Material Costing
Material Costing
Q1= A manufacturer buys certain equipment from outside suppliers at rs. 30 per Unit. Total
annual needs are 1,600 units.
Q 2= Find out the EOQ and order schedule for raw material and packing
1. Cost of holding :
Raw materials rs.1000 per order, packing materials rs.5000 per order.
Raw materials 1 ps. per unit p.m. packing materials 5 ps. per unit p.m.
Q4: M/s Sandhu Brothers Dhulia supplies you the following information.
1
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
Compute EOQ.
Per set. Total annual requirement are 45,000 sets. The annual cost of
Investment in inventory is 10% and cost like rent, stationery, insurance, taxes
Ect.. Per unit per year works out to be rs. 1. Cost of placing an order is rs. 5.
Q7= from the following information, Calculate Economic order Quantity by using
The firm can procure inventories in various lost such as (i) 6,400 units (ii) 3,200 units (iii) 1,600
units (4)800 units (5) 200 units and (6) 100 units.
Calculate the material turnover ratios regarding each of these materials and
Q10= The following information is available from the books of ramesh enterprise for the year
2012.
Material A Material B
Opening stock 2,000 3,000
purchases 26,000 7,000
Closing stock 3,000 3,500
Calculate the material turnover ratio and determine which material is fast moving.
Q11= prepare Stores Ledger Accounts on the basis of the FIFO methods of pricing the issue of
stores using the following information.
2014
Purchases:
Issues:
3
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
Q12= Prepare a Stores Ledger Account from the following transactions assuming that issues of
stores have been made on the principle of ‘First In First Out’.
2014
Q13= Prepare a Stores Ledger Account from the following transactions assuming that issues of
stores have been made on the principle of ‘First In First Out’.
2014
4
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
Q14= The following is an extract of the record of receipts and issues of component in a factory
during June. 2015
2015
The stock verifier of the factory had found a shortage of 2 tons on 23 rd June and left a note
accordingly you are required to prepare stores ledger account under FIFO method.
Q15= Enter the following transactions in the stores ledger of material Y using FIFO Method.
2014
January 6 received 800 units vide G.R. No. 13 @rs 11per unit.
January 12 received to stores 20 units per G.R. No.15 @rs 12 per unit.
5
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
January 18 received 100 units, vide G.R. Note No.77 @ rs 12 per unit.
Q17 In a company, weekly minimum and maximum consumption of material A are 25 and 75
units respectively. The reorder quantity as fixed by the company is 300 units. The material is
received within 4 to 6 weeks from issue of supply order. Calculate minimum level and maximum
level of material A.
6
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
Calculate:
Q19 for the manufacture of a certain product two components A and B are used. The
following particulars about these components are available:
A B
Q20) shriram enterprise manufactures a special product “ZWD”. The following particulars were
collected for the year 1986.
7
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
Following are the purchase and sales in the month of December 2014. Prepare the stores ledger
on the basis of (i) FIFO and (ii) Weighted average method.
Following are the purchase and sales in the month of December 2014. Prepare the stores ledger
on the basis of (i) FIFO and (ii) Weighted average method.
Q. 23 April 2016
Material X Material Y
Opening stock 1,60,000 2,80,000
Closing stock 90,000 1,20,000
Purchases 10,00,000 5,00,000
Calculate
1. Material turnover ratio
2. Express in No. of days the average inventory held.
3. state Which of the material is slow moving material.
Determine the EOQ and no. of days from the following particulars according to formula
method and tabular method
Determine the EOQ and from the following particulars according to formula method and
tabular method
9
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
MATERIALS COST
10
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
1) B) 2) B) 3) C) 4) D) 5) C)
6) D) 7) D) 8) C) 9) A) 10) B)
11) B) 12) B) 13) B) 14) D) 15) A)
16) A) 17) B) 18) B) 19) D) 20) A)
11
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
Column B (Statement)
a) Maximum consumption x Maximum re-order period
b) All the material required for a particular job listed by the production department
c) Consumed in the process of manufacture
d) Supplies do not become a part of
e) The first step in the purchase procedure
f) Maintain materials at the optimum level at of its requirement returned to stores
g) Method of knowing the stock of every, item of material at all times
h) Re-order level – (Normal consumption x Normal re-order period)
i) Materials issued to a department in excess of its requirement returned to stores
j) Above which the stock of that material should not generally be allowed to go.
