 12 6
3 Manual handling , electrocution Hand injury , serious injury 3 4 trained and competent to do so. 3 2
treatment machine to the work. proper PPE must be worn at all the time . Close M M
Tools to be checked as per local legislation.
the resistance supervision. HSE monitoring. Competent , qulified and trained
workers.

MSDS in place and to be explained to all persons performing the

operation. PPE to be worn all time. Rinse affected areas with water and wash gently
Plaacing the Skin irritation , eye irritation and 12 8
4 Occupational illness , hand injuries Hand tools to be inspected prior starting the work. 3 4 in case of skin irritation. 2 4
fiberglass blanket manual handling. M M
Provide sufficient water. Proper disposal of waste.

PPE must be worn all time. Close supervision. Never touch the 12
Starting heat The machine must be equipped by a servo 6
5 Hot surface , high temperature Burns, Material Damage pipe while performing the operation. Check the cables before 4 3 3 2
treatment activity system. Competent Heat tretment operator. M
starting the work. Earthing the generator. M

Site responsible Site / Location Name & surname Signature Date

Supervisor
HSE Supervisor
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

Job Activity : NDT 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
All employed personnel have to pass Site Safety Induction
Training prior to employment on Project.
Site Safety Induction Training has to be recorded and each
Personnel with low safety Disease from exposure to ionizing radiation. 9 9
employee that has passed it shall be issues a Safety Passport 3 3 3 3
awareness. Handling of NDT tools not correct. M M
that the employee will carry on him at all times.
Safety Officers/Line Supervisors will check whether the newly
employed personnel are in possession of a Safety Orientation.

All NDT personnel working on site shall be provided with the

standard Personal Protective Equipment (PPE), and the following:
- Radiation survey meter (minimum 2 per crew, with current
calibration) Thermoluminescent Dosimeter (TLD) (1 per
9
- Personal Alarming Dosimeter (with current calibration) (1 per individual). 6
Inappropriate PPE. Disease from exposure to ionizing radiation. 3 3 2 3
1 Job Preparation. individual) Audio visual warning systems (initiated by M
M
- Radiation barriers ionizing radiation emission).
- Radiation warning signs
Any other PPE requirement shall be established through a JSA
process.

Prior to starting any work, site shall be safety surveyed and

Disease from exposure to ionizing radiation. appropriate warning signs, traffic controls and barriers shall be
Inappropriate Safety Signage and 9 9
Unauthorized personnel enter in the put in place. 3 3 3 3
Safety Barricades . M M
dangerous zone. Depending on the situation additional personnel may be required
to control boundaries.

No unauthorized personnel shall be allowed on site.

All visitors have to pass Site Safety Indoctrination Training 9 9
Unauthorized personnel on site. Disease from exposure to ionizing radiation. 3 3 3 3
Package for visitors prior to be allowed on site. M M
They will be equipped with appropriate PPE.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

Job Activity : NDT 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Inspection shall be focused on the following
vehicle systems with impact on vehicle safety &
a record kept:
Vehicles to be maintained in accordance with Maintenance
- tires and wheels
Schedule issued by Plant Department.
- windows
Vehicles to be inspected on a daily basis prior to starting the
- lights and signals
working day.
Improperly Prepared/Maintained Collision. 9 - service brake system 6
Any fault of the systems shall be immediately reported to NDT 3 3 2 3
Vehicle. NDT tools damages. M - parking brake system M
Supervisor and Plant Department and vehicle shall not be used
- suspension and transmission
unless the fault is rectified.
- steering system
Vehicle Inspection Checklist shall be filled in on a daily basis.
- Seat belts
- Class 7 Radioactive Material Placards
2 Transportation. (minimum 4 placards) {only during transport of
radioactive isotopes}

Only competent and certified drivers shall be employed on Drivers should assess their Physical condition
Project. prior to every trip and if there is any problem
Drivers shall be able to produce at all times evidence of the they should immediately report to the Project
Collision. 9 6
Incompetent Drivers. certification. 3 3 Doctor. 2 3
NDT tools damages. M M
CONSUME OF DRUGS /ALCOHOL IS PROHIBITED as per If Drivers are using medicines that may affect
Company Policy driving abilities, medical advice should be
Drivers shall be medically screened every year. sought after prior to driving a vehicle.

Local rules to be available for all other personnel

‘Controlled area’ to be set up and clearly demarcated, with
on site.
warning tape, signs flashing lights etc.
Audible alarm to be sounded prior to emission of
X-Ray sets. Radiographers to patrol controlled area to ensure no entry of un-
radiation, and red light flashing during emission.
Faulty equipment. authorised personnel to ‘controlled area’. 12 6
3 Ionizing radiation. Disease from exposure to ionizing radiation. 4 3 Records of daily inspections to be kept in site 3 2
Failure of x-ray set to terminate. Size of Controlled area to be calculated by Competent Person M M
office.
allowing for safety factors etc.
Radiographer will approach control panel with
All equipment to be calibrated and checked daily for any evidence
radiation monitor in hand and hit the emergency
of faults.
kill switch, which cuts power to the set.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

Job Activity : NDT 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Gloves to be worn by operatives and spill kits kept in vicinity of
work area.
Operators to be familiar with MSDS for all chemicals.
Use all appropriate P.P.E. as required.
Dermatitis. 12 MSDS assessments carried out and available.
Working with Chemicals to be stored in adequate containers and only brought 6
4 Contact with chemicals. Environmental hazards. 3 4 Medics will have copies of Safety Data sheets 2 3
chemicals. to site as required. M
Disease from contact and inhalation M available to them in case of emergency.
When handling fixers and developers operators will wear gloves
and eye protection at all times.
To avoid possibility of fire/explosion, developer oil must only be
applied to surfaces of less than 60 °C.

Prior to preparing the exposure device for transport a daily

radiography checklist shall be completed documenting that the
dose rate at the surface of the exposure device is within the safe
working range.
A Go-No-Go test has been completed, and the pigtail is
Loading/unloading of cable drive 9 9
Disease from exposure to ionizing radiation. acceptable for use. 3 3 3 3
exposure device. M M
All labels are attached to the device and are legible.
The exposure device has been check for any damage that may
result in any unsafe operation.
Plunger lock key to be held by UT Quality qualified staff until all
pre-exposure checks have been completed.

Check that all safety/warning systems are present:

• barriers
• Personal dosimeters (with current calibration) (1 per individual) Audio/visual unit (initiated by ionizing radiation
9 6
Warning/safety equipment. Disease from exposure to ionizing radiation. • Radiation survey meters (minimum 2 per crew, with current 3 3 emission). 2 3
M M
calibration) TLD’s (1 per individual).
• Radiation warning signs
• PPE (general & task specific, refer to JSA’s)

Visually inspect the complete lengths of the drive cables and

guide tube for damage and correct operation.
9
Connecting the drive cables/guide Perform the flex test and Go-No-Go test prior to and after 6
Disease from exposure to ionizing radiation. 3 3 2 3
tube. connection to the radioactive source has been complete. M
M
The plunger lock key shall be held by crew supervisor until just
prior to exposure.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

Job Activity : NDT 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
All exposure devices are to be properly secured
Under no circumstance loading capacity of the truck shall be
Unsafe material/equipment Body injury. 12 during transport, & class 7 placards displayed, 6
exceeded. 3 4 2 3
loading/unloading. NDT tools damages. M (placards shall not be displayed when the M
radioactive material is not present).

Safe distances are to be maintained at all times, the radiation Inherent shielding of the exposure device and a
9 6
Radiation levels. Disease from exposure to ionizing radiation. level at the barrier is not to exceed 25µSv/hr. 3 3 tungsten collimator shall be used whenever 2 3
M M
possible.
Use of
5 equipment/radiograp
Controlled area to be continuously monitored.
hic operations
All radiographic work to cease if barrier integrity is compromised
9 9
Third party breach of barriers. Disease from exposure to ionizing radiation. by any unclassified persons. 3 3 3 3
M M
Under no circumstances must NDT staff become confrontational
with third parties who breach the barriers.

Only equipment in good working condition shall be used.

Manufacturer maintenance plan shall be observed and followed.
9 9
Unsafe Equipment. Disease from exposure to ionizing radiation. Repairs on the equipment shall be carried out only by competent 3 3 3 3
M M
technicians and equipment shall be allowed to work again only
with the approval of a NDT site manager.

When heavy accessories are lifted or handled, the following

precautions should be taken: Keep legs apart, placing a foot on
each side of the object. Bend the knees and squat down, keeping 12
Body injury. Mechanical means for lifting to be used when 6
Unsafe Operation/lifting. the head erect. Grab the object with the whole hand, embracing it 3 4 2 3
NDT tools damages. necessary. M
with the arms. Keep weight on both feet, lifting the object with M
back muscles of the legs.
One person shall handle only 25 kg.

The use of the exposure device is to be solely

12 controlled on site by a qualified technician;
Exposure devices are only to be used on site by qualified 6
Exposure Device. Disease from exposure to ionizing radiation. 3 4 rotating the selector ring to the lock position and 2 3
technicians under the employ or direction ofcompetent staff. M
M locking the plunger lock renders the device
inoperable to third party persons.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

Job Activity : NDT 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
The radiation safety officer (RSO)-site manger to be informed of
any of the situations mentioned. 12 12
Damaged/lost or stolen Exposure
Disease from exposure to ionizing radiation. RSO will inform all relevant persons/bodies & control the situation 3 3 3 3
device .
with the personnel on site. M M
Emergency plan supplied in the crew folder to be followed.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

Job Activity : NDT 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
All pinching points shall be properly identified and presented to
the crew. 12 12
Pinching points. Hand / body injuries. 3 4 3 4
All personnel shall keep safe distance from pinching points during M M
machinery operation.

Do not approach any moving plant or equipment until you are

sure you have the attention of the banksman or operator.
Never approach machines on its blind side (right hand side) as
Physical injury, death as a result of UT boom obstructs operator visibility.
12 12
Moving Plant and Equipment. inspector being struck by plant and Hi-vis clothing to be worn by all personnel at all times. 3 4 3 4
M M
machinery working on spread. The use of mobile phones will be prohibited during working time
for all operators and ground workers.
No operatives to be inside trench/excavation without knowledge
of a section foreman.

6 Ultrasonic Testing 12 12
Incorrect use of equipment. Minor electric shock Trained/certified inspectors to be utilised to carry out this task. 3 4 3 4
M M
12 12
Inspection equipment to have current calibration sticker. Defects
Malfunction of equipment. Minor electric shock 3 4 3 4
to equipment to be reported immediately
M M
Lone working is not permitted at any time, to ensure assistance is
Operatives falling ill as a result of 9 9
Lone working. available to any employee who maybe taken ill through work or 3 3 3 3
work/natural causes. M M
natural causes.

Reference to Material Safety Data Sheet (MSDS).

Toxic / Harmfull Substances / Method statement required.
Dseases on contact and inhalation. Workers not to eat, drink or smoke in the painting area or in other
Irritants Substances. 6 Experienced operators. 6
7 Magnetic Particle (Asphyxiation, intoxication, Dermatitis) areas when their hands are contaminated with paint. 3 3 2 3
Use of paint and solvents for M Avoid any simultaneous activities with other M
Good housekeeping.
performing test. operations.
MSDS present on site.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

Job Activity : NDT 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Bell Hole is sloped to a safe angle of repose or sides are
adequately supported.
Excavated material is stored a safe distance away.
Bell Hole to be checked and validated by
Asphyxiation. Use of trench box to be considered in areas where due to space
Collapse of Bell Hole. 20 competent person. 12
Crush Injuries. limitations etc. safe sloping or provision of safe excavation is not 5 4 4 3
Ingress of water. H Bell Hole to be checked and validated also after M
Colds, Flu, Hypothermia. possible.
climate changes and/or ingress of water.
Bell Hole is dug a safe distance away from river/ waterway.
Dewatering pumps available where there is a risk of ingress of
Working in Bell holes water.
8

Machinery is kept a safe distance away from Bell Hole.

Proper access/egress to bell hole is provided. This can be a
Persons falling into Bell Hole. Minor or serious injuries sustained as a result Guardrails placed around Bell Hole.
combination of access ramps formed on side of bell hole and 20 8
Materials/equipment falling into of falls from height or being struck by falling 5 4 Bell Hole to be checked and validated by 4 2
ladders. H M
Bell Hole. materials. competent person.
Supervisor ensures that only authorized persons enter the
cordoned off area.

Certified mechanical lifting appliances to be used to carry

Hand injuries, hit by slewing loads, bone awkward or heavy loads.
injuries (i.e. fractures, crush injuries in pinch Job rotation to be utilised to minimise risk of repetitive strain injury
points, arthritis), back strain, back pain, and back strain. All operatives will have received manual
Moving and handling equipment. sciatic nerve pain, degenerative disk injuries, Tag lines to be used during lifting operations to transport handling training.
8 6
9 Manual Handling. Slewing loads. repetitive strain injury, musculo- skeletal materials into position. 2 4 Manual Handling techniques will be enforced on 2 3
M M
Pinch points. injuries, soft tissue injuries (i.e. damaged Gloves to be worn by operatives in vicinity of work area. site during the induction.
tendons, stretched ligaments, damaged All personnel involved in slinging operation to be made aware of Use of tongs to handle timber skid.
cartilage, muscle injuries), reduced mobility, pinch point hazard and associated risks.
cuts to hands whilst tying wire, burns . Ensure line of vision is not obstructed by equipment etc to reduce
the risk of trips and falls.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

Job Activity : NDT 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Due care to be taken when carrying out works.
Wear all appropriate PPE.
Awareness in toolbox talk of potential location issues, including
Works to be carried out preferably in Daylight or
Personal injury i.e. hand injuries, facial working on slippy timber mats, uneven and soft ground
8 provide sufficient lighting. 6
10 Walking on site. Slips Trips and Falls. injuries, broken/ dislocated bones, cuts/ conditions. 2 4 2 3
M Tower lighting will be in place for work to be M
bruises/ lacerations. Restriction of unauthorised personnel.
carried out at night.
Stay on hard standing areas as much as possible.
No lone working under any circumstances
Housekeeping.

