Tablesaw PDF
Tablesaw PDF
Tablesaw PDF
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LOCKING RABBET 8
A 00"'9 , _ jOnl .. aC):Nl ecce
"" tuding ,,~ do......,...
EASY TENONS 11
A d.>do _.on<! the ,og!ll
t"'hn"lUl' "'~ aU j'OO rll'<'d 10 <ul
,~n. ac,u'.'~ tl'flOM P'm'f ,""'-'
SPlINED MITERS 14
••, raoghtforw<l<d lK h l"llQ<>l'
...,.~
,
tis& upgrCldes &
technl~ues _ add-oris
............ _--\---
FoI<Jw '-..,...... 10 9fl9fNI MOLDING HEADS 94
0I!'lI.*>- . fWO'I9l1wl 5Ir'P' lJww;l. ""*"'9 ' - ' ....... 'fOU IoIbir
CunlNG PLYWOOD 51 9'" .......... CUI 01 ani'
_ Iq: killLJ ...."...b ~
__ 01 ~ "" 'PI IoIbir \oM
ClASSK COVE MOLDING 54
lopcl! 'PJ' P!CJIII(l .,.~
ClM' ~ _ . , . , . . ""'"
Hands-On
Joinery
n..nabte ~w 1~I"llu~t a 1001101 cutting wor,-
LOCKING RABBET 8
NEVER·FAlLSPLINEO MITERS 14
MITEREDHAJJ L.APS , 16
Cutting a
Locking Rabbet Joint
For strong, easy-to-assemble drawers. you'll want to try a
locking rabbet joint cut on the table saw,
•
f\o...;.J,.. """'Ih'll( """" rir _"Ul> onJ ,"'_"\It-, ",,,,.
\dt>k...,....... 1"'.... h~ ~ ...."\Iltil1K ~'" ~ ;A
ll',>J.~,~ lhi> .. ~ h:1.inf; ._~~.........
..' buikl -tunlr oJ•........,. Th<> ""Ii..- ~t> con ",. 0:."-
rlo-l on.n.-..t,~..·iIh........,-ing Itr _ .....
IIIl _~ no., o.l<.... ing.t ri¢1t .0...... to ·•
h'lUrll( ~ fit> ~ _ ..-I>r it"< """" ....
............"'~ In.nubh<I,. ••-.....J .._"',,,..
_,....c. tRl ,,' o.l<.....,.lronI_ to.:L. n...n.
~,_..-l .., til _ . "'<VI """ ..... d •.....,.
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eon ,,'" on
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IIIl rwcn. A hbnK . _ ~_ ..,n, ho.... ~ .-.ii~ ••
".. 1ft. .. _ t-L _ Ihoo:Lo<- !han ..... ,..j,r... A
"",.~ 1ft.... ~, ... "'" " " - on ...'hd> ..,
....WE•
• •• •• •
..... 1Ir.~ .._ "'II: pWnn
,~"",.u.- "" ..... 1ft. .. ..,.. It lot> "'" ... ~'"
........ "1'"'....'" hoon.ftn 0/ tho- -odo. .and
..... ~ .. nu..n",,,,,,,,,,,~,,,""""''''''~''''t
_"'ll<".
I>.od•• _
h...
"'
""'I\'< oJ
~,..J"
~ \'.lhi<-~ IR",,,, .and
rn~' --.u.,.,j. (I< ..
Cutting the Joints
"""II oJ ·, "'-.th,,'L I.. ",,,,.md ",,·h.nd v- I h ,· .11 tho;- d ••,,·... 1""":' .... Olt ~, "''', "'''' ~....
I....'~,..J" ,.. ~ ""'Il.) ....." ...1to"ll "p In.· t.\blr> "'''', Sinet' ....»1 '" In.· "" ..k
Wh.... )"'" ,,,t th<' r"~'''' ~, k"'l'th, ~",p . ",,,pk' 1'. ... ,,,I,, "'n1fdld,- rulhnl' tht- ".~'It~' 1<"'1''''''
'" Ih,.. ~. i.. m",d Tht' I",.. t..nd l>".'b ... 'Olt 1<' tJ..• "n thr' In oll .n..t tt.,,·k, th" i., whr·..• 110...• t" "''l:,n
'" ..UI1 ,~ Ihr' ,I••,w,.., 'I"" ;' >;\. .Ih'-,nl' I"" ck·.".'''''', IIll '-\111Sl n...... ,'''' tw",It'P' ;m'<>t,,,' '" "",~,nl'
A,.., thr' ,,,I,....m· n,1 t" Ih<' 1,,11 dt'Pth "I thr' .I,.,."", t1... ... 1~'1,,1 ~"'I'ut" Tht' 10,,1;. It' c"I" I'n .~·t· '"~
nun". thr' Ih.·~ ... ..",,~ th<' 1,,"'1 .n..t ""'k lop, ,k~ ,,~ o'll th<' ,""', Tht·!.oNto ...,'" ...1"p I,.. tho> ~...~ ..
.......n '" hI'''''' I. In \-,-thick "'.'Ie ';:r""~dll" ,"\It •
v ·",iJr' II.un-<· th.or, pt..h<....-d I" k"",. '.-thld
lop "",1 .....".,....-~ "'"W"" (a ,,"w "" '-1'0 ",~tlh) ...
""own on tIt...,;1 'a' . .".~. And IIr tIt,.,m <,; th<' ~
.... ..k~,...--I> th<.1N<'.......... ~ Iht- d.......... ...t.....
T" .......... Iht- 011. )""'1I.......t~, "'-'rJ thto ",,,n.,
.-.. ,'" tRl """ r- it ",'.... thto d.Jo btodo-, A loll
au"l .-..-.and a .... tlI<d>t..,.,j hrlr "'" w,th
--- <f_~
JIU",",
thto ....... 1Iwt _
a t-~t.>oMd ............... <tor-"'t
"'" eon , thto>riur Iuo- _<UI(-.l
J'ft1h......." IIut. thr....l ......
' - .. Ihr -....n- oIlhr ""'4'. Sr, 1ft .......
........... "" thr"""'" ~ I aht· _
~ hrlp 0/ """"" _ JI"«"" Ihot
_Ihr_ u-,.; -..I pon-.
. ..... - . Oro:-r ,,,..,..,,.. """' "'" Ihr btodo-
~ _ IIrnr:.- ~ _ d<>od ,,'" eon <UI
..... .k-... Th< ~ "''1'" .-If-'''
'""'K ~ ..... ......,.. ,,'u ,..,. ' ........
...... " do......,'1 ndt- up '"'" d.Jo btodo-,
1IIl _ _ Cuninglhr~ .......,.........
..",It "r''In tho- ..... 1_ ,,; tho- "'In·
1"' n... , ""1' ;" .., 011 b.I..--i thr lip ... ,-n......
,t..- ""'1\"" """"... in the ""''In ph.•••'" "'"
''J''I'' ..... J"'",• ..,..j in f~... 2 '"'" th,: "'..., J"'''''
Thi' ,. , k i, pM'y ,".ightf,"",.,n:!. You ,an u"., "tIt",'i,,, ~,the sid,,,,, Thi' li....l ,t,'p i, "'t'in~ ,.....
tho' ""n... d,.,Jt> bl.d,' 'tl m.l,· ,h~ cUIS, h,,' ""'" d.do in t....• ,i<!t· tMt will c«plun> t t,"gu,·.nd
yt>u'lI ",,'<:I to hu.y it in ,..... "uxil i,,'I-' f~nct'. And ",,,t<. tht· "k"'k." no, "'''''p I "" '" i., ,hr,,,,'n in
.n .",ili.", f"ne<' "lach,'tl to tho' milt·. ):dul\t' i> Fi~"", J . Th<- main dill,'"'''''''' i, ,h.<I ~ u'li ... , '<:1 '0
• bt> u,",,1 ,,, h'tl "nd bacl "p 'h,' wo.kpiec,', YOUT ,,,, itch ~' • .t<,nd""t ....·k,." bl,.,J" on , ' ,",w.
"ni l' n·.1 ...m,,·m i. ",ttinK lhe ',m~u.· to tfw .iKht Thi' fin,,1 nit ,I,"'.""i"''' ....'''' k'dl , ' ~'in' I i".
I....gth. H,'", "I\"in. ~ "", cU' O. tWll i•.,11 it L, k.... .nd tht'Tl.' ."'. it....· thin~ ~, c"."i<!t'•. Fi,,', t....·
A g,~>tl rul., '>llhum\>;, '" cu' 'h,' It'nK' h "f Iht' d"f'th.nd wid th oj tl>< d,.,Jo """"I It> ""'tch ,....' "'".
ItmKu~ ttl half tl><· ,hit'l,w,,' "f ,ho,' .id,,,. "f 11>0' 1t"1\"'" And "''an t tl>< .1"..10 "'-"'<t, ~, bt·
1111 D.lD(ll ~ Alit·. ,hi.....'w ,>tl "''I' i. ",'mpl''lt'tl, p''';h,>nt'<:l pn'p''f1}' '" tMt thr·..ntl ,,f t....· ,;,..1,' fi"
."'H.n .... the f"",,,.nd ti.",k.' .,id,·.nd 'um y<lU' ""Ullly, bul n"t to" b~htl", into 11>0' "'bbt'lt'tf f'''''t
"nd ba<k. Thi' INy ",,,,nd
Ii"" " k>t to .,k, klt ...."'.
.-'"
th", "'" metal "'~ In my ,ht>p, Hw loek·
""d a 1"1,,, I'''''t ing ..bl:><>t cut t>n t....•
~ "bl~ .. w i. " m.'in,,.y.
But th,·1'<' . ... tim,,, ",'h~n
yt>u migh' w"n' 'n 'all
,m th~ ,impl," tong''''
«nd d.d" it'int. a, ,h"""n
in ,h,' b." .,I,'ft.
'"
Cutting Tenons
the Easy Way
Here's a straightforward technique that yields top-notch results.
01.11 tl>< sf""klli'ed I.b~· ",'I" t.o.:hniqu.... I U'<'. th<- _ n _ ~ G"in~ (>wr th<- b",ic k,<hniqu.' is.
'''''' r pnt>.obly tum h, m,,,,1 ,>ft.", is <uNin~ c1",,,- ~(~-J b.d-in tu ,,<'lti~ up l h< '.,M.. SilW, E._'I1I~,lIy.
<>Crural<' h.-,.,,,..., with" .1• .1" h~dt·, h., round that • wid.. .1• .1" bl.>d,· ,lu.'S the hdrJ ,,',or. of n'm",,·
no (~".:r ""1"''<1 ~;w, m.,. ,1"," ,",""', h igh-<l.... Ii'y ;,,~ ,..... w.sh· In"" 'ho.' '",un c1"~'k, and """,W..",
",;"lts in a (,(""I'".,bk- tim<, lit"" ,>I .11, the ..~up is And c'''''ully <>J iustin~ th.· hcil\ht 01 tilt- hl.d.. is
_yand lh<- It'<hniq ...•, ..' .... m."I.:n~l q",,-kl)' >"" •
w"",, g; "'''' "'ug Iii h, tn.,· morti,,·,
"
n... "'"rkp",«' i, I,~I
.I<n_ U.... ddd" bl....l~
",ing .m .,,,,,ild')' k"""
.IlL.d,,'<I It, Ie." m",'r
)\olU~,,·. Thi, gi",,, ~'('" "",.
In.1 .md ...""1,,, in ,~·.m.
'"1"...... ,l><",ld,,,,,- Fit>dlly.
,l><. rip k''''''' i, "",,j ."
.m ,'rid ,It'!' t" *,"g,. U,,·
I,:n~th "I tl><· It..........
.,"""" WA'"
a. INA"""""
_.,
....,.0<' "A_' "" "'-"
••"""" wA.... IN
END VIEW
''''0'
"'AltO
"'.
=" ''''''''Iff
AHN P
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I'<> ..I.... w ...... ru"inK ...... I;N '" . 1'......
"-1 ,.·,.. k I>oo<·k k...·..-.! ",. ""V!-
...... M>t.. k> <u t i"" >h,' "I ...... "" kIt-t lint- anJ .1<.., ThO. r.... tw "I>o'l\O!fit>. F""'-
......... ~ Th<... tw",~ tho> Il-nre P'",ti<... unhl r'",'U to· k liklv to.> <hip ......
...... cut loll. "ltht ,'" ,.."", lir>o-. "' ~,,~ t...·k <"R~ ,,( """.. t>,-. ~
to_·w """ "t Iht- ltiplr ~ 10.' ...., .._ "","" >iii "'P"
.......,.·, ~ .. _WJgUf>'20~ I"on...t -""~ .......
• 110_ n....t.U.,toI,o.J,..,............... ,..,..~ Thr I>oftrf;r .. "" _
, , T".......,... llwm.*lo-th. ....""· ".....,J.lhM l"'" COfI..-
r- - "¥F"...-,,(IhrNool-.. lhM .. l..... ..-...~,.. t..
~l.....J").U. _~~ · 1'" ,.-.... ~ bv mobl,;
...-..ll>o""' F- k> d ~.., Iht- ........ ...... cut> ..-iIh. &loIIII
n...'W_ .... r - Thtn II -.--y.
I'<><UI: 1Iw-_ ......
_ _. _(n-..
_.oh-d. ~, .. ............. ...,.. -......
t..-<Ul:.....J
..."" "'"'"Il
... ~~ ~ .,
l"'"
k'J'.....J bo
-- ~.
i
Ak ...
..... ......... J -
b
"'- n.,
10.'1' _
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bo
.,; .,...
>houI-
---
" " , _ "' dodo
I'>roc,!"""
F"',..m. '""-
.......... l.... "'.<hl>o.
....... ""' .'ftl<or _
k> ~ ......
'1dIh <Of ""' """"'-
~""' iii k>
d i l t _ _ To "
.._ . 1 _ .. 'MIl. CUI ....... """ <Ii
-1wW>t 10..
'00 do _
_
......
",.
"'.....J
....,.. """'" .. Il'*h' 10."....<1
1>0 ", 1>0_ ,""""' h.1nd,' lip> vou ,_
1n...tolrooh .... .....J "'
In:1''''''",. Tho> ..' ,
",unJ~' ~..'" .... t ,,',i Ibl. Iil<ob"",
I"'twm of_lin!""'"
,..,b<-.....
·if.. ~
Thr
k>
--
_"...-.I. to;trI tot
.001"'0'
3
<)11. tq>l "'"'" - . ~ s~ --.
2 ...... --.oIu..._"MIh ..
<hM Tho. ...... m.. od!Joo' 10 d<_
P"Jblom 1o....::od m. ,.... rIO ..,
cut m.. _ on lhe _lod!Joo'
4 10 -
~
"""I -'Ie 01 '><I/SS
iii lht t:WIsl' 01 u...l...-.on
ma.. ~' •-dfep <uI .. .o<o..nd !he
"" 019'" \<l ,tit mo<I<ioPd pooa """Iy~, "*' l"'" tI>em ""'" base of the ,..-.on on lhe . . . s.rw
u
Splined Miters
Strengthen your miter joints with ease.
TI~t1y mi!,''',j u""'-"1'> or' ~ 1><" ur ,,"'.., h" ~""l. ~,inl. Tht- li"t ' !<'p
fu,' "nh>rtu""lt·I,-, w"'-'" it """""1<' "",,·mhly. miter is Il' cui " pair
~~ "" haw" ,x~lpk' u........ b.Kk>. FiN. h'.p in;; lh.- ,>/ Ilk,t,-hin,o.; sl,>Is in
mibm~1 I<><.x" align<od durin;; th<' ;;lu",,1' can bo' .lif- the mil,'rt'<! fo".",
f"...n. An<! ('H'n if yo" >llClwd,lht· I'"n"",'nd ;;r.in The ",,,un.! is It, m",~" 'pli",- lI",l fit> tho.- ,I,~, .nd
of It>.. mil,,,., maM", h>r" I'n1ty "-,·,,k ;;1",· ~,int, ""nflt'cts tht- Iw" h.l...., "I the ~,int,
A!l<~xt ".ll ., k". h"th,,1 th<.,.. pn-.bk"", ;"!t,ddt
• >pI''''- '.:n !ho.. mitt.,. ~'nl. A 'i'IUll' th.lr. " nl,- ,.'
.....d·.." .. ",,,. k 'l'f "''P' tho.. m i\o..,." r<....xlly "hl""xt
durin!, _-ml>I ~'_ And it "dd, b<~h m.x·l'.,n;.:.1 .,>cl
;;I"j~ 'In,,,~h It' d'" ~>int (in,,' pi>. >l< 'l_
TWO 1It~. Cunin;; mik''''' <In It... " 'I"kpi,'",,,, ;,
wh...", ".>u
, I..., It", ~>b. Th<'n Iht",...' on' I"""
'l<'P'
"n Ib,' I.>hl.· '-,,,-
y<>,, 'lI n,,,,,t h'
"'mpl,·,,, 10 add
" 'plin,- In ,h.,
"
armlltHlom. With tho,-\>kld,- odiu,""; ond tho,> I,',u'
I,,,k<~t in P'",ih,"', y<>u'f<' n-od~' to cu' ,ho,> ,lots,
Wh<", w",ki,,~ .,.i,h nom",,· p"-~~"', I u'"' tho,> mil",
~,,~<' ,,'itl> On ou'illo~' "-""" 10 h>J Ih<- wo, kpl,~...
ond bil<k up lho.' ,,,, (k,w.-, ph<~", oPl"-lSil<' F"~'l,
You "'o"ttho,- ,1,>Is In "'- p<>rf"dly "IiU""'t "",,,.,
tho.> Iw" mil<....:<1 I""", The lu.;.' ho.",-" 1<' m.1l<,-' "'r-
lain tho.. w,,,.kp~,<~_ .. fl." on th<- ",,>I
~,N.- _",d tho.> tip
,i tho.- mil,,, "",., in "-"'1.>(1 ",,'l> Ih<- rip """,-,
WIOl , /oIIItS, Who,,,, <tIlhnl\ 0 splo",- sl", In 0 wid,-
THE SPliNES
(......., tilt> ,.,~. M"" ht~'f1 cut in oil tho.- m",''''<1 I.u'>. WiM Po""'. TO kOE!fl
y,,,,'1J ",,'<I I" m"k,' 'Ph",.. '0 fit Ihr·m. And ,ho'''· " ditt,-"·,,, .pp"",~h. H.-It, ['I I ..imply c", my WIde poneIs flat on
.1'" 0 ('<",pk- Ihin!\-, to""",i,I,-" '1'10",.,; I,,'m • pi",,' "I '*" plyw,~,.j n, h.",t"'''''t. the '>iffl ~. I "'"
FiN. j'<'" w.lnl tho,> '1'1int.. 10IiI'""1\1.. in tho,> >I, >t> Thi, ~il"-' y"u 0 """'1\ 'pl in.- with d iii t"',I'. a " rnpIe hoId-down
hut ,till ,lId,- "." lly inh, pl.u-, R<"'...·mht·' 'Mt i<t.
inl\ I\I'k' h' tho.> ~~nl will 'i)\hl<'fl up ,hr' lit . s.~, "t.
tho,- 'ph",,> sh<'uld bt> .'n"'l\ '"""'I\h 10 ,'f1'''f<- 0
""lid .1""-",,hly, Thef<'. ,,' ,,~·,...I w.w, t" ...A('h this
1\"'1. d' "'pl"i",,1 in ,ho,> ril\hl m.>rgin p"""lS
f<·.,dv-"""lo· for" '" . ..., w hrf
I" ply"""'-.l, tho,- ,--.JI\'-"; ""-I\,-""""lIy c",',,,,'<1 dnd
th,· ,'f><:!, of tl-..- 'ph"" d"- hidden, Hul I", a 10"1\
rn i"-,,'" ...,Iod w<o-.l ""ho", lho''pli"" will ' ' >w.
o dlfj,,,,,,,, l<'<""l<j<Je, A phw.~,.j 'Ph"" can "" ,..I
1"''''
.
thaI """" on • \1, "
pt-,wood • spong"
~~
Y'llNl ~ F"," ,.... n>"w. hdr.J""",.j "s",·m· t" hI .ho>r1 ,>I lilt> 'k~ mcl>. Tht", M"I"',,,,.j "caps·
til~'. like in Ih,' mdin phr~o ,'" ,h,· <>pP'''i''' 1'01\", "n' dddo.'<I ",<n'"h' th<o hok "t • Mnlw,-",.j 'PII,..,
I u,.." ""lid-w,,,...t "W""'l(rdi"- .ph",·. Th,-' br" All in all, ,ou ca" ""- tM' cn"'i"ll 'pli",-d milo',"
br-Io", ,-'pldin, wh• .,....1 h<>w. IIul wh"n d",,'m· ;" a p"~I)' .impl,· ",<h"i~u<" B"t if, Ollt- tha, yidd,
tihnl\ wid,' pl....... ,~~t 0' ""Iirh..',,,,.j F"",'I,. I f.,k<- hil\ ",-",'fil, fo, th<- ,-tfort, Solid-Wood.
For ""t~ pml
.., roam:H;. I()I;d.
.. -
AerO\'; tilt' jOi"l, the,e~ fl(J chanee of It"« A "c.>pptd.
,phne '~II"ng and the loint foihng A pt-,wood (uppe<)
se<:ond bl!""f,t " apped'''''''~. A, you ,an
..... on It"« ''''<'1 »hatooo the QPllCIS<t" P"9". (lOwerl"'....
,Ilt' expo<ed erKt at the C""'9r.,n ,ph"" """"",~ f",
malches the g'aon at the m,,~ poeces lone) m,te< """II
"
Mitered
Half Laps
Here's a straightforward
table saw technique for
super-strong miter joints.
light-hlti"ll m,"'T ~"nl>; .m· a h.liln~"k ,>11\...." cr.tft>.. IllI _ onllWJOlL A , y"",'11 ""', ,""ninK 'his ~ >in l
manshrp. The ,,,,,,l>k' i, !h.,'
,',','n th<- m,..1 f1awlt... '""' the "'hie X1W ,,,,', difficu lt. h"t tho.",,'. ",w th inK
m;,,'T i"," wry "r",,~ lh.,t'.l><'C.",,' a mit~r ~"n' It' thio ~ abuu' b,A,,,,' yo" u"'· it _ t....' ,,",·r" .,,~ ,,,.
L"'" much mon' rrun .. bun ~~nl Fortun.lldy. 'hom", Twu ''PP''''i''' ,.do", 01 tht·fT.,,,,,' 11.,,,,-, ,~m'''w.'" lh.>t
.. "h~'hrid " ~,int !h.,'
",,,,1>1,,,,, ,I>< h,' of .. "';"" ~~, k d ,,,o (i",,~ drawio!\, abo",,). 'Thr,' ,,,ho,'r "II;<"
w,th ,e., """'II'h "I .. half.l.,p ~>inl "''ow !hr.' ,'<l<.l l\raio.,," ,ho.' ,o",iol\ pir.,~'. 1''''''0' 11'1<'
SQ UA RE·E ND
_1I-.:s. y,., ,an.,,"'-"''''' this PO"'" ,,0> 111." ,ho,.,.' 1\,'" ao: k'a" ",~;wabl"
~"n' f,lS "'l,,,-.,.ht.,. in 'ht'd."winl\' G01IMG RWlf. n.:••: i"-" a ,"u"pk' ,,," ,~I>< .. 'hin!\,
PI ECE
.1>.,"".11.... tn",' f...." h>lc' liko.' h.~,I ~ .rbo.~,t b..-t",,: W--,tiog"""',j, Th.' first is lh." if"
an ,>nJi,wy m it....-. On tht',>lht.,. a g"o<1 ir.'lea to> 1>.>"" a ft.,.,. h'>! pit",·,,,,,, h.md, Th..,.'
-o,k· ,>I th<' Iram<'an' the ~>in t Ii",,, will ,,>me io h.mo;' ~,. "''Iti''l\ up tho.. SolW,
.md "l"'"''
;h",ld,·[S you'd fin.! in ,,11.>11 St'a>nJ. tht· ko.'y h. rulling ao aITur.h· ~.iot is t....'