Ans.(1-c), (2-d), (3-e), (4-j), (5-f), (6-i), (7-b), (8-g), (9-h), (10-a)
12
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
Ans. True: 5, 7, 9, 10, 14, 15, 18, 19, 20 False: 1, 2, 3, 4, 6, 8, 11, 12, 13, 16, 17
Theory Questions
Q1) Material Control
Ans. Meaning: material control is defined by ICMA as the function of ensuring that sufficient
Stocks are retained in stock to meet all requirements without carrying unnecessary stocks.
Material control is the ‘’ safeguarding of company’s property in the form of material by a
Proper system of recording and also to maintain them at the optimum level considering
Operating requirements and financial resources of business’’. Material control involves the
Planning, organizing and controlling the receipt, issue and storage of materials so to as
achieve the objectives of efficiency and economy.
Objectives and Advantages: material control basically aims to ensure that adequate
goods in stock to meet all requirements without carrying unnecessarily large stocks. The
main Objectives of material control are as follows:
1) To avoid under stocking i.e. to provide continuous supply of materials so that the
Production is not help up.
2) To avoid over-stocking to reduce carrying cost and avoid surplus and obsolete stocks.
3) To obtain materials of the required quality at minimum cost from a reliable source.
4) To minimize the total cost (i.e. ordering cost & carrying costs)
5) To avoid wastages and losses during storage and usage.
6) To maintain proper and up to date records of inventory
7) To provide the required information to the management for taking inventory decisions.
Q2) Material Requisition Note
Ans. Meaning: As a rule, in order to prevent misuse and frauds, no material should be issued
From the stores without a proper written authority. The document which authorizes the
Issue of material is known as the material requisition note (or stores requisition note,
material authorization etc.) Normally, the production manager or the manger of the
concerned cost centre is authorized to place a requisition for the issue of materials with
the stores. The stores should maintain a list of authorized persons along with their
specimen signatures. Material requisition note must be signed by an authorized person
and contain a detailed list of items required fir a specific cost centre / cost unit (a) job,
batch or process.
13
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
14
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
(a) The re-order level which itself is the product of maximum consumption of inventory item
and Its maximum delivery period.
(b) Minimum consumption and minimum delivery period for each inventory item should also
be known.
(c) The economic order quantity (i.e. the re-order quantity)
(d) Availability of finds storage space nature of items and their price per unit are also
important for the fixation of maximum level.
(e) In the case of important materials due to their irregular supply, the maximum level should
be high.
3) Formula: The formula used for its calculation is as follows:
Maximum level of inventory = re-order –level + recorder quantity – (maximum consumption
X minimum re-order period)
Re-order Level
1) Meaning: Re-order level lies between minimum and maximum levels in such a way that
before the Material ordered is received into the stores, there is sufficient quantity on hand to
cover both normal and abnormal consumption situation. In other words, it is the level at which
fresh order should be placed for replenishment of stock.
Ans. Meaning: Purchase department in manufacturing concerns is usually faced with the
problem of order size is small, and then the ordering cost will be high. In order to minimize
ordering and carrying costs
It is necessary to determine the order quantity which minimizes these two costs. The size of the
order for which both ordering and carrying costs are minimum is known as economic order
quantity. Re-order quantity (ROQ) is that quantity at the re-order level for an item for which
order is placed again and again.EOQ can be ROQ, but not vice-versa.
Assumptions: The calculation of quantity of economic order of material to be placed is subject
to the Following assumptions:
1) Anticipated usage of material in units is known.
2) Cost per unit of the material is constant and is known as well.
3) Ordering cost per order and carrying cost per unit per annum are known and they are fixed.
4) The quantity of material ordered is received immediately i.e. the lead time is zero.
Factors: EQQ is determined after considering is received immediately i.e. the lead time is zero.
