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VEAM PowerLock
PowerLock Applications

The VEAM PowerLock connector series for field installation power distribution systems offers the ultimate in
safety and reliability under the most severe operating conditions.

PowerLock is available in four standard formats which allow complete hook up through the standard daisy chain
principle. There are two Source connectors, one for panel mounting and one for cable attachment. These are
identified as Panel Source and Line Source. The other two types are Drain connectors. These connectors are
identified as Panel Drain and Line Drain.

Typical applications for PowerLock include three phase motors, generators, load banks, lighting distribution pan-
els and in-house supplies. PowerLock connectors serve a very diverse industry base which includes
outdoor concerts, carnivals, sporting events, television outdoor broadcast, theatres, electricity supply companies
and many heavy industrial environments such as construction.

Reliable connections for field

installation power distribution
systems such as mobile generators.

Wind turbine and alternative energy power transfer

systems.

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VEAM PowerLock
PowerLock Applications

We offer a wide variety of devices for

electricity supply companies.

Fuse carriers with integrated PowerLock

connectors provide a safe and efficient
connection to a power distribution
board.

Insulated rotary clamps provide a

compact connection to a
slotted busbar.

Insulated G-Style clamps for direct

connection to a live low voltage busbar.

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VEAM PowerLock

Table of Contents

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
ITT Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
PowerLock locking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
PowerLock Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-16
PowerLock sequential mating boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-22
Steel Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Insulated G Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-25
Insulated Horizontal Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Insulated Rotary Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Insulated T Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Insulated Overhead Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Insulated Underground Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Cable Lug Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
PowerLock Lug Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Sealing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Fuse Carrier with Integral Connector Input . . . . . . . . . . . . . . . . . . . . . . . .32
DIN Fuse Carrier Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Screw in End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Snaplock Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-37
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

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VEAM PowerLock Introduction

ITT Veam PowerLock connectors are plastic bodied single pole electrical connectors used
in high current applications. For use in single and polyphase power distribution
systems up to 660 amps, the range includes panel and cable mounted connec-
tors, and associated accessories. PowerLock connectors are moisture and
impact resistant and feature insulated contact tips to prevent accidental
touching of electrically live parts. Typical uses include 3 phase motors,
generators, wind turbines and power distribution boards in a wide variety of
applications.
PowerLock connectors are easy to terminate to cable using either industry standard crimp tools or set-screw contacts.
The silver plated contacts are available in 2 continuous current ranges, those with brass contacts are suitable for use
up to 400 amps and those with copper contacts up to 660 amps.

The high impact plastic connector bodies are keyed to prevent connection errors, and color coded to suit 3 phase elec-
trical systems that are used in the US, Europe and Australia.
Ground Neutral Line 1 Line 2 Line 3
Europe
North America
Australia
* Old UK colors available on request

Connectors for attachment directly to cable (line connectors) are supplied with a loose contact. Fitting to the cable is
by either crimp or set-screw termination, the contact is then retained within the insulator body with a nylon cotter pin.

Secure coupling of a connector pair is through a bayonet lock together with a secondary locking pin. The secondary lock
engages when the bayonet lock is fully turned and disconnection requires a simple release key. The secondary lock dis-
courages tampering and reduces the risk of accidental or unauthorised disconnection. If fast disconnection is required,
for an application where tampering is not a risk, the connectors can be fitted with a sliding collar that quickly unlocks
the connectors.

Cable connectors are fitted with cable glands to fit a wide range of cables. The cable glands, together with an interfa-
cial seal, provide an ingress protection level of IP67 when mated.

Features & Benefits Typical Applications

• 400 amp or 660 amp continuous power ratings • Generators & Load Banks
• Colored and Keyed to ensure correct mating • 3 Phase Motors
• All connectors IP2X finger protected • Field Camps
• Crimp or Set-screw cable attachment • Back-up power systems
• Environmentally sealed to IP67 • Power distribution panels
• Secondary lock for added security • Outdoor events
• Wind Turbines

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VEAM PowerLock Connector locking

PowerLock connectors feature a bayonet coupling mechanism with a secondary locking pin. When a pair of connectors
are mated and fully turned to engage the bayonet, the spring loaded secondary locking pin on the Drain connectors,
snaps into a slot on the Source connector; a special release key is then required to uncouple the connectors.

Coupling Un-Coupling

Uncoupled - Note the sec- To uncouple, the release

ondary locking pin on the key, LL0023N is pushed
right hand connector and into the slot.
the slot on the left hand
connector.

Aligning the arrow lines up The release key is used

the keyways allowing the to push the locking pin
connectors to be pushed out of the slot.
together fully compressing
the locking pin.

With the release key

Connectors are turned
holding the locking pin
clockwise and locking pin
back, the connectors
snaps into the slot on the
can now be turned
mating half.
counter-clockwise and
uncoupled.