Site Responsible Site / Location Name & surname Signature Date

Supervisor
HSE Supervisor
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

                                                                  
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Equipment to be set on a firm level ground away from the
excavation before carrying out lifting operations.
Poor Rigging.
Lifting of Temporary Wear required PPE for the job to be carried out. Tool box talk and JSA, must be discuss to all
Lifting Sling Failure.
Test Manifold, Test Minor/Major Injury. All Lifting gears and sling must be inspected before each use. workers involve before work start.
Lifting Equipment Failure. 15 12
1 Header and Fatality. Unauthorized personnel should not be allowed to enter inside the 5 3 Provide Qualified competent Riggers. They must 4 3
Caught in between object. H M
temporary pipe barricaded lifting area. wear reflective safety vest for proper
Struck by or against object.
support. Do not pass suspended load to any person. identification and signaling.
Horseplay.
Only one person should give signal to operator and must have
proper communication.

Tool Box Talk about Proper Manual Handling of material and

Manual lifting must be discussed.
Improper manual handling of
Call assistance/help during manual lifting if required.
Connection of high material. Minor Personnel Injury. 9 Specific trainging for hgydro test pressure risk 9
2 Appropriate PPE must be worn. 3 3 3 3
pressure hoses . Weight of Hoses. Back Pain. M ispect the hoses M
Ensure that High Pressure hose are properly tight and fitted.
Struck by/to an object.
Protect fitting connection from any kind of dirt.
Provide whip check to all air hose fitting.

Manual
unbolting/bolting and
remove/install flange Struck by or to an object. Use the right tools (spanner) for the job.
of temporary Test Tools slip . Ensure that the flange is secure before removing the last bolt. 12 12
3 Minor Injury. 3 4 3 4
manifold. Call assistance/help as required during manual lifting. M M
Dropping of flange.
Appropriate PPE must be worn.

Hand gloves must be worn.

Ask help in lifting the scraper pig.
Struck to an object caught in
Follow manual lifting procedure.
between weight of the scraper pig .
Use appropriate PPE.
Manual lifting. Minor/Major Injury. 9 9
Ensure that proper positioning of the Excavator. 3 3 3 3
Tool Slip. Facility damage. M M
Only one person to direct signal.
Equipment Failure.
Provide enough working area and secured with barricade.
Pinch point.
Privilege mechanical lifting to carry awkward or heavy loads.
Provide whip check to all air hose fitting.
Inserting the Bi-
directional Pig
scraper inside the
temporary Test
4 Manifold .
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

                                                                  
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Inserting the Bi-
directional Pig
scraper inside the Pig travelling at excessive velocity. Minor/Major Injury. Regulate pig speed. 9 9
temporary Test Pig stuck. 3 3 3 3
Asset Damage. No personnel to be in line of the receiver and of test manifold. M M
4 Manifold .

Provide calibrated gauge pressure for monitoring (Test Manifold

Conduct tool box talk before work start to all
Pressure Build-up. and Test Header), Safety Relief Valve.
personnel involve.
Water and Air under pressure. Barricade working limit and adequate warning signs must be in
Water Filling the new 12 Machine must have a valid internal maintenance 6
5 Whipping of water hose. Minor/Major Injury to personnel. place. 3 4 2 3
pipelines. M inspection sticker. M
Bursting of Hoses. Un-authorized personnel not allowed within the working limit.
Conduct Equipment inspection before Machine
Equipment Failure. Ensure that water hose fitting/coupling are properly tight.
start.
Appropriate PPE must be worn (plus Face shield as required)

If noise level is above 80dB the risk of hearing loss is to be

Progressive noise induced hearing loss to
communicated to the employees and hearing protection must be
employees constantly exposed to noise.
Water Pump In provided. 9 Walkie-talkie to be used when necessary. 6
6 Noise. Communication difficulty leading to accidents 3 3 3 2
Operation. If noise level is over 85dB. Ear protection is mandatory. M Generators should be grounded. M
– significant injuries of fatalities from
Regular inspections of the works to be carried out, with noise
misunderstanding communications.
monitoring included in the inspection.

Monitoring/Controllin Struck by flying object. Appropriate PPE must be worn, plus face shield as required.
g back pressure at Struck by pressurized water and Ear plugs or ear muffs must be worn to protect hearing from loud
Minor Injury. 6 4
7 temporary Pig air. noise. 3 3 Nose mask must be worn. 2 2
Hearing injury. M L
Receiver area and Noise hazard. Provide calibrated gauge pressure for monitoring back pressure.
arrival of scraper pig. Releasing Air on the Pipeline. Provide standby vehicles with radio for proper communication.

Reduction of Pressure. Only Qualified personnel to do the job.

Releasing Pressure Minor/Major Injury. 9 9
8 Struck by water under pressure. Wear ear plug or ear muff. 3 3 3 3
of the Test . Hearing Injury. M M
Noise Hazard. Wear appropriate PPE.

Manual removal of Struck by an object. Wear Appropriate PPE.

9 9
9 High pressure Hand Tools Slip. Minor/Major Injury. Crack the hose fitting to release some pressure trap inside the 3 3 3 3
M M
Hoses. Hose with pressure. hose.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

                                                                  
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Release to De-
Struck by water under pressure. Minor/Major Injury. Wear appropriate PPE. 9 9
10 pressurized the line 3 3 3 3
Noise. Hearing Injury. Only qualified person must do the job. M M
for de-watering.

Competent personnel.
De-watering-
Minor injury. Provide helpers to assist in pulling to close the clamp. 9 9
11 connection of flexible Struck to an object. 3 3 3 3
Back injury. Use appropriate PPE. M M
water hoses.
Proper positioning and manual handling of material.

Air Compressor . Water will be discharged within the ROW or

Minor/Major Injury. Provide whip check to all air hose fitting.
Noise. where prescribed by local legislation.
Air Pigging to De- Amputation. Use high pressure clamp to hose joints/fitting. 12 6
12 Ejecting of Air Hoses. 4 3 Appropriate measures will be taken in order to 3 2
water the Pipeline. Hearing Injury. Wear appropriate PPE. M M
Discharged water in the avoid flooding out of the recomended zone with
Flooding of third parties land. Wear ear plug or ear muffs.
environment. regards of the water quantity.

Flying object. Minor injury. Provide Face shield and ear plug or ear muff. 9 9
Monitoring Back
13 Noise hazard. Hearing injury. Provide hand held radio for communication. 3 3 3 3
pressure.
Slip, trip and fall. Personnel injury. Housekeeping. M M

Adequate lighting must be ensured within test area and 10 meters

from test point.
Poor lighting in the test area. Slips, trips and fall. 9 Emergency Response Team to be aware of 6
14 Night time activities. Back up power supply should be available and a rescue plan in 3 3 2 3
Failure of lighting in the test area. Animals bites. M night time activities M
place for evacuation.
Ensure adequate communication.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

                                                                  
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Designated haul route of travel.
Right of way always given to laden vehicles.
No speeding or tail-gating.
No unauthorised personnel allowed within operations. Pedestrian to use pedestrian access routes
Workers to wear hi visibility vests and helmets at all times. where provided.
Workers to keep clear of moving machinery at all times and not to Competent & experienced plant operators
Collisions with other plant on site. Ground worker being struck by heavy plant
approach until signalled by machine operator. Banksman will be trained to local standard.
Contact with moving machinery. causing crush injury or fatality or Ground
deployed to aid assist reversing moving plant & machinery. CCTV and/or convex mirrors to provide 360°
Overturning. workers being struck by material being lifted
Plant Machinery Keep out of swing radius of machine. 15 vision for operator. 12
15 Contact with overhead or by machinery causing major injuries. 5 3 4 3
Operations. Fire extinguishers to be kept in machines. H Flashing Beacons. M
underground services. Asset damage.
No mobile phone use by drivers while operating plant. Heavy plant passed the periodic inspection as
Plant in collision with public traffic Fire.
Goalposts, bunting and warning signs to be put in place at all prescribed by local law.
while exiting site onto public road. Electrocution.
points where equipment etc must pass underneath overhead Establish traffic control measures when plant
lines. needs to exit site. This will consist of flagmen,
Synchronised movements where plant is operating in close traffic directors and advance warning signage.
proximity.
Line of fire awareness.
Audible reverse alarms functioning correctly on all plant.

All lifts to be planned in advance.

Selection of the correct type of machine and associated lifting
equipment.
Visual inspection of the ground bearing conditions identified
Overturning due to: overloading, Certified Slinger/banksman to control all
before lifting operations commence.
lack of support or operator error. machine movements.
S.W.L. of machines and all lifting equipment will be known before
Fall of load due to: failure of load Minor/serious injury as a result of being Lifting operations plan to be developed.
commencing the activity, ensuring that all necessary test 15 12
16 Lifting Operation. bearing parts, failure of lifting gear, struck by pipe. 5 3 Trained and competent operators. 4 3
certificates are in order and available. H M
unsecured slinging, ground Crushing/entrapment of body/body part. Color code applied to every lifting accessories.
Method of slinging, attaching and detaching the load will be
pressure, out rigger loads, wind Tool box talks to be carried out with all involved
identified and communicated to slinger/ banksman. Proximity
speeds. to agree systems.
hazards identified and removed from the area.
No working/ walking under suspended loads or in danger zone or
any other part of the lifting appliance (i.e. communicated through
Line of Fire awareness).
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

                                                                  
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Bell Hole is sloped to a safe angle of repose or sides are
adequately supported.
Excavated material is stored a safe distance away.
Bell Hole to be checked and validated by
Asphyxiation. Use of trench box to be considered in areas where due to space 12
Collapse of Bell Hole. 20 competent person.
Crush Injuries. limitations etc. safe sloping or provision of safe excavation is not 5 4 4 C
Ingress of water. H Bell Hole to be checked and validated also after
Colds, Flu, Hypothermia. possible. M
climate changes and/or ingress of water.
Bell Hole is dug a safe distance away from river/ waterway.
Working in Bell Dewatering pumps available where there is a risk of ingress of
17 water.
holes.

Machinery is kept a safe distance away from Bell Hole.

Proper access/egress to bell hole is provided. This can be a
Persons falling into Bell Hole. Minor or serious injuries sustained as a result Guardrails placed around Bell Hole.
combination of access ramps formed on side of bell hole and 16 12
Materials/equipment falling into of falls from height or being struck by falling 4 4 Bell Hole to be checked and validated by 4 3
ladders. H M
Bell Hole. materials. competent person.
Supervisor ensures that only authorized persons enter the
cordoned off area.

Certified mechanical lifting appliances to be used to carry

Hand injuries, hit by slewing loads, bone awkward or heavy loads.
injuries (i.e. fractures, crush injuries in pinch Job rotation to be utilised to minimise risk of repetitive strain injury
points, arthritis), back strain, back pain, and back strain. All operatives will have received manual
Moving and handling equipment. sciatic nerve pain, degenerative disk injuries, Tag lines to be used during lifting operations to transport 8 handling training.
6
18 Manual Handling. Slewing loads. repetitive strain injury, musculo- skeletal materials into position. 2 4 Manual Handling techniques will be enforced on 2 3
M
Pinch points. injuries, soft tissue injuries (i.e. damaged Gloves to be worn by operatives in vicinity of work area. M site during the induction.
tendons, stretched ligaments, damaged All personnel involved in slinging operation to be made aware of Use of tongs to handle timber skid.
cartilage, muscle injuries), reduced mobility, pinch point hazard and associated risks.
cuts to hands whilst tying wire, burns . Ensure line of vision is not obstructed by equipment etc to reduce
the risk of trips and falls.

Due care to be taken when carrying out works.

Wear all appropriate PPE.
Awareness in toolbox talk of potential location issues, including
Works to be carried out preferably in Daylight or
Personal injury i.e. hand injuries, facial working on slippy timber mats, uneven and soft ground
8 provide sufficient lighting. 6
19 Walking on site. Slips Trips and Falls. injuries, broken/ dislocated bones, cuts/ conditions. 2 4 2 3
M Tower lighting will be in place for work to be M
bruises/ lacerations. Restriction of unauthorised personnel.
carried out at night.
Stay on hard standing areas as much as possible.
No lone working under any circumstances.
Housekeeping.
  Risk Assessment -WATER INJECTION 

Date: 14.DEC.2019 Rev. 01
Project : Water injection network Location : Zubair Oil Field 
Conntractor : ALMCO LIFE SUPPORT

                                                                  
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Do not approach any moving plant or equipment until you are
sure you have the attention of the banksman or operator.
Working close to All personnel to wear Hi-Vis clothing at all times. 20 Flashing Beacons. 12
20 Moving Plant and Machinery. Physical injury, death. 5 4 4 3
heavy plant. Reverse beeper fitted in every machine H Competent & experienced plant operators. M
Workers to keep clear of moving machinery at all times and not to
approach until signalled by machine operator.

Site Responsible Site / Location Name & surname Signature Date

Supervisor
HSE Supervisor
  Risk Assessment -WATER INJECTION 

Date:14.Apr.2019 Rev. 00
Project Water Injection Network Location Zubair Oil Field
Contract N.
Job Activity :Pin Prazing, Cathodic protection installation
Residual
Risk level
Risk

Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Risk rate

Risk rate
Severity

Severity
Due care to be taken when carrying out works.
Wear all appropriate PPE.
Awareness in toolbox talk of potential location issues, including
Works to be carried out preferably in Daylight or
Personal injury i.e. hand injuries, facial working on slippy timber mats, uneven and soft ground
8 provide sufficient lighting. 6
1 Walking on site. Slips Trips and Falls. injuries, broken/ dislocated bones, cuts/ conditions. 2 4 2 3
M Tower lighting will be in place for work to be M
bruises/ lacerations. Restriction of unauthorised personnel.
carried out at night.
Stay on hard standing areas as much as possible.
No lone working under any circumstances.
Housekeeping.

Use of specific PPE.