"'p. WlI"t this p"'" y"" is " ,Ira k"'II-II.a;" 1'1"" "impk- "hI "I><'",n ,n 1....•b"" ,'" Ilk' " PF"",it.· p.rg<,
sur/,let'. Jh'o; n",It""""",,,,mo M'S Ih<' ~>int n... p.,rh'Cl 1lk' ,,~'tl rid,,,, . k1njo\ tho.' rip to·""" and h.t" a p.rir "I
candidait' It". """II ••1bi",'" <1,"",; and /ramt", f,,,,,,,,, to 1\"ir.1,' 11k' ",o>.kpir.'C<'S acn"" 'Ik' blild,',
a
..,..-r""< """
.-
""'-D CE
ro=~
A"9led K...-f, "'" 1,"t 51"" " 10 Cut. k...-J """", ,he C"mer· Trim ming 1tw [<tr. ~ thi' ,h., -e<I!- from 'ho
.~ of 'hi' 'M)fkpo<'<:~ u... lhi' ","' !_~ 10 cul """ ..-.d ond _ po<'<: ~ by (ul!'nt,!"""", lhi' _ ol lhi' k.e<1 A ""P
' ho from Ier><~ to ru l lho OIher _ bl06 ' ''''''' lhi' _po<'<:~ lrorn ' - - '
CUTTI NG TH E JOINT
1\' ;"'" rul tl><' ~'i nl, ,,·Iw ,,,u 'n'
"",Ih· ,1"in~ i, makin~ Iw" ,,'1>-
'" p<,t1, - ~ "Iud"....-nd ,,'1 and
~ mil<·"oJ-..",d ,,1,
WI,Wll-llll ~ I lik<' h' ,tarl ". •
....co,,''''
AWAHM
bv m.kin~ II><' "lu_,,"t'I1d I'"t>,
n... r""on i, lho,'y ""lui,,' "nly
, "" ,
10
,t~ be,nq cui Then to hold the w<><k- to locale the """"" '" 'hey don't <orne
P'<'Ce "t ,he <:orre« angle, I ad<Jo>d " Pi'" In <""'act WIth 'Il<' ""'"' _
Precision Tenon Jig
This low-cost. easy-to-build jig takes the hassle out of cutting
clean. accurate tenons on the table saw.
I_ rul • ......,., b\' I.I,'~ ...-'nr....... flo. So k> <nd up .."" dNn ~ ""'". I -.d - "
on thr t..t¥ .....' ,ond ~i"ll: • -..,... of f'h"'"' p;..:.-m <nd.ond ""'.• >impIt ........ ~ ... >h<-n in
"'..... d.td<. N.>dc'_ Bu' , ..1 CMI ~ " ....... tt....ph<*> ........ nu.;"t-:iII~'1""l.IolIGO....
"'~_ And dep<'ndm,: , "'" qu.oh.y of "".., _ addle.. tlW"rir .......... And It> ......'I'tt.... n·
d.odobl6J<o. it eM> ....,.., riJK\"" on tt.... ......... chR·~. p;... <,WJ" tt.... _ . Iht-n-'~. '""""M ""or IN, tt..-
!hoot can """"I, in • Irs> lh.In po..tod 1>. l""'" buns l<l.. w"'l\ ,'" 'W...... 1"11"')
TtoaI.I SAW' T
"
Completing the Tenon
ua PlIClI. To m"k<' Ihi' ji~,
I ,'a""d by eu " on~ 'w"
pi,'e("' "ul "I .... \HlF- IMine
fa" ..
_..
fUUlT,.E"""'"
"""' '''~1I
""~'A."""
a.
• •
'"
SECTION
VIEW
-.,..
-,
-
0<0'''' '''''''''''
~oc;~E ~'_W
"'.... OE""'"
Table Saw
This e asy-to -master technique
creates two matching tenons for
a much stronger joint.
II', n", unu"... l In ..., . " ., ,, """II. "....."'AI ""'''''-'. ,,,.
'w,n " ....""'. "", ", '" "",,,.,,,"11
tw,n m"..;"'..."n A
pn"...,.. Tlw '1.......;.'" p'" m,~I" n.aw is: ",h~' noll
"""f'Iify "'" jo'ob b\' ,..,.. """"Il; a ~. "'""' ............
In " ' " ~.ond A ""'KI<' .....'" on "'" cAi!s'
I Sr . -I \\'<'iL .""......,.'" lor ""'''II: ,"'"
"'P"" 01 ... ~' ' " , .... pLo'n. In a nu""""l.
lW o ""~ "l!: n '"'' lWo mon,....
W' .... ~'OU....,... ,o;o._-.l ~~~And A muo:h
~ join'. \'0""'" » '" ...... A Io<>t. AI "'" lWO
d'An'~ b<'iow. ...,,,"1ll"'" "'" odfio.
n... ""porum ~ .."'lI ... ri...... tho.- ~..-, ...
J"I"I " "'" "_AL k~A" _ 01 ""' .........
And n... "'f' And "'........ 01 "'" """"....
•0' ) .. 1""'''''' <nd ~'A"I!Y'I"""-ido-;h"lt-
~1 .."'lI: "''''''11:'''- ¥,'" CAn "'.... lh.ol "'" "'.... rnortI.....
And ""0 """"'" U\ , " " k~1 d,.win~ I"'".idt- ""in'
A' much lon~'l\'.in ", k",~"'l\"''' ~IUl"ll 'uri........,
,
,
--
--
- .,.,................
~-
_.-
......."" """"
-~~
~.u
" ........ ~"'" " ..,,,,,,,,. ~~'" ", h' rM'~ ,;nu~. 11k- ..... .'
", oOOCt>mplislu"K ,hi> .. ", ...... " "'.
-.nln.-n A, w"h a"'WO'· And ..........
, , r.
- • •
- I >l.1rl ..;IIl ..... ""
..."', Ih<;
...... " _
porn .-.1
n...,.', "'~ d;~
,-to - ,,'. ,..,.. o:ulbnll A ""...
""..,.. I dnll .",' "'" """"'.,.ond tIwn
_u_
---
....... IIwm up n ,1Il A <hio<'l
_ . . . . Om- ." __ nr..t.nl. I . -
"
Tho " " - . _ _
~~01""'''''''''''''-
---
--~
...n,.. - . ....... _....,., 0010 ..... _
_ _ ....;.u Tholcng.,. . _
....
... ""
....... II<> lol' "._ "'"
T....... Saw , r
" ..op-l>y-,.",p mnd'''''n ,>I" Ih..· p'''''''" . Bul f"st, L'.....· h..·j~hl "I th,' 1>1.,..1 .., ...·1 • hA i' "...I"",
d h,~ dllho.' mdin pho.'I'" Thi, Il'ill ho.·lp ""I'ldin d lho.· ,h""kl..· , Ii,,.... II,... Irkl. i, I" ,t"l ,11
,,--.upl<' ,>I" tho.' I."'Y' I" '"",-",, ho.''''' .,,,1
Ih..· "ul,jd..· ..,-ljo;'-· ,,,,,,1. "I' nn Ih..
HOW n _I;\. 11", ,",ly I"""''''AI "'.y ", .."I A"" ;' 1';"">1 h,'" l>y n""ll;i"l: I"" 'ip it"",,· "W',
lho.· '".",,-. b.'I"',~·n th..· Ill''' I.." , "", "n lho.· LIl'k' ..,,,, Th· Idy,.,t Ii",,, p",,'id,' d ".fl..".,,,,,, I,,,
i.' ""ilh tho.· ",,,,,I.pi'-""· ",>odi,,~ "n ''''d, s., ,""'... I",' rut> ".....I 1u,,· I",' m"rti..." I<'ch.,· ' Ih<>
y",,·"" ..... I. ...k·,>o .....,1,1..· , Ii,..·. I",' ""I ,>I" I",' """I. ,i,,·. Ai ...·, "'ulli"l: tho.· ""hid..• c"'"" n{
d,"'"
~'
is "'ith lho.- ",,"I.I'~W 'UI'p'" ...od .....11"'.lh· 1» lho.· ten"n,. tho.· """dini"l; "'idlh ...."'Id
fl.......
• ,;,,,1'''' I<.... "'i"~ i i~ 11'>.'1 lid.." ..", I",' 'ip ~. ,>I" "-.p.,,," th.· I"'n "'nrti,." ..·, ,,,,11,',
lho.· ",,,'. (F,>r dd,'il, ,," m.l.i"~ Ih i' 1"""H'i"~ ii~ Til" i",id..· "',,,.1..• i, "'m"nod i" Ih.·
,,1.., ", I",' . rt ick' un pdjo;'-' 19.1 Th· "i~ ...h·,"'L'~(' ..""... " ',';', SI,,,I ,,·itll . .....1i" Ih..· midJI..•
I" <"IIi,,/: dlllhe t......", <"'~·h 1·..·rti<dl1y i, th,\! it d"d Ill.., ,, w",1. I"",..d Ih..• ch,,· 1. li"..·
dll<''''' v" u 10 l...,w tho.· ""'" tol...l..• ....1dl 0"" ho.-i]o:ht "f Ih~ fr"nt I~""", A/:din . I "",. Ill..•
1h"" lnu CAn ",,,,,I. "1'''''' lhe I.." ,,,, ,i,,' t>v Cd" L m'"Ii....,. In t.." t lhe fit, Wh"'n St'T 4 j, wmpl'-",'. Uoying Out Tooon>,
full,' ddj",linl; the p'.. it~'" ,>I" th" lip fl.""", p'" >!l<,,,ld lH,. dt> l~ In , lip Ih..· lip' "I tho.' w,,,,'" ,>I" Tho ,ompIetO<l
llII n.nam. At I",' Idb'" "''''. I jo;'-'I ,Idmod by mdl.- th.· t"",'ns int" ,ho.·i, m",lj",.,. rmrt..... 1'fO"'ld<'
Al th" po.';nl. tho,. '''U~'''I f"rt i, mw. n... I.,,,,
in~ d ;hoI."" .....,1,1..· , c,,1 d".",d dll fn'" ,id.." • .,.
,ho.""n in SI,'I' I. Thi, d'mi""I," ,m.. "'''nr dbo"'l ~...."11h<> ,,'''' i, h' nibhk' .''''dy 'ho.- "'I' .",,1 h<~t,,,,,
"" ""''''A'. gut<le
1"''''l''ngQ..lt t ~
chiJX'ul ",h.", U,,' c"'~'I., ,If Ih.· I..' ''''''' d'" c"t, ",,,,to' unlillhe ...."''''', , 1,1' .." ,i ly in'" Ih..·i, m"rtl>..,., tffiOfl, "" 1ho on<!>
_.Ml. ." ''''', y"u c,,", 1'''1 th<> I.." ,,,,inl: iiI: I" ," ""''''''' i" S"''P 5. An.J fi"dll,'. I t., I", lho.· 'd,l, ,,, 'ho.' of tho '''d'
",,,,I., h"l. I c"t lI... ""h~t<"Ch.,·b "f lho.· Iwn t.." ,- I""'ch dnd 1:,'1 "ul d chi,,'1 1<' cd,,'(ully ...,n· "WAy
n,,,, ",... dl d Ii........ d' ;"'" ..dn ...,. in St"'f' 2, With t!>o. ,ho.' "'n~,ininl: ,ho.'uld ..· , ",,,,,..' (SI.., p h)
,,-
~.~
-.~
-
,,-
"~. "'W
'N' ._..- "
~..
_..
.......m
.,~
~,_
AWA'_~
~
. a. 'NO
"'"
.~
=-
fOWA <P
"'EE<lI~'
"<>If
=,"
ct......
"
a.
'NO
"'W .-
c lwtnong up"", w",,'.lhan 1<"1, at the
4 On<. y<xf hdvo Ih. 1""'1 l..-.on ",0<1,
l1udg. lh. fence ,,, Ihe opPO"'.
D.><' I"""''''d lho ,n»do
5 To I""'" OJtbr1g lh<> ""'" """"'" rotdlO
I~ 'A~ '0 """""" te.. tOP or>d bottom 6 \llQuldors w,H <ompIeiO the t"""",
<I<",c'''''' ""d _ """Ie Th<-n , up "" tho to.... "'" by So:><no cacolul I"'''ng ""'h d , h",p ch i""
<....., of the ..... ond ten"" IIIPP''''l tho , 1_1", ,.;Ie W11 """" ,n ac....... tight 1'1
"
Adjustable Box Joint Jig
Perfect box joints every time? With this jig. now it's possible.
A,-curoK)' _ '''''t'. ,"" Iu.'y to .""<0..... f,,,
ju, ' 'holt could .....JlK~ ~urKV. Tlw ",,~u"..n w~. to
~b...... t ~n~' il~ but
P'"n",ul.lrl~ 1.... ~ to,,, ~"nt ilK- · ooild in · tIw <o<cu'.K1" "Kht ,,,"" ,"" ,I~n
~"Iw <""l~
th.I.. rhm,,,,,,red .os
10...".,.. up wIth ~ .l.-..il\"
n~ urYblro ... pt-otok-
Tak tho.- runn<'I" ........... I" mplr. ''''iii
to.n;
~.... iif;> oimphi.otl.o<toN 11.'4 m' ll""P' And it
!h<n.- ,. oJop.., your "".... ll"_bor. ,'e.on_
oft Ihr """""""! of ...... M- IIut
.......ll"_.""" M
>h<.01 your
fib <I""""'" _ '
(ph."" "'...,,~ n..
_
f ~ 4
01
Iht I'g ,.,..'~ """""" And ....... Iho' M 114''''' ..
b<ch_Itwn.- .... ·t...-~,"~
....... _~M> .............. "ttl -.~
. . . "*'" Ito. fint;on ,>f lhr 1>0... ~_ n... ~
.. ilh Ihis .. 1hot ~ ""... I<> ~ II-.- ~.
"'""' ~~- _ ~"" _ .., 0.1,""",,",
_ b<a joint. IN> M "'"' • 'r*"" oj
................ Ion<.-. ...,....._...-,.. k.. <1,_
....... ot boo. ~ .....,.... ...."" un thr <nl <>Ill><
fill aa.:..,.,; l~'" lO m N<h ~ .., tlwn«! 1"....
JI."
..... jt ..-. . in the Iaol h ..... ,,,.. uwd in
_ _ _ n-One.'"-' _ ot"""l9 bm ....... ..... m.otjtitl pho.' on "'" 'w ~
- . ".. _ on ".. ,.,.. 9"U!l'" _ Tho. _ 1hf 19 ~ n - .......... _ ""' 10<'" ,_, •
~.-.d ~ .... 1lOIObIoIy lew...." _ '" ' P"'II """""'" N.o.·"r·~.· Th, pan,,,
T.uu SAW, T
"
•• !7:f!j:"~;r sess sze ees v vcs ""-2.. ....,~;::~I-·=' ~~
,• ~ ~~ ,,;12. ~5~["~ t~ e r , <:..tn'::, ~ ~~f>;5; ,;a~2.
.. ;q.~ >,",,"5
r '~::tl~tfifl·!~ii~~t!iii~'~F~~~I~~"f~_~~·;I,~l
~"'~-"'";I-,1''''---'3J '~-7.5~ ~.:.,."::(2 ~,ES'~_
1; ~ g: n ~ i - ~ ii' ~ i~ ~'3 .~ 5';; ~ 6,~,iT ~ s: ~ ~ :T}}- " ~ ': ~ _ c ; ; ~
__
~ a, f -< ~.; l =-!:<. i ~ a ~ ii- ,. a:~, g., " ~ ~ - ~ !;.., . t.: a. a. "'"2 ~" ~ :t!
•
~
"j
,~ ;;:··Z ~ ~ &; 3 ?:r f- f ~ i~z. ~ l:i ~ ~ 4;:,~'?1 ;2,,~g ~_ ;-~f 7 ~ ~ ~ i ;.'
~ r'~
:f C U ~ t ~ ~ 1+ if;;: ~ ~:. ~~ %% 2" e ~ >! ~;i ; '.
~~~':;[';!:;;:;d~ :i!I,;,.~n~~:~"5}i!~Sf
r ~ ~ ae ~ 5-'~ :
t-'J-
~
, ,\ f~"'~'
"~,",--
~ fW~~~'i~ r~f2~~'~,~l-,'
_ .. ~~,~_
ii~~~~t~!i~
'<:"'1 ""~ -
\ ~i
."..r;
~~ .:::f"" -::~~ c;: ~ '7_3S.~= .. ~<o.~a.~ .
.,'1';
:;~i~ ~a:"',~
" 1!." "'"i
,-, Li'~ ., " '» ',
"'"
~fil~a~
~~-,~.~
"";'_3'1~
:3 ~~,.1.3:;'~
i"''''''
~
I 2: :-::1' " .~ '"
""l=:r~~
,"'-~~
e e ee e
1\,-"'
;r..<-!l..~~".
<T"" , _
~; -
-I'
~
~g ~~~~""-:
-
';~~ S·~~ g;;.~
.~ )
l
7!:"a.;H~
". ". <t ~ ~
'I"~ ~~
,I.!
",,,,ia
".~-;r~~t,~-:
;r,,~J!
t - r:..
~~~'""~Sl~,,.~
-:.~ ;r,,-~~ ~ ~:3 a; i!l~"-" ~~ i">~::~:;:
': a- ~ ~ ~ ~~~;; ;::a t,} ~~ :i~- .'7 "
,; ~ ?",,.:,"
~
i ~ ~ ;r ~ ;
~
-ess
," ~@
•
~ " ..; .... ;<'i"~
:;;<t~_j( "",1:":O;' I!~~ i!~', _~::r',
~s
•
- "", ii '-_ _
, @I@I ,_
~ rI~ I!
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'1'
-o-<~~ga~
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, ~~"2..
.\ ~
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g . . . :_
\ '\.0.':'
, •\ 'I!•
e ~ I ' • Ii! . s
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I'
5 1DEVIEW
(e"""" """""')
.,.
&AC~ l N G
IN5EIP:T
® ~
TOPVlEW C.
cO ®
@ -'
.»:
@
FENCE
PLATE
,.... . ,e")
R~bIe I"",". Tho.> "",>ncl """.>1 thl, i'" LS ,ho,. """"', 0, m.yho,· I ",. ,I~'t I m.,d,· a ,.~.I ,>/ liY<' d,fl"'\'f1t fm"", I", ,ho,'
,~ "",mid ..,)' "/,,,,,,,,, ' fu,,'s ho,,,·.,u,,· )'",,'1I "'"nl '0 ti,·,· """, ",,,",,"" ,iA".>I t.." ~~nt' I u"-',)
bac~"9 'nSM can b.,ild 0 "''''".",' Ii"",,· Ii" ">eh ,iA' ,>1 h. .. ~,;nt th.>t The f,,,,,,· "-""i,,, ,>/ tw<> "",in p.''''' _ . I,,,,,·
t.. -.Iy """",<'<I ... ~.,,,,
w.ml to nL"", Bu' ,tie- ;",',." m"...h ,,,,,. as pl.'I<'.nd " c.. ri,,, 1'1.11'>, ,h.",'n in ff;:U,,> ;. n..,
,t 9"" d'. wed "" i, ""')' "",md Ii~,', [,"'1" I,,, ,ho,' ,I,,· 0/ ,ho,. i",I,·, !,""'-' 1'1.,1\' ,Lut<; ,>If." ","hin;: ""In' th.>.n., pit""
Ihrough "'" Iu'~-'Ill<' r,,,,,.,, 0'" k1..",,,,ol. ,,, y'''' .U ~.,~, NW u( \ "' plyw,,>d. c"t t" ,i,~, A ,h.,I1,,,,, d.du i, <"", in
t<> d" i, "",I-.' ",,, i"pk' F""" I", ,wh '''''', (It Y'~' the In",1 <>1 ,hi, p,w t<> h.>Id • "'PI."""bk' ba... kin;:
L,Iu, a k..",~, tho,' ho,,, ,'" ,ho,' ''l'l''o.j~. 1"'1'(", \'(~,-II in"," th.,' will be .. M."I klt""
In <>,,1." h' po..,tit", ,hi, d."I".
m,L,1I a -Ii" d.,d<> bl.d,· in yuur
",bk> ..'w, n",n pk",-' Ilk' ".",,,,
pl.,.· "1l<lin<l the cam."" u( ,h.'
, ji~ "",km;; ",,,. tho.' n..'<> a,,' lIu,h
,,,, tho,> "nd" .md """ k tho,' I,\('a'
I.", <>1 ,h.' d.>dn blad<' ,,,, ,ho,.
,'oJ;:t. <>1 ,,,,. "'(k"(' pl.",· (h;;un- 6),
n...." "'Im tho,· ii" """"""d
I""" th<' tablt- "'''''', ",t • dad<,
,h.,t's '.j" ,,'.k, tMn .....-11 ,>/ th<.
m,,,kin~,, (h"",,· "'), By "sin"
a,.,
,h.' rip Ii.....,,· w"'
»l"p. I .1>1<-
h' ",t th.· san....,.'''' dad<, ,,,, .11
Ii"" Ii....." ploh" I wo, m., ""I:
• On«' ,he I"..,,· rloh" "'.'''' tin·
i>l",,1, I m",I,- Ilk' c"m.". pk,t.",
Thi, '''~ ,,,,Iy '''prum til<' w<>,.·
pit.,., whil~ the ",,, ~,int> 0'"
a. ",'in" c"l, it al", h.,ld,.m ind,"
kn Ih.~'. u",-d ,<> 'f"<"" 'ho.' bo."
~"nt>. Thi, . ,'\' fi" into.' sh.II,,,,'
.~~ in ,ho,. corri.". pk",',
Tho,. wit!lh ,>I tl", .k~ la",1 ,ho.'
...',-) ~" '" "",tc-h tho" ",,,ith <>1
,ho,·Iu·r/. I m."I,· tho.-,J,~ (,or tho,> ..-
inJ.·x k,., with ~ n~" I_" ('~-' k-rl) FIIl:ST:
,,'''' ~kld,'. Th'n I ,"-itd.....J ~\"
,I"':~ Mto ,.:t 10 "",k· th.: ,k~,
on I....' n'>l ,~ 11'1.: c.lrrK'f pk,t,,,,
In o"ier ~\ po,ition m,-h ,kil_
"II ,.,~, fl.,,,, to ,jo i, ,lid.· tl><
Cd";'" rL'I.- ", Ih<' k·1t " , th.,1
th<' •."j ".'~'n<t, 1'''11....' HI ,id.·
"f t....• li",t f,·",,,.•IS ,;h,,,,,,, in
Fi~",,' 7, 111i, ,>If,,'f ,h"uW ho·
tw Lex' tl>< w iJ I1'1 "f I....•,I,it y"u' n'
<,,It<n~ (' ,- I,,, ~ V , 1"1. \1" fo' a
'.j'" ,I,~ ..,nJ "">n)
"II,.. rull<n~ I....• ,I,~ r,,,. tI",
....'Y. ""n'''' t....• ,.mie, pk,~' I"
I....' b< '""m, >I tho· k'''''' rL,~'"\ t....• SECOND: Dnl THIIl:P:
IW,,~'" A...' " "n th.,. ,.."h. l"'I\o'i", "'··00.. . "",."•••"." ""~L .."..at,
ma .,· ".m· t" ~,,"p t....• ""n'"'' ""I
,~Ih<· ",11'1 "f ,h.c ~I.,J..· .)
_HOlI~ C~, ...,~,· '"-"", "'o>i..·,-,.. a,ld . "''''' '-'<I1tG II\lJl. Th- ["":.'n,.; i"""rI i, cut r,.,>m
an' "",,j ,,, all...: h th<o ,,-m,w.,~k· I,,,,,~. a'-""m~l\' ~\ "hont",..nt, I:<-t....• ur 'OTl'" ,·,t". t" how.,
tho· c,ni.,~· "r In,. ii~, Bul in "ni.·, ",,t,, Ihi" y"" ""10",,,,,,,,,1<;,) Th' i"""rI C, ."'"',,....'<1 ~, t....• I,,,,,,·
"",j t" drill a .,,,u,I.,,,,,,nk """,nlin~ ....,I~ 01 ''deh w ilh • ,in~ k' ",-',,'w Ih"",~h t....' ",,,,It·, IFi~"'" Hl)
"nJ ,,j II>< I,,,,,",,, Tni, i,d""" in "'\'..,..1 ""P'" Fi~lJ'" _ I .IT UlC 11OP. ('lnct> t • f,'fie'- " """,,,,,,t tn
8 >I>.,w, h<,w I 1"",I•...",j II>< ........ I,.oti'>n' fn>n' Ih<' ".rrid~, v,,,, .'.n odd t • fi".ll'.lC.....". h",l..
In,. <.,ria~.·to Ih<· ,,-m,w.bk· k"",--,-', ...."h,·(.><1 indo.', ....y ;,; cut t" fit Ih<' skil in tho· C<\,.
To drill Ih.· """"~·rt>.,,,,t hok",_ I ,t.,m,t [n, "'" rl.~· ."d !;;Iut'd in pkoa> (Fi!;;u,,' 10). Th'" 0 ,'or
drillin~ a ",,"-ol ia, pik'i h<,k' Ih",u~h ,·""h ,-nJ ,~ i, m.>Je ,~ ,I nf tw(> ,,,,oH rOt"", 01 h.,,,tb.,,,,l .,nJ
In,. k~, ,i~ht "'.....". I fI.,,1 m.,...,t I....• ",-",It'f- """"',-J t<, Ih<' ,,,,d o{ I....• fi,,-J m" ..l> ~"", ",,' in
p"int, ,>n th.: ;"'ck ,>I tl>< k"",' IFi~u,,' <II, 11><.... I h)-:",.· II, A se""" in II>< end of I....• 1,'11('(' pi.n.· ,,~,.
u",'<1 a h'f'ol",'" bit t" "'ak' t....• "'",,,1<-rbo,,' ,>n th.· !.leI> I....• ,top ond p""'id",,. n"'.tn' ,>I I;.....tuni,,~
In>nl ,>I In,. k"",,' lFi~"n' <1'1_ Fin.,lIy, I "nla~"t t.... 1,'11('(' "'-1ti,,~_ (1'", ",n,,' on tuning tl>< j;~ tn 'u,
I.... th"",~h h,,1e with. ~.".,j ia, bit (h~u,,' '-Ibl, Ix" ~,;nl>, lum to Ih<' arlicle '>n I"K" 2ti.)