Release Key
LL0023N
Order Code - AN389900010

Connector Descriptions

Source – this the term used to describe the connector fitted with a male contact in a female housing, it is usually the
connector attached to the source of the power, i.e. the ‘live’ connector, the contact is fitted with an insulated end cap
to prevent accidental finger touching of live parts.
Drain – this is the term used to describe the connector fitted with a female contact in a male housing, this is not nor-
mally the live connector, however it does include a spring loaded insulated cap to prevent finger touching.
The Drain connector is fitted with a secondary locking pin that locks into the mating half when the 2 connectors are
fully engaged. A simple release key is required to disconnect the parts.
Line – The line connector is the free connector fitted to a cable. Crimp or Set-Screw contacts are available for attach-
ing the conductor.
Panel – Panel connectors feature a square 4 hole flange for attaching to a panel. The 4 holes are normally supplied
open, however can be pre-fitted with threaded inserts to reduce mounting time.

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VEAM PowerLock Specifications

Electrical
Number of Contacts Single Pole
Current Rating 400 amp or 660 amp continuous
Operating Voltage 1000V AC / 1500V DC
Test Voltage 4500V AC
Short Circuit Rating 16kA for 1s, 34kA peak
Insulation Resistance >5000 Mohm
Electrical Protection IP2X Finger touch protected
Contact Resistance <0.1 mOhm

Mechanical
Contact Material Brass (400 amp) or Copper (660 amp), Silver Plated
Housing Material High Temperature Thermoplastic
Locking Bayonet with secondary locking pin
Mating Cycles 500
Contact Type Set Screw (400 amp) or Crimp (660 amp)
Contact to Housing Retention Nylon Cotter Pin
Cable Retention Cable gland nut
Vibration 10-2000Hz/15g
Environmental
Operating Temperature -30°C to +125°C (-22°F to +257°F)

Ingress Protection IP67 when mated

Flammability UL94-V0

RoHS Compliant

Listing and Approvals

PowerLock connectors are tested and certified by VDE

(approval of 185mm2 crimp contact is pending)

Selected PowerLock products are listed by UL and approved for use in North America,
for further details contact ITT, Interconnect Solutions.

PowerLock connectors are manufactured and tested as required to carry European CE

marking.

Safety Note: PowerLock connectors and related products should only be installed
and handled by suitable qualified persons.

Specifications and dimensions subject to change

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VEAM PowerLock How to Order

Body Line/Phase Contact Cable Special

Style Color Type Gland Option
Example = NLDFT — E-GN — L — C240 — M40B — HG

Description Code
Line Source NLS
Line Drain NLDFT
Panel Source NPS
Panel Drain NPDFT

Ground / Green E-GN

Neutral / Blue N-BL
Neutral / White N-W
Neutral / Black N-BK
Line 1 / Brown 1-BN
Line 1 / Black 1-BK
Line 1 / Red 1-R
Line 2 / Black 2-BK
Line 2 / Red 2-R
Line 2 / White 2-W
Line 3 / Grey 3-GY
Line 3 / Blue 3-BL

Use with NLDFT & NPDFT L NPDFT & NLDFT only

Leave blank for NLS & NPS

Crimp 300mm² copper cable* C300

Crimp 240mm² copper cable* C240
Crimp 185mm² copper cable* C185
Crimp 150mm² copper cable* C150
Crimp 120mm² copper cable* C120 NLS & NLDFT only
Crimp 107mm² copper cable* C107
Crimp 95mm² copper cable* C95
Crimp 70mm² copper cable* C70
Crimp 50mm² copper cable* C50
Crimp 35mm² copper cable* C35
Set Screw 120 mm² (See Note) S120
M12 Threaded post 400amp T4
M12 Threaded post 660amp T6
NPS & NPDFT only
M12 Threaded hole 400amp H4
M12 Threaded hole 660amp H6
NOTE –
Gland nut 15-23mm Ø M40S When using S120 contact with small-
Gland nut 19-28mm Ø M40A NLS & NLDFT only er cables, a reduction kit is required.
Gland nut 22-32mm Ø M40B Each kit contains a series of sleeves
Gland nut 30-38mm Ø M50 to suit the cable size.

Sliding Collar (Source only) SC Cable size Kit order code

Hand Grip (Line only) HG
95mm² cable A3099000100
No Flange (Panel only) NF
70mm² cable A00602825
M6 threaded insert front M6F 50mm² cable A00602831
M6 threaded insert rear M6R 35mm² cable A00602840
25mm² cable A00602830
Release Key
Order Code -AN389900010

* For aluminium cable, please contact ITT Veam /

Cannon or our local distributor

Specifications and dimensions subject to change

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VEAM PowerLock Line Source

Line Source is the connector with a male contact which is normally connected to the source of the power. The con-
tacts are fitted with a plastic end cap that prevents accidental finger touching of live parts of the connector and
meets IP2X requirements. Different contacts are available to suit cable conductors from 25 mm² to 300 mm².