Cuts.
Hot surface. Restriction of unauthorised personnel.
Shock.
Scrubbing of pipe Particle projections. Only specialized personnel involved in the job. 9 9
2 Property damage. 3 3 3 3
coating. Pipe damage. No lone working under any circumstances. M M
Explosion.
Gas. Use appropriate tools.
Gas inhalation.
Use of gas detector before and along the operations.

Use of specific PPE.

Cuts.
Hot surface. Restriction of unauthorised personnel.
Manual/Mechanical Shock.
Particle projections. Only specialized personnel involved in the job.
cleaning and Burns. 9 9
3 Pipe damage. No lone working under any circumstances. 3 3 3 3
removing coating Property damage. M M
Hot surface. Use appropriate tools.
glue. Explosion.
Gas. Use of PPE for high temperature.
Gas inhalation.
Use of gas detector before and along the operations.

Use of specific PPE.

Cuts. Restriction of unauthorised personnel.
Hot surface. Shock. Only specialized personnel involved in the job.
Brazing Pin Particle projections. Burns. No lone working under any circumstances.
12 12
4 connection to the Pipe damage. Serious injury. Use appropriate tools. 4 3 4 3
M M
pipe. Hot surface. Property damage. Use of PPE for high temperature.
Gas. Explosion. If on live line, External PTW and authorization by The Operation is
Gas inhalation. required.
Use of gas detector before and along the operations.

Use of specific PPE.

Pin Brazing Coating
Particle projections. Cuts. Restriction of unauthorised personnel.
with 5cm X 5cm
Pipe damage. Shock. Only specialized personnel involved in the job. 9 9
5 Exothermic weld 3 3 3 3
Hot surface. Property damage. No lone working under any circumstances. M M
grounding
Gas. Gas inhalation. Use appropriate tools.
connection.
Use of gas detector before and along the operations.
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project  Water Injection Network Location  Zubair Oil Field 
Contract N.
Job Activity : Tie In 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Ensure only preheating crew present in the area.
Competent personnel only to operate blow torches.  Area  around  works  to  be  kept  clear  of  combustibles 
Ensure no flammable materials are present in the vicinity where torches  and other substances.
shall be used.  All  operatives  to  be  provided  with  heat  resistant 
Supervisor in place throughout the duration of the works. gloves/clothing.
16          8          
1 Preheating of pipes. Use of propane torch kit. Explosion, burns. Fire extinguishers to be present at all times.  4 4 Equipment to be certified before use. 4 2
   H     M
Line of fire awareness.  Equipment to be inspected before use.
Work area to be restricted to personnel involved in the works only. Warning  signs  to  be  displayed  warning  of  hot 
Suitable P.P.E  including Gauntlets etc. to be worn at all times. surfaces.
Flash arrestors to be installed on every gas cilynder. Gas  monitoing if  the  welding  is a  golden weld or in 
ATEX area.

Only experienced operatives to perform cutting of pipe.
Skin protection to be worn.
Equipment  for  pipe  cutting  (ex. Eye/Facial injury. 12          12        
2 Cutting of pipe. Area  around  works  to  be  kept  clear  of  combustibles  and  other  3 4 3 4
Ossirotor or similar). Burns.    M     M
substances.
Fire resistant clothes to be worn.

Full face visor to be worn when operating tools with abrasive wheels.
Abrasive  wheels  to  be  inspected  and  maintained  in  good  order  and 
Personnel mounting abrasive wheels must be trained 
Use of abrasive wheels/wire brush. Eye/Facial or body  injury. conditions. 12          6          
3 Bevel Preparation. 3 4 and competent  to do so.  3 2
Flying particles, or discs. Entanglement in moving parts. All guards in place during operation.       M   M
Tools to be checked as per local legislation.
Fire extinguisher to be at hand.
No loose clothing to be worn by operator.

Regular maintenance check of all tools.
Lifting. Personnel to wear all the PPE required. All  operatives  to  be  in  receipt  of  manual  handling 
Attaching external pipe  12          6          
4 Manual handling. Strains, bruises, fractures. Slinger/Banksman to be in constant visual contact with machine operator  3 4 training. 3 2
clamp .    M  M
Entrapment of hands, fingers. during lifting. Protective gloves to be worn.
Mechanical means for lifting to be used for this task. 
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project  Water Injection Network Location  Zubair Oil Field 
Contract N.
Job Activity : Tie In 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Chain,  slings,  hooks  etc  are  in  good  working  order  and  have  current 
statutory certification. All  lifting  equipment  and  attachments  to  be  tested 
Only personnel involved in the task to be present at welding area. and certified.
Slinger/Banksman  to  be  in  constant  visual  contact  with  machine  driver  Machine operators trained and competent.
Operatives  being  struck  by  pipe Minor/serious injury as a result of being struck by 
during lowering of pipe to tie in area. 15         Guide ropes to be used during lifting of pipe.  8          
5 Lifting Operations. section during unloading and lowering pipe. 5 3 4 2
No unauthorised personnel allowed within operations.           H Certified  Slinger/banksman  to  control  all  machine       M
in to position. Crushing/entrapment of body/body part.
Workers to wear hi visibility vests and helmets at all times. movements.
Workers  to  keep  clear  of  moving  machinery  at  all  times  and  not  to  Lifting operations plan to be developed. 
approach until signalled by machine operator. Color code applied to every lifting accessories.
Keep out of swing radius of machine.

All personnel to wear welding goggles/shaded lens to approved standard. 12        
12         
Exposure to ultraviolet light. Eye damage. Welding canopies or screens to used for all welding operations. 3 4 3 4          
        M
Contact lens not to be worn. M

Welding equipment/cables will be inspected prior to use. 
15          12        
Electricity. Electric shock. Welding  generators/work  stations  will  be  properly  earthed  during  5 3 Specific training will be done. 4 3
         H       M
welding operations.

There will be approx one air change every minute inside tent. 
6           Gas  monitoing if  the  welding  is a  golden weld or in  6          
Fumes. Respiratory damage. Reduce the max time of each weld  to ensure frequent air changes within  3 3 3 2
  M ATEX area.     M
the welding tent. 
All  personnel  to  wear  heavy,  heat  resistant  gloves  and  overalls  12          12        
Hot Surfaces. Burns. 3 4 3 4
6 Welding. immediately after welding operations.    M     M

Supervisor  to  ensure  that  site  is  kept  in  good  order  at  all  times  with 
trailing  cables  kept  to  a  minimum  distance  and  highlighted  where 
Minor/ serious injuries such as sprains/strains as a  9            9          
Slips, trips and falls. potential hazard exists.  3 3 3 3
result of slips, trips or falls on site.    M     M
All  personnel  to  exercise  awareness  in  relation  to  potentially  changing 
ground conditions as works progress.

If  noise  level  is  above  80dB  the  risk  of  hearing  loss  is  to  be 
Progressive  noise  induced  hearing  loss  to communicated  to  the  employees  and  hearing  protection  must  be  9            9          
3 3 3 3
employees constantly exposed to noise. provided.     M     M
If noise level is over 85dB. Ear protection is mandatory.

Communication  difficulty  leading  to  accidents  – 

Regular inspections of the works to be carried out, with noise monitoring  9            6          
significant  injuries  of  fatalities  from  3 3 Walkie-talkie to be used. 3 2
included in the inspection. M       M
Noise. misunderstanding communications.
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project  Water Injection Network Location  Zubair Oil Field 
Contract N.
Job Activity : Tie In 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Specific  Method  Statement  to  be  done  for  work  on 
Welded  pipe  string  to  be  stabilised  using  various  skid  formations  and 
Pipe falling/s lipping off supports into  steep  slopes  that  cover  also  the  stabilization  of 
Stabilization of welded  Serious  injury  or  fatality  as  a  result  of  being wedge. 20          12        
7 trench  as  result  of  being  struck  by  5 4 welded pipes. 4 3
pipe. struck by pipe. Mounds  of  earth  formed  around  the  welded  pipe  at  the  beginning  of    H      M
plant or insufficient stabilization. Check the stabilisation of welded pipes after climate 
string and every third joint thereafter.
change or heavy rain.

Personnel for grinding of welds to wear face protection and overalls. 
Screens or canopies to erected to protect other workers in vicinity.
Flying particles. Discs/wheels to be replaced/fitted by experienced operative.
Grinder operatives to be in receipt of abrasive wheel 
Bursting of wheel or disc. Eye/face  and  skin  injuries  Entrapment  of  body Operatives will not be permitted to wear loose clothing, jewellery to be  6          
12         training.
8 Grinding. Contact with wheel or disc. part in grinder. removed. 3 4 3 2          
   M Equipment  to  be  regularly  maintained  and  inspected 
Entanglement of clothing. Sprains/Strains. Dust protection and ear protection will be available and must be worn by  M
by competent person.
Slips, Trips, Falls. at 85db.
Operative to ensure he is standing on solid, level ground when operating 
grinder.

Bell  Hole  is  sloped  to  a  safe  angle  of  repose  or  sides  are  adequately 
supported.
Excavated material is stored a safe distance away.
Use  of  trench  box  to  be  considered  in  areas  where  due  to  space  Bell Hole to be checked and validated by  competent 
Asphyxiation.
Collapse of Bell Hole. limitations  etc.  safe  sloping  or  provision  of  safe  excavation  is  not  20         person. 12        
Crush Injuries. 5 4 4 3
Ingress of water. possible.       H Bell  Hole  to  be  checked  and  validated  also  after       M
Colds, Flu, Hypothermia.
Bell Hole is dug a safe distance away from river/ waterway. climate changes and/or ingress of water.
Dewatering pumps available where there is a risk of ingress of water.
Climbing over pipes is not permitted. 
Access to be around pipes or at suitably constructed access points.
9 Working in Bell holes.

Machinery is kept a safe distance away from Bell Hole.
Proper access/egress to bell hole is provided. This can be a combination 
Persons falling into Bell Hole. Minor  or  serious  injuries  sustained  as  a  result  of  Guardrails placed around Bell Hole.
of access ramps formed on side of bell hole and ladders. 20          12        
Materials/equipment  falling  into  Bell falls  from  height  or  being  struck  by  falling  5 4 Bell Hole to be checked and validated by  competent  4 3
Access to be around pipes or at suitably constructed access points.       H      M
Hole. materials. person.
Supervisor  ensures  that  only  authorized  persons  enter  the  cordoned  off 
area.
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project  Water Injection Network Location  Zubair Oil Field 
Contract N.
Job Activity : Tie In 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Designated haul route of travel. 
Right of way always given to laden vehicles. 
No speeding or tail-gating.  Pedestrian  to  use  pedestrian  access  routes  where 
No unauthorised personnel allowed within operations.  provided.
Workers to wear hi visibility vests and helmets at all times. Competent & experienced  plant operators trained to 
Collisions with other plant on site. Ground  worker  being  struck  by  heavy  plant 
Workers  to  keep  clear  of  moving  machinery  at  all  times  and  not  to  local standard.
Contact with moving machinery. causing crush injury or fatality or Ground workers 
approach  until  signalled  by  machine  operator.  Banksman  will  be  CCTV  and/or convex mirrors to provide  360° vision 
Overturning. being  struck  by  material  being  lifted  by 
Plant  Machinery  deployed to aid assist reversing moving plant & machinery.  15         for operator. 12        
10 Contact with overhead or underground machinery causing major injuries. 5 3 4 3
Operations. Keep out of swing radius of machine.         H Flashing Beacons.       M
services. Asset damage.
Fire extinguishers to be kept in machines.  Heavy  plant  passed  the  periodic  inspection  as 
Plant  in  collision  with  public  traffic Fire.
No mobile phone use by drivers while operating plant. prescribed by local law.
while exiting site onto public road. Electrocution.
Goalposts,  bunting  and  warning  signs  to  be  put  in  place  at  all  points  Establish traffic control measures when plant needs to 
where equipment etc must pass underneath overhead lines. exit site. This will consist of flagmen, traffic directors 
Synchronised movements where plant is operating in close proximity. and advance warning signage.
Line of fire awareness.
Audible reverse alarms functioning correctly on all plant.

Certified  mechanical  lifting  appliances  to  be  used  to  carry  awkward  or 
Hand injuries, hit by slewing loads, bone injuries heavy loads. 
(i.e.  fractures,  crush  injuries  in  pinch  points, Job rotation to be utilised to minimise risk of repetitive strain injury and 
arthritis),  back  strain,  back  pain,  sciatic  nerve  back strain.  All  operatives  will  have  received  manual  handling 
Moving and handling equipment. pain,  degenerative  disk  injuries,  repetitive  strain Tag lines to be used during lifting operations to transport materials into  training.
8            6          
11 Manual Handling. Slewing loads. injury,  musculo-  skeletal  injuries,  soft  tissue position.  2 4 Manual Handling techniques will be enforced on site  2 3
   M   M
Pinch points. injuries  (i.e.  damaged  tendons,  stretched Gloves to be worn by operatives in vicinity of work area.  during the induction.
ligaments,  damaged  cartilage,  muscle  injuries), All personnel involved in slinging operation to be made aware of pinch  Use of tongs to handle timber skid.
reduced mobility, cuts to hands whilst tying wire,  point hazard and associated risks. 
burns . Ensure  line  of  vision  is  not  obstructed  by  equipment  etc  to  reduce  the 
risk of trips and falls.
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project  Water Injection Network Location  Zubair Oil Field 
Contract N.
Job Activity : Tie In 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Due care to be taken when carrying out works. 
Wear all appropriate PPE. 
Awareness in toolbox talk of potential location issues, including working  Works  to  be  carried  out  preferably  in  Daylight  or 
Personal  injury  i.e.  hand  injuries,  facial  injuries, 
on slippy timber mats, uneven and soft ground conditions. 8           provide sufficient lighting. 6          
12 Walking on site. Slips Trips and Falls. broken/  dislocated  bones,  cuts/  bruises/  2 4 2 3
Restriction of unauthorised personnel.   M Tower lighting will be in place for work to be carried      M
lacerations.
Stay on hard standing areas as much as possible.  out at night.  
No lone working under any circumstances.
Housekeeping.