~
•••,,,".k.. Fences
n... thing lhat
rna.... Ihll ~g
u"'Que 1\ 'll "'" of
l<'ITIO'Iabie f"",,,,
I",'ead of haYong to
,,,adltJIl lhe f"""e
and """". key when
you w""t 10 rna."
a d,ff~ent \Ile box
jojnt you \lmp/y boll
on a dlffer""l I"",e
With the . '(l'\>t"",
of the WIdth of
the ,rode, ''-'I' ar>d
!lot (see photo> at
"91'10. a~ t.... f"""",
..... """'tH;ai
"
Making
Box Joints
Here's what you need to know to
set up for cutting box joints.
8<» ~~n" h••,.- • I,~ ,,( lhinl(.' ~,in" 10,. l""'m,
n...,. '... Sl""';:. Th.:y d,..n "'<I"'''' a Ii.. (~,,,,.'<~,I
,kills ,,, ,'1"ip".....I. And the" lwk !I""1. W,th
'''''it row, "I .,,,,,,1,,
"",,~od pir\>, Ix" ~>inls hd,'~ ..
,rad' I~""ll ••1m<'" <>kt ·f""" K......I ..P!""I,
1lTm0CDlG IIN(;ItS. (10.... ~""" aR' ""....... up ,..
• 1"'t1~'lin!\ pi,,,.....t >lo.>l>;, .., ""-'wn in Ih<' m.'1)o:in
dra",,,,,, at Io.>fl. Tht· p;r>:> On "",tin;: pi«"" inlt'rk>ck
Ii...· tiny hOW"'- This tTt"lt's" 10... of
1"'-'''17''in ~"t' ,url",-" and
"",I.,.., (,;,.. .. sl''''W'' ~>int. But
Ii", I"" '>p!imum ~>inl y""
,hll ",.od .. """I(. """"•• 1,' fi,
b<1"Wfllh<.> pi",.oo l!k·sills.
Tht· Irick Ii' ~·lti"lo; .. ",,>0.1
lit with bu, ~)inb i> p"-,<Lsi,,,.,
.r><! «,....;'t'·OClI. n... width
"",
J ,>! Ih<- pin> "", ,.. match tt,,· k~y'0 dd",mllk' tho,' ,i". "nd 'p.><in.,; <>( Ilk'
width ut the .k>t>. And "",Ii sl,* "nd pins. Tlk' pn.;,,,,, i, f.,t!y ,impj." You
pin ha> tu ,,,,. ""me ,I,,· cui lho- ri"" ,101 in Ih,· """kp~ ". 1'1",,, 'MI ,I,~
C;""~~~~ as tlw "" , I 0 ·, The ht,>t w"v "w, ,ho,. ind.·~ k'y ,<> "'" ,t-..- "' ,"d ,k,'.• "d IIk'n
L- k • .. .:Ii;"-,,, this is I" ",.. .1 ii", Ii...,h .'P ",,,,kinjo; Y<>u, "'.y d""'n unlil ~'"u',·.> ~olol
Ill<- "'''' ,0> p.l~ 22. {""" lho.· ii~ e, "diu","; mm!,I,-"· nl'" "I "w"ly '1"«"; ,I"".nd pin,.
1''''1'''''1 v. ""ttin.,; lho.- ~ ,in', i, .1""", ."'<>miI'ie Bul in ,>td,., hl l\'1" p"tf,...1 hi, 1''''' how h"l"-",d
Of cou,,",•• dju,'in~ ,ho- jijo; i, wlk'''' ,ho- " bi' <>r 'im.; "d iu:-l;"~ II,,· I" ..in<>n of ,Il< ind," . ''Y
cMlI,'''~'' I;."", 1>1,,,., ho,,, ~,inl ii.,;' u,.. "n ind,'~ in "'I"ti"n 1<> 'ho.' bl.d,· <>j Y<"" ,",w, TIl<' bo... "'ol~' h'
do, ,hi, i, to CU' "'",,,. bo.l< join"
on • ",,,,pl~ ,-l h", pk'<'<'S
SlmllGuP 'H1I16, TIl<' i,,,,,"''I' 1<>
,,·ttjlll( up Ih,- iil( i, 1<> i"cus "n
y"u, ,",w bl.d,·, Who.·'h,-, ,'<>u'n'
u,inl(" d.do bl.d,· <>,,, >In~I.·
'"'''' bl.,d,' (I", ,~" ho,l< ~,inl,l,
Ih" ",id,h <>r 'ho.' bl"d,' ,,,.....J, Ii'
moloch ,h,' widtn <>( lho.· ind.·,
k.·y on )'our lil(. If it d,,,.,..,'t,
~'<>u'lI hol,'.· ,,, ,him your d.do
bl"d,' I" m"k,· it m"'ch.
Bd,,,,' ~"'" c"n u.... 'ho.' jil( f",
lo po;obOol1l>l' """""obi< """, lot the ""Ital Cut
1 """"'1' the )f9 , SO'! It flush ""ttl ,he- ond 01 the 2 Place one _P'<'<O on the l'l .ond lho.· (i,,' Ii",,', )'<>u "",..J 1<> miI),'-
od)u<;11he- ho>ogM of I'" blMe '" "\ "n initi,,1 CU' 'hn"'l(h 'ho.' c"rTf,,,,
!t>:ed"""e iItld loci< n "' place sIogh' ~ h",,", ,t>on 'he _ P'<'<e 1'1,,1<' "nd \>a<')'in.,; in,,'n (St..p Il,
l(H)<@ fit. ,f tho>",~ • 'l"P Tight fit. If 'ho.' ",n, woo ', Short pO",. ~ 'he dado bIa<Il' Wl1h • PE'rl<'<1 box 10<"1. 'ho.'
b<!t.....,n @a(h pin. "mp,y hI ,,>to ,"" wt, "t ai. you ,,>et toO low. you '~ end up IWO pu,ce-< w il l fit , n"g , aoo
, I,';" ,"-" ,n"". k.y away .--d to ~o<\<o IhI' ,f){\Eo. koy ""'h p"" th.>l .... tooVtott So ,h@pin' will be. httl(, f>"OUd
~~- ,ow.'''' ,.... bIa<Il' , _ "'" bIa<Il' ~'9ht'Y ~"'. ",ool"g
n
Cuttingthe Box Joints , a
<t>IrW>
.._1Iung>
11m<' ..,,,,,, It..- b
...~ . Fom.uwwn. II> ... td>
~
, , I"
~
on .",.....ortIJ.lI
·Iwn " :::":~:~ ~:
mpIo-
....
10 bt9n <u""'9 boo; """I>. WI _ ,......., In. poou Af~" IN 9:11< _ cui on """
1
~.
l~ bot""" oll~ lot\! ...".-
-'" t~''''' __ ~
2 'of\! .....
Itwo! ,..
•..., _rut. ""'_ '"""'" IIopNI
~_
<Nt< ' "
ttoo 3 on<!. .... Iht .-.ItftCI-~
'~ h _ «lQt"" lilt .......
~ ~ "" fftu_UIhf< tho! PfIX_ ......... II'ot _ on 1M _ n.on "'" <MI CUl lht _ on
""*' n.on CUll N "'" ..... _ 01 It\oo --"po<."" WI 1M ..... _'91tlt ....... """'_
._-
.'.
.,.
-- --
.-
\lol r>u ,.,.. cu, ... "-"'9 "'" 1>00,
4 At -
paonl ",..,. ,... I""
5 SIoclt -
6 BPtOl.
.,. . _. .
~.., _ tho _ " 10 tt-. ,tip ...., ng potU .... toght 10 J'OU. _ 10 'OP , .... w..~
out>o::lr the f-.l ..... f r. """' ..... .... _ CUll !he _ ..... C... ~ ott poec. Tho> .......
_~
Clamping ~ps
Oampo.-.g up ~ pro,ect ....,jh box pnl' can be In<:"V ~ m,nlmum oj lour d~mps lor even the
El«:a....e the ..-..:Is 0/ Ihe box pnt i'r'I9OO $t.md proud smalle$( pro]e<:I, B'" ,!;Imps work _ II
0/ thE' sde$, you (¥l'I noaI~ apply da~ d,re<:tly on bE<:ause lhey ~llow you 10 (Ont:en[r~(~
eecorers. The ~ulW 0$ touse (lamp'.-.g t>Io<:k$ Ihat tte «(~mpln ..p.-E'>$ure In ~ ,Ir.,ghl h"" For
olllcrw- j'OU to p::>$tlW the c1arnp$ a$ ccse 10 the JOint> small pro]e<:t, Ih.ol don'l r~YI'" m",h p,!'"$5Y....
;r; possiblE>, a$ $hown "' lhe d r"",ngs below you (~n "'" band clamp>
In ~I$O ,mport.nl 10 make Sure th~l you have To P""Vl"'! Ihe We> 0/ " r9<" P<0jE'<~ lrom Squa'ing Fo.m. A
ple<lty 0/ ,!;Imp> on h~nd Ke<>p In mind th~t_h l><M'>n9 under the dampo.-.g pr~''-lJ«' , 1 oft"" blo<' 01 wood or
toon! need, 10 be ,I~mpe<l In twO d""'I IO!lS In "",ke a r.imple squal'ng form out 01 part>dttJoa<d l""m prl'Veo(, lhe
order to pyll the PIeCe> I~Iher So you'll nfe<I or fo.lm, .., yoo can """ !he>e d r",."ng' """ lrom bow>ng "'
,
I
••
Tips &
Techniques
CUTTINGTAPERS , .37
RESAWING 40
JOINTING ................•....••....•.•......•..44
CUTTING PLYINOOD 51
...-
-
• • "'
0Cft _ •
,
.-
a.
• • •
lho.' "''''', Jus, damp lilt" 11",<1,· III Ih... ""d,'''',j" "I ,,j~,, oj ,ho.. r-nd ",' ,11<,,' W,,""1 bt- st~"', Th<' nom,,',
,h... f"nd. m.,king ,un' iI', "l",m'. Th,· st,.,ight- rid,,, in tho.- t.hl,- ,,",w's mi!<" .k" "nd "h'''-s" tho.·
,>dg" is I"""hun,'<l In allll" Ih,> cu, pmp<'rly and f""'-] "lu.,,,' k> 'f>.- bk"J,·. ,lS .h<II,·n .'",'w,
runs along the h."d",<~>d ,~il\" <>f y""r ..,'" 'abl". T" m.,'" tf>.' 11.1"'' ' .
\»t'.' k.,~ ,trip ,,j ,tT.,i;:nl-
ASM'II toolRC. If ~"'" .1,,,,', h.".,'" ,tr.' i)\ht,'<!~'... lik., W.i"',j h.>,,],,',,>d,Wh.>... iml"><1<"" h<.... i> tt",t If>.-
II"" ~'''U can .ooct>ITlph;.h ,ho.-,." mo.' thinj\ with" str.light 1>." ,lid,,, "",,~hly in tf>., mit<~ -k~, but witho.,,,t .nv
1'>''0.'01 h.",J",,_'d .nd cllmrs (dr.lwing "" orr""'" '~],~h>,.k1,' mon','''''''', And Y'",'1l "'.'nt h' "" 'UI1'
P.l~"·), It', boost h' "MI«' u". s1r.ilth','<!l\" ",tr.1 k"'l\ tu i,'s k",)\ ,·..nu;:n h' ,-,,,""!
p.lSl ,ho.' in.,t .,,,1 t",.-k
h,'I'!ho.· f"'->I "l""'" lh,ough<"" ..... '.'" . ,,j)\,,, nj ,ho.. """"1, Thi. w.'y, it will "'~.~" tho.· "',,,...
lfN'. With .,11 1M! ..,id, VOl' ",,>d tu k""w wlwn' .k~ "nd Iu~l' 'h<' f',..,-I ",.'i;:n, dLlnn~ tho.' ""t,
to c"mp H'''' ,Ir"ighk'<lg,· s" tho.' cut ...",b "I' I'OIIl"IOMIlG 1111 _ , Th<' d,,,win)\~ "bo.n"<' sho.,w
wllo.",,· ~"" wanl it, Tho- dr"wing on tho.' '>pP'"ik' hn'" ", I""'iti"" ,ho.- n,m,,-, "n 'I.... bo.>t'om of I"'"
1">:0 '<h.>ws how '<> h:alt' the straigh"'oJj¢.', 1""",1, This p""-~"" i. ,imil", ", h'.lli,,)\., "','i)\h'·
0JIlIlt0I. IVho.", making tho- cut. ii's imp"",,,,, h' ,,j~,,, ""~'P' ,h., "'>u ,,,,,1 ", k,~,w 'h<' di".,,,,~·
k< '1' tho.- >'If.1Igh,.~tg" 'i IIh •• g.1; tlS'tho.' .., w ",1>1.-. F.... I><-'W'~"I1 th<- ,,'w bl,,,I,-"nd ,h,> m '''·' ,I,~,
hdp ""pp<>rt,ng I"nl\ 1""'-'" ">I,,,, h' 'ho.' bo" 1>0.-1"", rtlflllfl(l. I find th.1I " "'.i)\h..~!W' w,,,k., 1><.,.1
wHh wry wid" 1",,,,·1,.. ""I f"r """" f'o,,,,,j,
A",~her
RUNNER
I,,<hn;'l"'- is ,,, I~",-n ~ nln"'-" wi,h ""n_w,
"nd t.,hl.,-",I". I Ii. ,' ", Ust'
runr~""" Wh.""",~ n...~h,~!
""'''''''Of'
... """" """"""' .. , ......,
MTH e'W 'A",'
k> 'tl< und,-rskl,' "f ~""" ...,,,,-1 t<',><1 ,lS. ~"iJ,-, Ju" ~'"u U",', tho,- ,,"'uli, .In,'
bo.' .lIn- k' k"'"t<, tt..' ""n_w. ,"".,~' in"" ,t..' hni4>,od w""h 'I.... oif.""
Supporting thePanel
A long, """'" par>el <"" be ""p""- me""s "99,ng up $OIY'Ie :>o<t 01
c<al'Y d,ft,cult to ",,",t'oI _Ie long $UI>POI1 me<:t!an,\m to the
""""'9 ~ (ut 00 the tabk> ,"""", left ot your table ,"""", l>ke you
8u' a<ld<ng """" ",ppon to the "'" ,n ,he d'aw>ng at ''9h1. SomE--
Cdn ma,e all''''' d'!-
" 100<0,<" rod th,ng as "mpIe a, a pie<e of MD!'
f""""'e on ge""'9 good """lis or pl)f'MlOd <lamped ... n""I'Y to a
The 'mpotlaM th"'9 to remem- ~ WIll do Ie.,. jOb nICely
W IS 'hill '"'e end of '"'e par>el Wilh profi<'f >UPPO<1, ,e.,. p<>neI
sI>oold be "'PPO'Ied all the WdY wi! be e.n... '0 <on"01 illld te.,.
Ihrough the rut Thill "'....I'Y IMuh WI I be a deaner cu,
7 Sure-fire Tips to
Avoid Tearout in Dadoes
The secret to clean. crisp dadoes is using a few simple techniques.
"
Cutlin~ ..1"..1,,,,,, "" tho.' loll>k' '"'w with" dado bl,.d,'
is .. 'm<1hi"j; 1do"lIlht· tim<', lIuI r try~, "'''','1' bt-
"'uti",, "\><"" it I" ..,.u,",' I'\'<' found tho.·,,-'. a nasI)'
Dado Tearout
prt>bk'fl' that ca" pop up, y'>u ean ><1 up. ,-.,,-full)' Char>ct'< arl'. ,f toU'W,-""", cuI a dado on the liItII<' 5JW. you'V'
m.,'" tho.' rut. "nd tho.'fl flip tho.' wo, kpi<'<\' ,,'... ilt'e-n a IfKI,m of "dado" learoul. t '''''''"' up on the surfac. of
_ only 10 find tha i 1110.- sht",IJ.·", on \>o:~h 1110.' f,,,,, lhe w<:>rll""'" alon9 lhe shoul<le" of lhe dado (111 (SKI<> v""'"
and tl><' <'fld of tl>.- ,... t ..... n'u)l:h "nd "'AA,.,j w ith t>pIow)and on the edge of the WOfKp""" whe'e lhe bI_ e"t,
_1
h·,,,,',,1. Thes c.n 1><'. pn>bl"m nn any I)'po.' ,,f w,,,>oJ. Ihe wt (End V",w be lowl Th. ,ymptoms ar. prel1y obv""",
bul ply....,.."t c"n "'ally gi\'<' Y'''' filS. - (hips of wood Ihal ar. rooghly ,","led 100,,-, from lhe surface
WIll' TtMOUI • Thl-,,' .'''-a ,~>u pi,' ,,f "",,"'s In,tNdolbemgdNnly
....h" l&1I1>ul ,,,.... '" on dado ,...ts. Thl')' I>..h haw (III Wl1.n the JOtnt "
90l n9 to b. expose<!
to ..I" with tl>.- ..I""" bL>d,' and hnw il ruts. As tl><'
d,av.in;; in the 1>." "t right ","",s. a eut "';,h. d,,,to
blad,' isn". thl1>u)l:h eul . n-.- bL>d,' is ,,,,,,"'Ii.,II)'
on Ihe proJ"<1, Ih"
(an end up being a kit
'"
"""
t,.,rpo.'d in II>.- wo,kpi,....., >Um",nd.-.J by wr,,>oJ ,,,,- m""e tha n lUst a m'l1Or
aU .id,,>, This rna"'" it h.l"t,~ fo. tho.' bk,d,- ,,, rk", "99,avatlOn
,hips and d ust f",m lhe ,..,t. To,~m'pc"'."lt, · f"" this•
....I.."" bL>d..- u-su.,II~' h.lS few ,~ 1,..1h .nd wid..·, gul-
k1> on II><- ,,, ,~., ""><in)\ bl.lcic... But fl'we, ~..,th on SIDE VIEW
th<' blade.,. ean """n " n",~I><'I' cuI.
And th.m a",.;id,,, the ruttiflj; "flj;Ie of .. d.do
blade. F", a ..1",1". tl-..- ruttiflj; ..ngk· i. >hall,,,,, ..nd
U,,· bl.ld,- ,'flds up p"shin~ fo,....,,,d in~' 11-..· " 'o,>oJ
in..,~-ad or rutllng down on it, This h.lm""·rin~
olctk"'- is m"", likely 10 blow oul Iht' ",,,,>oJ fib..".
in.,~-ad ,,f «,w,ing Iht'tll cre.nly,
Thl- gc,,>d "'_w, is thaI no m"I~" wh.ll kinJ o'
dado blad. y'>u U,",,'. tl><"" _m' "''''''' ~"id .nd NS)'
p".. a"tion_s y'''' ""n I"", to .,'"id ~"n"'l.
Setting Up the Cut ,lice the wood libers "I lhe sht,,,lders of II-... d.>cfo
Wh.-n I'm getting "'ady 10 cuI dad""•• ,he' fi",1 ,,,,II'ad "f ,aAAt'dI~' t.ari~ lhem,
iI" m on m, dweklbl i. ~, ma k.- ",,,. m~' I.>b l,- s.>w
is propo.-,Iy,,'1 up . You'll lind " bo~ h""lu,, \i t ~' cuI is
w..rl w,'flh" little .",,,,, .-Ifo'"
2 -- Who,,,, possible. I "h.'.Y" clomp "
hdd -<:h",'n~, m., rip f,'I1ct' ,>I lho,- MW. first. it
"""P' "'" w,>rlcpit..." snug ~, lhe ,urf..., 0' th<' ~,blt'
lfIo-<U.UiH(! _ I I. n ", .",it'" ",a" I "an '"'w .., "'" "",>-cre.""",", il\S<'rI ran <\" its ~>b. And
1 Ihin k of to ."n."U\'a d.-an ..1.,..10 ,,"t is '0 lise a
Nn,-d.,..""", Ih......1 in".," (m.,jn ph o'o) . A ,,-n~
""". il helps mnm>f "ny " ib,.tit",.>f Ihr ", o,.kpit""
that ""'y <"U'" " n>ugheul.
cr",w.ce inse" supp"rts lhe w",kp~.... ri~hl up The ,impl<"l ho,>fd-d.",'n i.> a scrap ,>f "'o.>oJ Ih.ll
to lho,- •.,j~..- ,>I the <out. It .",•.'I1li"ny "'" '" " b.>t-l· ,,"IS "!\oIi'''' ,he w'''.pk""", '" sh""n in tht· rnain
"p ,,, lhe ....,,,"pi....... "lIowing ,ho,' blad,' '0 clt-anly ph.~t~ 1111' " f".,t ho,·<I><.. r>.t wilt al", do ,ho,. j<Jb
1.\
TheWorkpiece
The k>Cl1> "f It>.- <.>ff"rt
ht'Tt' is un t'Tldin~ lip
wilh • perl<'-1 work-
rK"Oe, So it ""'M" g,~>d
,....".... tn ,;pend """"-'
lime lI'-'!ling !h<' w,or'·
pi,,,,,, ",.ldy fHr ...... nil_
And ,ho,.... dn' 'impk-
Wd;", to do thb.
ovtRWIllH WOI1PlK\.
3 d."'..... ,'fid,
yo",
Who,." tho,'
In'
0/
g,,;ng l'wo R~"". An <M'<S<l<1<J _poe<:~ rape Reln fortement, Ma;~"'9 'ape
tn '<l.,.... y
l>,.,>'p'.. ",,,'<I un b<' tnmm..c 10 r"""""" !I"'ool Or, p,,-,,;E<! f"mly ""to ,"" wor.p'"'Ce Will
to l>e crisp .",d ck..." >COl<! the cuI 01 the ed9'" to ~ ;1 ..."t()({~ ,hi' wood fot a chop-free WI
T",mut "" .h.,. bk,dt'
", irs tho,' <ut ruj"" Ihe_ cff<'<'l_ BUIll'.< h. i"imrle, It only "'k,... '0
h"lIow cu's do ,he ~>h, bu, ,ht')-'
I . Wl ,,·;tl>. "wkpi,,,... tIW',.lightly o\'c,",i,,'<l. ..... '<1 tI, bt> a«",,,te, It 'ho.·j-"n· inside th" lint'S ,>f
"-' .t><,,,'n in th., HI dtowing .1><"...., Tho.'I1 I <.In cut t cut, ,h"" wnn', ,I" any .o:"od
,..... d<>do w;tho"t ",,' rn...,n ....',my ''''",llt""",t at IllIlllNG '101'I. 1,,1.....,,)"' ..."" a roll ,>I n", ,J;;ng L'P'-'
tho.- ,'<.ig,,,. Aitt'f the cut is romp"""" the ,-,I'd width
,an b<.> lrimm.'<! off. ",,,'ing crl"f'. 'M", eJl''''
5 at hand when [ ha,~ a d.\do "lad,'
A< .h"wn in ,.... ")\ht dra"'ing .bt,,'e_ a p""-,. ,>I
on my' ""',
~0II111G. 0,,< of the old"" !deb in til<' bt.,k "'I'" pn_>J Jinnly n\'t'. the li....· o/ ,he cuI a<I> Ii.... a
4 i. t" ,.""t' l'"ur cut w ith. ,n.up knift, bd,,,,,
H'U "MOC it (1..11 dr.wing .1><,.-<». Thi. i•• go"d
'0
ba<k.up -,............. n,.,fo"", tho.· w,~>d fibers, Thi,
;. surpn.in~l}' eff""i"".l! ......l'i,'~ bt>th the sht",l-
"'ol' I" p"'Wl'lt """'"' on both It.. f.ee .,,,.1
the d,'" and !ht, ,.",;, "r the ,"\I'
<h.lrp"nd (k...,.