Connectors rated either 400 amp or 660 amp, can be fitted to a wide range of
copper cables, and to aluminium cables on request.

The 400 amp connectors use a standard set-screw contact suitable for 120mm²
conductors; when using smaller conductors a range of reduction sleeves are
available to order separately that can be used with cables down to 25mm², see
page 11 for further information.

660 amp contacts are crimped using industry standard crimping tools and dies, a
range of contacts are available to suit cables from 35mm² to 300mm²

Cable glands meeting IP67 requirements are fitted to the connectors, 4 sizes are available that cover a range of
cables with outside diameters from 15mm to 38mm. When selecting the M50 gland, please note that this is
supplied with an adaptor (not shown above) that steps the connector up from M40 to M50.

A Sliding Collar can be factory fitted to the source Rubber hand grips are available that fit over the
connector which allows a pair of connectors to be ribbed section of the main insulator body, these grips
disconnected without the use of a separate release assist with the handling of the connectors when being
key. used in difficult conditions.

Order suffix = SC Order suffix = HG

Ordering information – see page 11 for full details of the options available
Example part number:
NLS – X – XX – XXXX – MXXX – XX NLS-1-BN-S120-M40A

Line & Color Contact Cable Gland Special Options

HG Hand Grip
SC Sliding Collar

Specifications and dimensions subject to change

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VEAM PowerLock Line Drain

Line Drain is the connector with a female contact which is not normally the live part, however they are fitted with
a spring loaded plastic cap that prevents accidental finger touching of the contact, and the connector meets IP2X
requirements. Contacts are available to suit cable conductors from 25mm² to 300mm².

Connectors rated either 400 amp or 660 amp, can be fitted to a wide range of
copper cables, and to aluminium cables on request.

The 400 amp connectors use a standard set-screw contact suitable for 120mm²
conductors; when using smaller conductors a range of reduction sleeves are avail-
able to order separately that can be used with cables down to 25mm², see page 11
for further information.

660 amp contacts are crimped using industry standard crimping tools and dies, a
range of contacts are available to suit cables from 35mm² to 300mm²

Cable glands meeting IP67 requirements are fitted to the connectors, 4 sizes are available that cover a range of
cables with outside diameters from 15mm to 38mm. When selecting the M50 gland, please note that this is
supplied with an adaptor (not shown above) that steps the connector up from M40 to M50.

Rubber hand grips are available that fit over the The drain connector is fitted with a secondary locking
ribbed section of the main insulator body, these grips pin. When a pair of connectors are mated, the second-
assist with the handling of the connectors when being ary locking pin engages with a slot in the source connec-
used in difficult conditions. tor that prevents the connectors from being uncoupled
without the use of a special release key, or when the
source connector is fitted with a sliding collar.

Order suffix = HG
Ordering information – see page 11 for full details of the options available

Example part number:

NLDFT – X – XX – L - XXXX – MXXX – XX NLDFT-2-BK-L-C185-M40B

Line & Color Contact Cable Gland Special Options

HG Hand Grip

Specifications and dimensions subject to change

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VEAM PowerLock Panel Source

Threaded post version shown

42.50
Panel Source connectors are supplied fully assembled with the male contact
having an M12 threaded post, with nut and spring washer for connection to a
standard cable lug, or M12 threaded hole for fixing with a bolt. These connectors
are rated either 400 amp (T4 / H4) or 660 amp (T6 / H6). 44.00

42.50
The standard connector is mounted to a panel through 4 fixing holes on the
flange, panel cut-out details are shown on the right. As an alternative, the flange
holes can be pre-fitted with M6 threaded inserts for either front or rear fixing,
add suffix M6F for front fitting or M6R for rear fitting (rear mounting may
obscure the product label, maximum panel thickness 4mm). 4 HOLES ø 5.50mm
Panel Cutout
Neoprene Gaskets to seal the flange against a panel are available to order
separately, order part number A2499001150.

If required, the connector can also be supplied without a flange (special option
suffix – NF).
A Sliding Collar can be fitted to the
source connector which allows a
pair of connectors to be disconnect-
ed without the use of a separate
release key.
Threaded Insert
Order suffix = SC

Ordering information – see page 11 for full details of the options available

NPS – X – XX – XX – XX
Example part number: Gasket
NPS-N-BL-T4
Line & Color Contact Special Options
M6F M6 threaded insert front mounting
M6R M6 threaded insert rear mounting
NF No Flange
SC Sliding Collar

Panel connectors can also be supplied with an un-assembled crimp or set-screw contact. In this case the
contact is fitted to the cable, and must be assembled to the insulator body before the fully assembled connec-
tor is fitted to the panel. This is a non-standard option, please contact your supplier for further information.