Do not approach any moving plant or equipment until you are sure you 
have the attention of the banksman or operator.
Working close to heavy  All personnel to wear Hi-Vis clothing at all times. 15         Flashing Beacons. 12        
13 Moving Plant and Machinery. Physical injury, death. 5 3 4 3
plant. Reverse beeper fitted in every machine.     H Competent & experienced  plant operators.     M
Workers  to  keep  clear  of  moving  machinery  at  all  times  and  not  to 
approach until signalled by machine operator.

Site / Location Name & surname Signature Date

Site Supervisor
HSE Supervisor
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity : Lowering -in 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Excavations will be highlighted with appropriate hazard warning
signage.
Any excavation where there is a risk of collapse or subsidence
Slip, trip or fall, falling into Handrails to be placed on access ramps.
will have the sides battered back to a safe angle and spoil will be
excavations from leading edges. Site Engineer will inspect the excavation/ sloped
removed to an area well away from the edge.
Damage to plant resulting from section each day.
Access/ egress into the trench will be suitable & sufficient to
driving over leading edges. Excavation to be checked and validated by
Crush injury or fatality. ensure personal safety. 15 12
Working in or near. Fall of materials from leading competent person.
1 Major injuries as a result of fall, being struck Solid earth berms to be placed along edge of trench to prevent 5 3 4 3
Excavations. edges. All excavations over 1.25 meters in depth needs
by materials. vehicle & personnel entry. H M
Entry into excavations. to be sloped / battered back or provided with a
Edge protection rope & post placed on solid earth berms.
Collapse of excavations. trench box, before personnel enter the trench.
All excavations to be left open for a period of time need to be
Ingress of water to excavations. Spoil & materials needs to be kept at least
securely fenced off.
1meter back from the excavation edge.
Banksman will control all plant movements near leading edges.
Excess water to be pumped out of excavations.
Unauthorised personnel prevented from entering excavations.

Lowering in section to be surveyed for location of overhead

services.
Lines de-energized where possible.
Lowering in to be performed with sidebooms outside the goal Competent & experienced plant operators
12
posted area if possible. 20 trained to local standard.
Contact with overhead services. Electrocution. 5 4 4 3
Sidebooms required to enter the goal post zone will be under the H Heavy plant passed the periodic inspection as
M
supervision of lowering supervisor and an assigned banksman. prescribed by local law.
Banksman to be in constant visual contact with sideboom
operator, banksman’s sole responsibility to ensure that sideboom
does not extend beyond the goal post bunting.

Lowering in area to be surveyed for suitability of ground

conditions.
Sideboom to have current statutory certification.
Only experienced sideboom operator to be utilised.
Collapse of lifting appliance during Crushing/entrapment of operator. 16 All lifting gear and lifting equipment are certified 9
Safe Working Loads (SWL’s) of sidebooms not to be exceeded. 4 4 3 3
lowering in operations. Property damage. H and in good order with current certification. M
Safe load indicator to be functioning correctly.
Color code applied to every lifting accessories.
Workers to keep clear of moving machinery at all times and not to
approach until signalled by machine operator.

Chain, slings, hooks etc are in good working order and have
current statutory certification.
Crushing/entrapment of personnel. 9 9
Collapse of load . SWL of slings, shackles etc not to be exceeded. 3 3 3 3
Property damage. M M
Workers to keep clear of moving machinery at all times and not to
approach until signalled by machine operator.

Lowering in of pipe
2
string.

Only personnel directly involved in the task to be present at

Lowering in supervisor to coordinate with his
lowering in area.
banksman and sideboom operators during
Operatives to establish contact with lowering in supervisor before
Operatives being struck by pipe Minor/serious injury as a result of being 15 lowering of string to trench. 12
approach to area.
string during lowering in operations struck by pipe. 5 3 Supervisor has sole responsibility for direction of 4 3
Pipe lowering operations only to be carried out in daylight hours.
. Crushing/entrapment of body/body part. H lowering in operations, and will have M
Under no circumstances personnel to be in trench during
visual/verbal communication with all sidebooms
lowering.
involved in task.

Excavations to be battered/sloped to a safe angle as dictated by

ground conditions. 15 12
Crushing, entrapment and/or suffocation of Regular monitoring inspection to be carried out
Collapse of excavation. Excavated spoil and other materials to be stockpiled a safe 5 3 4 3
personnel . by competent person.
distance from excavation. H M

If noise level is above 80dB the risk of hearing loss is to be

Progressive noise induced hearing loss to
communicated to the employees and hearing protection must be
employees constantly exposed to noise. 6 6
provided.
Noise. Communication difficulty leading to accidents 3 3 Walkie-talkie to be used when necessary. 3 2
If noise level is over 85dB. Ear protection is mandatory.
– significant injuries of fatalities from M M
Regular inspections of the works to be carried out, with noise
misunderstanding communications.
monitoring included in the inspection.

All lifts to be planned in advance.

Selection of the correct type of machine and associated lifting
equipment.
Visual inspection of the ground bearing conditions identified
Overturning due to: overloading, Certified Slinger/banksman to control all
before lifting operations commence.
lack of support or operator error. machine movements.
S.W.L. of machines and all lifting equipment will be known before
Fall of load due to: failure of load Minor/serious injury as a result of being 15 Lifting operations plan to be developed. 12
commencing the activity, ensuring that all necessary test
3 Lifting Operation. bearing parts, failure of lifting gear, struck by pipe. 5 3 Trained and competent operators. 4 3
certificates are in order and available.
unsecured slinging, ground Crushing/entrapment of body/body part. H Color code applied to every lifting accessories. M
Method of slinging, attaching and detaching the load will be
pressure, out rigger loads, wind Tool box talks to be carried out with all involved
identified and communicated to slinger/ banksman. Proximity
speeds. to agree systems.
hazards identified and removed from the area.
No working/ walking under suspended loads or in danger zone or
any other part of the lifting appliance (i.e. communicated through
Line of Fire awareness).

Holiday testing equipment/cables will be inspected prior to use.

Works to be carried out preferably in Daylight or
Inspection equipment to have current calibration sticker. Defects
provide sufficient lighting.
Personal injury i.e. hand injuries, facial to equipment to be reported immediately.
Operatives not to stay between pipe and
Slips Trips and Falls. injuries, broken/ dislocated bones, cuts/ Due care to be taken when carrying out works. 8 3
4 Holiday testing. 2 4 trenching or between pipe and machine. 1 3
Electrocution. bruises/ lacerations. Restriction of unauthorised personnel. M L
Awareness in toolbox talk of potential location
Minor electric shock. Stay on hard standing areas as much as possible.
issues, including working on slippy timber mats,
No lone working under any circumstances
uneven and soft ground conditions.
Housekeeping.

Operating Machinery Collapse of side wall of trench . Certified Slinger/banksman to control all machine movements. 6 6
5 close to leading Falling debris. Personal injury. Only trained and competent operators can drive machines. 3 3 3 3
edge. Overturning. Edge of excavation must be visible by the operators. M M
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity : Lowering -in 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Designated haul route of travel.
Right of way always given to laden vehicles.
No speeding or tail-gating. Pedestrian to use pedestrian access routes
No unauthorised personnel allowed within operations. where provided.
Workers to wear hi visibility vests and helmets at all times. Competent & experienced plant operators
Workers to keep clear of moving machinery at all times and not to trained to local standard.
Collisions with other plant on site. Ground worker being struck by heavy plant
approach until signalled by machine operator. Banksman will be CCTV and/or convex mirrors to provide 360°
Contact with moving machinery. causing crush injury or fatality or Ground
deployed to aid assist reversing moving plant & machinery. vision for operator.
Overturning. workers being struck by material being lifted 15 12
Plant Machinery Keep out of swing radius of machine. Flashing Beacons.
6 Contact with overhead or by machinery causing major injuries. 5 3 4 3
Operations. Fire extinguishers to be kept in machines. Heavy plant passed the periodic inspection as
underground services. Asset damage. H M
No mobile phone use by drivers while operating plant. prescribed by local law.
Plant in collision with public traffic Fire.
Goalposts, bunting and warning signs to be put in place at all Establish traffic control measures when plant
while exiting site onto public road. Electrocution.
points where equipment etc must pass underneath overhead needs to exit site. This will consist of flagmen,
lines. traffic directors and advance warning signage.
Synchronised movements where plant is operating in close Tool box talks to be carried out with all involved
proximity. to agree systems.
Line of fire awareness.
Audible reverse alarms functioning correctly on all plant.

Certified mechanical lifting appliances to be used to carry

Hand injuries, hit by slewing loads, bone awkward or heavy loads.
injuries (i.e. fractures, crush injuries in pinch Job rotation to be utilised to minimise risk of repetitive strain injury
points, arthritis), back strain, back pain, and back strain. All operatives will have received manual
Moving and handling equipment. sciatic nerve pain, degenerative disk injuries, Tag lines to be used during lifting operations to transport 8 handling training. 6
7 Manual Handling. Slewing loads. repetitive strain injury, musculo- skeletal materials into position. 2 4 Manual Handling techniques will be enforced on 2 3
Pinch points. injuries, soft tissue injuries (i.e. damaged Gloves to be worn by operatives in vicinity of work area. M site during the induction. M
tendons, stretched ligaments, damaged All personnel involved in slinging operation to be made aware of Use of tongs to handle timber skid.
cartilage, muscle injuries), reduced mobility, pinch point hazard and associated risks.
cuts to hands whilst tying wire, burns . Ensure line of vision is not obstructed by equipment etc to reduce
the risk of trips and falls.

Due care to be taken when carrying out works.

Wear all appropriate PPE.
Awareness in toolbox talk of potential location issues, including
Works to be carried out preferably in Daylight or
Personal injury i.e. hand injuries, facial working on slippy timber mats, uneven and soft ground 6
8 provide sufficient lighting.
8 Walking on site. Slips Trips and Falls. injuries, broken/ dislocated bones, cuts/ conditions. 2 4 2 3
M Tower lighting will be in place for work to be
bruises/ lacerations. Restriction of unauthorised personnel. M
carried out at night.
Stay on hard standing areas as much as possible.
No lone working under any circumstances.
Housekeeping.

Advance warning signs to be put in place to alert motorists.

Ensure Hi-Vis clothing is worn at all times.
Appropriate advance signage to be in place for
Lone working not permitted under any circumstances.
Working at or Crush Injury [may be severe, even fatal]. 8 the works to comply with the traffic signs manual 6
Under no circumstances will plant cross public roads without
9 adjacent to public Live traffic. Ground workers being struck by moving 4 2 as provided by local authority and regulations. 3 2
flagmen equipped with appropriate flag in place.
roads. public vehicles. M Competent person to supervise the signage M
Banskman to direct plant across the road.
requirements and the placement.
Tyres or similar to protect the road surface.
Roads to be swept clean after crossing is complete.

Do not approach any moving plant or equipment until you are

sure you have the attention of the banksman or operator.
20 12
Working close to All personnel to wear Hi-Vis clothing at all times. Flashing Beacons.
10 Moving Plant and Machinery. Physical injury, death. 5 4 4 3
heavy plant. Reverse beeper fitted in every machine Competent & experienced plant operators.
H M
Workers to keep clear of moving machinery at all times and not to
approach until signalled by machine operator.

Site Responsible Site / Location Name & surname Signature Date

Supervisor
HSE Supervisor
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project Water Injection Network Location Zubair Oil Field
Contract N.
Job Activity : Cold Tie-in
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
N° Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Due care to be taken when carrying out works.
Wear all appropriate PPE.
Awareness in toolbox talk of potential location issues, including
Works to be carried out preferably in Daylight or
Personal injury i.e. hand injuries, facial working on slippy timber mats, uneven and soft ground
8 provide sufficient lighting. 6
1 Walking on site. Slips Trips and Falls. injuries, broken/ dislocated bones, cuts/ conditions. 2 4 2 3
M Tower lighting will be in place for work to be M
bruises/ lacerations. Restriction of unauthorised personnel.
carried out at night.
Stay on hard standing areas as much as possible.
No lone working under any circumstances.
Housekeeping.

Certified mechanical lifting appliances to be used to carry

Hand injuries, hit by slewing loads, bone awkward or heavy loads.
injuries (i.e. fractures, crush injuries in pinch Job rotation to be utilised to minimise risk of repetitive strain injury
points, arthritis), back strain, back pain, and back strain. All operatives will have received manual
Moving and handling equipment. sciatic nerve pain, degenerative disk injuries, Tag lines to be used during lifting operations to transport handling training.
8 6
2 Manual Handling. Slewing loads. repetitive strain injury, musculo- skeletal materials into position. 2 4 Manual Handling techniques will be enforced on 2 3
M M
Pinch points. injuries, soft tissue injuries (i.e. damaged Gloves to be worn by operatives in vicinity of work area. site during the induction.
tendons, stretched ligaments, damaged All personnel involved in slinging operation to be made aware of Use of tongs to handle timber skid.
cartilage, muscle injuries), reduced mobility, pinch point hazard and associated risks.
cuts to hands whilst tying wire, burns . Ensure line of vision is not obstructed by equipment etc to reduce
the risk of trips and falls.

Supervisors in place throughout the duration of the works.

Fire extinguishers to be present at all times.
Line of fire awareness.
Work area to be restricted to personnel involved in the works only.
Stop of the production of the well could be
Pipes under pressure. Suitable P.P.E to be worn at all times.
necessary.
Explosion. External Permit to work required.
Serious injury. Area around works to be kept clear of
Crushing. Specific TBT about the activity.
Gas inhalation combustibles and other substances.
Fire. Loto Procedure to be performed by Operation and every activity
Existing Flanged Death. 20 Equipment to be certified before use. 10
3 Shock. can be done only after receive the Isolation Certificate by 5 4 5 2
Spool Removal. Contusion . H Equipment to be inspected before use. M
Fall at the same level. Operation Team and with each Loto tags identified.
Burns. Warning signs.
Fall to different levels. The Operation team must empty the line before removing the
Environmental contamination. Continuous Gas monitoing in the area.
Uncontrolled spills. spool. Oil drain in suitable tanks by meens extisting drain valve
Containers placed in spill potential points.
Gas. facilities. However Spill Kit must be present at all times.
Any other anti sparking tools required.
Certificated Gas detector present all the times.
Calibrated torque wrench.
Keys and hammers in brass (no sparking tools).