•'<ig" of ,h., ,",wkpit"",. WMl nm 'n- doing i. p"- )u.,' bt> ",n'lul wll<'n n"",,,';n~ ,ho.' f\"".inin~
cutting ,1>,- Ii""',, ,", II><> surfa,.., so ,h", ,h~ dad" "'I"" Ih-I h",'ard ttl<' "-1t ",amid puJlj,,~ ~"Y of the
hla,h' can'l ,...., lho.·m "'h"n y"u ma"· ,h,· cut. w,-,,~t hbt,rs a.....ay wi,h ,he 'ap<',
-----~
ilMUOW 1'15.1 st""'1i""." u>< a "",now scorin~
6 I'<'ss '0 ",,,,bli,h a <I",nl)' CU' line alon~ the
,h<",IJt·", To do this, r.,;'" the hl..u,.....,.. h, 11.- al:>.,,'e
,he ..'" I<>hle, j"" hi!\h ,"",,,,~h tI, set",> the """ul-
<10.'" without chipping tho.·"" 11>0.." apply d'''''nward
pn,,",un'o" tho.' .....,,,kpkwdunng lho.'<:tIl, AI" .. 'hi,
init,al 1'<'''', y"" can,.,i",· ,he hlad,· t" the full hei)\h'
"f tho.' d.,d" and COmpk'h' tho.' cu'
I'tOYIIlI un... A gn'at way h, a"oid a nlU)\h ,"'it
7 ,,, the cu' i. t" back up tho.' ....."rkpi= ,,"ith a
scrap, ,lS .h"wn in the d,awin.o: at n)\ht, Sin«' ,he
•
blad,' i. cutting dindl)' tn'm Ib,' w,,,kpM'Ct' inh'
,ho.' "'"ap pkw. the",'. "" d,a"",,' of h'an'ul
To d" il> ~>h. ttl<' b.....k·up pi,'C<' ........,1> h' ~ in aa, k Up Cut, A t>a<:.-up p<KP damped to ,h~
t~"
firm conL,,' ..... ilh tho.' """".pi,,,,,,, 5<, u",' a ;crap WOI''-PlffO " " WIf'/ .. mple w"1 to pr......", ,... ""'1 "1
wi,I> .. ,t,aight. "'1""'",-Jg....'.-.d, wI>"" 1"",,;,,1<>, ,n~ «!ge ... ,"" blade ~ .. ts ,he <ut
Cutting Perfect Tapers
Wrth the right jig. cutting tapers on the table saw is a snap.
, ..... <0/ ... 'J""'d a lot <0/ _lUning up ..... _ .t 1lw"""""'.orWr .... Ihrllorw roo w..... And all
....... In lI"'I dtood-on ....~ rut> Ihol .... ~", '"'' ......t '" do ..... io. ~ jig.
ru.u.I with ltr np l.-n<? So II'<" idooo ,,' """'11:. _111II-. Wh...., i. rom<'!' 1O&af'<'1' jip. tt... tm.l
_ ..... ... ...u... IoOf'<"'l cu' mi;;ht """"'" • 1,1lI. lhintl ~ ..,..>d,,~ tlbnl< 01 ... jig I..... thr
"'MW' Bu. in """~I\'. lOP"""'! """ .... iU'" ..... ijlht ~,n, '" ""'_ '"" Ih<-kol~~. nu.
0''' ... an ...... Tho' In.:k .. to hold "'" ..~ ~T'" ,0( jig "'........... _ ..... hong<"'.t ...... <n<l
y"" ,""'ply adju" tn."p",~d o( tho.'~rrn, tl>sui,
dw tJpe' you, pmj.'Cl c~lI. (0'. Tlw 'ip 1>."",. is
U...,j ,,, guide the jig p.sl the ..,'" bldd,·.
Tlw "'h'~n~'K" o( Ihi. slyli' ,If jig is , , ifs
<lJjm.t.,bli', so ynu mn u...• it ".w ~nd "" to
cui t"pt·.. ". difl>.·n'nl .ngli'S- Bu, ,n..", .In',,
Ii"" d,~",b.tclc, .s '...·11. Si"",,' ,n., """lcpi,~...
i,i",'1 fol.Sh·",,j
.;I"i""1 h' tho..
• sl''P b.tclch.':;~'
jiK-- vou
,,' !h<' :';';':",:,":,~"
o( Iht· .."",
jig "'hili· pwohing the ""tin'
ENPVlEW
-
.""·",1:>1,, f",w"rd, So
you'n' pu.shing .nd
rulh"!l"I'I...•..."""in"',
...
,,'hcl> c.n hod .",k"',,rd
But tht' "",in ,,'......... I rlto'"
c."" h" ,hi, style,,j jil; " ,....t i( y""'".
I.\pt-nng • kg '" ",'m,,,· ..-,.-kp'''-'.'' if,
....rd k. h"l<I ,,,-110 ,I><> w",kpi<u' "nd Ic."-'V ;'0'"
ling,",," ... n- ,tisIM",-' In"" the bldd.·, y,,,-, c.m ,.~.
w .... t I "'e"n in tht- pn.>k' in tht· «", «'k,w w."kpi<w <I' Iht' c""",-l "ngk" .. nd ,I><> "''1' pI""""!>
III(O.lllGU JIGs, )"1.",, o( ,he ti",,· [ pnof,.. '" jus, it (m'" "",,'i"!l' sl",e the wo,kp"w rid,,, "" '01' ,If
m.k<'. >imple. ono.~hm,'u ...' loll"" jig ,h.lt is ",ik,1 ,ht' jil'\. .11 you hio,·eto do i. push tho.' jig h>rW<,rd.
t" tl-.· t.l..k .1 .... "'1. (T.,k,'. !<x,k .., tht' jig in Iht· m.in ( ~IIUCTJOI, Th.·n.'.re. roupli' of 'irs In h,lk""
ph"k' "n tn., pn.·"i<'us f"'~' fo, ,m ,·,.ml'k·.) ,,'0..'11 ",.king t.pt·, jil'" First, llik<' tu m"ke th.,IM...,
11>< d... i~ ,>l tho.. jig you u.. .' will d.,......,J "" t!>t. "f ,I><> jig wide ."",,-,gh ,., th.1' [ h.,"'" ..,f., 1'1""" ti,
....,.md sh.,pt',>l y<""w'dpi<~-.... Ilo.,li,d,,,,,,,,,'t h.1\'<' pu' my h.mrls "'hili' using tt...· jig,
ti, lot· c<.-nplic"ti'<i. All i' ..... ti' d" is 1>.>Id the w",k· St,,"CJOd, I pt",iti"n ,he ftonc.,.o ,he tof"" on tilt·
pim,.t theC<lfn'Cl ""Kif' ",hili')'''' ru' tho.' t.lf"'1'. "·o,kpi".., Ii",,,, up "'ith ,I>.••-.lKe ,If ,he jig. Thl.
U,u.Uy, [j",;! rn.,k<' ...impl,' sli'<i wIth. f,....... w,'y, ,I><> lot~to"" u/ ,he ,,-...kpi,'Ct' i. 'UppO"<'<i ",
"nd ",t"p (d,,,wing .,lot",e). 11>< f,,,,,,,' I>.>Ws ,I>.. .·,i"
tl-..' 1:>1,,<1.> ,hec'" (End V,,'w .. b<,w),
•
•
Shop-Mad<> Jig. YOu can build
rout """ _ I " l out of ~ 1.....
"'''P>, .. hing<>, ..-.d .. hon<tIui
.~--
.,
IVh,,,, Y''''' ",~,,] thin ",,,I;~ ... ~ P" ...."I.. yoo h.>,... ~
~"" d",""", y,... ,,~ng"'>ul.nd """" Iikdy p~y a p"k
mium 1',.;0, tt> tru~' "'........, A ,....,>n<l ,>pti<'>I1 is to pjd......
down lhickt..-,..,,,k. But thL, "'.""'~ h 01 w,,-.d. n... \tIu "'" "'""~
thiN option is~, """,w thid sI,,,k in~> thin ",."do;. J"IUI' own C\JStM'I.«m1
To do th". you'd l)'pkaUy' think 01 u,ing ~ Nnd thin sto::k by ~ tl>tcker
'"'w. Bu' il you d,'>I1', owo • h.nd saw ,md ,h,' _ on t"" """" SiNi,
1''''''''" you're """WIl1I1 a,,'n'l klO wid,' (up 'n b"),
you can do ,he "*' on ~'()U' L,ble '"'w, d" 10 ,,,h'e 1"'",-' p~*,k'l11' fi",I, I .... ,.... ,ip fence
Ro."",winll on ,he I.lble '"'w is b.1slcal l~'. rippiog ", """W thr "'''N .1!lOu1 'It,' thick.." than the linal
''1''''.111''>11, Bu' ,ost,,,d 01the ",..rd l~'iog nn ,Is I,,,,,,. Ihkkno."""l I",' "'~'N, And I ,!arlwith.n '"'tr~ '''''ll
ii', I,,,] 'h">ugh lho.'bl.d,' ".lnding ' >11 edge, like y'>u "'''N and ",,'aw.y ,he ,amp' who.'" I'm Iini.,"''']
"" in the phnk' on the ''Ppo'"e J'<lg<', _1lIG 11II CIIL Ilo.'llin """wing by p"""ing Iho:
lmlllG n or RlGKl. ft-"" Illt>Ullh ",,",wing i, p"~'y w"rkpio."" fimlty allai"" ,ht' ~"I1CC, (A f""tho.""'",rd
"'.ightlnrw.rd, tl>o."", .,,' o;till ~ k'w ,hing, to L'kc d.m!,,'" 10 ,he "'"' Llbk Cdn ....,p he... ,) Tht>n, ">t'
inlt> acrount belo"" vou tum on ~,>u, sa"', a Ihi<k pu.h bluck tI, /o.....t the b<"ni Ihn>Ullh lhe
n... ,i,,1 'hing I do i, tI, in,,,,11 ,he righ' bl.de, blaJ~, Nu"", U.., ~ rusl1 bluck lhal 1It~,k., '11"" lhe
Although ,,,u «>uld u>t· • """bi""tion blaJ... '0 back ,,j lhe wuupie('t,.. as in Figu,,' 1 Thh ~1I"w.
"",m',. d,,,]i<.I,,,] rip bladt, will ru' quick" dnd ,,,u ", pu.h I.... w'>Upio.w """'" lhe blade and
i",',.s likely tI, h",wbum mMb on ,ho.. wo,kpi,,,... .pply firm 1'''''''''''' k' ko.~'I' in ,m the ..w t. b."
Tht' n'.,,'>11 is. 'ip b....t,' h.>s h"",,- " ,,"h ~nd 1a'W. p<''''''.
I u,uall~' "",ko.' tho.· cui in • "''''''' , ,j Aln"
lIul1.'I> '" p,,'n'l1t ""'I I",m building up, m.king lhe fi",t pas>, Ail' lhe pi""e t"nd f", t"nd
~",t, I n'l''''''' m)' "'blt·""w in..-rl wi'h a ,Itt>p- (k~'pin~ ,he ,,,,,,,.. f..." ~l\<'i",' lhe /0,,,,,,,) and ""'..... FOI boll"" _
maJe inst'fl Ih.r, filtt'lt wi,h ~ spli'k" (figun' 1). • ,..,x""t ",I "" ,he "pro"it,· edg<' (Fi~un' 1), t",n 6'. "'" ~
You can find out lit"" to m.l...· ,mo.' I,or ~""" "'''' On ,,,,,,k thor, 3" ,,'id.., '" k"", I Iry ,,, """ph'''' "'nd !oaW 10 CU,
on pag... ,jl\, n... in"''fI .....'" 'hin pi,,,,," In"" j.tm· ,ht' cui wilh ''''' """.... d po"" Tht' fewt']' cuts "'" .....ay t""
th", WO"b
ming b"m',,," ,ho.' bl.ld,· ~nd in..-rl, And ,he 'Ph,,,,, h.>w k' m.kt·. lho.· less d",nup w,,,-k y,>u'li haw. ~,at'ng '''''
1'''''''''''" the kt.,-/ In"" ck>sing up .nd pinching "". If Iht·,k" k is wid..-r ''''n 3"', ,ai", lhe bl.de in 'h.- k~ rf, 10 (omplet~
bladt" which c.n CdU"" ''''' """kpie('t, '0 kid b.lck, incn''''''''" and run ",~h ..~tl't'S Ih",u~h lhe s.>w in ''''' cu'
Si""" the bo..." ,ts .T<' run """"" ,he ,",'" on <'ttge, n",itipl.., i"""""', Ctmti",lt' ,ai,inll Iht' bl.de in '1,-
I 1I'.nl .s much wnl,,~ n,-er the w,orkpi<."" a, i"»- inc"'1T1e11I, until you','e romplel,-d lhe cut.
"ble 50;, I .l,t.IC!>ed • ",II .u.ilid,y t"",,, ", ''''' rip _ _ _ """'PI. If thr slI"k is wid...,. I"'n !he
f""' ,,,,""n in figun' 1. "aJ""'ily 01 ~"'" !able saw jab<",1 1'0-).. )"U can ",., •
1' ~ nd tNl Iht' b....t" ..~n lea,,'\>lad<.' m.rk., hand '"'w ", ",,,,,plm' ""'''''I (><... m,u~in pho.~,,),
.,1."'ll thrcu' fao:e ,lnd Llf'<.'1'IIJ "",mp"" ~I dl..'bo:gin. A...... I fini'" """"wing. I n""uw the marks Itoft by
ning <>1 ,.... "", (fill"'" 2), n...". ~11.' tw<> 'hin!\, '" "",,' bW..· with a hand pia",' ,u 'hi<kn<"" pl.",.,..
Smooth curves in just minutes. This simple technique is one you'll
want to try for a unique look on your next project.
n.. krTt. .... Il'n.I_..
l>n;_,..,...,.,
Whtn ,..... indld<- rtrw-_-J in
.... lwdw.._-J~"O:I
(UftI
~
..-,;
pm;.ct.. It', .........
>~ ~ ~
llot _ ...
, ,.
1thor woy 1Iunu~ Ito< lhi<~
........ IN~ on/v ~ lhIn _ at --."0:1 _ _ thor
_ . nu._"'_,,"O:I .. t'Irr.bIr~I<>"""
~....--a.~ '" ~ rn"n n.. ph<'a> .... tt.. ~ '" _ .. Ihr I<ftf. 5<,.,..,.. <nd up
................-.pItat _ _ • ..-ort.... n.. . CIN'-"; ~ _ at _ t.onJ /\obI thoo
~ I. r.. ~--~
_ _ .......-dI.
~ _cun.,
_ " -.n. K..n -''''1\ ,nn",-", cuninK ~ n.. -.......llti " Ihr k<-m l.onJ Ihru .s.p!hl
............f ,., ~' 'f'«""'I urn. ~k"'fl, tt... ,",~Ih '" -........ Ito< f'Ir>.ibWh' '" Ihr ~ _ Ihr
~ " ,,>rlp t l run I"""J"""d""LoT I" "'" ~.~,n """_......... at Ihr bo-nd you"" ..... in do-t.ail
b ' .00 in ""''ll.'" ""'.....,
n... de....'T "f"<in~ In.. h¢>h'T
tho.> ht-nJ,..", Cdn rn.,"",And wht'f1
",nn
n
g1111~1 h, 0 {<I, ~11Jt' bh'k.'1 Y<lU
,'TId up wilh. ""'dh. .. ~kl cu'w,
..... ",_ I'm t-md'''lI w",IL,
,,·t!h .. >bol w,ul bul nl__ -J
pIy>o.-,_-J ..... w~~.. m~'
fi ~
o.u ~ '~> " " " ' _ w h v."',.....,
I boT! ptyw._><l tt.. ..........
...., -""""'lI:l"-- , _
Il'n.I,....
1.1_
-... - . lwdw...-J I«r
NoV_ _ ""'" , _ Thr Ions 1:"_ ~ ,_
_ -"lIlt. "'" _ .. l>o-ndoo ..-.,. ..... ...... _ '" h"ld
100 tr;tt /01 ~ ken 'PIO"9
'*""'.. IIw _ ani' -=-- - - - _ !
,, e ee ex e
,, ~3~ ~-<!~-~ -~;o '"73~-:=t~,..'l'-' ~~o:;.
~
e. t',~'~i
ess r I H'"
~ ~h~;~·~~8.~~~~i i3 ,.~ ~g~z~3~ 1~?~~?:~~ ~~~-~~)~~'~ igl·
~ ~ :: ~ ,,; ~ ;;' S!: S "" j- r ~ ~ ~ e" s e Ii ;' ! if ~ : ~ ~ :!. ~ ir,..
t
2. e if t b, '~ ~ s ~ a :: :; ~,:; 5' j' • if :: ~ -~ ~ .~ ~ a -a ;: ~ ,.' 1 ~
~ 'J '- 1:""~~~ .::l-"'-'::-~
! -i! _ -t ~ s iif ~ - "' ", -~ ::r
,
~
1j
1 '"mhiH'!WI~l
. I~i 'S-"¥'.... *
~,Hp:h.:<~~ ,
...I'D' ,~ 1 ~ :i _.' t~~ ~:!"
r"'" -
';:; i ~,. "" ~ I ! '" a e. >
~_t .fr g~i~g ijlrftji'~e~t~~!_{~::r~~
~ if ~ ~ ~ ~ ~ ~ ? ~ ~ '~ t? ~ ~ ~~ ~ ~ ~ f~ ~ .~ ~g I ~ ~ ~ ~.~
.'r ~~~
'T iif~ g e if - :!"';;' ~ " '" §, -t
i .;a.z;,
~ , j, o ~~:{,.- ~f~~s~, '<"~.'" -~",Co.i:,..,",Co.~~~2~~~~ ::l
x - ae = ,,7 ~ __ ~~ ",r.~:<~ ",~~ ~~r._~~_~.~J " ii
~ii~S~
_ .. ".'" .ir
=-
=
i<?,%:d.. [~?,.~
2 ~ ~ :i if ,; q n. ~ ~
~.f~~~~n,ii~J~l::p::<..f[
r
~ '1:- ~ £,§ ~ ;~ " ~ ~ ~ S' ~ r[]- ~ r[!f '"
I/!i ~; <=
i?I~I~"I':1 jt~~~f;f :~ti;I~!i~ Ig:
Ii ' • • . ~:>.
!iHn~l
;0
!--i~~ r-' ;":=:'1~;r~ :<..f~ "'~::::7 iii
iT:l. -s :<..~\!' §' ~ §". " g:-1-;,"'3 ~. :;:;t. e;
~ ~= a~~'':,~ ~ ~ e c i':l ~:j ~ 7~ ;!!
P.~.J,'[
!1'~'··i·
i
,[!,
_.:: ~ ,
1-'
ritZ "
l~ 3'3
-i'"<i!..~
~r~~i~i;~~f~:f~~:z~!
S';
;o2"~-~ " ~
'It!.I,~
---I
<.
,
~~i "
i:l
. I
I n. ~ - z ,. ~ ~ z~ t1i\!'~ {
:r~ i5." 1-~ ';'_>1 '<
tz
~ ...
Jointing
on the
Table Saw
Getting a clean. straight
edge without a jointer is
easier than you think.
..."" .....
~"". _ _'I b><-' ii', Nni I'orM",. MUIMG THI flHCl'
1lut .."iIh_~d. ' .......... anpul n... au>.ibAn' ~ .. t>aNc~. lon(i;"""""""
--
r END V'IEW ' ...
~~M
a~_ 4hl\- ~_. _ lII""' dAmp<d to tIw ni>tlnfI nr Itna. n...
"' ...........
B.twr ,.... ,_ an rut • .-.,,>lh nn "*'l-' Ionti; ...". (I ....... WDfl i> ........ ",.;,:". .as ~ .as
~.- ........... r<'" ..'<lUIdro ', ....... '" ......-.g _ _ .._ m.' np .....".. n... ....11. Iofl«th pro< ....... ...."..
~
~oudl .. r'l... ""*-MlJF._ ~. long .."..,....,... Nil:"' and .......... it ......'
_ 11-' fho. k) "''''''''1: ,........ . - loW 10 rut a _a.p.1 ordll:"' "" • ~
• jeoin...... duplic.",,« "'" _ '" • jeoin "*"<l k"'l\ workpl«"<',
and oulfwd ~ IIut ~ ut: laM<->. 1 ......,.j tOw
• rip frnc<.," in tho.. rt>< , ab<,,·~. And.1I ;11;0 .......
t.... au,ilia!)' knn'"", in !he d.a,,·inK b<·k",
INFEEl>
EXfLODEDVlEW
• •
,
•
•
• •
OVTFEED
~- ,
"
~ I-a. On tht· n'., po,- ,.... .p .....
hon "I the It'n,:", [.1pp[;'od • P;'~-" '''''') a.
01 pl.l>he !.lmin.ll,', Thi> L' what
e",at"". ,light off"" "0 ~"" edn
,,·mo,.. • thin ,h.wing f,om ,he
<od);<' r< the wo,kpi<"" flh.'
d,.wing ,'" ,ho.' oppo>i',' 1"'.....
....'w, you Who.'n· k, 1oo;."<'i'.l11><'
!.lmiltd'" .uPf"-'"' the "",kp;'""
.f,,·, it ""...... den""'.....' !>11M,
IWl If(l\~ Sin«' ,ho.. !.lmi",,'"
L< thin"..,. lMn tho.· !>I"d". ~'n"'l1
",-~'<l ", .......,It" " "U", in lhe
ft.n<". Thi••Ik,w. the !>l"d~ k' 1><.
,," flush wilh the o"tf<""j ,i<k "" y'''' Cdn ,,~. in tho.· SUWlGUP
End \-, , on the Cf'f"-";It"I"''''''' With tho.' It'"'" built, yo,,'1l find tMI
C ting th~ It'C'''. i, • l w..,.. t.·p pn"'......' , ""!inK it "I' on yo'" ld!>;" ",,,. ldk...
Fi"l, 10".... th~ >d'" !>ldM .nd po>ition lh~ ." ,. lUst" miou,,"""". Aft", c!.lmpinK Iht·
ili.l)· /"nC<' ",.~, it. Th" o,,',iM faC<' of t h., !>l.d~ "u,ilidry It......., to lhe rip f"n«'. "II yo"
.hould 1><' flu,h ",ilh ''l ~~lend ,liKhlly out,id,' n'dlly M,.. to doc, i.• • hK" 11"" ... ,1<""; .id,· flu.,h wi,h
lh<- MK" of Ihe au,ilid'y f,'nee. the bl.d,' (HKurt> 11. To do Ihi., 1'1""' •• t,.,ighkodK"
s.u....d, you am tum on th< sa", .nd stowly ,ai,.. .1hmK the I"", of tht' Idmiltdl<'. Adj"-" tlio.' 1<""... ""
"'" b!.ldt· "pink' the du,ili"I)' ft'llCe (.bo.",t 2")• • , the .t,aiKh,,-od);" ju.l tuu<ho." 'ho.' 'lUl'<id<' .'d);'" of
>h<""n in Ih< Side VIt'\'>' on the ''PJ'<''ilt· I"'Ke. Thi, the blad.,'. t,,,"h, ". you ..". in Fi~U""" "nd lb.
lt'!> ,..... "",ily ~,;nt w,~-.d up tu [l~ " thick. Top",,',.,,1
the low.., fnlm rubblnK .""in" the It"""" "i""1 lho.'
pn.;" •••f"" nudKinK .....' I~ne" d lill;" 10 ,he Ief,.
USING THE FENCE
JointinK an <'<ll\" <'" ...... wl>;'· ",w w;,h tlio.. It.......,'-_"
UlIIW:T ~ Filtdll~'. I dtf...·!>ed • ,uPf"->rI to Ii It;'- di 1ft'..... t 'Mn ",,,m.ll cWing l>o.'C" u"" 'bo.' h,"",
...>ch end of ,he 1t'TlCe (d,awlnK on ,he of'IX'O;'I,' .00 I>lddo ,'''' on the '"'''''' .id,· of tho.' ",,,, kp~,,,,
PO'K"I. 'They .impl~' '""It'Tld" the top '< lhe ldble mmNG THI (UI. At Iho bo.·ginning of lhe cu'. try
'"'w k, suPf"-'" k>n;; """-\-pi.",,, durinK. rut, t" conn'f)tr.t~ "n m,,,,ing the ",o'.pi""" fu,wd,d
.te.,dily whil,' dpplying firm
p"....u'" .K"in" lhe inh'd .id<'
of the h'fl<e. You r"n ,.". ho'"
thi. i. d",,,, in Fij\un' 2. Iii..' ,,,
bo.·gin wi,h bo.~h Moo. on ,ho.'
;nl,...'<1 "'d,· ,>I ,h<' f<'nC\'. And I
k....1 ' my It'll Mnd ".'io"""y
""d' lhe hldd,' "nd u,", my ,ight
h"nd I" f....'<1 the ""ek
..-uTtNG TIll WI. "-_ the w,,,k·
pi<-ct> p.,,,,,, tbo.· hldtl", 1m"""
my k>ft Mnd It"·,,,.,,! ~, hold
,Ilt' 'lue. firmly "g.i"'t lilt' <JUl-
1....'<1 ';.1" ul the ft.nc...., whil,' my
right h"oo eontinu,.. k, 1 '<1 tho.'