A) Ordering Costs: The term ;ordering costs’ refer to the costs incurred for acquiring inputs.(i)
cost of placing an order (ii) cost of transportation (iii) cost of receiving goods (iv) cost of
inspecting goods. There Is an inverse relationship between order size and ordering cost. Bigger
order quantity means lower ordering costs.
b) Carrying costs: The term “Carrying costs” refer to the costs incurred I maintaining a give
level of inventory. These costs include – (i) cost of storage space.(ii) cost of handing material
(iii) cost of insurance (iv) cost of determination or obsolescence (v) cost of store staff. There is
positive relationship between order size and carrying cost. Bigger order quantity means higher
carrying costs.
Formula: The famous mathematician Wilson derived the formula which is used for determining
the size of order for each of purchases at minimum ordering and carrying costs.
The formula given by Wilson for calculating economic order quantity is a follows:
15
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
2𝐴𝑂
EOQ = √ ____ where/
𝐶
Advantages:
The advantages of ABC analysis are as shown below:
1) It ensures UN interrupted production as well as minimum investment in inventories of stocks
of materials.
2) The cost of purchase, receipt and storage is minimized.
3) Management items is saved sine attention need b paid only to the most valuable item rather
than all the items. This is known as the principle of management by exception.
4) Much of the routine purchase work can be handled by clerical staff.
Q8) Distinction
16
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
as goods not in stock are assumed to be unsold goods are assumed to be in inventory.
sold
5 Under this method, inventory control is Inventory control is possible under this system.
not possible
6 This system is simple and less expensive It is complex and costlier method.
7 It requires closure of business for Inventory can be determined without stopping
counting of stock the operations of the business.
Ans. Meaning: Inventory Turnover Ratio is one of the techniques of inventory control. It
expresses the relationship between the cost of material consumed and the average stock held.
Objective: The Objective computing the Inventory Turnover Ratio is to determine the
efficiency With which inventories are maintained. The Objective is to find out-
(a) Fast Moving Stock i.e. stock in great demand
(b) Slow Moving Stock i.e. stock in low demand
(c) Dormant Stock i.e. stock having no demand at present.
(d) Obsolete Stock i.e. stock no longer in demand.
Formula: Inventory Turnover Ratio is computed with the help of following formula:
cost of materials consumed during the period
𝑖𝑛𝑣𝑒𝑛𝑡𝑜𝑟𝑦 𝑇𝑢𝑟𝑛𝑜𝑣𝑒𝑟 𝑅𝑎𝑡𝑖𝑜 = = ⋯ . 𝑡𝑖𝑚𝑒
𝑐𝑜𝑠𝑡 𝑜𝑓 𝑎𝑣𝑒𝑟𝑔𝑒 𝑠𝑡𝑜𝑐𝑘 ℎ𝑒𝑙𝑑 𝑑𝑢𝑟𝑖𝑛𝑔 𝑡ℎ𝑒 𝑝𝑒𝑟𝑖𝑜𝑑
Where:
(i) Cost of materials consumed = opening stock + purchases –closing stock
(ii) Average stock=1/2 (opening stock +closing stock)
Note: This ratio is usually expressed as ‘x’ number of time.
365 𝑑𝑎𝑦𝑠
Average no. of days for which an average inventory is held= 𝑖𝑛𝑣𝑒𝑛𝑡𝑜𝑟𝑦 𝑇𝑢𝑟𝑛𝑜𝑣𝑒𝑟
Interpretation: It indicates the speed with which the inventory is consumed. In general, a high
ratio Indicates fast moving stock and a low ratio indicates slow moving stock. However, too high
ratio and too low ratio call for further investigation. A too high ratio may be the result of a very
low Inventory levels which may result in frequent stock outs. On the other hand, a too low ratio
may be the result of excessive inventory levels, slow-moving or dormant or obsolete inventory
and thus, the firm may incur high carrying costs. Thus, a firm should have neither a very high
nor a very low Stock turnover ratio; it should have a satisfactory level. To judge whether the
ratio is satisfactory or Not, it should be compared with its own past ratios or with the ratio of
similar firms in same industry or with industry average.
17
T.Y. B.COM- COST ACCOUNTING-MATERIAL COST 2016-2017
18