Specifications and dimensions subject to change

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VEAM PowerLock Panel Drain

Panel Drain connectors are supplied fully assembled with the female contact having an M12 threaded post,
with nut and spring washer for connection to a standard cable lug. These connectors rated either 400 amp
(T4) or 660 amp (T6). This connector is fitted with the secondary locking pin for secure connections, see
explanation on Line Drain page 13.
42.50
The standard connector is mounted to a panel through 4 fixing holes on
the flange, panel cut-out details are shown on the right. As an alternative,
the flange holes can be pre-fitted with M6 threaded inserts for either front
or rear fixing, add suffix M6F for front fitting or M6R for rear fitting (rear 47.00
mounting may obscure the product label, maximum panel thickness

42.50
4mm).

Neoprene Gaskets to seal the flange against a panel are available to order
separately, order part number A2499001150.
4 HOLES ø 5.50mm
Panel Cutout

If required, the connector can also be supplied

without a flange (special option suffix – NF).
Gasket

Ordering information – see page 11 for full details of the options available

Threaded Insert
NPDFT – X – XX – L – XX – XXX
Example part number:
NPDFT-3-BL-L-T6
Line & Color Contact Special Options
M6F M6 threaded insert front mounting
M6R M6 threaded insert rear mounting
NF No Flange

Panel connectors can also be supplied with an un-assembled crimp or Set-Screw contact. In this case the
contact is fitted to the cable, and must be assembled to the insulator body before the fully assembled
connector is fitted to the panel. This is a non-standard option, please contact your supplier for further
information.

Specifications and dimensions subject to change

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VEAM PowerLock Panel Drain with Backshell

Panel Drain connectors (SKPP) can be supplied with a

backshell to provide a watertight fitting to the cable.
These connectors are supplied with a loose female contact that is fitted to the cable before being assembled into
the connector housing.

Connectors rated either 400 amp or 660 amp, can be fitted to a wide range of copper cables, and to aluminium
cables on request.

This connector is fitted with the secondary locking pin

for secure connections, see explanation on Line Drain
page 13. 42.50

The standard connector is mounted to a panel through

4 fixing holes on the flange, panel cut-out details are
shown on the right. As an alternative, the flange holes 47.00
can be pre-fitted with M6 threaded inserts for either

42.50
front or rear fixing, add suffix M6F for front fitting or
M6R for rear fitting (rear mounting may obscure the
product label, maximum panel thickness 4mm).

Neoprene Gaskets to seal the flange against a panel are pre-fitted to this style. 4 HOLES ø 5.50mm

Ordering information – see page 11 for full details of the options available

NPDFT - X - XX - L - XXXXSKPP - MXXX - XX

Line & Color Contact Cable Gland Special Options

M6F M6 threaded insert front mounting
M6R M6 threaded insert rear mounting

Example Part Number: NPDFT-E-GN-L-SI20SKPP-M40A

Specifications and dimensions subject to change

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VEAM PowerLock Sequential Mating Boxes

NRG Box (4U high) and PowerLock Box (2U high)

To simplify PowerLock connections to a fixed unit, five port boxes are available with built in safety features.
Each box offers a sequential mating feature that requires the individual lines be connected in order, Ground
first then Neutral followed by the three Phases and disconnected in the reverse order. Once connected the
boxes can be locked to prevent unauthorized disconnection.

There are two version of boxes available, both designed to fit 19” rack mounting, if required. The original NRG
box requires a space of 4U (177.8 mm or 7”) and incorporates cover flaps that open only when the previous
connector in the sequence is correctly fitted. The PowerLock Box requires half the space at 2U (89mm or 3.5”)
and is available with or without a sealed lid.

Both NRG and PowerLock Boxes are color coded and keyed to only accept a connector of the correct line.
Coding is available to suit various international three phase standards.

! Typical uses include

• Mobile Generators • Theatres

• Emergency power input for the following: • Theme Parks
• Hospitals • Outdoor events
• Factories and Offices • Alternative energy installations
• Hotels and Shopping Malls • Welding Equipment
• Residential Estates • Dockside / Riverside power plan
• Loadbanks

In fact, anywhere you need to feed power into or out of a low voltage network, one of our boxes offers a
safe and convenient connection point.

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VEAM PowerLock Sequential Connecting Box

A PowerLock Box is a 3 phase high power connecting unit, used as a termination point for power cables. The
boxes include a number of safety features to prevent incorrect connection and disconnection. All PowerLock
devices are ‘keyed’ to eliminate the possibility of connecting with the wrong line, and color coded to suit
international 3 phase standards.

Anywhere that you are unable to rely on a public utility power source, a PowerLock Box can provide a
connection point for a mobile generator, into your low voltage (1500 volt DC) network.