.",,,.-k in " _lNdv moli<", iliu,·
t,.t<'<l in FiKu", 3. Thi_ p""'''''''
tbo.· ",u,kpi,'Ce It"m pimring in
~,w"nl the biad",
N",,", p ... ·n· "n V<JU' "'.y ~,
K,~rinK pt'rft>c,ly _n".~h ,,'<lj\'"
If, Iht· t>t"" "'ay k' lit" "'...,
p"'i<"" off ~'''S''',,, .ton
Ripping Thin Strips
C utting thin strips is a challenge. These tips, techniques. and a
couple handy jigs will guarantee safe. accurate results.
It """'" b"'''''''r of !too f'""I'rl' I bu.Jol c.... for !tun • "'. roupIr>tnpo IDcuo.'.... up ......, pIvw, _>J...J_
"'""",. wo.d. ~ r......J ....".,... dun "'"P" (U~ Ihom .... tho' IobIr >OW c boo.~_
Io.p.. up"". bomIlominoclm Of 1'Dt. lew I<>...-t ",,0 ....,""" who' ,.... .-d lI"'"l .. II> ~ tIw
.. d...-d<nin ........ d _. And_li ... I......J lIN ......wl>.occur....w.ond~-_TlwnW thinsio
.... Iho> t. ~ ..m.p..._
I>ondv low ..mpIo bl'"
- ....1. :po_
Insert &Splitter
a.
A -..<INrance on$E'I1 woIt> • 'l'I4~ IS """ of me
bog kpY> 10 SUCCE'$$tuly rlJlPll'q thin "''I'' The ~
_ " • Will Imm gell"'9 lr~ ~
!~ bIadf and lhe operl""l And Tn. >pOll'" k,..,ps
1M mop 1""" blf'ldlng on the bIaM
'" make • new II'ISe'f\ lor jOUI' ~ saw, you'M
nH<l IO 'wrl WIlh a bI,vok th.ot m.ott~ the thi( kness
of JOUI' Wxl< mM. INoIfo H ttw mot.... 1S!hor'o"oo<.
lOU un Idd ~ to lht bonorn 50 \'OU C¥l oIdtu't
n pi!'rt«Ily IkM _ It>P __ ~
AI1", traer><; lht....- of lI'WorqrIlII " - ' on
IIW tU'&. cut ~ """'" aln.. ........ .IS ~ ..
ftgurt' 1 n...., "'" • ftuIt> tr'rn twl .. lht route< . -
ID~" - " ' . - t F9ft 1
RQlo'og • lIot .. It-. __ .-.. .. -.lIl • _ 01
CftIuIy ~ u... ~"""" lhtf'd9'!'o/ 1t-."'9"
~ .-.wn _ .....ng • SlOpIled cut ~ .. ~ 2
~ rut'~~I0"""'. ....-.:l"""
•
_10. pOI'1l. _ ~ ~ """ tho korl ""'" PCW'!me
t.-:..." lI'W _ ok<' \'OU "'" .. lI'W pi M "'1'1
HANDLE I'Amll:N
•
",an' "'ho.' t,,~h ~, JUS! r .....' ......
-- ,.
tho.' ~'!' "",f~ ,>f ,ho.' ",,,,k·
p.......... Thi' "'av, t~·. "'~
,'..' murh b....t., •• ,p'......l-
And 1 d•.,', h.>,~. ~" ..,,,n',
(f' . 2l'>'.
...
-"'_.J .'••
•
SHORT STRIPS
A, I n"."th,,'<1 b.·k,,,,, , ~ual ,""ling """ni~\,,'
y,,,, u'"' d......,,1; •., "'1>,1 ~..""n· rirri"ll , ....>11
,trip" (I' k1t'g ,n",_ F." "rip" tha' an' k"" than J(r
""'1(.1 U,",' , ..... somple jig ' ....""n in 'h" pI><~",,,,,, ,ho.'
''I'I'<",i~'
Thi' iig "'o,b Ii"".
!",gl' and in tht' d,.",ing abo,...
big pu'h blo"k Ih.' rid,.,
,'gain" lho 'ip (,'OCt' . , yo" mak ,h. c"" You
,,,,I~' ha\'l' '" ,",., ,..... 'ip f......., "n«>, and yuur '''ip''
",ill all bo,' id''''';"al in ,hi"k"",_ And ,h.·..., ', ,-;rtu·
.'Iy n<l "h."", (If kirkba"k
A, y"u ,·a" ....",. ",w., b.<'" c.p'"n.,. 'h<! "wk-
,,,w
pi<'n' bo.....·"'h it. And a "'1'Ia<"'"bk' ,,''!' ..........,
,..........t ,>f ,he "·,,.kp"-""" to pu,h it ,h"'ugh the ",w
"",d<' li_1 p",,~, •., ''''' ''1'1''",;", p,lgt»,
T" k<~1' tho.' iig f",m "",kin/\> t1", '!""C'"' th.t's
.tt.>d><.J '0 , ' b"ttom ,i the iig i, II", ",me Ihick·
"''''' '" ,..... " kpi,~.." You'lI w.n' '0 m"ko ""w.1
>p,l'''''' ~, ""''''h comm." ,~-ek 'hick"'. ......
lONG STR,PS
n.., f',,,,,io,,-, jig """Ic" !\".•, I", ,I..", ,trip"_ 8", if
lhe"ril'" )'<>U ",,,'<I .ll' 1""11'"" I 'um k> ,ho.' jill.....'''·n
d'
in ,he photo 1>'11 and .'" lhe folk""inK p,llle
PIlU s, A, ~'ou can "'"'. ,hi. jilllo,.-b in'o 'h,' mi,,·,
,I,~ 10 the HI 01 lho.' ","' bl.d,', A "rub" b"a,ing
---- .'~
a__
Grain Orientation
~~
-
IF· ... · ..· ....)
•
-
! ' . .. . 12j Cine'0I "'" koyS togrnng t!'If """-loobrJ9
~ trom " w::rlpo!!'(l' ~ to ..........
.
,
,,~
-
-,
"'·'.D.•
loUr.. 11>10 ",r;>ln d'<e'<toon IS
-"1'1 - What I """"
II)' th" " lhal ,rs
-
. .·0.0. . . .•
mor.. Impo rtanl
-~ to pav an .."lIO"
'0"'" gra'" aIon<j
the edge 01 a boan:l
ltIolr1 ~ IS !<J P"'f ~.,•••,.W~,
•
-_.
........
!<J the 9'""'" or> t!'If ,"'..
YOu 'iIIl ............ 1 _ bv
check...... O<JI the phoro "'..."" E........
thooJo11 !he face 01 !he boifd ~ "
-..-.,. -eatt>oO- iii 9'''. !he ~ I'Qltd trom
"", ...... .octuiIv W;Jqll-<¥;Jo'lfd Aond!h;Jt
MIt be ornp:lr1iI<Il rou pIrM:lod
trom
-m " SO'I"oII;Jr 9''''''
"nm.awn (II~'" ~'" _
""""""" 'fOUl
_ ""otv
- ' " n ''''"''d- 9';>In, """'" """I' TlOIl)f "'"
.",,11 fond ...1 .~... .........:I ... """"'- n __ 11> .-__ ;wi ""'""-Y '""'~ Uot rour
.OCUII_ ..t.+.' ~nd .occur~ ...h ~ _101o;ftJI ~ - ' " ' 1hP_ _
'"'.... t-"~
CI(lIS(WI 'IIr1l11 11'. AIII'-l<'<hnoqueo ".on. ,"'<'II '" ,'''' ""'>t<, un tlw ''f'f'O''ile f"~ On m_'..-
~". "rl"~ """"'" ,>I rIY"-,">d- 81." k.r """""",I· r"""'" I iUl . .. "I .. ~, f<'nC'O' "" Ihr m, ll"..!It'
h"lt- ~,... IN,' ~.,j ...' """"lI'" loOCt""_
Tu ~In. " • • Cn ·u l .1o.,J ............" in ,'''' ""'" .. ~I>o.,w
,·,...·11"'d"'
k' 1..0. , ..". ~', ... h.ow ado."'l""'" "'f'" Thl> hrlf'" ~""• .J l>,nd'"11 ~nd f""",;I>l<- h- k
J"'" .k",~"do.' ,"" ",I>'" '"'W. y,... • 1"" ",~.,j '" ("u'''''11 rlV"" ..kl loin.! '''...... .n...... "">t, I.) I>~'
m.'I..0· , .." . , ~,,"" ....1>... 10 ,,,,,<, .hr ,'Il<l h~hl ~, .., ·It Cd" I>o.·'nc k~'. But wilh ,hr;,..
"f" .,,>.1 ... 'Ch-
.i'\<'m,' I...• h ·,· II>M'~"'\U' I.... c,,'... , ..h.',"'f> ""I' ~.,,.. ,.I" "'.I',> il ....1<> .. 00 m.lI~'~",I>~·
~,'
Classic
Cove Molding
Create custom molding on yourtable saw with this no-fuss technique.
N.Mhon~ "'P" "if. 'abi"''', b<",•.ca,.', '>r .I i pl.,)" ca"" ,>I the pn>filot ~nd ,1'0,- . C'<,,~. " b<'C<>mt.. w,do... (riKh'
q" LI,' Ilk all' ""'fUJ "'..V"">Win!'. n.... 'abi"'hhuwn d' . " -i" lI'). So by ';'~rl~ d\.1n~;"~ d,,· I,......t ""lIk' "r
in tho.' ""'<gin ""'>1<.' b<'k"" i•• ",,'.t " ','1npk>, ,"" "">rkpio.'U' .....1,h.: ho.·iKhI ,>f In.·Mw t-Lkk ,n"
Ilul II><- probkm I ,>Ill'll run in'. . ... th., ' L,')\" «Wt' " ""mllh<- "'.. and wr<' u( d,,· Co"" lUI.
mo.>kling> ."","'11' .. ·.iw.k- in. 11_ '''"k,i....... no.! Ill' ml'\. Mak i"ll ,.... Co,"" <ti t '" tho.· unkJut' p.!rt
'YI"" <of "'''''d. So" il Y'''' want 10 a.kt thi.• .1.'1.,1 of !he r _ Nti,.. ju... ,,,,.. ,>I the ".. n..
Ill. m>jo'rt, I"'""' ..... two <h<~ Yo" <.n"lh.-r So",lion V ....' in Ilw kft ""'~in "",.,.., , r"",1 !I'..I
do.--i!t" 1hr m>jo'rt I'" fillhr .,-.iWl>l< .,,,n
"">kI"'Il. In a nuts!w'U.. you ",·ont I......... by "",,.intI Ih.- t-ioc
, '0' b.tk-r Y<'t t.>""
II>. h"", 10 "",ke "''''' own. d",;,19' 01 co\' n.... yo" ' Ml up Ihe l.obI.
To do th<I. I turn 10 1hr _ ... w . 1I""'l': • ""'~ ........ M>d th<- eutin ",... " J""-'<'<'" n.,
~ 1rdInique. I make. <UM.."" "",.. """dlnK b,.,..01 <Uto IN. gi ndJ~ ,10 .~ . pmfilo
1Nt fit> MY proj«t P"-"*'<tJv .......... rw><t- And fin.oIly. YOU .....,,>Ih .... "'......"'"
_ . - . ~ ~ . ruwdnl " " ,.. "'" on l1li "' I .......... ~ toY d<_or-,;. ~
Ihr~ ............-_ . tooItdd. ... ~ you toke . po .,; lIw pmfiIr 1..._ "' ..., Tlwn,ltr.........
b . MIhrdnwing>M riBhl
Tho- idooo .. thM 1hr ~ ....
__ how ~......n..s. d b Ih.-0Iftd 01 ..... bYN. to a ...",....
,
......1hrblooio...... ...p,.10-"""",
<IUt" 1Iw <,<",..~ ,
... ;
-
When you >quM down _ h.>l
,............:..
::~:'O'III "'..
....... - bIooio~on
01"'"
_
_ ~:::::;:~~~~~~:~~
_-, .01 ""'!hid.
outIinr you _ .. .
_ ...., -
...... 01 bIooio.
IIw A>
..... """,.. ob¢>Ih' to
.... _ . the ""......
,
-
to"'"' ...... NJmw, rtKInokd
or "<,<",.." wf"' in "'"'
• •
ItofI d....-.ng>. Mt ,.. turtloro
It' tt... side on<! "'''' ,. ..., """"
"
(lIlTING TH~ COVE
\~lth '~"If "~rlpn~.,, MId~' hl ~', Y'''' e,on >lOrt ,..olting
up theldhle ..,w ~,.. the m,... cu'."', ""'''''n in !h<. main
ph.*,', Iwo ""Klo.od 1\"",."- ",.... el.>ml'<'d in In...t 01
the b1.kit· and ,....., ~ohind it - ~n' u,,,xl """'" ruttiTljo\
them",. n.." w,"kpkw" I\'d ~'!W,.." the l\"""df'Id
.......,.. the b""'" in multiple ,h"lk",' 1'<''''''''
TWO nm. Th.. n' ~'" ''''ll ",pt'CI> of the "->\up th.lt
rontr,,1 tn., r"",1 ,;NoP" ,1/ Y''''' cow ru', n....fi",t ;,;
th" U<'J'Ih ot t"" ellW cut, ,,'hkh i. the ",me." the
hd!l"t ,lI" the "'w bl"d,' on your fin.>1 ......" (V,,,,'n
""""'-III' "'"nt to m;,k the final PO'''' a Mir ,h.ll·
klw.... '" "II,,...., ~>r ,""",tlling the cut)
TIl ~ iIIGU- n....,ricki," .... rt i, I'<",itioning
t "ngl~ ot til<' t~n<t"> II' ",'abli>h ,he wKlth of _ TIl. CUl 01-><", ..... Imces .'" p'..itiu",,j, cutting
, "",'<'<\U. r" find tlli, ftot..l"n!ll~, [U'"" the simpl~ "'" ('(,'" p'ufil.,;" 1'f"II)-' "",ti.....,
Rai",' t.... '"'w blad~
jig Ih.lr"n.,,,·n in ,he \,." bt-Iow, "0..",, ~ .. ao..,w the tabk' In' "'" r..1'" 1"'-"" lli"" "'" a
SfI 1l111lom. (Jnce ynu'I'~ u""j ,I>..' jig h, ma,k ,he ""'pk' of ""'" blt><b to .......·ly hod "'" bl.mk ..........
Il'<'d ~le on the "'w table, lhe ...." 'lit' is '0 "'~ ,I><' bl"d..·. Y,,,, ""'.,dd"'1 ft...J much n,,;,tance, If y'''' do,
the 1\."""", I ,t"rt with the In",t It'tl<'<', you mill'.... Ia.ing ~~'do."l'"t a bill'. Afwr "'" r..I"t ......,
EIt""""'. "'" COl"CU' do.",,·t go ,,, I....."j~,,",,ll' "'" rac", ,...' bL>de "",>tho" 11.- and "'P",t "'" 1'''''''''''.
w,,,kpie<'e, ~~""'" no' g'''ng to,,~ "'" h.'Il('" n!l"t (Ifl W"''' y,m K'" ~, within .""ut 11." .lI" the laY'",t li,."
"'" l'<'nCilline y'''' "'.ldo.' '" ",ark"'" anglo'. rll!l'~ "l '" a ,k",· h,••, lhe I.... 01 !he ",'" cut You'll "'"
""'co", "a,nl,'fi'd" in the "',,,kp",,,,,.,I>..· fmn' I,,,,,,, ""an di''!l'"",1 ridg", It'fl by I.... "'w Mad.·. So, fn>rn
",,,,,j, ", bt-off,,~ In>rn "'" Ii.... (d,awingal><,,'l'l. V,,,, lit.....· ,l(l, ~"u'lI ..... nt II' ",I«' .''''" II....., rurs (...". or I....).
can mOo'''''''' thIS of""-".oo !h<'n 1'<""'.'" ,....fn"" n.i" ai,,,,!; wilh a ,"-WI', ,"'ady h,j ,all', will gi"C yr'"
h.'tl<'<' to "'''''''p'>nd . With th., fronl h.'Il('t' <I.>mp<...l t...• sm,dhl';1 ",,,,,ible "n'~ ru' .00 10"" work I,It,,,.
in plao..... then ..mdwkh I"" workp",,,,,,, ~"wt"" t.... Willi I...•('(n'" cuts l><1lind j''''', ,.... ",." ",,,l j, '''CU'
two f..'Ill", .m d <L,mp "'" n'''' r..'Il('t'd,"""n ,.... b.·wl, IMt .U.....' t.... "",Iding II, fit a c."".
_.
-
.~.
I-=::'
.~ .
Smoothing the Cove Cut
'(....'1 ",-., now d\OIltor f.oao ..l It>< ....... cuI ...
«,.-....J ~,d~~Irtlt-.,llY......
biooJot I, -uh ..........._"''''''lI: _ _ ~
,r ~
••
•
"
Jigs &
Accessories
\'OUI 1'~ \JW " to build yoor wm 1'9S aod
iK~ Vw'l find • !fw ~~, ~l of all.
DELUXE INSERT...................•••..••••..60
MITER SLED 64
TAPER JIG 70
R'J'I"nlt " Ily .. p"1t'.' .. mrl<' ~_ w...... rho.· ,h.", ·..,MoI w"J,,, .s . he
t.... b ~·, Ii"'- It... or...
w"rlo.p;... I.brlv "'.. ho. I.run ,no., ....._n in tIw pho.~".h""
.. eN n..._r I.oIb in'" 1t.r''J''I'"ng h:' ..~,''' ..".. p""'''''..... ,'nr f" .... ll"'h"(l; .. mmod ,n
Itor
k> koT _ In""
1I"l......dtord ....,
,.,.'ll (.. . . . . . . .
~.ond Itor......,. J ......"Jo,J '" find .....,
...-.pan
'J"'<'N"II:.and krl. b.o<k.
tho- oponing. An.!
.......kpio'<'o" rW>' up
-.I...,..,. d>ip""'
,ho-
' '" 1Iw
lht bo._ _
J'r'
t>I.>do-
tht
""'"
h.........n. ,lor
.. ~ ..,............ plor _ ~ AIlhoup;h lhr <JII .. ...............
.... _ I i _ !Nt .....- .. "I> .... I.N. .....- ' - ....... _ _ ....-. _ ~ ' - ..a"'f'lr of
T....... S.w, T
"'
_ IC- . ~ '.IlWoJl-In.... 'J'<"'ioII-'" c-.J
....t.i<h ..
rI-: ..
~ ...._Ihr
ro._ ,.,
lJIIra>-llillh \ .......
~
~ (l.m"'l
in Ihr bo.. -.... n.;,.
Ito< ~
nom '''''' .......,. <UL
~•
1IIlII_......._ ~ m...,;"",
UIlr...,. _ wet;ot. ~
on ~ So ono:. I CI>l n to m a
~ J'9. I don'l ' - to """""Y
~ .. ,al tho IKUl; lor "w- ...... '1 t.ung or 9"""'9~)
"-J9'-~ ... thP.....",.~
Slidl. an......,.. .. 1\ _'0"1\<
sid; So ~\ ~ "'*
freDon ... ft
Sou"... 'I'Ou
pWMo:: on • -..., <Ii ~ _
<...
9" """"'"
"
a.
The Splitter
t><nw you c~n I"m yO"T "''''nti,,,, 'n ,h,· ,plil......
Thi, i, WNI p"'v~nl. Ih... ,""w k" , f in th,' work·
pio."",, I"'rn <I,,,ing dnd pinching th~ bldd,> which
.cO' """'KE NP
. " " ......." . . , N
c.n ",'''S<'ki..kb.ck. Tn rn.k Ihi, wn,k, U,.. 'phll"r
i. in,I.II<'d di""1Iy b.·hind II.... bldd,'. TIl<' ~~.it'St
w.y In ,1,1"rmi",> Ihi. Incali"" i. t" fi,-,.I cui lhe
''P'..,ing fo,. ,he ,""w blad~ in If.... in..," ~nd fill,"
.trip.~. ynu s<". in Fig" ,,· b.
IUDI OPt-. But ,1>0..",'" ..... ,mall p,nblt-m. E"""
if y''lJ ~,wt', tht' blad.· .n tho.' ....y d,>Wn. it <an
.till hit lhe b<,ttorn 01 th... in....'" who.., yo" ><1 il in
p ...." . Tn I'd .",,,nd thi•• "'" d,,,,bk""d,>d "'P" h'
.",,,,,h ,Il<' pi" ..", in...", '0 ,Il<' '''pol ,.... ""1al in...."
y,~, <a n .... whal l'm '.lkmS ."'lU' in F;Su,,' 7.
~.
---
~' __l
••
_. - _.
_._.".
ho.·iw.1. slip 'ho.' fill<.. strip b.oo:l in .lI , f,,,n' ,>I'
I...· jl\,,'l1.nd hd i' in1l' lho.· tol.,l,·. T.l t""l.,
l'iK"'" ~ ' " .. ~. who ' I "..·.n. .--- - -.-
a.
_0
I
~ b. _0
• -
On,:.. ,...' ....'" .k" i ,. y"" ,·.n Kluc in ,he
.pli'...... n....". '" ......>i<I • ·Io.i"l\· ...."rlpio.""'.
..mpI. oonJ ,.... lot.odinK",j~ h,. J""'"
_ Tho""" ~Y'",lIw"",Il>do",driU
• f\np1' <'OIl•• """"'" in Fif;w>I$ 6
_/lb. ThO> 1Nk:o!hl' _ _y Il> ..........~ am.1UII-. Afto< -..Iin8..... -.Itww·.
NllI'IIllI5. '1'",,11" """'" 10 n.un• ....w .,... ~ Ihir1g Il> dox blOnd _,"""""" "'ib
f"" in !hi' <'OIl 10 hold !hi' _ .. ~. ~k you fulllI'rP '1',,,, can do !hi> ~. turnirltl;.., .........
_ in ~ ... 6.L (I .....d • ~ "'illl ..... hNod .ond.-. ..... _ ....... wa.' up. ~ you_
<'Ul oft,) Tho loc.lioon of !hi> f"" wiII.J.p.nd .., in~9 "'lo.*,T<'I"""_Ihr_fft... ~
YOU' , All1U> point ...... "..., a1M,.od<! .... ding 0Ul whilo ~ • cut. INk ...... l"M" rip ""'-
"" k>!hI' bottom. wtum wi111<t yoo..tju>l ..... '" J"-...d po<tioBy "" _ . '1'"" can ....,
....... "" if. 0""" ..ilh ..... t«>lr . ""'. ""OJ' bIo"'k ,...- ......>:1 do Ihi>.
a.
Miter Sled
Miter joints don't have to be a trial-and-error chore. With this
miter sled, you can cut perfect joints every time.
I do:.!"' _ _ .~ ~ .... .........t-!Nt -.:I "",,_odVo.- lor Coo _ And """"'
...........'<"1 " " " " Ituob-~ .......... ~ ~ ... <uItIrl« ,,"'!1"1 ~ c.olil>r-.L Y'''' ,_ d<........ <Ii
.......... III< _ ""''''. I• .....- ""..-.. "'''' ~ no. '"""""'...., No.... 1 l. ..·hich
hard 111')'. I'D ... ,""",W>o
md up ~ ""' ....... ..or. "'_."'Vbk _-~, 1llI>!tU""'.' ,tho!
~""' ~.u "'" r-<"' iOR' ......~ " r .._~will t... 1 •• II.... ~,
Tho """" m' .... ,.a.,'<! .. ~."" \h.o' F"'obIom. To W,1h 011 ..... m,k'f .lnl'. " 4od """..,.",.
...." " «'<'\U"~ cuts. ~ h,o,. " ' " t...... ,1\0, nJ.. In ...... IX"" light ....-ipll•• nd pm.__'" h..: .onol ..... '1"_
m'''.......... "" ,"'.. _ ....- n.;,. ""'.. i' .. 4od y,...l1 bo: ... ltd¥; 1"....1 Mi.... ~""",;n ",.linw
Exploded
View
_~_tails_
--
D1,,[,'eroo,e_
OO! l.'oU.
f7"'0. SO"W. _
•
,.-
._-
--
. ."" .. ..... I'OO:I!
. _-~
~
N ' ....
• •
I •
•
•
SECTION VIEW
-_..... ..-
.......I11......
"""'
._-
. ........ . -
....
. _
-~"""'"
"'
~
, I
"'.......,0<...."'~ &
"""""NT!'.
01' ......, .......,.
,
..-1\. N,,"'
Building the Base &Guard ~ nil
lor the ch.,lkonglnK I'"! -
mounting the runno.".. Th'
FlWNTVlEW
Th.' N"'" ol the m;!>..,. .W is !he f"und~li"n lor trick is li' Ii"" .,ltdCh tho· mil,.,.
"", who'" ",,,,,-mbly. So y.","U "'0"1 to ,,><. a ""'I<'- b"", "'lng douh...... do.>d L'p". 11>0,- Mr<" jI.c-.l h<>ld,
""I th.>t'. flOi and >t.>b.... Thu rn '" in>t.llhn~ and th<m in pl."" so you can atl.><h II......, with sen""'"
adiu...n"l' theolh;r f"rI> ""ie<. [elK • ~..' rl~w, ..:1_ LJ.., Y' >u' "'bk' "" w . . . KU ~t< r..>r """,nti~ lilt> m itt'T
I ,ldrttod wilh. n'd.mguklr pio.",,_ Y,,,,"U wanl 10 No... You can "~''''>w tt,J" thc' in tht-l><", beI<M'.