Chain, slings, hooks etc are in good working order and have
current statutory certification. All lifting equipment and attachments to be
Only personnel involved in the task to be present at welding area. tested and certified.
Slinger/Banksman to be in constant visual contact with machine Machine operators trained and competent.
Operatives being struck by pipe Minor/serious injury as a result of being 15
driver during lowering of pipe to tie in area. Guide ropes to be used during lifting of pipe. 8
4 Lifting Operations. section during unloading and struck by pipe. 5 3 4 2
No unauthorised personnel allowed within operations. Certified Slinger/banksman to control all M
lowering in to position. Crushing/entrapment of body/body part. H
Workers to wear hi visibility vests and helmets at all times. machine movements.
Workers to keep clear of moving machinery at all times and not to Lifting operations plan to be developed.
approach until signalled by machine operator. Color code applied to every lifting accessories.
Keep out of swing radius of machine.

Supervisors in place throughout the duration of the works.

Fire extinguishers to be present at all times.
Line of fire awareness.
Stop of the production of the well could be
Pipes under pressure. Work area to be restricted to personnel involved in the works only.
necessary.
Explosion. Suitable P.P.E to be worn at all times.
Serious injury. Area around works to be kept clear of
Crushing. External Permit to work required.
Gas inhalation combustibles and other substances.
Installation of new Fire. Specific TBT about the activity.
Death. 20 Equipment to be certified before use. 10
5 Tie-in Spool and of Shock. Loto Procedure to be performed by Operation and every activity 5 4 5 2
Contusion . H Equipment to be inspected before use. M
Blind Flange. Fall at the same level. can be done only after receive the Isolation Certificate by
Burns. Warning signs.
Fall to different levels. Operation Team and with each Loto tags identified.
Environmental contamination. Continuous Gas monitoing in the area.
Uncontrolled spills. Spill Kit must be present at all times.
Containers placed in spill potential points.
Gas. Certificated Gas detector present all the times.
Any other anti sparking tools required.
Calibrated torque wrench.
Keys and hammers in brass (no sparking tools).

Specific Method Statement to be done for work

Welded pipe string to be stabilised using various skid formations
Pipe falling/s lipping off supports on steep slopes that cover also the stabilization
Stabilization of Serious injury or fatality as a result of being and wedge. 20 12
6 into trench as result of being struck 5 4 of welded pipes. 4 3
welded pipe. struck by pipe. Mounds of earth formed around the welded pipe at the beginning H M
by plant or insufficient stabilization. Check the stabilisation of welded pipes after
of string and every third joint thereafter.
climate change or heavy rain.
 Page 45 of 70

 Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity : Pipe Crossing 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Due care to be taken when carrying out works.
Wear all appropriate PPE.
Awareness in toolbox talk of potential location issues, including
Works to be carried out preferably in Daylight
Personal injury i.e. hand injuries, facial working on slippy timber mats, uneven and soft ground
8 or provide sufficient lighting. 6
1 Walking on site. Slips Trips and Falls. injuries, broken/ dislocated bones, cuts/ conditions. 2 4 2 3
M Light Tower will be puted in place for anu M
bruises/ lacerations. Restriction of unauthorised personnel.
eventula night work.
Stay on hard standing areas as much as possible.
No lone working under any circumstances
Housekeeping.

Service providers consulted prior to commencement of

excavation works.
Services identified/located and marked using approved drawings
and cable detection equipment. Work completed under a Permit to Work
Located services identified, i.e. gas, electricity etc, and indicated authorised by the contractor's management.
Pre work Checks / Contact with Underground Electrocution resulting in injury, burns 20 12
2 clearly by using waterproof paint on roads, or wooden pegs on 5 4 Cable and metal location equipment, duly 4 3
area scannering. Services . possible death. H M
open ground. calibrated and in good working order, used by
the excavation activities around the exisitng facility to be allowed trained personnel to locate services.
by MANUAL EXCAVATION only
Banksman will be provided for mechanical excavation.
Assume that all services are "live" until proved otherwise

Do not approach any moving plant or equipment until you are

Moving Plant, Machinery and sure you have the attention of the banksman or operator. Flashing Beacons.
Working close to elements. Persons being struck by All personnel to wear Hi-Vis clothing at all times. 20 Competent & experienced plant operators. 12
3 Physical injury, death. 5 4 4 3
heavy elements. suspended load. Persons being Reverse beeper fitted in every machine H Assessment need to be perfomed for M
struck by moving equipment. Workers to keep clear of moving machinery at all times and not to operator prior the usage of equipment.
approach until signalled by machine operator.

No unauthorised personnel allowed within operations. Wear long

Back pain and fatigue. Heat stress. Keep the distance between workers to avoid
Serious physical injuries and physical sleeve dresses, presence of fresh drinking water on the working 6 2
4 Manual excavation. Persons being struck by manual 2 3 to be struck. 1 2
problems. Heat stroke. site and periodic arrest brake on shade. Use of PPE. M L
equipment. Dehydration.

No unauthorised personnel allowed within operations.

Workers to wear hight visibility vests and helmets all times.
Collisions with other plant on site. Workers to keep clear of moving machinery all times and not to
Contact with moving machinery. approach until signalled by machine operator. Banksman will be
Camera lens to be kept clean at all times.
Overturning. Workers being struck by material being lifted deployed to aid assist reversing moving plant & machinery.
CCTV camera, convex lens mirrors, reverse/
Contact with overhead or by machinery causing major injuries. Ensure eye contact with operator before you approach the
motion alarms and flashing beacons fitted to
underground services. Asset damage. equipment.
Mechanical 15 all excavators. 12
5 Plant in collision with public traffic Fire. Keep out of swing radius of machine and dangerous area. 5 3 4 3
excavation. H Plant operators trained and competent. M
while exiting site onto public road. Electrocution. Fire extinguishers to be kept in machines.
Flashing Beacons.
Ground worker being struck by Crush injury or fatality. Goalposts, bunting and warning signs to be put in place at all
Heavy plant passed the periodic inspection
slewing excavator. Major injuries points where equipment etc must pass underneath overhead
as prescribed by local law.
Ground workers being struck by lines.
material being lifted by excavator. Line of fire awareness.
Audible reverse alarms functioning correctly on all heavy
equipment.

Lowering in section to be surveyed for location of overhead

services.
Lines de-energized where possible.
Lowering in to be performed with excavator outside the goal Competent & experienced plant operators
posted area if possible. 20 trained to local standard. 12
Contact with overhead services. Electrocution. 5 4 4 3
Excavators required to enter the goal post zone will be under the H Heavy plant passed the periodic inspection M
supervision of lowering supervisor and an assigned banksman. as prescribed by local law.
Banksman to be in constant visual contact with excavator
operator, banksman’s sole responsibility to ensure that excavator
does not extend beyond the goal post bunting.

Lowering in area to be surveyed for suitability of ground

Sideboom / Excavator to have current
conditions
statutory certification.
Only experienced sideboom operator to be utilised.
All lifting gear and lifting equipment are
Collapse of lifting appliance during Crushing/entrapment of operator. Safe Working Loads (SWL’s) of sidebooms/excavators not to be 16 9
4 4 certified and in good order with current 3 3
lowering in operations. Property damage. exceeded. H M
certification.
Safe load indicator to be functioning correctly.
Color code applied to every lifting
Workers to keep clear of moving machinery at all times and not to
accessories.
approach until signalled by machine operator.

Chain, slings, hooks etc are in good working order and have
current statutory certification. Angle between chains or slings always minor
Crushing/entrapment of personnel. 9 6
Collapse of load . SWL of slings, shackles etc not to be exceeded. 3 3 of 120° and in accordance with lifting gear 3 2
Property damage. M M
Workers to keep clear of moving machinery at all times and not to capacity.
approach until signalled by machine operator.
Lowering in of pipe
6
section.

Only personnel directly involved in the task to be present at

lowering in area;
Operatives to establish contact with lowering in supervisor before
approach to area. Supervisor has sole responsibility for
Operatives being struck by pipe Minor/serious injury as a result of being
Pipe lowering operations only to be carried out in daylight hours. 15 direction of lowering in operations, and will 10
section during lowering in struck by pipe. 5 3 5 2
Under no circumstances personnel to be in trench during H have visual/verbal communication with all M
operations . Crushing/entrapment of body/body part.
lowering. sidebooms / excavators involved in task.
Lowering in supervisor to coordinate with his banksman and
sideboom/excavator operators during lowering of string to trench.

Excavations to be battered/sloped to a safe angle as dictated by

ground conditions.
Crushing, entrapment and/or suffocation of Excavated spoil and other materials to be stockpiled a safe 15 Excavations made wider near points in which 12
Collapse of excavation. 5 3 4 3
personnel . distance from excavation. H the work will need of the entry of personnel. M
Regular monitoring inspection to be carried out by competent
person.
 Lowering in of pipe
6
section. Page 46 of 70

 Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity : Pipe Crossing 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
If noise level is above 80dB the risk of hearing loss is to be
Progressive noise induced hearing loss to
communicated to the employees and hearing protection must be
employees constantly exposed to noise.
provided. 9 6
Noise. Communication difficulty leading to accidents 3 3 Walkie-talkie to be used when necessary. 3 2
If noise level is over 85dB. Ear protection is mandatory. M M
– significant injuries of fatalities from
Regular inspections of the works to be carried out, with noise
misunderstanding communications.
monitoring included in the inspection.
 Page 47 of 70

 Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity : Pipe Crossing 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Excavator bucket shall have NO TEETH and
no SIDE CUTTER (see photo below). This is
Certified mechanical lifting appliances to be used to carry out any
to prevent serious damage in case bucket
lifting operation. Certified and qualified operator. 3rd party
contacted the underground facility. Continuis
certified equipment when is applied.
Gas monitoring.
Tag lines to be used during lifting operations to transport
THE EXCAVATION OF EXISTING
materials into position.
SERVICE MAY ONLY BE DONE BY
All personnel involved in slinging operation, need to be trained.
HAND AND WITH GREAT CARE. PRIOR
All personal involved need to be made aware of pinch point
TO DITCHING ALL BURIED SERVICES
hazard and associated risks.
SHALL BE EXACTLY LOCATED ON SITE
Ensure line of vision is not obstructed by equipment in orer to
BY CONTRACTOR IN ORDER TO
Injury to persons. reduce the risk of trips and falls.
Hand injuries, hit by slewing loads, bone PREVENT DAMAGE BY HEAVY DITCHING
Crossings of Collapse or equipment into trench. Ensure eye contact with operators and riggers.
injuries (i.e. fractures, crush injuries in pinch EQUIPMENT AND THE SERVICES SHALL
Underground Cutting of underground facilities, The trial-hole will be done following the points mentioned below:
points, arthritis), death due to pipe under BE EXPOSED BY HAND EXCAVATION.
Facilities Such As damaging of existing pipe, fire and * Underground facility detection survey must be done. 8 4
7 pressure explosion, intossication, oil spill, 4 2 POSITION OF CROSSING TO BE 2 2
Pipelines, Cables, explosion, oil leak, toxics gases * When bucket is at 1 m away from the marker point of the M L
eletrochok, Electrocution resulting in injury, INDICATED BY PERMANENT MARKER.
Channels (trial such as H2S. Electrical hazards underground facility, manual excavation shall be done.
burns possible death. Asset damage, AT CROSSING WITH EXISTING STEEL
holes). and over head power line. * Banksman shall be deployed 100 % during operation of
equipment roll over and fall of loads. FOREIGN PIPELINES (CATHODICALLY
Equipment failure. excavator. Banksman keep look out for presence of underground
PROTECTED), A TEST
facility as the excavator bucket goes into soil. Excavator bucket
POINT (EPC) SHALL BE INSTALLED:
digging operation shall be SLOW.
- N.2 CABLES (1x25 mm) FOR BONDING
Manual excavation will be done by hand from 1 m away from the
BETWEEN TWO PIPELINES;
pipe up through the top of the existing pipeline.
- N.2 CABLES (1x10 mm) FOR
Where facility are exposed, inform Supervision for advise. Check
POTENTIAL MEASUREMENT OF EACH
list of equipment must be performed. Lifting gear must be certified
PIPELINES.
by a 3rd party certificator and color coded. Ensure that all the
More details to be respected are on the
over head power lines are identified and the goal post are ercted.
document: PIPELINE/CABLE CROSSING
Spill Kit must be in site.
TYPICAL DRAWING
n°00250600BLDQ82103.

Teeth to be removed
Distance between bucket
and pipe 100 cm. Min.

Side cutter to be removed.

TIPICAL SECTIONS
 Page 48 of 70

 Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity : Pipe Crossing 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Site Responsible Site / Location Name & surname Signature Date
Site Supervisor
HSE Supervisor
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity : Excavation Trenching and Backfilling 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Personnel must keep clear of mobile plant at all times.
Workers to wear hi visibility vests and other required PPE.
No mobile phone use permitted on site.
Windows, lights, Mirrors to be kept clean at all times. Camera lens to be kept clean at all times.
No unauthorised personnel allowed within operations. CCTV camera, convex lens mirrors, reverse/ motion
Ground worker being struck by slewing excavator. Workers to wear hi visibility vests and helmets at all times. alarms and flashing beacons fitted to all excavators.
Crush injury or fatality. 15 12
1 Use of Excavator. Ground workers being struck by material being lifted by Workers to keep clear of moving machinery at all times and not to 5 3 Plant operators trained and competent. 4 3
Major injuries. H M
excavator. approach until signalled by machine operator. Flashing Beacons.
Keep out of swing radius of machine. Heavy plant passed the periodic inspection as
Fire extinguishers to be kept in machines. prescribed by local law.
No mobile phone use by drivers while operating plant.
Synchronised movements where plant is operating in close
proximity.