Features and Benefits

• Connect with standard ‘Powerlock’ connectors • Sealed Security lid optional
• Sequential connecting ensures Ground/Earth is • IP2X Finger protected
connected first • Lock to prevent interference
• 400 amp & 660 amp continuous current options • 19” x 2U rack mounting or flange mount
• Color coded to suit European, North American, and • Environmentally sealed connector ports to
Australian 3 phase standards protection level IP65
• Source and Drain (Power out or Power in) options
• All ports ‘keyed’ to prevent incorrect connection

Typical Applications
• Mobile Generators
• Power for field camps
• Hospitals
• Outdoor events
• Welding equipment
• Barrack blocks
• Dockside power plant
• Data and Intelligence centers

• Bring in a generator during an emergency, connect to a PowerLock Box, and you are quickly up and
running again
• Whenever you need a flexible source of low voltage power, with a PowerLock Box installed, you have a
safe and secure connection point.

Specifications and dimensions subject to change

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VEAM PowerLock Sequential Connecting Box

Technical Overview
The PowerLock Box is designed for use in high current applications and offers many safety and security ben-
efits when compared with a set of individual connectors.

Performance

Current rating 400 amp or 660 amp continuous

Voltage rating 1000V AC / 1500V DC
Contact material Brass (400 amp) or Copper (660 amp), silver plated
Housing material High temperature thermoplastic
Endurance 500 connection cycles
Environmental protection Un-lidded version IP65 when connectors are fitted
of connector ports Lidded version IP65 with lid locked or when connectors are fitted
Electrical protection IP2X (finger safe)
Flammability rating UL94-V0
Operating temperature -30ºC to +85ºC
Color coding European, North American & Australian 3 phase colour coding
RoHS & WEEE Compliant
Safety notice The PowerLock Box should only be installed and operated by suitably qualified persons

Specifications and dimensions subject to change

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VEAM PowerLock Sequential Connecting Box

Mounting Options
The PowerLock Box is designed for mounting to 19” racks or
to a panel cut out. For 19” rack mounting the unit is sup-
plied to fit a 2U spacing, and where an overlap is required
for fitting to a panel cut out, the PowerLock Box can be sup-
plied with a flange, making the overall height 107mm. The
rear view of a flanged version is shown (right).

Operation of the PowerLock Box

Each connector port has an M12 threaded post with nut and spring
washer on the rear for the fixed cabling of the PowerLock Box. In
addition there is a 3 pole connector on the rear of the box, connect-
ed to a micro-switch that is activated once all cable connectors are
inserted into the PowerLock Box. The box is then operated as fol-
lows:
• For a box fitted with a sealed lid, first unlock the lid using the
key provided, for the un-lidded go straight to the next step
• Insert the Ground/Earth connector into the green port on the
left and turn 45° to the right to lock
• Insert in sequence, from left to right, the Neutral followed by
the 3 phases
• Once the Line 3 connector is in place, using the key provided,
lock the box as indicated on the front panel
• The box is now connected and ready to be powered up

Never attempt to uncouple the connectors while under load.

PowerLock Sequential Connecting Box

Ordering Information
P B X — XX — X X— X X —X X X

Box type
SL = Sealed Lid Example
SLF = Sealed Lid with Flange
NL = No Lid
NLF = No Lid with Flange A 660 amp box with a sealed lid and Drain
Contact type contacts with European color coding is:
PS = Source
PD = Drain PBX-SL-PD-EU-660
Regional color code
EU = Europe
US = North American
AU = Australia
Power rating
400 = 400 amp
660 = 660 amp

Specifications and dimensions subject to change

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VEAM PowerLock NRG Sequential Mating System

The NRG Sequential mating box comes in a 19” rack format and guarantees the proper sequence of mating and
un-mating a set of PowerLock connectors. All ports are keyed to ensure that only the correct connector is fitted.

The patented cam operated covers on each of the panel connectors ensure that the correct sequence of Ground,
Neutral, Phase 1, Phase 2 and Phase 3 is followed.

Once connected, the system can be locked by a key to prevent un-mating of the system by unauthorized people.
For further safety, the unit also features a micro-switch connection on the lock that can be hooked up to a circuit
breaker. When the lock is disabled the circuit breaker will trip and isolate the panel from the main power, thus pre-
venting the disconnection of the unit while under load.

A primary lock can also be used when the system is idle to prevent unauthorized connection of the power cables.

With two current rating options of 400A and 600A, the NRG box is available as either a Panel Source or Panel Drain
unit, each having an IP54 rating when mated. The NRG system is completely compatible and intermateable with
all original PowerLock connectors. European, USA, and Australian color code versions are available.

The NRG Box can be locked to prevent access to the connector ports, and when all lines are connected to prevent
unauthorized tampering with the unit.

The NRG Box features a switch that is connected to the lock. A connector is provided on the back of the box that
can be used to signal the status of the box.