"",ke sure the In",'.oo ba<:k <'.lg<",ar,· .".;ghl ow IlJIIl GUill (:>net> It", runnt'" ,u,' m,>unt,od. you
.""...,jh, ThL. way. you<an u;<>U.."" 1.> , "". " ....... can tum y"'" attt>nlion tn the bladt· guard . The
''n<'<' for healing .md .diu.ling th.' r.. ..." bL,d., gn.rd d, tw<> thing>. First. it "';"1.1> y"u.
To INke tho' sltod light.'r and ,,,,~.. h, """"'go. I hand, fnJm t "''',' blad~. A, y'''' finish Ie.., cui "n
rut ,,ft the rome" ,,( the b"",,', as six >W n "1>,,,,"_ Oro<.- tn.· w<>rkpie<e. tn., bl..t" ,'lld. up "buried" unJ.'T
Ih.,r. d",,< you'll ",• .,j 1<> fir><! "nd mark !ho.' "''' ....... tn.· bladt' l\wrd, And ",-",'Od, it add, "'-'bility Ii> the
lin< <>I the N"'_ ([ lL..>d" framing "lu."d y","U "",. ,1.od . It ti<'; Ie.., twu p.1rt> ,~ the N'" int,,,,,,,· unit
!hi> ["", !.It..,.10 align ""'.l.>d with the ",w
lil"d.,· Tnm.lk· t!-... gUd td. cut a bk..·k tt, wid In and length,
Thi> «'fll'·rlin<· abo ,..".... as. "'1,...""", who.", it 11lo."'. ,,~k",,' ing lho' '''T'' on t!-... ''Pf'<"il<' page, "",k'
a"",.. lim<' k' att>cli !he hl.d,- guard and t.-oc...... o'
I...• ('\it; tt> '<>rm Ie..,.."'".•.. the II""rd.
•
Blade Guard Step-by-Step
•
,
n.., fi". (1'1. lIsor>.l an .""~. M i•• rlo<.he Fen<"". Rotat. Fo,ming l h e Nose. Then It'll ComJlOUnd Cut. lIle""""of
fence on l'O<" mIle<_.
'01)' 'fOO' ""tor _ 4So to com- tile gu.-rd ONe<.... d ....... two <ulS is on''''top of !he bIoldl'
bo<}Io l"I form""llhe fIOt<~ p""" 111<> rw:>tch<'> wn"", the 45' ,uls. TI>o point shoutd gu.>t<j Toll !he sow bIodl' 45"
lor tt>e 1'0"'''''''''''''
fOflU'S ,1'1 t"",,,, WIll reo!. Mo'.lW<><Ul, be 't'Ol...-.d 10 .... p oIog" tho or>d (ul til<>'''''''''''"'9 _
!he blade g"",d to """ttr the po,," 9""'.1 ",,'h tile blaOO to lorm !he no!<'
,- """'"
FIWNTVlEW
Building the Fen
('In<- 0( thor bi~l tru,,,.,.._
w ,th <l.ltring mi..... """... io Il""-
" ng Ihr A~ 01 Ihr cu'juoI
~ . But 1h.I1 '~ ..... Ihr ~.....
w,'" .............. oIed. I'D on.-
" ' " A t.ondy In<k lor ~ng
thor ~ F",h:<t1~_
"""'ht< l"olMfm wilh mi....
JOint> .. eulting Ihr ~ k> •
W i ; : i.~ .It.-p;.n ..
...• •
""" • hai' kwlgff - . _
_ • fhoono ..ill 1'«- ~p> ill Ihr
• •
........ "';M>. To r1imino... Ito..
11," 1".., .... ~ "" Ihr .wd
"'",... ... . lumi.."", T:ffiICk buill
.~
Ink' Ih<rn lIwlt "",k.. it ...... y " •
• ,\.loCh • >k'J' t>k",k " -dh Of .Ii~hlly l>l-k- thl' tl "I It. honn-,
-. _ Tht '"""" . ... Ihr "., 'mf".......' Thi, "'ill ho-lp thl' ' k op hh'k , I""op<.. h - .. '11m
PO" ,-.I ..... mill'< .Ifd .and I w-.J ' """"in ii', ",."""It'd k. U.... k-nn-
",."tllI and tru<-I",. k-.g """', TN wi", ,t'•• """'" YOu ~Itach Ihr T-I.-..o.., In", , ..... md <~ Ihr
!¢t"o:l _ I<><u' th<-m In"" >I,.,,,,,,·W.''''..l
hal'll· 10.""" "'l"""'. " """•." in ri!«,,,, 4 Thorn [\l,th<. ~5°
w,..><l. lit," Iht> J'i<'a"' .. httk' ~"'~ I muld 'n... arW<- "" Ihr ,>t...... 'OO.l, y",,'11 "'dnt hi u.. ... <drt>id<--
.hem I" ...... I.Jk'T .In.,.
tho: T~r...-k "' 1""l.llk~1 Ii f'f"->d SoIW loLkit· "',..... ~,,""II ~I .., ...•"""'~ 'hn"',o:h
Tn "",1-0.-;, "lS~""" n,OI,., k'<\)\,.,. w,.,.kr"w" )"'" ,I><- dlum,n"", H,."k, III", "",k,. ,un' ~'''" cu' ,....
miKht w,lIll ,,, ",.k,' tho: I,....,,· ,'""",,,,,-,, "h"wn <In ",,,,'" in ''1'1''''''''din'<1."" ,., 'I><-tw<l I,....~..
tho:... ·d I'd~'" Whik' yo,,',,· ..-, "I' ". n~,k,' ttl<' 1""- And l<l k ,~'P ,",wd,," hlllkt,,,1' In"" in"'rt<'rin~
m"",,,,' hmct'S, you <.m .1,.. m.k,- H,,' ,",,,, ."" 0 with ,...' cuI, I r_t>t>..."t ~ ""w,'" t nik't "I' t...•
I ,ul the ~m"w I", tI", .I"mmu", T-trod I'k>lt<"" In"" ", ,...' I,,,".. (h~un' ~),
",;nll" <I•• d .. hl.de on m~ t.,I>I.· .., .., " •••" ,tit· anAOI n",J1(a tl c~n t... • ch"IIt... ~· ,,, _!loch thl'
IIm", -.. d""J' rnouK" ...' l!w' II... T-trod .it- f1",h tmt...,. to Ihr _ , _I 1""';,'<1 ~ '" .1'1(...., T" .. ~,...
Ihi:> pn>blt'lll, I drillt>d ' .........IA'>l "'>lo.".nd
row\-
_. _.-
_.'
-- .'
,'-
"--I>II '~
I
"loch _ h lo<nc.- t FIlI\" "' 4), n...
"" ~
.~
"'
1'_""
~"~
_~
.............
• --
~" Ihr _Ir ,~ Ihr "'"""-
T" lII"l ... _
_ I h r IItl ~ ,I d...... ~_
110m .... !If' ~ Itw _ p>Md
,~ ..- II>
-.4 . . .• ...
-::.::~
~
..-- l'Ir_",,,,d,,""_...,,
lIlw ' - " ' - " ..... " _ I<>
h- ...... " , """""'"'..........
if ~~'" ....-cd "'o.k' ""-
IHl' QIIl,. ( "'" ~ .......
....-...l Iif;hI. IN <vi>
~~:r'
...- .... ,- ,,,, ,...,, ....~ 1'k .. fd>..on<I a<IIu>l
-.>_ ..- - "'" tmt... """I ....'" If:t"I ~ I"'"
k'<1 '" n....
d" Ihr .....
" • k.' ,....." , _ ......
•
•
_Ill' W1f~ s."""~,,,,,,,,
--.m=;;-------j a.
wt>.n I'm cut\l"l{ ...,,,..,,. II..-
W\nf"Oo'.... "'"" a 1t'ndo.""'Y 10
'C1'I<'f'" .. the ...... l>lo<l<- >loltb
10 <vl.
k.....t
1<> ">1\,, tt.... p.""'' ' ' .
,....,·,.W ........wI
I
•
pi n Fence Extensions
~ ""'... Wd " !!'NI lor <UUtng dod WlIS ( ..1 . 24 · length 01 aIu·
~rff'(t m,l... 10m!> B..I I found """'-""..-.;tie All. . .1'9f'l'I'Ig ~
IMal I 'oO/fIO'l,..,... nt'<.'d<>d to make l"'l<l II"'" WIth II><> ouhldP l"'l<l of
'"J)eI,I,'" <..10 art . -", 1M _ lt1e renee e"en$lOl'1. I t"'lened lhe
lon<,If< th.tn lhe I""'fl So I added alumlll<Jm ¥>glfo ,n place You (i'l/\
1 ' - I"""e e'ler'lSIOn$ _ I'I(MO Ih" aN ~ loqether '"
Ihe1>lOCk for lhe I..-.ce exten\lOl'l the dt......-.g bebw
,,!dento(. 10 lhe >loc k uwd lor F"'dIIy, I w....ted 10 """" ....
lhe ".Ioor"'r; t"'-':e\. ""Iull,ng H\y w"! 10 atlacll aNI rMlOWI>
lhe ....min"'" I'!rack The artly 1hI' f..-.:e ,..tensoort. W t ~
_ _e .. 1IYI1 «ldrd alength<ll lhe ttvNCled onwrn and ~Ivdded
............ ..;e 100 >JtI.ICho'q 1hI' knobs lhat I'IJU _ .. dfta,1 '•
...-....on"' ... -..r;~... I dolled the rnoo..onlng l>o:Ile\ ..
""" yn _ '" 1hI' do-.g 1hI' .... m n ¥>t;Je and u<ed
Once \!'Ie Ieno:e 0l<\IeI'"IlI0I' !hem 10 ~ the Iowbon <lithe
_ <lII"lpIoOo 1hI' "'" ttl ng I lIIrN<led .......-ts on the lMce
• - ...-
........
.,..,., .....,..
a.
,
•
-• - •
. . .,.
- .. -..... ...
••• •
• _--. ••
•
•
(NOVlE'N
Adju ble Taper Jig
s.......~''''''S ~ iilIlUms "'" bo.~".,. tho", '·'p ,,"od dro.ln.od "h>tpnn." .... Iht' 1>.>11\.....,f the ~ Onre
Thd", ........'tIy 'hal happ""'o.! ..·"h tN., <O<li bI< II..-;it; .. ~ . r'''' c.an qul<iJ> rut lour iolo'nlioc.al
"'P"" ~K- Jo rb'd .... ~ pL"!<',n" Ih.o, .In." _ "'f-S - "'ithou, ~ Itw ~ ...'fUr 01 "'" iii!-
Il..- ~ .. w. ""rT)~ Itw w"'~f"OC" r-' N.I< AIlGUII am. Bul.b " .. k,rut "'f"'A. rou'U
lIuo ;,....w up ~. iil': ","" <.on do, mudl ,... ~ ...., 11m I'll: """ ,"It<n ........._ job
_ Tho _ impft,,,,,,,•
.'n1 w" • _ .., "."" two """f'* hoId-downo dompinf; • wcn.-
.,--....,.odjuoI "'"
pwn"" h.wd..,.,j -.t
>Ur
theRunner
I
10 1o<סI. ,Ilt' 9J'lOft "" !VII>O<. _ " - 1<..... 1.. ,Ilt' - ' 10 lho f~ on>lOIlho n "'" 9J'lOft
...... t'" """"". _
¥Id outlOde fdgo ot lilt' _
""'.. ..." .. _ cut. g«><>W' than tho ,...,. ...."'''' _ poso .......
WIdtIl .. tho ' ........ I.>boul '4') ~ ...... 10 1'''' fdgo
"
Adjustment Bar " ..•. _-,
_"'"_.
............
Th<- """" w'Iiqu<- thing.otx>ut thIS
M to tt...~ bdr. I'" juol
• olot"-'l ""d r<lil MOd • bIo.",~
-. '. ~
......
~. to not F""'"
•
ilIl. Tbt
...... _
..~.oud>
r-' """
cndol.
lo'Il ............
n... .... "'''".''~ Iht ro-"
•
•
... tht ~ "" tt... p&otk>rm. Boo-
~ Ito. Nr. " ... c...
......... thr pin 1-.1 Itw Iqt) in
..... d . -... II "'" ........ k>
---
......
. _ ~
_ ~
--
ADJU5TMENT
__ Mil:
_ DETAIL
10 b.
• (1 • •
cut. "'. t.Ipl'f. .... _ .
>lidot "'" tw ,." II><- r.,.; , .....
-~
-
• .~ AU- ~ 1Iw n............. <'<.t!l" t>y
V . T,ul~",' r.,.. pio.'(1;" ,,' d,f·
10.'1\'11' thio.~" ju>l ...t",-t
tho.· lw.';~t uI the b",
llIIlIlKAI - . n....
pin ,II""
LJ
,!J1
..
NO'I1!, 10 N:h.... , _""'"'- DOW.
.......... ........ ..,.
..·- lIt•• """',, _ . ... ~
Ho d·Downs &Stop
All INl'> Irff 10"""- Ihr '""" Nt io "', ..t.t •
~ oI .......>d hoIJ-d<,."n!' _ .. ..nplr "
_; 4- l.ik Ihrir _ _ iIrlpWo. tw.,u.
d.._ doItop wuri -..mv .. p&ooc... .. "'" ~.
not Ilr ~ tIwm ~ Ilw T~ .k'Ib .. II-.-
t·
~
pi you
"" ........
tt...
dompdotlt.., .. _~
h "ld-d"w ...
II
.n.pr.e~""CMl
#
_ ... Ihr~.
After la\ro'>g ou' ,... \dp<'f> on,... W,'h ,he log on ~ ~.....,..",he """, attg" Ih" """k for Ih.
,..; of ,... log, d'~ ... ,,,,,'l'fl'd ho>x nUl' up or down un", ,.... '''llI''' Wllh I.... edgl' of ,he 119
-
hole to f~ "" lhe "'" lo<} "" flat "" tho> platform .ond loghtM lhe <ldJ"'lIl>en' ...,IS
__ Idy out ,he "mong pao", \.lode ...... "up "'J<l"I'1 ...... 1og ¥>d Aft.. 'U"'"g • ",pe' "" "".
oJ ''''' '''P''' .on<! dIIgn " .." rna,. lock ~ '" pI;K•. Thon ttgh"'" ''''' SIde. ,""',. ''''' lo<} ond rt>p<'a'
WIth lho> edge oJ lhe 1'9 - - "" ,.... Iog ''''' pnX<-<S too- M::h 1«10
"
Molding Head Fence
A tall fence. built-in hold-downs. and a see-through guard
put you in control of the cut.
o
-_.
-
--
-
a.
~looul j,,,,
'hIS r,,,.,... is 'h.>I ifs "'~ for m"ktinl(
"'-'dds. It c.n .1", t>r ,,-,,'<1 for ruttinl( r.l>l>.1s with ~
d.do "'-"d_ Jfs u'''' '·,·,,",hl~ fo.nc.e.
Tho' It""" """i"l> of Iwo N"ic • __·mloh<'S_ A
~ f"'" rnw;,.t,,,, ,uPf"'" for lhe ",orkpioW .nd
• rourk' of !>:,ld-tlown, slido' in Irack., in ,,,,-. r..""",
(Fil(un' t). Ewn ",i'h.U ,,,,-,,,, to'.ll"""', lhe "'IIo~,·
Ihinl( c.n bo- lo"ill in jU" • "'"pi,· "f ",-",,,
FA«. To m.,k~ lho.' 1<-""". ,t.rt bv cutting. pi,,,,,,'
of V plp"'''>o;! '" si7.- f,,,. ,h,· r"",,_ l1w I,,,glh "I
Ihi. pi•.'C~ ,hould .ppn"im...ly m.H,h lho.· k"'II,h
of y"ur rip f,>r\C'- ' ~,'xt. ['rimn",,,, "fI Ih~ '''f' ,n<'
""!'S of lho.- f.C<' so ''''--n- w"uldn'l "" .my sh.>rp
mm,'!'S,.' you ,,~- in Figun- 2. Hold-Do w n. Two ri<>"bi<> !''''J'i''' ad)"" ,n T·tr.K~ 10
An .In' cu' .1<>Ilg tho·
,10,,,.,,,...
1><""""
f,o( lhe m,~ding hl'<ld
,,f lhe t..." pn,y"t.", .lppIy P"'<"'~ on !he _P'E'<e ood ~, k.",'llac~
.",t its cutt"", To A do>ar 9""'" ~""P> l""Jr fr"9<'" 001 oIlhe Wirf
,1o-"-rm;,,,' Ih,: """'h,,,, ,,f Ihi"
CU~"". you ,.n ,r..mp lhe I.." 10
the rip 1,'llCt' on you, I.blo· '"'w.
Thom with lhe ""'w 'um"d "ft .nd
o
unpluAA"d for ""'~'. ,.i·., ''''' FIRST; ""' ......
moldinll he.d inh' f"",ih..'n .nd ""''''''''Of
"'" ",.,or
,I"t~ tI,,- f,,,,,,,, .;:,lin,,' it. ~ow
" ... ,.n m.rkout ,he k",.tk", ,>f a. .6 ..
•
• .',"' ''Y.. . . . . *
MOl Ht .~ n... ho.>ld.J<...."" ~ .., "dh ,~ tou. ~ P"""~;rw "'" ,,'nrkf""<"'. ho.>Iolll'« " ~ .~
",....pI<- "I hard,,,.. ,.>d bk.ck. "-,,I> • k'~' '''''~ '" tho- lAbIr.• could "",~, m...k' "'" fin!CJ.... of 0<1'
•..m t" ,lid... in the T-" Mk. Th.: bhk, ,lA"
,>If wond. Bu' bo.,<~U-'" I dodn ', ...", 'n ttl_wry h.l,',.
a, a .. n~"', ",,'r.-k...,~ bl.nL "I 1';"-thKk , h'L, .b<"",hem Imo.okin!\- I It.."" ~ k",~h I'Lo"i< ;n,It'<ld
',..... y'''' "'... in Figun.· 4. A ......11,"'· gn.,,'.' is ,'ut - UHM" (Ull'klh"" M"lonlLoI \... .;~h'J. ('{,'"
d"",,, tho.- c.mt,', 01 tho.- bl.lnk, "n,' Un'" .. ""..t- C~11 finJ ml"" Inl,,",,,,'~,,,.b<~11 UI 1M\\' I'la'oll< n'"
ho."rd .... y is glu,'<! int<o ,h,' gn,,,',· F"~" "I. And "''''".,.,. a,,' p"",,,k~t "n F"j;<' 'Ill.)
Tho.- ru,ld-d""'n bl,,,-'I.., dtld,:h I" ,h,- T-I,."," In ,dd ib.,... ,,, N>in!> .till ~ ... d 'l"i ... ~y. Ihi.
"'IIh knobs and 2<.-.I"ng n,mg<> t.oIts, So" tho.· 1'1.,'i, i, .b" ....ry ,I~'k. "'-""'h m.k,.. il. ;:.><><1
",·,t st.'p is 1<. drill .. h"lo.· 'h""'gh ......-h bkd I,,,. ,h,,""· I,,, 'ho.- ""ld",t,>Wn (inl\'·"" Tho· Ii,,!:,''''.'''
tho- 11.-",1«' 1>.>11, Mt.,,- th" i, .1,_.,"" hodJ.J""',,, <It I kl ,i,~· ,,,, I.... '~hlo' .......-. Tb.:n ~1"1 ""'nd"'"
I.l.,cb Cd.. t>t> cut f...m tl><> l>I"nk ........ ,.... k>adi"ll.-.ll\" , 0( _h hnl\"'" ...-"h ........
n...1a>l1hinr; 10.10 .. k• .odJ . " f1,'10;<"- h'_" ........F"P<"". ,.... li"ll"""', .... b. ...........-.1 '" ,.... ho.>I.J.
h"ld«-n bl.:d. This .. 1hr p;.-..... th.ot will"1uol1~ <1<-.. bk.,k>. '"" illu'ol"wd "' fij(uR'~.
the Guard
n.. hoId..-.... lIP" I<In(i; ...~'
..-.... 1N"""l': Iht d'Yn<ft of
I..:I.bod ..-Iwn ...-.,: " - "'IIi
,,-•
_
of ""
!lui b ... ....11';0 ..
the MoldingFence
1Joinl\ lilt moId"'l\ f<onno IS rn-"'" ",.~tforw"nl,
11'. ",mrl~' " ""',..... of "lto<hlRj\ " I... ""'" np f...-.et'
.,.,J oJfU 'mil "'" 00Id4>w""
11k' first ""'P '" ,,, d.lmp 11>.. I,...... k' ,'I." rip
fo.,,,,' ,h"wn in Fill" '" 7. N<>Ihll11\ lri.: ky "'.....,
J,," "", SU'" \h.l' ,.... <!.om!'" .,t>.
1' ",t"",,'\1 high
""'.'ll!"" lI>.oy wm', t:.- in .......'.. ~"~ ~"... work-
'l
p;....... Hlo,"f'onding
"'*'
....... II\oW 1>.'
fl 11>.' do""K:" 1>1 "'..., np """-....
10 ."""" ..... lmo... ,,'llh """"'"'")
~,. .......11 I>ft'd 10 "'......... 11>.. Ifn«._
Drf<'ndll'lll rn lho- ""'"'" .......... ~ y.... ""',-
,>nil' .._ It> . - . . portk.. of Ito< "'""" pn&_
T1w ,"'lid Itw ~
, -.j Ihr profile. i'B lJk. """ _ in ~ 7...
"'_lfl
(~ """ ho,... lho- ...... J"-'I"t>on<d ~' ....
...._ iI. clomp Ihr bock ond of Ihr ." 10
lho-.- ~ ~ lho-Ifn«. .....,.
....." ... 1'"'__ iliromliltirllt <>lt I h r ' - _
...... kor«> of Ihr molding hNod
_ iaN I T1w IiniIOI ...,. io It. .......... Itw
OOId-do..._ lhi> is juot" _ oj ~ " ...,
"'''''f-''' ~In>t!he 1.0«>,-.1 ................ ~''''''''''K
"'" ......01»-, 1olo-,'I'1"& "'" _-do",''''' unttl lhe fin.
1\''''' o.",loct the workpit'Ct', .nd hl;h"....iRj\ ......
k","" 11-11\" "" 1\.1'<1 ll.», 11k' fI,,;:<.... ""'.,Id h<~d
,h<' ..""kri<"" d ..wn lirml)'. bu' "',. "" IIII"t """
I.... ditfk~11I k' tt.'\I tilt· wl>rkri<,'· ,,,,,I,., I""m
n
Must-Have
Upgrades &
Add-Ons
........., ...
MITER GAUGES 80
SNAP·IN SPUTTERS... 92
MOLDING HEADS
Miter
Gauges
Great features on
these top-notch
accessories will have
you thinking about
an upgrade.
........lIwIlil<n· .... _5M'I!I"1twt~ l"'" A LOCJI(ATTHE IMlCS
..............~. U t...~_ Totoop>,. lit,... I~_ ~ ..... run"' .., <>fllwbr.<_
IIw tw in lh<o .1" '!'Pl'- no. hoftk..-l ~""Ihr_ n"... ~
..,-. .... Ihr "-d lll''''' hond-;n-Iwnd ............. bftt-. AIthc>ufdl ~....,.Ih<y •
poinO<'r_ ....ko""",,« ........ ~_f'Jo .n...- .... _~ -hr...,-......
~..-.,;\o*'P' 'Ody oil .-.d -l9'. And yw.... luo:\ ~ fiN. YOU 1'Ift'd • boor Itt.JI ~_ b<- ~ 10 til
rllho_ _ ~ . n....."""r<'" ~,><1 ..... ""uWv in the olul '" yo". J"rlorut.or ..-.. s.rond.
.orWt. ~ y "...old ib ",,,,lion ~ cui Y'''' .._10 t... _ . k• ..-ly _ """"•• Iety ~
Unlil 'Iv. m'..... Ilo'''l\"''''''''' ... oth~ ",,,,,, ..... t.......d uI ~ult" I" ... y .~_ Juxur.'" pn"'"
.h.on h~"h ..u~hl fu' t.lbl<> Sol'" ""'''uf'''''ur- ,.'! "''P''.t .11 C....m"".. d"ll""" ...... mus<. And
.,..". f,,\ftun.>l.,ly. ,"""' .... "',."., .ft<"'·""'r~t1 m,k.. fin.lUf . on adi"-'I.lbl.-.• m,I.,~ h""""," w;,h on """y-
g.lu!t''' ." .,l.lb~· bo.' "'I'""'" your ".t<.",' • ~.Ul':'·, I,,.,,,", "'>r sh",1d ...ou,>oJ "lit tho,· p.oc....gt'_
.,
FiN Ihin!\' liN In
THE BAilS
,>rd..,.for ~ m i".,.j\olu~' ~, wurk
The Bars: ACustom Fit
,.... 11, lI>t Nr """ 'u fjj "'''l\ly in ,ho,' ""M un the SolI".
