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840C Data Loading Procedure

This document provides instructions for loading machine data on an 840C controller after clearing all previous data. It involves 4 parts: 1. Loading the PLC, NC and DRIVE machine data by selecting "Standard TEA1" and following the "NO" condition in the flow diagram. 2. Clearing the PLC user data by deleting files and doing a general reset through the diagnosis menu. 3. Loading new PLC user data by copying and pasting files through the data management menu. 4. Setting MAFU bits for clamping cylinders and the tailstock, and entering a spindle speed of 5000 RPM through the NC data and setting data menus. The overall process clears

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Baskaran K
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910 views

840C Data Loading Procedure

This document provides instructions for loading machine data on an 840C controller after clearing all previous data. It involves 4 parts: 1. Loading the PLC, NC and DRIVE machine data by selecting "Standard TEA1" and following the "NO" condition in the flow diagram. 2. Clearing the PLC user data by deleting files and doing a general reset through the diagnosis menu. 3. Loading new PLC user data by copying and pasting files through the data management menu. 4. Setting MAFU bits for clamping cylinders and the tailstock, and entering a spindle speed of 5000 RPM through the NC data and setting data menus. The overall process clears

Uploaded by

Baskaran K
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INDEX machine data loading procedure (with 840C controller)

To clear all data in machine memory remove battery backup module (CSB) from control unit. After few
seconds insert the module again and power up the machine. Now PLC, NC and MMC cards shows error
status [RED led on].
First PLC machine data, NC machine data and DRIVE machine data to be loaded then PLC user data to be
loaded. Then MAFU bits to be set for clamping cylinder fwd/rev and spindle speed setting. Follow the below
procedures part 1to 4 carefully.

Part 1. Loading PLC, NC and DRIVE machine data


In step 17 select “Standard TEA1
In step 37a follow “NO” condition in the flow diagram.
Part 2. Clearing PLC user data
Power cycle first
Make sure E-stop button pressed

Main menu
↓
Diagnosis
↓
Password
↓
Enter 1111 as password and press enter key
↓
Press SET key
↓
Main menu
↓
Services 1
↓
Data management
↓
Select PLC directory
↓
Enter
↓
Select programs directory
↓
Enter
↓
Select ANW_PROG file
↓
Delete
↓
Main menu
↓
Diagnosis
↓
Startup
↓
General reset mode
↓
PLC general reset mode
↓
End general reset mode
↓

END
Now PLC cleared. PLC SPU should go to fault mode
“ORD 1 PLC-CPU not ready” error should e display in screen
Part 3. Loading PLC user data
Main menu
↓
Services 1
↓
Data management
↓
Select PLC directory
↓
Enter
↓
Select programs directory
↓
Enter
↓
Select latest file
↓
Copy to clip board
↓
Place cursor at double dot [..] line
↓
Paste from clip board
↓
Name as ANW_PROG
↓
Enter
↓
Main menu
↓
Diagnosis
↓
Startup
↓
General reset mode
↓
PLC general reset mode
↓
End general reset mode
↓

END
Now PLC will come to run mode. Only green LED on PLC CPU module should be ‘ON’
Part 4. Setting MAFU bits and spindle speed
After loading NC md, PLC md, DRIVE md and PLC user programs MAFU bits needs to be set for collets
closing & opening and tailstock forward & reverse sequences. To set MAFU bits do the following steps

Put the program key in active mode


↓
Main menu
↓
NC Data
↓
MAFU
↓
Vertical key Clamping cylinder 1
↓
Next MAFU screen will appear
↓
Vertical key clamping cylinder fwd
↓
Vertical key Activate unit
↓
Main menu
↓
NC data
↓
MAFU
↓
Vertical key tailstock / quill
↓
Activate unit
↓
Main screen
↓
NC data
↓
Setting Data
↓
Spindle data
↓
Select S4
↓
Enter required speed [5000 rpm]
↓

END
After all program loading geometry values will be zero. Set required values then select part program and start
auto cycle

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