Specifications and dimensions subject to change

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Powerlock 2010.qxp:Layout 1 5/28/10 9:00 AM Page 22

VEAM PowerLock NRG Sequential Mating System

Ordering Information
N RG—5— PS— E— 600 Specifications
Current Rating 400 amp or 600 amp continuous
Operating Temperature -30°C to +125°C (-22°F to +257°F)
Operating Voltage 1000V AC / 1500V DC

Contact Type Insulaton Resistance > 5 MOhms at 500 V

PS = Source
PD = Drain

Regional color code

E = Europe
USA = North American
AU = Australia
Power rating
400 = 400 amp
600 = 600 amp

Specifications and dimensions subject to change

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Powerlock 2010.qxp:Layout 1 5/28/10 9:00 AM Page 23

VEAM PowerLock Steel Cabinets for PowerLock Box and NRG Box

The PowerLock Power Distribution Cabinet has been designed and tested to conform to the requirements for CE marking by
implementing the requirements of the Low Voltage Directive (LVD) 73/23/EEC which is implemented as the Electrical Equipment
(Safety) Regulations 1994.

It complies with the following specifications: BS EN 60439-1:1999, BS EN 60439-5:1996 and IEC 60529:1992

The cabinet is fitted with either 1 or 2 NRG or PowerLock Box sequential units rated at 400A or 600A. These units allow safe
connection in the correct sequence of PowerLock connectors (Ground, Neutral, Phase 1, Phase 2, Phase 3). The unit incorpo-
rates a key lockable switch which can be connected to auxiliary safety circuits. Once locked, it prevents unmating of the
system by unauthorized personnel.

The cabinet is fitted with external access and blanking panels which are designed to aid in the routing of cables both into and
out of of the cabinet. An information plate is fitted onto the side of the cabinet incorporating data for traceability. The cab-
inet door incorporates 2 door locks (triangular key type) for security. When latched, the cabinet has an IP34D environmental
rating. For additional security, a padlock can also be fitted. Fixing plates are provided to enable the unit to be be securely
fixed during installation, prior to electrical operation.

The cabinet is fitted with generic safety signs. These signs give warning of the potential electrical hazard, together with
mandatory signs regarding cabinet security and isolation. All signs supplied conform to the current requirements of the Health
and Safety (Safety Signs and Signals) Regulations.

Part Number Structure

ENC - 1AU - 400 - BCE - PS - PBX

2AU - 600 - TCE - PD
1EU - NBB
2EU
1US
2US

PBX for PowerLock Boxes, leave blank for NRG’s

Panel Source or Panel Drain

Bottom Cable Entry, Top Cable Entry or No Bus Bars

400 or 600 Amp NRG boxes

Number of NRG / PBX boxes and color coding - AU - Australia

EU - Europe
US - North America

Specifications and dimensions subject to change

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Powerlock 2010.qxp:Layout 1 5/28/10 9:00 AM Page 24

VEAM PowerLock Insulated G Style Clamp

• Completely insulated which allows for direct connection of a generator cable to a live low voltage busbar.

• The clamp is fixed to the busbar by means of an insulated box spanner which meets the requirements of IEC 60900
(live working, hand tools for use up to 1000Vac and 1500Vdc).

A PowerLock generator input connection point is incorporated within the clamp to allow for direct connection of the
generator cable end.

These devices are rated at 400A and 660A continuous. The clamps are also keyed to distinguish between phases and
prevent connection errors.

The clamp head width of the 400 amp versions is 28mm, the 660 amp clamps are 45mm wide.

G clamp - Short Extension Arm - 400 amp

Line / Color Description Code ITT Part Number

Earth / Green LVB100-E-GN-S 078214-6404

Neutral / Blue LVB100-N-BL-S 078214-6403
Line 1 / Brown LVB100-1-BN-S 078214-6400
Line 2 / Black LVB100-2-BK-S 078214-6401
Line 3 / Grey LVB100-3-GY-S 078214-6402
Installation Tool LVS200H A00044028

G clamp - Short Extension Arm - 660 amp

Line / Color Description Code ITT Part Number

Earth / Green LVB200-E-GN-S A00044S2E

Neutral / Blue LVB200-N-BL-S A00045S2N
Line 1 / Brown LVB200-1-BN-S A00045S21
Line 2 / Black LVB200-2-BK-S A00045S22
Line 3 / Grey LVB200-3-GY-S 078214-6000
Installation Tool LVS200H A00044028

G clamp - Long Extension Arm - 400 amp

Line / Color Description Code ITT Part Number

Earth / Green LVB100-E-GN-E 078214-6414

Neutral / Blue LVB100-N-BL-E 078214-6413
Line 1 / Brown LVB100-1-BN-E 078214-6410
Line 2 / Black LVB100-2-BK-S 078214-6411
Line 3 / Grey LVB100-3-GY-E 078214-6412
Installation Tool LVL200H A00044027

G clamp - Long Extension Arm - 660 amp

Line / Color Description Code ITT Part Number

Earth / Green LVB200-E-GN-E A00044E2E

Neutral / Blue LVB200-N-BL-E A00044E3N
Line 1 / Brown LVB200-1-BN-E A00044E31
Line 2 / Black LVB200-2-BK-E A00044E32
Line 3 / Grey LVB200-3-GY-E A00044E43
Installation Tool LVL200H A00044027

Specifications and dimensions subject to change

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Powerlock 2010.qxp:Layout 1 5/28/10 9:00 AM Page 25

VEAM PowerLock Insulated G Style Clamp

• Completely insulated which allows for direct connection of a generator cable to a live low voltage busbar.