Hitting underground / aboveground Services (such pipeline, Damage to underground services / Check for underground / aboveground services through metal detectors 12 Isolate services as needed through authorized permit 6
cables etc) 3 3 2
electrocution H M

Cave-in's of excavation Utilize sloping, benching & shoring as needed. 9 6

Personal Injury 3 3 2
M M
6
Keep excavated material at least 1 meter away from the edge of the 9
Collapse of Excavated Materials Materials damage trench 3 Inspection for soil condition before starting excavation work. 3 2
M
2 Manual excavation 4 M

Carry out gas test before excavating in hazardous area. 9 9

Possibility of toxic / flammable gas suffocation/ fire/explosion 3 3 3
H M

Unattended trenches 9 9
personal injury / Falling Barricade the trenches and Use warning signs & lights 3 3 3
M M

Excavation left open for extended period. 9 Close the permit after making the site clean & tidy. 6
personal injury / Falling Close the excavation, backfill and compact the area 3 3 2
M M
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity : Excavation Trenching and Backfilling 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Excavations will be highlighted with appropriate.
hazard warning signage.
Any excavation where there is a risk of collapse or subsidence
Handrails to be placed on access ramps.
Slip, trip or fall, falling into excavations from leading will have the sides battered back to a safe angle and spoil will be
Site Engineer will inspect the excavation/ sloped
edges. removed to an area well away from the edge.
section each day.
Damage to plant resulting from driving over leading Access/ egress into the trench will be suitable & sufficient to
Excavation to be checked and validated by competent
edges. Crush injury or fatality. ensure personal safety.
Working in or near. 15 person. 12
3 Fall of materials from leading edges. Major injuries as a result of fall, being struck Solid earth berms to be placed along edge of trench to prevent 5 3 4 3
Excavations. H All excavations over 1.25 meters in depth needs to be M
Entry into excavations. by materials. vehicle & personnel entry.
sloped / battered back or provided with a trench box,
Collapse of excavations. Edge protection rope & post placed on solid earth berms.
before personnel enter the trench.
Ingress of water to excavations. All excavations to be left open for a period of time need to be
Spoil & materials needs to be kept at least 1meter back
securely fenced off.
from the excavation edge.
Banksman will control all plant movements near leading edges.
Excess water to be pumped out of excavations.
Unauthorised personnel prevented from entering excavations.

Service providers consulted prior to commencement of

excavation works.
Services identified/located and marked using approved drawings
and cable detection equipment. Work completed under a Permit to Work authorised by
Located services identified, i.e. gas, electricity etc, and indicated the contractor's management. 12
Underground Electrocution resulting in injury, burns 20
4 Contact with Underground Services clearly by using waterproof paint on roads, or wooden pegs on 5 4 Cable and metal location equipment, duly calibrated 4 3
Services. possible death H
open ground. and in good working order, used by trained personnel M
Safe excavating practices to be used and services exposed by to locate services.
hand excavation.
Banksman will be provided for mechanical excavation.
Assume that all services are "live" until proved otherwise

Personnel run over by moving plant. Banksman/ Flagmen may be required to assist, direct reversing
Jeeps and small plant being hit by moving plant. vehicles.
Competent and Trained operators.
Collisions with other large plant on site. Serious injuries or fatalities. Safe working distance to be maintained between working plant 15 12
5 Tipper trucks. 5 3 CCTV and/or convex mirrors to provide 360° vision for 4 3
Flying particles from wheels during operation. Asset damage. and persons. H M
operator.
Dust. Fire extinguishers to be kept in vehicles.
Overturning while tipping loads Line of fire awareness for ground workers.
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity : Excavation Trenching and Backfilling 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
No unauthorised personnel allowed within operations.
Workers to wear hi visibility vests and helmets at all times.
Persons being struck by moving equipment. Workers to keep clear of moving machinery at all times and not to
Operators are trained and competent.
Persons being struck by suspended load approach until signalled by machine operator.
Flashing beacons in every machine.
Transport of soil with Collision with other site plant. Banksman/Slinger will be deployed to aid assist reversing moving 15 12
6 Serious injuries or fatalities 5 3 Pedestrian to use pedestrian access routes where 4 3
machines. Collisions with other site vehicles. plant & machinery. H M
provided.
Over‐ turning while Reversing alarms in every machine.
tipping loads. Flagmen may be deployed to direct vehicle movements and
assist reversing during deposit.
Laden vehicles shall have right of way at all times.

Identification of the zone where the topsoil should be placed. 8 6

7 Top Soil separation. Mix the topsoil and trench material. Environment. Supervisor to check that the topsoil is correctly stored. 2 4 Follow local legislation. 2 3
Topsoil to be correctly separated from trench material. M M

Designated haul route of travel.

Right of way always given to laden vehicles.
No speeding or tail-gating.
No unauthorised personnel allowed within operations. Pedestrian to use pedestrian access routes where
Workers to wear hi visibility vests and helmets at all times. provided.
Workers to keep clear of moving machinery at all times and not to Competent & experienced plant operators trained to
Ground worker being struck by heavy plant
Collisions with other plant on site. approach until signalled by machine operator. Banksman will be local standard.
causing crush injury or fatality or Ground
Contact with moving machinery. deployed to aid assist reversing moving plant & machinery. CCTV and/or convex mirrors to provide 360° vision for
workers being struck by material being lifted 15
Plant Machinery Overturning. Keep out of swing radius of machine. operator. 12
8 by machinery causing major injuries 5 3 4 3
Operations. Contact with overhead or underground services. Fire extinguishers to be kept in machines. Flashing Beacons. M
Asset damage H
Plant in collision with public traffic while exiting site No mobile phone use by drivers while operating plant. Heavy plant passed the periodic inspection as
Fire
onto public road Goalposts, bunting and warning signs to be put in place at all prescribed by local law.
Electrocution
points where equipment etc must pass underneath overhead Establish traffic control measures when plant needs to
lines. exit site. This will consist of flagmen, traffic directors
Synchronised movements where plant is operating in close and advance warning signage.
proximity.
Line of fire awareness.
Audible reverse alarms functioning correctly on all plant.
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity : Excavation Trenching and Backfilling 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Bell Hole is sloped to a safe angle of repose or sides are
adequately supported.
Excavated material is stored a safe distance away.
Bell Hole to be checked and validated by competent
Asphyxiation. Use of trench box to be considered in areas where due to space
Collapse of Bell Hole. 20 person. 12
Crush Injuries. limitations etc. safe sloping or provision of safe excavation is not 5 4 4 3
Ingress of water. H Bell Hole to be checked and validated also after M
Colds, Flu, Hypothermia. possible.
climate changes and/or ingress of water.
Bell Hole is dug a safe distance away from river/ waterway.
Working in Bell Dewatering pumps available where there is a risk of ingress of
9 water.
holes.

Machinery is kept a safe distance away from Bell Hole.

Proper access/egress to bell hole is provided. This can be a
Minor or serious injuries sustained as a result Guardrails placed around Bell Hole.
Persons falling into Bell Hole. combination of access ramps formed on side of bell hole and 16 12
of falls from height or being struck by falling 4 4 Bell Hole to be checked and validated by competent 4 3
Materials/equipment falling into Bell Hole. ladders. H M
materials. person.
Supervisor ensures that only authorized persons enter the
cordoned off area.

Certified mechanical lifting appliances to be used to carry

Hand injuries, hit by slewing loads, bone awkward or heavy loads.
injuries (i.e. fractures, crush injuries in pinch Job rotation to be utilised to minimise risk of repetitive strain injury
points, arthritis), back strain, back pain, and back strain. All operatives will have received manual handling
Moving and handling equipment. sciatic nerve pain, degenerative disk injuries, Tag lines to be used during lifting operations to transport training.
8 6
10 Manual Handling. Slewing loads. repetitive strain injury, musculo- skeletal materials into position. 2 4 Manual Handling techniques will be enforced on site 2 3
M M
Pinch points. injuries, soft tissue injuries (i.e. damaged Gloves to be worn by operatives in vicinity of work area. during the induction.
tendons, stretched ligaments, damaged All personnel involved in slinging operation to be made aware of Use of tongs to handle timber skid.
cartilage, muscle injuries), reduced mobility, pinch point hazard and associated risks.
cuts to hands whilst tying wire, burns . Ensure line of vision is not obstructed by equipment etc to reduce
the risk of trips and falls.

Due care to be taken when carrying out works.

Wear all appropriate PPE.
Awareness in toolbox talk of potential location issues, including
Works to be carried out preferably in Daylight or
Personal injury i.e. hand injuries, facial working on slippy timber mats, uneven and soft ground 6
8 provide sufficient lighting.
11 Walking on site. Slips Trips and Falls. injuries, broken/ dislocated bones, cuts/ conditions. 2 4 2 3
M Tower lighting will be in place for work to be carried out
bruises/ lacerations. Restriction of unauthorised personnel. M
at night.
Stay on hard standing areas as much as possible.
No lone working under any circumstances.
Housekeeping.
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity : Excavation Trenching and Backfilling 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Advance warning signs to be put in place to alert motorists.
Ensure Hi-Vis clothing is worn at all times.
Appropriate advance signage to be in place for the
Lone working not permitted under any circumstances.
Working at or Crush Injury [may be severe, even fatal]. works to comply with the traffic signs manual as 6
Under no circumstances will plant cross public roads without 8
12 adjacent to public Live traffic. Ground workers being struck by moving 4 2 provided by local authority and regulations. 3 2
flagmen equipped with appropriate flag in place. M
roads. public vehicles. Competent person to supervise the signage M
Banskman to direct plant across the road.
requirements and the placement.
Tyres or similar to protect the road surface.
Roads to be swept clean after crossing is complete.

Do not approach any moving plant or equipment until you are

sure you have the attention of the banksman or operator.
20 12
Working close to All personnel to wear Hi-Vis clothing at all times. Flashing Beacons.
13 Moving Plant and Machinery. Physical injury, death. 5 4 4 3
heavy plant. Reverse beeper fitted in every machine. Competent & experienced plant operators.
H M
Workers to keep clear of moving machinery at all times and not to
approach until signalled by machine operator.

Site Responsible Site / Location Name & surname Signature Date

Supervisor
HSE Supervisor
  Risk Assessment -WATER INJECTION 

Project Water Injection Network Location: Zubair Oil Field

Job Activity : PRE-TASK OPERATIONS AND SURVEY

Risk level

Likelihood
No Job Steps Hazard Consequences Current Controls Required

Risk rate
Severity
Vehicle operators to hold licence for category of vehicle.
Personnel must keep clear of moving vehicles at all times, only
approach when signalled to do so by operator;
All passengers and driver allways wear the seat belt;
Personnel run over by moving
Wear Hi Vis Clothing & other mandatory P.P.E. while getting off
vehicles;
vehicles;
Collision with third partie vehices;
Comply with the rules of the road;
Road Traffic Accident;
No mobile phone use by drivers while driving;
Vehicle Collisions with other large plant on
No speeding/ tailgating on site;
movement / site; 15
1 Minor/Serious injuries or fatalities. Windows, lights, mirrors to be kept clean at all times; 5 3
transportation of Use of mobile phones by drivers; H
Vehicle lights to be switched on during periods of low light levels
personnel Access and Egress to and from
or at night;
vehicle;
Ground workers to keep clear of moving vehicles at all times and
Dirty mirrors;
not to approach until signalled to do so by the operator;
Lights covered by dust /mud or
Fitters will carry out servicing to vehicle as per the manufacturer’s
not functioning.
Instructions;
Vehicle to pass the periodical control and maintenance;
The cab floor to be kept clean and free from any obstacles which
may affect the safe operation of the vehicle.

Barbed wire, sharp edges and Use gates and natural breaks to access fields. 8
Cuts that can become infected. 2 4
thorns. If fences have to be crossed, use stout gloves. M
  Risk Assessment -WATER INJECTION 

Project Water Injection Network Location: Zubair Oil Field

Job Activity : PRE-TASK OPERATIONS AND SURVEY

Risk level

Likelihood
No Job Steps Hazard Consequences Current Controls Required

Risk rate
Severity
Remove Hi-Vis clothing when entering fields where beasts are
Potential attack from beasts in resident. 8
Physical injury 2 4
fields that need to be entered. Community Reletion to consult with the landowner if personnel M
feel there is a potential risk from livestock within the work area.

Do not walk near to steep banks or attempt to climb down banks

Steep banks to watercourses, Ankle sprains, hypothermia and 9
alone. 3 3
causing a fall into the water. possible drowning. M
If it is necessary, utilise a rope for safety.

2 Accessing Field Ensure all personnel work in pairs.

9
Lone working Physical Injury Relevant emergency contact numbers to be distributed to each 3 3
M
work team.

Restriction of unauthorised personnel;

Stay on hard standing areas as much as possible;
No lone working under any circumstances;
Slips, trips and falls; Due care to be taken when carrying out works;
9
Access & Egress to work areas. Collisions with moving plant. Wear all appropriate PPE; 3 3
M
Collisions with site vehicles. Ground conditions assessed before commencing construction
activities;
Soft ground areas identified with hazard warning signage;
Personnel to wear protective footwear with ankle support.
  Risk Assessment -WATER INJECTION 

Project Water Injection Network Location: Zubair Oil Field

Job Activity : PRE-TASK OPERATIONS AND SURVEY

Risk level

Likelihood
No Job Steps Hazard Consequences Current Controls Required

Risk rate
Severity
Training for manual handling need to be provide.
Manual handling;
Walk only on the dedicted pedestrians areas. Stay away from
Slip and trip and falling on the
heavy equipment and machinery. Do not walk close to Pit and
same ground level; Minor/Serious injuries or fatalities;
open trench or above of existing pipes.
Toxic gas hazardous; Burn;
Survey activity Gas monitoring. Follow the emergency procedure of DGS. 16
3 Fire; Intossications; 4 4
with full station Fire extinguisher and fire watcher need to be in the working H
Explosions; Environment impact.
areas.
Spill;
Do not approch or touch hot surfices.
Hot surfaces and system under
Spill kit to be provided and use in case og spillage.
pressure;
  Risk Assessment -WATER INJECTION 

Project Water Injection Network Location: Zubair Oil Field

Job Activity : PRE-TASK OPERATIONS AND SURVEY

Risk level

Likelihood
No Job Steps Hazard Consequences Current Controls Required

Risk rate
Severity
Site Responsible Site / Location Name & surname
Supervisor
HSE Supervisor
Date: 14.Apr.2019 Rev. 00

Conntract N.