Tw mU<h ploy "nd lho,' """"r"0' l\' .'" out ,ho,' win-
<1<,1", Tht'pn.hk", '" th.>1l.ll>1< SolW""'" ""'Y in wkl !h
fu>m 0'"1<' "",nuloct"" ... '0 o",~ho,.,.. II ·,,,,,-.i,,~fi""
.11" N' wu,ft "wk Tht' ",~utiun k'~' "nd,""',.· th...
Nr HI' lhe mit<... j\olul;<' .nd lho,'I1 hol .... a ",,-,<hank_m
th.l, olk"", yuu ' u fi' ,he Nr kl the >h~. Iluund ,h.ll
,ho,' "",ko,'l'S h.l.... <;Ofl"l<' up with ~ numbo..,. ul w"}"' 10
"""x>mpIL.J> !his. And """" w<ll"k bo.>ltt'r thorn 'Mht'l'S,
n... A«I,·Mil.... (uppo,'r ri)\hl ph~uJ ond lho.' I,oem The ~ble nylon w",1IE-r<; "'1 ,nto 'ho Ace'"
I><.Mh u.,,' '·'I"ndah;'" ny k", wo-r..,l'S ,,'" ink> til<' Nr Mil.... bar """~~"'lment",",y SompIy turntnt,1 a ""
to odiu>!I"" iii . Tho,' wa-r..,l'S in"'I'S<'Ct lho.· ertl\'" r>/ "".'" ~ them InIO 'ho slo'
tho" bar "', INI ,,'ho,'I1 you /Urn 0 "'" "'I''''' in the em-
".,. it "'I"",ts in~, tho.' ,kM, It·, ""y ", l\''''' ""n"
l\,,><1 Iii in jU>! . ""'1M ,>I minu ',.., And ,he nyl,,,,
w• .t...", m.>"" 11'1<' b,,, >hd,- wry "",.,Ihlv.
n..- 0.,.",,,,,· ""''' a . im;;," m"I",><I , It h.>., ih",,-'
,I,>t>;cut into I",' bar will.. "'''' "''''I''in tho,' ,,,-,,, I,'"
01 ~Mh, 1VI'I<'I1 y,,,, "'''''''<.
til\h1'''' tho,· ",..t ,ho,' b,,,
0'
~'F"nd, 11'1<.,.· puin); ~,/il ,",ugly in tho,' sJul
Thr middl,' ph,~o "I ri)\ht ,ho,,', huw K".~
"ppn"'<h... ,1'1<' pn.~. Ak"'g the 10.on;:lh "I lho.· . 1u- "'a~"". I,ttle 1'1'''''1 _ to adtu';, 'ho rljIIon "'\
min um ru,. the", 0'" Ii.... nyl,,,, ,o."! >en',,", Ih",,,d,,l "'''''''' IhrNdt'd on,o Ih<> <'dgo of Ih<> K"'9 m't'
in'urh<'ed~, You ,lid" "'" b,>r ", un"..,.j u' tho "'''' 9d"'ll' bar an<I9"t • good fl'
L,hl~ ", """"'" tho.' ><'1 "",,",,'>. tho.'tl adju,l lho,m 1<'
"10.,,,,," the .id", 01 lho.' ,1.'1, It to ~", a bit ,>/ fid~,,"'·
inl\ - I didn't thin k tho.' iii 000 "s!i<!<-" "as ~"i '" up
~, ",ulf. n..- W..-.lII«"" u"". ,imi k" 'Y''''''' with
""...1...,. ••:,,",,", 'Mt "dlu,1 ,malt fih<.,. plup,
n..- ba, 01 ,ho.' Roell.... i. uniqU<' (b" t1<,m ,il\h,
P"''''J. It ",'nsi_" 01 a ihm bo.~lom pi",,'~ "nd ..
!hid",r lOp pi<.'<... I",,,"Il{'<l t"II.,I;"', will. ><'1 ;en ",,,,
th"''''l\h "I'Mlt~t fi"I..., 1Vh.l, y"u h.lw I" d o is
sprwd ,ht' ,,,'" pit,-~.. unti l ih<' h", lit••nulIl)' in the To f,t the tldr on ,he Rock"" Su,...Loc. you ....Nd
"k~ ~,><I ,tim ")\h"'" the ,,'1 ",n'ws, t (,,,,nd it ",,,, the upper and ~ poe<~ '0
fIN ,he oot and ,.,.."
twd ,u "",nipul.'" .11 ,,( thLs to 1;<'1. ,nu;.; lit. toghl"" down • "" """"
"'
A LOO K ATTHE BUSINESS END
If y,>u'1! pMdu" the conl,adktion, th" h,'"'' "f"
mitl'l" K",,!,e is in !he ho"d. Af"" "Jt" mill', K"";;e is
d,"';;;ned Il, ITliIkt' ."""" .,,,- '" is At • ".'rie!y ,,f 'rW<-'S,
Thi, is what tho- ho"d Alk,,,"" y"" It> do, And" t,,!,
nuteh mite' ~AU!l'- "">uld be "." . k' .di"sl. d,'dd..",
""""at,', And ",.,hk' d"rin~ the rut,
IlItICIllOOl. I k>und that then"s q"ite. diff,,,,-,,,,,,, in
ho,,,,' tho' heods ,,f ,...m ,~ _ K""!I''S A'" do."W"'<i
to do tht' job, The Osl" ...... (photo bdow) b dilk1\"'t
than tho,- "Ihe",. lb.- .di",lm""t mechanL.m "'. ... "
s\'Stem that f"dtun'S. IW'>-pi""". "-k""""ing 1>fAC<'
that pi",>I> <'" the bo, and !he k""...,. To ..1 tht' ""llk-,
you k""'n" knuh thol h:b!h<' 'w" I'k~..." ut the
I>f""" pi",,, the fenc,' h> tho' d,'Sin'll "P''', "nd!h<",
n~o<k the hT......, ThO' I,""'r n'IiI(hfned lINd of lhe ~ ~ .. PI to
To find" pn--",·t lM. The pre-"'t ,t""' .... ondexed lJy.....-.py.--tJng the
""p. y"" ">mp"'" IhrNdod .not> Ihroog/> the _
"spring-k....t,'ll but-
t,", ,," the b<>lI<>m 01 TIl[ OtllllS. The ""',d, 01 lhe ,>Ih.'T li,'e g.1UI\''' An'
thel>f......• it"> """I>
in rt'li",'ll ",,,,,ions "I lho' ,t"nda,d p"",.>..-to, .tyk
" do.1""t "" tho- inno.', bu' ;",,'11 "'>lkethe imp"'''''''',,,,",, n,. W<nI""""',
ho,. II ~l k<'S""" h"nd ",,"",'n "I><"'e, adi"sl>"w,,, ,,,n!\l'of Ii'll)" "nd ,,11 the
k' '1>mp"'" the hul· ">mmon "",.;k'S'A" 1><' q"kkly ind,·,OO by i"""mng
'on .,nd the o'ho.,. t" "th n·.ded m>b th"",!,h holt.. in tho,· ho,'ad. When
"di",t .md lock ,h,< ..." in II"", the ind,,,,i,,,.; Ia>c>b is "n,,'-' in" "lOt on
The th""'·po,nt AdjUWnenl mec""""m ot h,....... '" it <"n 1-..'" tr.. M', Th<. K~ is ,omil", to ,e.., W">:Iho,,..,. e'-"l'l
the O>bome £8·3 .. """"I ,"" " "l'l" litl1" trio:ky. the pin isn' l th",ad<~i into tho' ho'<ld. So il you """,'I
Th,- Ih .....e·p"int <~n·ful. it could ""d "I' on th<. 11<0.".,
d",il\Tl "j Ie.., Os!>:",.. b ""'A"I h> gi"e " """ l'h" lldl ",., ,,,sj·-k..,,,,,d ",al,- on III<' K"iI WAS" rk",,,,nt
",,,hilit,, k' tho< !\o'''!''-' M~' "nil' I<nock "n the, d,;m ,,,rpri,,,..I didn't ha,... to ;:uo..... k' I\'~ • r<'1"fect ,,1-
b thot tho< fffi<t. hA,,, hil ,>I 0., who", tho- h,..." is ling . And. wmil.. se"k' m"h.. "dju<-l"""ts k' \00.
fully ,-,I.,nd,'ll I", .. ~5° rut (rhOk\ I><·k,wl. laking preci."", " '''1' fUrlrw..
Precision
Miter Bars
Add these miter bars to your own jigs and
adjust them for a perfect fit.
WI"", ""'~i¢' h... m.' """,.1 ......'<1 t., "",10..- ml' ""m nu"", b.irs I...
Y"'" "'... in th<' 1>0.». on!ho.· 'VP'''';t..' F"!I"j, llul i, an 10.- difficult k'!I'" a
I,,'ffo.d fit in !he mi,,'f "'t. "",,,",""'" 1l>.'Y ""' h' '¢>t. ..,.,j.t ,llho,.,.
'i .....'" Iho.~. w,,,,, b' h ..,. s" I ",..... h"",~ h <hi"!:. link' ...."'.
"·Ii,,bl<. Afb.,>,-m.rko.. "'0"'" b.,,.,.p""',,1 '" 1>.. Iho·.".. ",,'r.
I h,.,,,j at four .l ifh""'" "''','r 1>., ... In"" k"')il. h',". R.,,-kkr. and
W,,>.IIan.... 11'0" can find .. ",n,." ,,,, f"'Il" 'Ill). As I"" can .." in t...•
f'ho."'''. ,ho.-v'",.U just a li"k- <i,Il,...." ',
...OJUn.... luTT
A m;l1."r b.or""".j,; to oIld<--..l. In Ihe 111'_ sk>l.., i. 's
Bu•• If if> too Iovo>e. your 1'1\ w,,,,',
y "' __.
h- ' ..... OO«'U ...... you' Iu~ lo,,.
""" Ihe ri~ - _ - w"",", iI's "'''I\. ~"" .J~ .. "" bnlt tffoft.
_ .......,. " ....,.
odful.I _
.. .. '''"'' . - 1O
r"JIonW\ "' _(~_ I)
,, ~ ....
--
~
~e !>tt'E~
'0 .......0
"""rEN."
,c:;.
I5OTTOM VIEW
To ,1M' wi th, you'll find th., tht...• m it." b"rs d" ~''''' 10 .."lid f"""'-rt.... rtl",,.d,mpin;: ji~ 1M' y''''
"il'hll)' "".1""';",-.1 i'>T' "'-·wid,> mi,,·, 4,,_ TI,.,\ can I"'"ilion in lhe mile, '"'~, lllt"O I"ck ,i o....o ,
", V"" 'dn adju,t tht"" to fit ,nu)lly in your ",w
u.inll or", ,>/ the loJlo,,"'in); "",,"'>.:Is MOUNTING OPTIONS
!11 RlIWi. K"'K ,md W".II"""" ,,><' n..k", "., J 1\,,,,,,] IM t . 1I " f I"",,' 00'" .,'" ,..,,~' to a 'lach to
""'W'. a s ,;ho.,wn in tho,' ph<"", ,,,, ,''', pM'",," ., ji~. Th.·y .'""h fmtu,,' ctlunt"",unk hok" on t....·
1"')\,-, 11>< """".!, iit ;01<> th",,,,t,,j tid,,, in tho> s;"I,.,. bt,t1om f,,,. flal""ad ",n·w,. On alllho.· ",I',", b.,,,
of d", "'rs (fill''''- 1). To .d ius! th<>fit in YO", milt" t' x,-"pt lh,' K,,)(. lilt·"., ,1,." .'n· al00 'h",,,,I..J, That
.k", iI,,,,,,, "''''''''S
th<o "'"' until (ht·y ,t."t ", pn>jKt "11",,,. VOlt ,,, m""n' ' ·m wilh machin,· "".,,,,,
".n n
Ic.,., ,ll"'''' ,id\'. n... .<li"'" '''''h .en.... '" y'"' f",m lilt· I"p of a i i ~ f", m,w fl."ibHily.
sl,d<' ,1-00' 1>.1, ink> , .... ,J,." . H""" y""'''- h >king Ii" Fo' "nt"""" iil'"' I .lil1,."m.'lIm,,> mal«' my own
th.l t P"rft'Cf h't'! wht'ft· ""'n'" no "'d.~h"siJ~ pl.",. milt" bars, B,,' ,inc~ tilt.,., af h·,_m.lfkd ba'" ''>''iI''
UII ~ &dkr ........ di!r........" "1'1'''''''''h,.. in p'i.-~ f",m 51210530, yo" m.,y ",ant h' ,,,.d,·,.
adjUSlffi<"u: 'l'"nll-In,',io.'d Nil pI""!\<", "'''",~,j into <uurl~ ,·,t,." III k....p "n Moo Thdr c'''''',·"i,'f1t·~
the ml....· 1M.'s »i<k ("!Iii' pi>.,'" "" ''PI'' "';t... P<'l'\l'l, ."d .di",t"billty cao'l !>t. bt,.,
In tho.,")'. tho: ;.prinK <><tiu"
1u,,1"" the h.1r ;nUll in !he .....t . Ilul
I found th." I ,,0,,1.1 ,,,-, i1y ",~.,..
"""" tho,. f"rn' "f It..- 'PrinK and
Miter Bars
",,'w it In"" ski," h' sld<', 11<. ", ,,.
'0 «'<I-oJd<' lhi' if )">li ,,' k.>l.in~ """"" I'm the ~ 01 a projeCI and rII"<'d a jill
In
10'. 101<11 a<\"U'a<)' from ~""" iil'
WI[IGf~ 1'1"'""
In a ~ a shop-~ mole< bar"'"
do. ~'easy 10
I op."",-..I lh... tr\iIke you- ""'" 'MIh ma!<'r1ak \'00 aj~ ~
p""k.,~., k" ,I>< I...-ra mi"" !M,. I Wood. For a Q,,'ck mM' ba,. make one from Wood
....., . IiUlesurprised . I"-,,,·....i "f. )'OU' wood $<,ap•. To minim,,,, wrell'"g and
..~K1 al"m",,,m ,,. ,,,..,1[,,,, iiI«' .h"nklng lh., OO:Uf Wllh ch.0'll" ,n humKl,'V.
,,,,. ,~",."" If> • m..chi".,.j piece ,,,,,,e hardwood< are t>e". Choo<oe Q.... rt""'""'n
0/ .I"min"m ."1",,",,,,, Sloe. II you con II won'l change '" Wldlh much
II",,,,,,,,, '0 Fi;:"'" 2, 11><",.", Wllh (I\an<}e' ,n h"m,(lIly 1evl!1-> ,n)'OU, ,hop
"''''']l''~"''.peJ n"" "n the ""'10m Aluminum, You can buy \< , .< alum'num
dll>< Nr, When lhe <>di","""nl ba,S1oe' It' soil enough lhal YO" can d"II...,(I Aluminum
"'"..... is 'i)\hWtwd. lc.., """ill" file 11 Or1ce you get. gOCId ftl in lhe m,te' 'kll.
f"n:-o> ,h., 1>." l<I e 'p.",d . A .lil'h' 'here shoold t>e l'lIle nee<J 10 adjUst ,t later
rum of ....' .di"st""'''' knob ;" all UHMW. Th" d"ra,"e, eaIY'!<rwc>,k pla<l""
il lake<; l<Il\'~ a nk'l' fl' also available ,n l'," , If.- >lOC k In klw·r''''lon.
This "",-..1;:'01'" acti<", ru, so II'< ,deal 10' m"e' ba'S. Yoo can flne-'u,"", lroe
.".. ~c..., "'......fil ...., )',,,, ....''''·1 f" for you' mM' 'lol """9 woodwo'klnglool->
find ,n the ,~"'" notel' N"', y,,..
<.n actu.>lIy tillh"." lc..'!M, ", P'" UHMW
"enl il In"" Jl\t\\';'~, Thi' "II"""
Dado BlaCles:
What you Need to Know
If I h.d to m. k~. ,h,,,' Ii,t 0 ' -.!><'p ...n ...... "i... on' ",ow ." II...."'. y"" pnob.,bly ... ,.~. f,'w '1u....
,"", J w,,,,'.ln', wanl t<,bo> ",nl><",', my J",I" bLoJ., Ii""•. Wha lly pt' ,01 d.d" bl••I,· .11<,,,10.1 I "wnl
...,,,,Id b.> "".r tho-top. In my ""''I'. ,t ......"', liM' Ik,w much .ho.",ld I p.>y? And how ..I" I ",1 i ' up
,,,"""',;1.,,
....'."Y lor ""....) ,n. p n.,...elln.. ~ l"'· !<' U-~ it?n-.- ..... 111l'_>J 'l"'... K ...... nd do........ e
d.odo blod". And it', not iu'* fo.. ruh'''lI.l.od< .o.nd ......... lIood _ww.,
I\n",,'~ II', """" hk • .,..,.....,...p joon<ory ..t.oh....,
nl'IS Of _1UOlS. n..-r,. _ _ tty ju>t _, b..-:
r ..... It ,... rut ten<>no. _iIl"".o.nd Il"...... r ~"nb, 'Yi'<'" oi dadnblad... ~ tho- ... ~ ..bIr IVp<' Mld tIw
100.,. joonts. holf-1.Ips. r.bbri!., m"l.hn~• • n.l ........, ~Iuns typ<-. 80th t-.. b<ft\ .otvund fur • kong
rfu ......Uy ~""",w.. tool. Ilul d","1 W'"l ttw w""'IIJ _ ond 1""... 1hrir ad,~Mld oh<onn-.ning>.
""p""""" I dan',.-. ~ bUd<' to«_ I'm
.....)'_I ...... " booo " .I_ ~ do • h'lI:h- AllJUSTAlU DAOO
.......'1)' p.>b ",oth lht aI rtt...... AI _ IlIn" on Ito.. r-t, I"" ,w,..>tob dado
B..oocAl/y. .... . d>do _ rul "-h'a- pO<kd '4' Ito..~. ~ . dod<>l ,caIod
widr kti. n.... _ J'ft'ffY __ plor. but . Ito.. drurU.-n bUdor~ And if rou',,,,...,... . - """_
_ k> it INn _ ~ \h;rIl . AU doodo.> bIado'o rouc.. ~ w h ~
......, tIw _ . """" iI r<"!" '" """..... .-.:1.,... "" _ _ _ _ An odiI'M' 1* dod<> iojuol.~
*..,... II _ _ In.. . e _ _
bUdor .......-J .,., • ~ _
. A> Ihr bhrd
_opr.."" Ito.._... II 10.. ... Ji.I"., II ', ..<>M>Iio..
0lfU.. """ _ _ 11> ......... "'" ~ And -..:I of N<h I""lh ~ """ _ thr
_Cnc1'Il .... do _ _ do _ _ .......... _ _ 1r<O<ft • dilk-ftnl poll'l _ cuI> '"
• dlfkoftnl 'P"'-!Co"- J'<'" <nd '4' will'l .......
""""'" ...tup _
pIr_
_~of
od....-.-
IhP
o
D.
.-.
"nru'"
~"
•
- . IluI ~ """ -~
", ,,,,,, h .... lhtd<-n
...... M~' """Plo.... w,ttI
..."' ' • .t.dor<io1hll .. _
-....~ _ ", <Ut. /101 b<ot- ~-
••
__ Thtbo:'ftor _~ -~ -
-~
~.
:IIw .....wd in FW'... ~
..........._ ......... _-
\. '" CUI flot "J"""fI< width
(......0,- ":I" (II "'i. tout.t ....y
"""" width you.... ...., ci luck.
In F~ 1.1 you eM' _ ....... ••
Ill<' ..t 1lw 1>._ ~
"',III width d ... CUI-
--
ArdhrI d r _ a n tJoodllif'<'Ut
-
.lonK 'ht- .hould~'" ci Ih<- cut
W<ni"l\ ,,'itb lht I':,.,n,
thi> shouldn', boo .. roO. A_an. St'lt1"J!, "p an adjust.obk- d.odo i> '"" ...,,~
Iml. IIut ~"lt' .....lIy dNn cut acn_lht WAin in as pun,"J!,1hl' _ un thr ......' and " d...I"'K" in .
t"",tw<.>J• .and <'>f"<"clally -dlippy" p1yw,.d. (llk~ ....id tll, fht.n Y".... ·U .....nl lo run' w.1 pI<'<'<' k' rn.xk
!h<' ""I.
plyw,,>J ol>lnvn in tho· ri~t maq;in) can ",. tho· .... ;.1111 .nJ 'k'PllI o:i thr cut Thi....;11 ~l"" help
",· , t ~'iml"'w.ihlt-, Thi. i> m,lIy going to bo.•• pn*'- yu" Ii ··l"'...• tho.' It""", ..'lling, Witli on a.'i"o;l·
k'fJl with .tn i"'...pt.....iv,. hlold,·, "hk· d, ,,, il <.n bo· h.trd I" k·n .... ho..". lhi-
Ild.kally. Y"u"'~ unly g'>1 ,_ ". two It...th 'h.>' ,~,,,;'k·,~lgt.. "I the cut .... ill be.
nt' ""J'<"",'I>I,· fur <u'ting ailM ""lOi,t~ I"dg... fl" lho.· l>o." 'l """,,I" ju.t "'ok,> .hoIl·
and _II f'<_nt in l>o-lw And whar. "">n', ' ''"' k_ J'I-" .... illl. ok_ ft....od "'I<>. And if
wid<-< Ihl' cut. lht "" · gn ....nd"..ad> '''0111 """ y""·" · "";"J!, . n .diu.'table d.odo to rul
10 cuvn, S!, y"" can...., wltv an adi"".oNo, .1.>0<, ~>ino...,. (1t U lapsl. """ thr widtll
ml~l ........... cut a lin" l'UUw.. -inK w lhr _ rut> ll.ol and "I.......,
-_....-
0Iip0uI. A good
A ~ fA ~ offI!o a ~ ...... _.s.do ~...,
9'N! ••""......'
onosI
_
--.s.
dNne<. f\aner-tJo!I.....1fd
«~
so «\ a tIof
--
_the_the
AA~ _
_ _ ttwntI'E1· .....&l*dado ~-
--,
.\
"
STACKING DADO
M ,u," oIb" ~a", .....,,' h> 1,1. .'
...-.d ~'" fin" lor .on ,,,,,,_-.l1obk-
Bu' II yOU"'M11 ~ bbd< ~"" (~n
.....' ,., lo<ufdNn.,""""r~... ,,_
f /-_
.
_. _.-...-
-"'
... "'"...
.-ry dn in _ ~' OUf. ~ qu.a~'
>tI<~ ~l is ~ hI<wf d><.....
lIIflII\ _ ~ Tlw idN ..
•
"mpW. n....... ~'" two """'''fl
bI.odn tNt .s.m.- Ihr .tr<...u-
,-.I th. C\It, _ ~ . _ " 01 <hip--
,
f""" l>Ud.o. in ~ 11\0I . - .
oullhr ..· _ tF;p;uw 31,
Tlw (\Ito. ~ ~. thr ~
S<orinI- no. IOU Nado. .-:I driprorn 0"..Nv ...
........ II'lt odQt>ol p.." "'" ~ flot-bt-4iurn<d cut, Tlw •
II'ltCUI "'" _ <toippn, n ...... in difft.n..nf Ihic ~
ctopaul .. \I'lt _ _ ( ' . -. _"-"'). ..·hrlI
-_-.
_h~ ",,,, c~n [...mbO.... 10 <u• • un·
....' ,-.l ,,'idm.. Thin.rum. [ to<
. .......nnl M......... t h r _ - . '...... thr ..,idth
u.nD: SIn. AU.,._ -- ~"'t\ ~n' ,1111 .,.il· "'"'lI"'d•• ,,·"'8- Y'... e.... "'. ·lhct-,.....t _ "",*
_.loulllid.o~·.~ _"ho:d
~,. y,... ,.on oov <>no;'" h..... 1I"10.
n· II..- "'a~'~,
~ •.-:1 ~alh'
II',.......... .on<! tI'Il' """ 1>Iodo-..", IN"''' '!NIl''''
Tho- numbo..,. ,,j k't"lh "'" ..... ",,,n,,,,, blo..\r,; can
v,,,,'11 K'-~ ... ho, Y'''' F"~' h 8u l "'....... ,~ ,to< """" "'Y quIll- a b;, (. . ""''''. .. ~2 It ... It__ .. 12), lou.
"'f""'-,,,.~ ",-q < ",·11 I, " S.JIll. ,,·h~·h;. I'MI ~ lh;" d< ~""" 1 ,....." 1<.. I....r<>rtoln. It' .h..