• The clamp is fixed to the busbar by means of an insulated box spanner which meets the requirements of IEC 60900
(live working, hand tools for use up to 1000Vac and 1500Vdc).

A PowerLock generator input connection point is incorporated within the clamp to allow for direct connection of the
generator cable end.

These devices are rated at 400 and 660A continuous. The clamps are also keyed to distinguish between phases and pre-
vent connection errors.

The clamp head width of the 400 amp versions is 28mm, the 660 amp clamps are 45mm wide.

G clamp - Right Angle Extension Arm - 400 amp

Line / Color Description Code ITT Part Number

Earth / Green LVB100-E-GN-R 078214-6424

Neutral / Blue LVB100-N-BL-R 078214-6423
Line 1 / Brown LVB100-1-BN-R 078214-6420
Line 2 / Black LVB100-2-BK-R 078214-6421
Line 3 / Grey LVB100-3-GY-R 078214-6422
Installation Tool LVS200H A00044028

G clamp - Right Angle Extention Arm - 660 amp

Line / Color Description Code ITT Part Number

Earth / Green LVB200-E-GN-R A00044R2E

Neutral / Blue LVB200-N-BL-R 078214-6023
Line 1 / Brown LVB200-1-BN-R 078214-6020
Line 2 / Black LVB200-2-BK-R 078214-6021
Line 3 / Grey LVB200-3-GY-R 078214-6022
Installation Tool LVS200H A00044028

G clamp -Dual Extension Arm - 660 amp

Line / Color Description Code ITT Part Number

Earth / Green LVB1200-E-GN 078214-6114

Neutral / Blue LVB1200-N-BL 078214-6113
Line 1 / Brown LVB1200-1-BN 078214-6110
Line 2 / Black LVB1200-2-BK 078214-6111
Line 3 / Grey LVB1200-3-GY 078214-6112
Installation Tool LVL200H A00044027

Specifications and dimensions subject to change

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Powerlock 2010.qxp:Layout 1 5/28/10 9:00 AM Page 26

VEAM PowerLock Insulated Horizontal Clamp

• Completely insulated which allows for direct connection of a generator cable to a live low voltage busbar.

• The clamp is fixed to the busbar by means of an insulated box spanner which meets the requirements of IEC 60900
(live working, hand tools for use up to 1000Vac and 1500Vdc).

A PowerLock generator input connection point is incorporated within the clamp to allow for direct connection of the
generator cable end.

These devices are rated at 660A continuous. The clamps are also keyed to distinguish between phases and prevent
connection errors.

Horizontal Clamp - Short Extention Arm - 660 amp

Line / Color Description Code ITT Part Number

Earth / Green LVK600-E-GN-S A00044S8E

Neutral / Blue LVK600-N-BL-S 078214-6213
Line 1 / Brown LVK600-1-BN-S 078214-6210
Line 2 / Black LVK600-2-BK-S 078214-6211
Line 3 / Grey LVK600-3-GY-S 078214-6212
Installation Tool LVS200H A00044028

Horizontal Clamp - Long Extention Arm - 660 amp

Line / Color Description Code ITT Part Number

Earth / Green LVK600-E-GN-E 078214-6204

Neutral / Blue LVK600-N-BL-E 078214-6203
Line 1 / Brown LVK600-1-BN-E 078214-6200
Line 2 / Black LVK600-2-BK-E 078214-6201
Line 3 / Grey LVK600-3-GY-E 078214-6202
Installation Tool LVL200H A00044027

Horizontal Clamp - Long Extention Arm - 660 amp

Line / Color Description Code ITT Part Number

Earth / Green LVK600-E-GN-R A00044R8E

Neutral / Blue LVK600-N-BL-R A00044R9N
Line 1 / Brown LVK600-1-BN-R A00044R91
Line 2 / Black LVK600-2-BK-R A00044R92
Line 3 / Grey LVK600-3-GY-R A00044R95
Installation Tool LVS200H A00044028

Specifications and dimensions subject to change

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Powerlock 2010.qxp:Layout 1 5/28/10 9:00 AM Page 27

VEAM PowerLock Rotary Clamp / T Connector

Rotary Clamp / Generator Connector (FRED)

• Compact unit incorporates a Line Source Finger Proof connector with a rotary type clamp, suitable for use
on slotted Bus-bars. The handle meets the requirements of IEC 60900 (live working, hand tools for use up to
1000Vac and 1500Vdc).