Residual
Risk

Risk rating
Likelihood
Additional Control Measures Severity

Reverse parking in every place;

A combination of, convex lens mirrors, reverse
alarms and flashing beacons fitted to all plant
to aid in driver visibility;
Tower lighting to be strategically placed to
highlight works area during night work;
Banksman/Slinger to be in place to ensure
safe operation of moving vehicles;
When mounting or dismounting the vehicle the 12
4 3
handholds and steps must be used and must M
be maintained in safe condition;
Drivers needs to pass a defensive driving
course;
Records of servicing must be kept on board;
Alcohol and drug test before driving;
Install IVMS system on every vehicle;
No continues driving allowed; minimum 15 min
breaks required after 2 hrs driving.

8
2 4
M
Date: 14.Apr.2019 Rev. 00

Conntract N.

Residual
Risk

Risk rating
Likelihood
Additional Control Measures Severity

8
2 4
M

9
3 3
M

9
3 3
M

Tower lighting to be strategically placed to

highlight works area during night work.
Awareness in toolbox talk of potential location
6
issues, including working on slippy timber 3 2
M
mats, uneven and soft ground conditions.
Site personnel made aware of vehicle hazards
on haul routes through pre task talks.
Date: 14.Apr.2019 Rev. 00

Conntract N.

Residual
Risk

Risk rating
Likelihood
Additional Control Measures Severity

Only authorized person in the working areas.

Use of approriate tools and equipment. 12
4 3
Provide training to all the employees. Safety M
signs must be put in place.
Date: 14.Apr.2019 Rev. 00

Conntract N.

Residual
Risk

Risk rating
Likelihood
Additional Control Measures Severity

Signature Date
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity :REINSTATEMENT
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
N° Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Service providers consulted prior to commencement of
excavation works.
Services identified/located and marked using approved drawings
and cable detection equipment. Work completed under a Permit to Work
Located services identified, i.e. gas, electricity etc, and indicated authorised by the contractor's management.
Electrocution resulting in injury, burns possible 20 12
1 Underground Services. Contact with Underground Services . clearly by using waterproof paint on roads, or wooden pegs on 5 4 Cable and metal location equipment, duly 4 3
death. H M
open ground. calibrated and in good working order, used by
Safe excavating practices to be used and services exposed by trained personnel to locate services.
hand excavation.
Banksman will be provided for mechanical excavation.
Assume that all services are "live" until proved otherwise.

No unauthorised personnel allowed within operations.

Workers to wear hi visibility vests and helmets at all times.
Persons being struck by moving equipment. Workers to keep clear of moving machinery at all times and not to
Operators are trained and competent.
Persons being struck by suspended load. approach until signalled by machine operator.
Flashing beacons in every machine.
Collision with other site plant. Banksman/Slinger will be deployed to aid assist reversing moving 15 12
2 Transport of soil with machines. Serious injuries or fatalities. 5 3 Pedestrian to use pedestrian access routes 4 3
Collisions with other site vehicles. plant & machinery. H M
where provided.
Over‐ turning while. Reversing alarms in every machine.
tipping loads. Flagmen may be deployed to direct vehicle movements and
assist reversing during deposit.
Laden vehicles shall have right of way at all times.

Designated haul route of travel.

Right of way always given to laden vehicles.
No speeding or tail-gating. Pedestrian to use pedestrian access routes
No unauthorised personnel allowed within operations. where provided.
Workers to wear hi visibility vests and helmets at all times. Competent & experienced plant operators
Workers to keep clear of moving machinery at all times and not to trained to local standard.
Ground worker being struck by heavy plant
Collisions with other plant on site. approach until signalled by machine operator. Banksman will be CCTV and/or convex mirrors to provide 360°
causing crush injury or fatality or Ground
Contact with moving machinery. deployed to aid assist reversing moving plant & machinery. vision for operator.
workers being struck by material being lifted by
Overturning. Keep out of swing radius of machine. 12 Flashing Beacons. 12
3 Plant Machinery Operations. machinery causing major injuries. 5 3 4 3
Contact with overhead or underground services. Fire extinguishers to be kept in machines. H Heavy plant passed the periodic inspection as M
Asset damage.
Plant in collision with public traffic while exiting site No mobile phone use by drivers while operating plant. prescribed by local law.
Fire.
onto public road. Goalposts, bunting and warning signs to be put in place at all Establish traffic control measures when plant
Electrocution.
points where equipment etc must pass underneath overhead needs to exit site. This will consist of flagmen,
lines. traffic directors and advance warning signage.
Synchronised movements where plant is operating in close Operators to be vigilant when slewing and not to
proximity. slew on blind side where possible.
Line of fire awareness.
Audible reverse alarms functioning correctly on all plant.
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity :REINSTATEMENT
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
N° Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Certified mechanical lifting appliances to be used to carry
Hand injuries, hit by slewing loads, bone awkward or heavy loads.
injuries (i.e. fractures, crush injuries in pinch Job rotation to be utilised to minimise risk of repetitive strain injury
points, arthritis), back strain, back pain, sciatic and back strain. All operatives will have received manual
Moving and handling equipment. nerve pain, degenerative disk injuries, Tag lines to be used during lifting operations to transport handling training.
8 6
4 Manual Handling. Slewing loads. repetitive strain injury, musculo- skeletal materials into position. 2 4 Manual Handling techniques will be enforced on 2 3
M M
Pinch points. injuries, soft tissue injuries (i.e. damaged Gloves to be worn by operatives in vicinity of work area. site during the induction.
tendons, stretched ligaments, damaged All personnel involved in slinging operation to be made aware of Use of tongs to handle timber skid.
cartilage, muscle injuries), reduced mobility, pinch point hazard and associated risks.
cuts to hands whilst tying wire, burns . Ensure line of vision is not obstructed by equipment etc to reduce
the risk of trips and falls.

Due care to be taken when carrying out works.

Wear all appropriate PPE.
Awareness in toolbox talk of potential location issues, including
Works to be carried out preferably in Daylight or
Personal injury i.e. hand injuries, facial injuries, working on slippy timber mats, uneven and soft ground
8 provide sufficient lighting. 6
5 Walking on site. Slips Trips and Falls. broken/ dislocated bones, cuts/ bruises/ conditions. 2 4 2 3
M Tower lighting will be in place for work to be M
lacerations. Restriction of unauthorised personnel.
carried out at night.
Stay on hard standing areas as much as possible.
No lone working under any circumstances.
Housekeeping.

Advance warning signs to be put in place to alert motorists.

Ensure Hi-Vis clothing is worn at all times.
Appropriate advance signage to be in place for
Lone working not permitted under any circumstances.
Crush Injury [may be severe, even fatal]. the works to comply with the traffic signs manual
Under no circumstances will plant cross public roads without 8 6
6 Working at or adjacent to public roads. Live traffic. Ground workers being struck by moving public 4 2 as provided by local authority and regulations. 3 2
flagmen equipped with appropriate flag in place. M M
vehicles. Competent person to supervise the signage
Banskman to direct plant across the road.
requirements and the placement.
Tyres or similar to protect the road surface.
Roads to be swept clean after crossing is complete.

Do not approach any moving plant or equipment until you are

sure you have the attention of the banksman or operator.
All personnel to wear Hi-Vis clothing at all times. 20 Flashing Beacons. 12
7 Working close to heavy plant. Moving Plant and Machinery. Physical injury, death. 5 4 4 3
Reverse beeper fitted in every machine. H Competent & experienced plant operators. M
Workers to keep clear of moving machinery at all times and not to
approach until signalled by machine operator.

Check the crane before you start it. Complete the checklist. Report any 6
problems to the mechanic and the Supervisor or Constructıon Manager. 3 2
M

Entanglement in moving parts of plant injury to worker or damage to equipment. 6

3 2
M
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity :REINSTATEMENT
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
N° Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Entanglement in moving parts of plant injury to worker or damage to equipment. 6
3 2
M

Placement of cement mixer and cement pump at firm ground not close
to excavated area or use ramp for different soil classification for smooth 6
operation. Taking special account of the stability of connecting points of 3 2
M
hoses for concrete poring

4.2.1- Plant siting and traffic management schemes should be

formalized, regardless of the size or perceived complexity of the 6
3 2
concreting operations. M

6
Placement of Cement mixer and cement pump for concrete Collision with mobile plant injury to worker or damage to equipment. 3 2
8 work. M

Proper ITTS (Information, training, Supervision) requıred along with

authorized and competent persons for operation of cement pump and 6
3 2
mixer. M

Labours involved must wear PVC gloves and shoes along with ear
6 6
Prolonged exposure to noisy plant injury to worker protecting PPE to avoid noise hazard. Do not operate plant for long 3 2
M
3 2
M
period of time if it is very noisy during operation.

Uncontrolled collapse of units or uncontrolled collapse or Proper ITTS (Information, training, Supervision) requıred along with 6
Failure of the support system of cement mixer and cement injury to worker or damage to equipment. authorized and competent persons for operation of cement pump and 6
3 2 3 2
pump mixer. M
M

Where there are hazardous substances MSDS must be given to the HSE
department, and where necessary posted by the storage areas to
identify any first aid needs and PPE. Use Eye wash and inform concern 9
Concrete penetration to eyes. personal enjiry 3 3
supervisor immediately. The accumulation of concrete spillage should be M
prevented. False work and form work should be checked before
concrete is put in place

Proper ITTS (Information, training, Supervision)

Pouring and settlement of concrete work. 6
9 required along with authorized and competent 3 2
M
persons for operation of cement pouring.
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activity :REINSTATEMENT
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
N° Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Proper ITTS (Information, training, Supervision)
Pouring and settlement of concrete work. 6
9 required along with authorized and competent 3 2
M
persons for operation of cement pouring.

Worker or equipment being struck by high pressure concrete 12

Equipment damage / Personal damage High concentration is required because nature of work demands that. 3 3
flexible hose H

Signage for Maximum speed limit inside location and Operators must 6 6
make sure route is clear of obstruction. Plan route before and after
Personal injury (/ damage to equipment 3 2 3 2
completion of work. Proper ITTS (Information, training, Supervision)
required and competent operator and bank man M M

Move heavy equipment of cement mixer and pump in and

10 out from worksite.

6 6
Flagman should be the one giving Signals. Operator should stop the
Miscommunication Injury and Damage to Equipment. Operation if there is no Flagman. 3 2 3 2
M M

Site Responsible Site / Location Name & surname Signature Date

Supervisor
HSE Supervisor
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project Water Injection Network Location Zubair Oil Field
Contract N.
Job Activity : Bending
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
No unauthorised personnel allowed within operations.
Workers to wear hi visibility vests and helmets at all times.
Workers to keep clear of moving machinery at all times and not to
Ground worker being struck by
approach until signalled by machine operator. Competent & experienced plant operators.
machinery. 15 12
Crush injury or fatality. Banksman/Slinger/Slinger will be deployed to aid assist reversing 5 3 Taglines/guide ropes to be used for the 4 3
Ground workers being struck by H M
moving plant & machinery. movement/placement of suspended load.
material being lifted by machinery.
Keep out of radius of machine.
No hands or body parts to be in the vicinity of moving parts of the
bending machine.

A safe distance must be kept between machines to prevent

collision.
This distance is determined by the combined length of the reach
Side Boom/ of the machines in question.
1 Crane/Excavator and Communication between machines to be by a combination of
Tool box talks to be carried out with all involved
Bending Machine. hand signals and Banksman/Slinger communication.
Asset damage. 12 to agree systems. 6
Collision of machinery or plant. Side Boom/Excavator and bending operating machine will be 3 4 2 3
Environmental Spill. M Flashing beacons and lights working in poor M
required to work in a close proximity to allow loading of pipes to
visibility i.e. fog.
bending machine.
Only one machine will be operating at a time, and the other
machine will be stationery.
Banksman/Slinger will co-ordinate all movement of machinery
with hand signals.

Gloves to be worn by operatives and spill kits kept in vicinity of MSDS assessments carried out and available.
Oil and grease. 6 6
Dermatitis & environmental hazards. work area. 3 3 Tool box talks to be carried out with all involved 3 2
M M
All vehicles will carry a spill kit. regarding the MSDS

Respiratory problems and noise induced Appropriate hearing protection and respiratory masks available 6 Tool box talks to be carried out with all affected 6
Dust / Noise. 3 3 3 2
hearing loss. onsite M person M
Only competent and experienced personnel to be involved in All lifting to follow detailed lift plans.
Incorrect rigging Load coming loose or swinging rigging practice. 9 All lifting equipment will be certified and in good 6
2 Crush & injury. 3 3 3 2
practice. unexpectedly. Rigging to be carried out in accordance with manufacturers M condition and good state of repair. M
recommendations. Trained and Competent Operators.

No work to be carried out within the lifting area unless absolutely

necessary.
Person being struck by falling Lifting areas to be identified and un-authorised access restricted. 16 8
3 Machine Overload. Crush & injury. 4 4 Overload devices fitted and working correctly. 4 2
material . Operators to be aware of lifting capacity of machines and weights H M
of items to be lifted.
Banksman/Slinger will monitor quantity on loads.

Be alert for the movement of pipe joints to and from the bending
machine.
Ensure that all the workers not involved in bending operations are
not in the dangerous area.
Hydraulic line rupture.
Be aware of hazard zone for bending machines (20m).
Pinch Points.
Keeps hands clear of bending shoes and pinch points.
Working close to Moving equipment. 11 Know the proper hand signals. 8
4 Physical injury, death. Use of tag lines is required. 5 2 4 2
bending machine. Slips / Falls. M Do not ride on pipe. M
Remain within operator’s line of vision and use safety vest.
Skid handling and being struck by
Wear hearing protection when working in the vicinity of the
pipe.
bending machine.
Steering of pipe when entering bending machines shall be done
from the rear.
Do not commence bending until all workers are clear.

Designated haul route of travel.