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sho.>p a t ",,,,H. h" .,1>."" S H~) .,. ",.md.,t\t bJ.l<t,· w ilh lw~,'." .....lIlY 1..1h.
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~ry. A 'OOIh ,...". .. in thr qlJolliry.-.1tt..."", in I\.onJ·h>· ,,,k """<- • "'all~ ,.10....", <h, I ·, ' i... .." .. """,.,.i.<I "''I¥-
....'h • ""')01- ,.,1" ,'.
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_ lb ',th .............. ." ...... . ...,.;ho _ th< 111, """""'. .... it /uIlo."," tl-.. thn .all ~ f)"••
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011IO III 10M. A _ ~ .s..l<, 11<"'" onkl the >0..........
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• lOrn). 01 ~ papor
Zero-Clearance Insert
M ecc iOIY _ ~ to- you- ~ ...... ....,., r 'ho> _ 01 tho flIWl1 fogo,n
-'._"...,.,.....-t
9- .....
OS! j'OI. ' n Sl 5 to S10 But . ~ me 1 1U5l ........ RR t\ ncI CIlI'e"
• "'"''*'
lJWyOU '~alI And \.., '.... _ 'Io><t. ~_
~,'-..-t _
.., _tho~_
.... __ On _ - . . . tho twO 01 tho fi ncI' "'9'1
(l''\PO ! "" to I:li!' ~ <Fq.oe-l• ....".... _,II-OC) IS
..... _~~bo<1 . lU h' 01' Itle ...... _ ........ r .f tho biIdIr
IJ, ~ --.tho ~ en _ shown F9J'" 1
D ~~
After-Market
Throat Inserts
Replacing your stock inse rt with a zero-clearance insert is an easy
upgrade for cleaner cuts and better results.
1'",- '<l"nd ,hal ,"'" <>1 ,h.- qll..- k.·,t ,md ('''''''S' <,,!t,(( b.·i~ '''pp<..J bo.1..."", , bJ.>.f,' .,,,J lhoc
way, to> ~t"t bo.~l\'r "",,,It> t",m y'K" '"hl., ....w i. ;n'<'ft opt'flin~.nJ l>t-1"Il kil·k,...t , t. Thi.. p'''''''<1>
1<' in'lOIl" It·..,....""......,..
Ihn...' in,.."f1 ... ho.", tho.' I..... blade, the ,",w,.oo Y'''' fr,om .u"",~,
~*' "tlb kor it_ UnJ;l,., tho.' Ok",'k ""...1 ,,,,,,,11.,, .......... IIIGIIIIIIlI:t _ \OIl Iluyi"ll.on ~fM·"",r""1 ut>...
<.....,.""" in>o;ft g<.1:> - lip <k...·.nd ~"""I · w"lt '"'.. in;ert isn'l a •......-.u.--fi_11 P"""""~"'- M ,,..
Il>.. ,",'" t>l.ode (pho."""'''-d. n... lLl\ht lit Ioo-tw...... tw,.., .. oy.1o - Iw.... k· lhoc fll I" 1ht-.'P"""Il It' Y''''''
tto. ","'" t>Lo<W.u>d 1Iw """1<1 """... th.ot 1h.>...Il1" '"''', bul y.,.,l1 "'-'<'<I." >tort wllh .on ........ ..-J II>
.,/ lIw cu. . ... alway. - b.oo; l<nI up' by tho- ,n>or'fl fil yuu. porti<ulo, brond ond dd.
Mlw. Thi:oloood; ... "....,..ctup.frno<Ub.~1y E"",!hough Ih<-y.u tw beoc ........ yuull
......... uoing" dad<> bLodot on -<h'PPY. plr-_..t _alctaldl~~tt.....,..aoW>/Io_
A -...J bottwfu .. ~ lory. WIth " ....... s.~ I'Ilwlpyuuoul by &oI.qa .ofa V.... ca'l
, ....u _ in ~ "" dwn<"c' of • _ """"'-'" for Ihr _ tw... f'IlIlI''l8
Cutting aSlot
lo P"" ' - ........-_.. throioIlnWf1lO """"" on""'" ~ ....,
_ \ ~ ~ one \!'lroQ _ !'WN>" •• t><l rA ~ - It>P
~ lo....ul ee If'ISE'r't, rou Int " - 10 cr_ It-. _ _
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UE CRAfT
1_.......... <lfthrmo'_,.....
- . . '" nsh' ;os thr -.dar<! ~ .. thr
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II' -... ~.., II.... .......o.d 110
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dothr' _ ........ ".-y ... .-,
II ...". with ~ '"""""'" """*...rl..... c..-t ~'
Ihr If.mid.. did phrnroIi< plow, Thr - . . can b<-
quriJy ~ /lIN> ... thr loIl>It With k , _y-
k>-....m A -.....i lItt <If in "'"
.-nd.on<! on thr 5id<-, ~Ik Y'''' k' ..J"".......
~n>' p!.l~' in , Of'""'inK ro. ~ ,",ug Ii!.
~llp 11'1<' ;"''''''' m ..., It.. 0 k"', ot t.... und''''''M
••",1 you"lI find • Mm>w •• ~,,,,:,. ,k~ l".. iIK...."J
oJln"tly"...· ' ,.... bL>.Jt>, Thi.... ~ pn,,'''I... 11>0.· ~"" ...
~n<'t" rlt't"<l<'tIltv i",.. n.lit", "n ...""'. "'w"
tau-err
When ..... lo>b~good I""l "'tht
s,r.- - . . '"
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<ulI ...... Ihr ft"JI, This twD-piIrt _ . . . .... <If
~ """'-'y moodwood _ _ pLo ,
--
- .
pt........ -
_"<lilly
plow .. roobIrd in ""'" _ . " lIrt"", ~
tor..,"'dwIfIt_ thr k..n _
wil ond up wving you ~ .... <If_
..'hid>
UHMW PLASTIC
If you·... lot, klng for ... mpl., ""nob<...... th n ...t
"""""- Ihr Ut\lW lUI". HI{\ll M"lrt'ULo, w.-;I\htl
pUoto< w-n you .... in Ihr pt...,., nllht onight
boo your """" M. l:HWo' pWt>< . . . . . . . do'I1>ot•
.mol ..........................1'. aImo>oI fncbt-...hft. So
II" r;ft""I " " ' . - >OW imnt d ..... 11 .....1"1 h....
•
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it.,.,.,..."'''' .•.it_
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hc-.J _ thr rI-: _ l"'" '" ito
hoW" !luc thr I.t<I< <If • I'ft"<"I _ krt1 m¢oc •
......... Ihr ftotol1LobOn mon'd,"",,"
Snap-in Splitters
These easy-to-use accessories add an important
safety feature to your table saw.
D.. ,'".. kno._- ............ " ...' I.ll* "'.... 'f'l'Ib."f ", II k' k......- <"«11>- " i'ht.....d"....., n.., ""''" ~-.b
",...·... 1,....• a.~ "I ..-",j".orl<..... thm 1IY........~.. i> ,,;. "!'lilt...-;" ....h1>'. 1'0 riprlng, it 1'".., ...•,,, the
<'itht-r """,,. '>r · 0" tt... -ht-Il ~tht-n"l\ d"" • ",.r/ /r"m c"","inl\ up .nd hiooml\ '''' t.... h ..... ~.
n... 'f'li lI\OI """" with ""..I l.JI,l,.' ...,,,', dn' w hICh Cd.. c kick b.t.-k
c1un .~· " t'.'I"."'" t....t ,~",*,ine • fl,m,,' '1'1,,,,.. U,mK .. -riot · c.m . 1.., ,mpn'w thr q.... li,y
w ith.m ., " .•" .1 1'.><10.' ~".",t. And ",h ik- n~ .. t It '"~ n It. B\' ""'p inK ,1>0' "''''. 1'''.'' {,,' m """ ,n~ in
us h"w ~",j ink., I;'"" , ,j "" nl\ tho"". ",n'
tho.'(". .~",t.KI w ,ll> \ho.' I>.k' k,~ tIk' hl.ld.·. ~''''' II ha w ......
"'''','I"
I.lk<., ,>II tho· ..""', Iho.,," n' '''''''' lIy 1"11 No.-k "" kJm,"f; ~OO h.·w,,, ""w m",k., 1<' n'm"""
n.... )(,.,,1 .... ,." i' l""t the,., an' "",,,,,at 11,)(11- I'HIU _ l. I h,k•..t ~ 'lhn't' ~I!<'T-,""r "'-~ "PI".
q...,ht~. "1'I.K~ ......... t -r1i1tt>", .,-.,I.hk', Tho • """'Iha, ~'" ~II N'~ 1<' u,.'. Tw",,1 lfk.om. lhr Mr'rlr~
'J'l;tl."".",~."' l" ;..-I.lI.no! p"p",u",l.>lt ,,, ..... lhr • .,,_....., b>k "';mil.o. '" stock 'PI>........
,,",w in ju.... «'ur'" ot - . - l . - just w,thou, liw bl.od<o ,;u.ud. i"'*' F<>r lhr
_ , 1PIIIml_ 80._ ~ ..t.->t cuts. ,..,.. ....."'Id u.... ~ ""t'"'~'" bl.odot ptd
.......... <01 "F-"- "f'btOrn. it IIf'Ip> .... ,rh """'" ~l n... rhud """. liw """"' /or
>ph................ dllitt'tnr ~...n. ... ,..,.. In
liw _ on liwOJ'f" r - To find OIIC ..,
MERUN ~ ........ ~ , ,liw _ o n r-'ifi
~? SIIl/ITU fEATURES
..u1_-.:ln..........M~·_rho._._ ..
..... .l.ttrlifr "f'OI'lD rho- .~lY ...' _ _ ...t _ ...
rhrm ;n. fo.v,. ,.",>n<t>. n...1o...y ;". qud-"--'
~ k"'~Io..J ......... rho ..".
I'W\II-IIITIOII tlIU~ 0" tIk' "f<orlln. "'" splill<'l D
......... ,.,j ~. ,;mrh ru..n'''f;'
bull,,,,, "The ""'k<",
,>I ,h... M....I,n n-«"" ""'I'kl dnUin~ a h"l.. in th<o
"",,·rt pl.,,· "" t...., }'"'' Ca n I'", h
th<ob" ll'''' wilh ~ pt'nCil doo lh<",
li n "II Ih<' ,phil'''. Y"u "an ~.
tw..... th" "',,,1<., in ll>e li,.,1 i ~
ph<"" ""_n~'
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fi.... Tlwn. kM'ft /mnt """
........... In
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.
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BIESEMEYE R
,.",pl,,,, ,;;n~k~p<~n' ."",,,hmo."" . y,,,, i",t. 1I i' by
"ipping i ' 'hM,gh ,e., in"'1t 1'1.1" u n,il i' "did ,-,."
T" """'''~' the ~ spli'n", you "",...:I h'
,,'mow,.... ;""'rt pt.,,,, .nJ pull. ,,,,,,11, 'pring'
1i>ad,...:I knob , a, ,h"wn io ,he i"',,1 ph<~o "t righ'.
~inl: "I' the ,,'W, y'''' ",a" ",~~1lt> 1<>"',,, ,ho.'
bWe a, wdl. Bo.~h ",',I<'m' ,,,,,-1. ,,-d l, 0,,1 bo'ing
.hl<' ,,, "'m",",' tho.' Aimi" splitt<" wi,h"u' "'''''hing
-.
,,,,>de t.... ""'w i•• Ii" mo.'", wn,...nit"'t,
fu'''''' "'''' "'0'" thing ,,, n,,'" ho.'''', Th,: <.Iu"k·
re!<'a"" ""..,hani",,, a,,' mounl<...:I 1<' lho.' ",w wilh
'ho: "'''''' ho.M. used fn' 'ho.' ,1<..-1. 'piit!<', anJ
gUM\! . S" yoo'l) ",'<...:I ,,, pmd""'" a ",litt,,, thoI',
m••,k to fi' you, ,!"-"iti,, 'able '"'w,
_ A-oo." I""" t.... qukk·"""", ,,' tl,,'I\' ,,",
""''>the, .><J"an~,!l" ,.. I'<'>th "", Mmi" a",1 "",
6~;, tha' ,,",,"n' ",ad.' In"" 'hkk Sk~~ "",1'.
k... likly I" fI,:,. And ' ho.'i' ""'I'" L' unique ,lS"....11,
Th<' d iffm'l'l<~' ",1w,~", ""..... tw" 'l'i,'''''''' i., P"~' The pawl, un the S,..,..".".... ,,,Ii,,,-,
ohi"us. Th<'~""..,.h,k:; li ke a "1,,,,1"""'<1 !<n iit, ~"n .lCCOITImo<fote mos, " ..... 10. .iX'<
bi.>do.', The Io.'<>din;; <'d!l" i. lal"'n'<l "" ,hat a w' >rk· w i'h "",th tha' ruo "''' ri,. lhe '''''i ""
pi<w w,,,,"ca'ch, The Ai,'rlin /w;. mudl ii"'~"" 1''''' k'nll'h .>1 ~a<h I"'wl,
fil<'. This "'~'P" the w'>rkpio",' 1m..... '''..i,ling a"'dy fu' 1I-1071i,, add. a n .·",,, ..1 "I f"",I, ", ha",ll<' Qui, . Rele."" A
In"" IIw f<""'" .nd ",,~linl: tho.> """" "<}' "f "", cu' 'hk . ", ~ k. I hmd ,hi. ,.1u p ,ht'. littk· "lS~... ,,, tugonlheknob
If' hard ' ""y "'hi<!> "yl<';,; b." k", It p"'I""i,' w,,,-k with anJ k"" li kdv ", I ,·., m",k,. ".1It 1<Ik... 10
.... up, V"" "'Idn " ,",','n ""10'" ,ha"ho.- ",litt,-, i., rut. 11 I"",,,, i,.d,aw""" ' <'itho... 'l'h'..,.. ii', re~ tho> ",lilt'"
io 1'1;><-.., AnJ ,,,,,,,-, aligr><'d, I:><"h "",,10. 1:"'" ,ho' a>st, Il"th tht- Si<'stmryrr and ,he M,..-li" a>st
P1l-Il(IJ&(l_k fu' fi",,1 1," lUre ,>f lht",- "tI,-,· ",on- th.m Sit_I. Bu' ..... ""'itit-ring j""1 ho.,... ea,y ' ho.-y
ma,"'" ,ph,,,,,,, k' h,k .It is ,h<- .m'i·kkkback an- ", u,,', V"" "'"'v iinJ I""v'n' " "'11 ",<"rth it
f"wk Like !ht- ,plitt..", ' bo......,,'lw ' , 'ho.'I"',,·L, ~'"
'hie"'-" .,nJ m,,,,, rig>d 'Mn ,h",,,·,,,, , ... d ",II'n''''
•
Micro Jig the wortpo<><e f,om w...-.leong
away Irom the I'-"'Ce l<lr"""ng
R.gt1t off the bal, YOU'~ nolo:e ~) The lin " <J.ght~ ofhet
thilt Moo ftg~ M1 Sp/mI?f I~ com- Irom ,he 0,,,,,,,1,,,,, 01 the 0IiIde.
pletely d~t Irom the lWO "'''''''9 il to PtJ'h the wortpo<><e
Y>own ~ The tlrit d'fft><ence "9<",,<1 the np I'-"'C., It ("""-" ""th
"the "'" Wbole the 01he< splltte<s two II"~ that 'J1'"' you lour d,I·
are IiIrg<' aflCl made from 'l.-.el, the ler"'t pressure ""br>gs 10 ad(ust
M1 Sp/JrR'f '~Iust a '>hort plilst« lin the f<>athe<\:>o<lrd effect
(photo "1 "ght), The on~ ~ 01 lhe MJ
It "'"P' <n1O Ih,... holes d,,~ SpIt!rff" that ,t on~ WQfk, on 90" Va,iable Si.",. .. Plus' sogo, on
,n " ,..-o-cIe<I",oce 'r>Se<'\ plilte (<;1$. S<oce ,n I,"-'<! 10 lhe "....." _h _ ,nckale the "'Onglk
(A dnl "'9 9Uf<Ie " p<tMCle<l ) Thos pIiIte and not 10 the >i/W\ arI:><>-. 01 the I""l_rd affect ..
""'PIe de5lgn .-neans thaI th" bffl"9 mt'<Mtt"",,, you·U r...ed to
spI,tt..- wort. on mo\.l 5<'I'M """""'-' the spl,ner lor ~ CUt>
fMt~rd Effect. The MJ F,""IIy, thee"'t of the MJ'ip/tflff TOPVlEW . ..... ..,.
Sp/JrR'f does ha""! one 1e<l'lII'e the mom"'" ,t> ~l<-' You <an lind ,t lor
ot""" don't In ;oddIl"'" to PIt'" ilboYt $25 (For .0''''.... ",rn 10
""nbng the ,erl Irom oo..ng '4> PiI9" 98.) Th"t\ • """~ or". '0
beohnd the >i/W" ~ has a txJ,lt "
- fe<lttlo'lbo.>rd .fled- lMt keeps
p"y to add a hug<> ..INy le.ture
to YOU' 1.ll>le saw
.-
'.'
Table Saw
Molding Heads
Cut rT'K>klrngs on a table saw~
This simple accessory makes it easy.
~ muIft>, ~n<1 mult-r _ toK_ ',,"'.... ......... " ' ..... _ "..Ut__ ,~-.otllht
in _ ..... if you ..-;onk'd lo ........ ,~... r ""n ....rkt. SouJtn lor ~~ ... f"I"'Vld<d otl f"OlIt' 'iIll
.....&ding> /or ~ f""I"d. ,..... b.o'Ioc~ll~ kAd "'-0 n... ll-IlIoiPl>rttr.c..Hr m<oId"'lt ht-oOd ............. in .....
<h.~: ;on .... f'<""""r
_ ~ ......m'ng 11m ......... "J'P"O.. f"OlIt' is ........ ~;oo ........
......f"'<. or ~ !.obi<' ' hlt<'d ..·"h a ",,>!dong hHd. .."
n... C~." hNd «.I.o••'n ,n ..... d.~ ong
A m"ldlng ....ad i!. ll~' II<>thi"ll ",..". IN" • hd<_~ is rul from pl.>"' ...."" ~nd .. 10'11"" in di,un·
....n.-m..od rhot h<>kh "ario..... 1"',(,1<-0 ,,( Imi,-,,,, tY< than ..... ~ MoJ/dtor. 1Io.",~""" 'h thi.......... it
(....,"""._ 11"0 d..,;~"""'" It> ht ri""l ,.., til<- .rt><". .., con......."h • thick, W~"""'"." "1'""" I""r. pl.o<t1l
y<>U' '.h...• "'''',", you <dn...,. in II....ph"to .1><,..,., "n ,he Sol ... ~ ....,.. bo._,~." , l'Lo"lo\".ond ,he
Bu. f."., ,impl,·" il I,... ,~" • m"ldlnK ",•.oJ ;, cutl,>ffiNd . In con',._.. t...• MaXi< MoIJn thick,
qUi'" • w"""ii,, t<>hlp ,",w .«~·, "ry. ... .ound di,k. turned "ul "I .. ~,d "lun'lnum ~"u
...HI\ . y,,., d,,,,'! ",-,' m4tin~ "'••,,1> .' "f".,.. c.n ..... in ,he d ••,,,,,n;; "n ,,,,, "pp i',· I"'~" n-..
I"day. wllkh e. ',>r' Nd ,,-,.lIy 1'>0.,',,,,,,, ,h<"jI'"'' cui""" fil in'" cin-ul~. ",~c"'" In t • ..... d .00 ,In'
K..... t h~ Ii lII.kinK 1"'>1 ",,,1 Cd" 0.1" "' ....... h,du,...t in plact, wilh I• .,." ,,1 ..-n ,,- lIo.~h b."nd,
!hin!\, d ""'h ju<t cdn'l. F. "n.,.
thinK. • mo>kl,"ll ,>!, molding hNJ. "wk ""'11, but bo.",....... "'" Ma.~ic
lINd .110.__ you lJ;> cui • I'f'>lik' In tho- f...... ,,' • MoI.lrT lk..- ~nd """",tn...mh",...t, I h>Und ir.
b"•• ni, "'" ius! on W f'dll" Ii..... ,,,,,11.,,. • bit qu th.ln IIw Cntft_" hNd
So"'"""". buyiIlft • mold"", lINd I", Y'ou, IIIftft. n... """.... h,.. the Croft- ....>kIlnS
~;.ow ... h dlNp.-r INn buY;~ .. "",," _ .... n..oe from h'IIh "",.,.J ""'" ..·,th~_
uN.-.-J • bun<h ot ""' bob. "'.. ~ c..l ..I pro/i~ ~ ..., Itw otdill"_ n...,. sl.... ......
l!trfto or lour Wlcy pn-.f* bib,. yo" c... buy
.....>Id~ hNd ><'t INl in<lIudoro Ill<' c"I1.,,_
n. low - . of lftio,...,. ...1hd.......... f"'<'RIo'>- Craftsman
FinoIy.• .....&ding '-d ... 8'.....t ~ ""'-"
~i1'. _C<lft\_I0~ .np..n.
10 ..... 1<>01.._ h~ wort<.
F-"'- p~ Ith 10",,& P""""'- <Uthnfl
C<lft\_ . ., """'"'
moIdinp ..., ~ t.Mr
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sk>t> in lhl' rutt~rhNd and a", "'0"''<1 with
a !'e! """",,, One dow,,-,id~ is that hecau'., the
knives a n' ,t....1, they d u II very 'luidJy when used
"" man-mad~ mat.·,iolh such os f'"ticleboan:l or
MllF. 1he kni,·... 10, the Magic M,>/dn. un lhe
olhl', h.m d , on' corbide fu, k>ng~' lift,.
!l<~h s",» and LRH Enr'rpn·.... ulf.... 1;,.><1
••,I«"tion.-.f kniv,"" n....... ;""Iudo.' <m'",". "",l<j••
n"..... 'I"""''' "", 1,. and "ll''''S. S...w al 01
lhf.o kni'.... oomt>i ""·u 0" """... d ill,"""'t
......pt'> in the """"- pn>fik-••0 tl><'Y pt.",,,,,,
do,,~k-du!y, Tht'R' "n' al,o >p<-,<ii11 kn ivl'>
a"ailah'" lu, t'>ng'''' and IW."·'· ~,in" and
gI,,,. ~,in", Tht' straighl kni",," ,an 1>0.. " ...,.j
h>r ma king Tabbo.'I> <'M" <Mmh,,",
1he kniv,", f('lf I"" two l>o.-aOO. "n- ...>I in.....
<Mng.,,!>k-. In ot...., wonls-. you <"n't ",",' I""
CmrNma" kn ive. ,'" a A-loW' A-1<lIJtru" , ."" vt>""'.
that's hec"uS<' tl><~' uS<'" dill,"'....t ",,~"'id .>f
""",nhng t"" kn iw . in t"" "">fding h<'ad,
Th~ kn ivl'S un th~ Cn/ft.,,,,,,,, ~ach hov,' a
<""Uow gn",,'. h' olign i! in U,,' thin mulding con 1'''' a ,ta<l,,'<1 dad" ""'d .m ynur tohle s.lW.
h<»d . In c<"II,a<I, ,h.' MoSIC M,M,,'< k ni,''''' a ", y.-.u ,I\<'uld be .,ble t.-. US<'. ,".-.Id ing h.'.d
fo....'"" in;taU,'<I in "f'<'<"ial "plug<,· a. you ..on 1111011. Tht· ",h." pi,,,,, uf '''Imp'"''''' yuu'U
<o',' in ,I><' drowing "I>n,'~. n,..n !h<' p lug on d ",.od " an in","" pi,,!,' In, y'"'' table ..W, Ynu
k n i f~ o.." ,mhli... 0'" "'''1''''<1 intu drruiar ...,tcn.-. can purrha", un.. '" mak<' y''''' ,,,,,n (nit', !u
in tl><' h""d with olign""",t p ms ., nd ,",'I ""wws, !h<'"'>X un pag~ 'l7 fo, detail,>, Tht· inst'rt 10, ,he
[lIla 10lIl _ , Il<-Iu", purrh,,,ing a m<>ldmg molding h"ad .huuid ho",' a wid.. upt",ing lu pro-
""'d, you m ight wont tn m,, '. 'I'"' lhal yu", vid,' cl,waOCt' In, the ru!tt'r<;. Nul,,: n,.. upt"'ing
IiIh],,' ..w i< c"pahlt- ul uSIng """. n,.. o,bur nl "'lui,,'<1 fu, a mulding 1><".1 I, u,uaUv wid," lhan
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",'<'d, ,.-. 1>0.' "''''II ''''''''lIh " "mm'.. the up,,"ing found "n m""t dod" in",rts, "" }"'"
dOh' .1><' m.>fding h<.Jd . A. a 1I"...·ul n1k', il you can't ....~-." i l y Ust' your d.><jo Inst·rt.
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