Right of way always given to laden vehicles.
No speeding or tail-gating.
No unauthorised personnel allowed within operations. Pedestrian to use pedestrian access routes
Workers to wear hi visibility vests and helmets at all times. where provided.
Workers to keep clear of moving machinery at all times and not to Competent & experienced plant operators
Collisions with other plant on site. Ground worker being struck by heavy plant
approach until signalled by machine operator. Banksman will be trained to local standard.
Contact with moving machinery. causing crush injury or fatality or Ground
deployed to aid assist reversing moving plant & machinery. CCTV and/or convex mirrors to provide 360°
Overturning. workers being struck by material being lifted
Plant Machinery Keep out of swing radius of machine. 15 vision for operator. 12
5 Contact with overhead or by machinery causing major injuries. 5 3 4 3
Operations. Fire extinguishers to be kept in machines. H Flashing Beacons. M
underground services. Asset damage.
No mobile phone use by drivers while operating plant. Heavy plant passed the periodic inspection as
Plant in collision with public traffic Fire.
Goalposts, bunting and warning signs to be put in place at all prescribed by local law.
while exiting site onto public road Electrocution.
points where equipment etc must pass underneath overhead Establish traffic control measures when plant
lines. needs to exit site. This will consist of flagmen,
Synchronised movements where plant is operating in close traffic directors and advance warning signage.
proximity.
Line of fire awareness.
Audible reverse alarms functioning correctly on all plant.

Certified mechanical lifting appliances to be used to carry

Hand injuries, hit by slewing loads, bone awkward or heavy loads.
injuries (i.e. fractures, crush injuries in pinch Job rotation to be utilised to minimise risk of repetitive strain injury
points, arthritis), back strain, back pain, and back strain. All operatives will have received manual
Moving and handling equipment. sciatic nerve pain, degenerative disk injuries, Tag lines to be used during lifting operations to transport handling training.
6
6 Manual Handling. Slewing loads. repetitive strain injury, musculo- skeletal materials into position. 2 4 8 M Manual Handling techniques will be enforced on 2 3
M
Pinch points. injuries, soft tissue injuries (i.e. damaged Gloves to be worn by operatives in vicinity of work area. site during the induction.
tendons, stretched ligaments, damaged All personnel involved in slinging operation to be made aware of Use of tongs to handle timber skid.
cartilage, muscle injuries), reduced mobility, pinch point hazard and associated risks.
cuts to hands whilst tying wire, burns . Ensure line of vision is not obstructed by equipment etc to reduce
the risk of trips and falls.

Due care to be taken when carrying out works.

Wear all appropriate PPE.
Awareness in toolbox talk of potential location issues, including
Works to be carried out preferably in Daylight or
Personal injury i.e. hand injuries, facial working on slippy timber mats, uneven and soft ground
8 provide sufficient lighting. 6
7 Walking on site. Slips Trips and Falls. injuries, broken/ dislocated bones, cuts/ conditions. 2 4 2 3
M Tower lighting will be in place for work to be M
bruises/ lacerations. Restriction of unauthorised personnel.
carried out at night.
Stay on hard standing areas as much as possible.
No lone working under any circumstances.
Housekeeping.
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project Water Injection Network Location Zubair Oil Field
Contract N.
Job Activity : Bending
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Do not approach any moving plant or equipment until you are
sure you have the attention of the banksman or operator.
15
Working close to All personnel to wear Hi-Vis clothing at all times. Flashing Beacons. 12
8 Moving Plant and Machinery. Physical injury, death. 5 3 4 3
heavy plant. Reverse beeper fitted in every machine. Competent & experienced plant operators. M
H
Workers to keep clear of moving machinery at all times and not to
approach until signalled by machine operator.

Site responsible Site / Location Name & surname Signature Date

Supervisor
HSE Supervisor
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project Water Injection Network Location Zubair Oil Field
Conntract N.

Job Activity : Hauling

Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
N° Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Chain, slings, hooks etc are in good working order and have
current statutory certification.
Only personnel involved in the task to be present at loading and
unloading area. Only Competent or trained machines operator to
Loading unloading area to be fully cordoned off. be utilised.
Operatives being struck by pipe Operatives to establish eye contact with crane operator or 12 Truck Cab Protection for Truck to protect the 9
Crushing/entrapment of operator. 4 3 3 3
during loading/unloading. banksman before approach to area. M driver. M
Slinger/Banksman to be in constant visual contact with machine Taglines/guide ropes to be used for the
operator during loading/unloading. movement/placement of suspended load.
Guide ropes to be used during lifting of pipe.
Personnel not on flatbed during loading/unloading.
Pipe is not loaded/unloaded in high winds or electrical storms.

Loading/unloading of Loading/Unloading area to be surveyed for location of overhead

1
pipe to flatbed lorry. services.
Loading/Unloading operations not to be carried out within
goalpost zone. 15 Only Competent or trained machines operator to 12
Contact with overhead services. Electrocution. 5 3 4 3
Storage of pipe and other materials prohibited within goalpost H be utilised. M
zone.
Slinger/banksman to be in constant visual contact with machine
operator during lifting.

Loading/unloading area to be surveyed for suitability of ground

Only Competent or trained machines operator to
Collapse of lifting appliance during Crushing/entrapment of operator. conditions. 15 12
5 3 be utilised. 4 3
loading/unloading of pipe. Property damage. Safe Working Load (SWL) of sideboom not to be exceeded, safe H M
Machine to have current certification.
load indicator to be functioning correctly.

Ladders of appropriate size / length utilised by

Fall protection in place where a person is liable to fall.
6 slingers for attaching pipe clamps to pipe ends 4
Fall of personnel off pipe/lorry. Minor/Serious injury as a result of fall. Walking on pipe is not permitted. 3 2 2 2
M at higher levels or for attaching chocker-belt to L
Ladders to get on/off the pipe lorry.
pipe.

SICIM to establish traffic control measures during pipe delivery to

All lorries to be fully compliant with statutory
site. This will consist of flagmen, traffic directors and advance
regulations.
warning signage.
Minor/serious accident or fatality as a result Pipes to be placed on specifically designed
Pipe to be transported on approved roads only as per Traffic
Traffic accident involving workers of collision. cradles on flatbed.
Transportation of Management Plan. 9 6
2 and/or members of the public Serious injury or fatality to personnel and/or 3 3 Prior to transport, pipes to be secured with a 2 3
pipe on public roads. Lorry drivers to receive specific induction in relation to pipe M M
during access to site. member of public. sufficient number of ratchet straps in order to
delivery to site.
Property damage. avoid any fall of pipes from the lorry.
Lorries to give way at all times, where possible, to local traffic.
Haul roads will be damped down during fine
Flashing beacons fitted to front and rear of lorries.
weather periods to prevent dust from rising.
Escort vehicles supplied where deemed necessary.

Designated haul route of travel.

Right of way always given to laden vehicles.
No speeding or tail-gating.
No unauthorised personnel allowed within operations. Pedestrian to use pedestrian access routes
Workers to wear hi visibility vests and helmets at all times. where provided.
Workers to keep clear of moving machinery at all times and not to Competent & experienced plant operators
Collisions with other plant on site. Ground worker being struck by heavy plant
approach until signalled by machine operator. Banksman will be trained to local standard.
Contact with moving machinery. causing crush injury or fatality or Ground
deployed to aid assist reversing moving plant & machinery. CCTV and/or convex mirrors to provide 360°
Overturning. workers being struck by material being lifted
Plant Machinery Keep out of swing radius of machine. 15 vision for operator. 12
3 Contact with overhead or by machinery causing major injuries. 5 3 4 3
Operations. Fire extinguishers to be kept in machines. H Flashing Beacons. M
underground services. Asset damage.
No mobile phone use by drivers while operating plant. Heavy plant passed the periodic inspection as
Plant in collision with public traffic Fire.
Goalposts, bunting and warning signs to be put in place at all prescribed by local law.
while exiting site onto public road. Electrocution.
points where equipment etc must pass underneath overhead Establish traffic control measures when plant
lines. needs to exit site. This will consist of flagmen,
Synchronised movements where plant is operating in close traffic directors and advance warning signage.
proximity.
Line of fire awareness.
Audible reverse alarms functioning correctly on all plant.

Certified mechanical lifting appliances to be used to carry

Hand injuries, hit by slewing loads, bone awkward or heavy loads.
injuries (i.e. fractures, crush injuries in pinch Job rotation to be utilised to minimise risk of repetitive strain injury
points, arthritis), back strain, back pain, and back strain.
All operatives will have received manual
Moving and handling equipment. sciatic nerve pain, degenerative disk injuries, Tag lines to be used during lifting operations to transport
8 handling training. 6
4 Manual Handling. Slewing loads. repetitive strain injury, musculo- skeletal materials into position. 2 4 2 3
M Manual Handling techniques will be enforced on M
Pinch points. injuries, soft tissue injuries (i.e. damaged Gloves to be worn by operatives in vicinity of work area.
site during the induction.
tendons, stretched ligaments, damaged All personnel involved in slinging operation to be made aware of
cartilage, muscle injuries), reduced mobility, pinch point hazard and associated risks.
cuts to hands whilst tying wire, burns Ensure line of vision is not obstructed by equipment etc to reduce
the risk of trips and falls.

Due care to be taken when carrying out works.

Wear all appropriate PPE.
Awareness in toolbox talk of potential location issues, including
Works to be carried out preferably in Daylight or
Personal injury i.e. hand injuries, facial working on slippy timber mats, uneven and soft ground
8 provide sufficient lighting. 6
5 Walking on site. Slips Trips and Falls. injuries, broken/ dislocated bones, cuts/ conditions. 2 4 2 3
M Tower lighting will be in place for work to be M
bruises/ lacerations. Restriction of unauthorised personnel.
carried out at night.
Stay on hard standing areas as much as possible.
No lone working under any circumstances
Housekeeping.

Advance warning signs to be put in place to alert motorists.

Ensure Hi-Vis clothing is worn at all times. Appropriate advance signage to be in place for
Lone working not permitted under any circumstances. the works to comply with the traffic signs manual
Working at or Crush Injury [may be severe, even fatal].
Under no circumstances will plant cross public roads without 8 as provided 6
7 adjacent to public Live traffic. Ground workers being struck by moving 4 2 3 2
flagmen equipped with appropriate flag in place. M by local authority and regulations. M
roads. public vehicles.
Banskman to direct plant across the road. Competent person to supervise the signage
Tyres or similar to protect the road surface. requirements and the placement.
Roads to be swept clean after crossing is complete.

Do not approach any moving plant or equipment until you are

sure you have the attention of the banksman or operator.
Working close to All personnel to wear Hi-Vis clothing at all times. 20 Flashing Beacons. 12
8 Moving Plant and Machinery. Physical injury, death. 5 4 4 3
heavy plant Reverse beeper fitted in every machine H Competent & experienced plant operators. M
Workers to keep clear of moving machinery at all times and not to
approach until signalled by machine operator.
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project Water Injection Network Location Zubair Oil Field
Conntract N.

Job Activity : Hauling

Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
N° Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Site responsible Site / Location Name & surname Signature Date
Supervisor
HSE Supervisor
  Risk Assessment -WATER INJECTION 

Date: 14.Apr.2019 Rev. 00
Project : Water Injection Network Location : Zubair Oil Field 
Contract N.
Job Activty : Civil works and Concrete casting 
Residual
Risk level
Risk

Risk rating

Risk rating
Likelihood

Likelihood
No Job Steps Hazard Consequences Current Controls Required Additional Control Measures

Severity

Severity
Check the crane before you start it. Complete the checklist. Report any 6
problems to the mechanic and the Supervisor or Constructıon Manager. 3 2
M

Entanglement in moving parts of plant injury to worker or damage to equipment. Barricade the work area , install the concerned 6
3 2
signage, hazard identification with TBT M

Placement of cement mixer and cement pump at firm ground not close
to excavated area or use ramp for different soil classification for smooth 6
operation. Taking special account of the stability of connecting points of 3 2
M
hoses for concrete pouring

4.2.1- Plant siting and traffic management schemes should be

formalized, regardless of the size or perceived complexity of the 6
3 2
concreting operations. M

6
Placement of Cement mixer and cement Collision with mobile plant injury to worker or damage to equipment. 3 2
1 pump for concrete work. M

Proper ITTS (Information, training, Supervision) requıred along with

authorized and competent persons for operation of cement pump and 6
3 2
mixer. M

Prolonged exposure to noisy Labours involved must wear PVC gloves and shoes along with ear
injury to worker protecting PPE to avoid noise hazard. Do not operate plant for long 6 6
3 2 3 2
plant period of time if it is very noisy during operation. M M

Uncontrolled collapse of units or uncontrolled Proper ITTS (Information, training, Supervision) requıred along with 6
collapse or Failure of the support system of injury to worker or damage to equipment. authorized and competent persons for operation of cement pump and 6
3 2 3 2
cement mixer and cement pump mixer. M
M

Where there are hazardous substances MSDS must be given to the HSE
department, and where necessary posted by the storage areas to
Concrete penetration to eyes. personal enjiry identify any first aid needs and PPE. Use Eye wash and inform concern 9
supervisor immediately. The accumulation of concrete spillage should be 3 3
M
prevented. False work and form work should be checked before
concrete is put in place

Proper ITTS (Information, training, Supervision)

Pouring and settlement of concrete work. 6
2 required along with authorized and competent 3 2
M
persons for operation of cement pouring.

Worker or equipment being struck by high Equipment damage / Personal damage High concentration is required because nature of work demands that. 12
pressure concrete flexible hose 3 3
H

Signage for Maximum speed limit inside location and Operators must 6 6
High speed can hit moving Crew and Vehicle make sure route is clear of obstruction. Plan route before and after
Personal injury (/ damage to equipment 3 2 3 2
inside location. completion of work. Proper ITTS (Information, training, Supervision)
required and competent operator and bank man M M

Move heavy equipment of cement mixer and

3 pump in and out from worksite.

6 6
Miscommunication Injury and Damage to Equipment. Flagman should be the one giving Signals. Operator should stop the
Operation if there is no Flagman. 3 2 3 2
M M

Site responsible Site / Location Name & surname Signature Date

Supervisor
HSE Supervisor