• The clamp is manufactured in high conductivity material and is suitable for 660A continuous operation.

• The rotary wheel is manufactured from hardened steel which eliminates problems associated with hole elon-
gation.

• An ergonomic fully insulated installation tool is available for fixing the clamp to a slotted bus-bar.

Rotary Clamp / Generator Connector (FRED)

Line / Color Description Code ITT Part Number

Earth / Green LVE500-E-GN A00044055

Neutral / Blue LVE500-N-BL 078214-6103
Line 1 / Brown LVE500-1-BN 078214-6100
Line 2 / Black LVE500-2-BK 078214-6101
Line 3 / Grey LVE500-3-GY 078214-6102
Installation Tool LVE500H A00044054

Insulated T-Piece Connector

The insulated T-Piece connector allows the user the option to split one phase into two or combine two phases into
one by the quickest and safest possible means.

The Input and Output connectors are color coded and mechanically keyed the same to prevent connection errors.

All connectors are IPX2 rated when un-mated and come with the Secondary Locking as standard.

Position A
Order Information

Position A (x1): Panel Drain Finger Proof (PDFT) or Panel Source (PS)
Position B (x2): Panel Drain Finger Proof (PDFT) or Panel Source (PS)
Phase: 1, 2, 3, N, E
Color: Red (R), Yellow (Y), Blue (BL), Black (BK), Green (GN)
Brown (BN), Grey (GY), White (W)
Amperage: 400 Amps (T4), 660 Amps (T6)
Position B

Version shown: APDFT-BPS-3-BL-T4

Specifications and dimensions subject to change

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Powerlock 2010.qxp:Layout 1 5/28/10 9:00 AM Page 28

VEAM PowerLock Insulated Generator Connectors

This compact unit incorporates a PowerLock generator input connection point with a rear termination area to accept
solid alloy cable cores.

This enables a temporary mobile generator to be connected to an underground cable when repair work is undertaken.

The cable is excavated, cut and the PowerLock connector then fitted to the cable cores via 2 set screws. The generator
cable end can then directly link into the underground cable.

After completion of the repair, the PowerLock fittings are simply removed and the main cable spliced using existing
methods.

Insulated Underground Cable Generator Connector

Line / Color Description Code ITT Part Number

Neutral / Blue LVJ900-N-BL 078214-9033

Line 1 / Brown LVJ900-1-BN 078214-9030
Line 2 / Black LVJ900-2-BK 078214-9031
Line 3 / Grey LVJ900-3-GY 078214-9032
Ratchet Tool LVJ900H A0004406H

Insulated Overhead Line Clamp / Generator Connector

This device allows for direct connection of a generator unit to Low Voltage overhead line systems.

The unit consists of an insulated Line Clamp, 3 meters of 50mm2 flexible copper cable and a PowerLock generator input
cable, other lengths are available upon request.

The methods of connection is:

1. The copper or alloy overhead wire is cleaned to ensure good connection points.
2. The clamp is hooked onto the wire and tightened via the insulated clamp body.
3. The flexible cable is then strapped to the pole.
4. At the cable end, a PowerLock generator connection point is provided for connection of the generator cable.

The generator connection point offers all standard safety features associated with the PowerLock range, such as keys to
distinguish phases, IP67 sealing and individual phase color coding.

Insulated Overhead Line Clamp

Line / Color Description Code ITT Part Number
Neutral / Blue LVF600-N-BL 078214-6303
Line 1 / Brown LVF600-1-BN 078214-6300
Line 2 / Black LVF600-2-BK 078214-6301
Line 3 / Grey LVF600-3-GY 078214-6302

Specifications and dimensions subject to change

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Powerlock 2010.qxp:Layout 1 5/28/10 9:00 AM Page 29

VEAM PowerLock Cable Lug Converter

The Multi-Converter enables any user to easily convert lugged cable to PowerLock
within minutes ensuring all safety and security of basic PowerLock connector series.
A PowerLock connection point is incorporated within the unit to allow for direct
connection of the generator cable end.

Available in both Source and Drain formats, this device assures the correct connec-
tion whether it be PowerLock or Lug to maximize cable management.

Cable Lug Converter - Source and Drain - 660 Amp

Line / Color ITT Part Number ITT Part Number

Earth / Green Source 078214-9055 Drain 078214-9065

Neutral / Blue Source 078214-9053 Drain 078214-9063

Line 1 / Brown Source 078214-9050 Drain 078214-9060

Line 2 / Black Source 078214-9051 Drain 078214-9061

Line 3 / Grey Source 078214-9052 Drain 078214-9062

Tightening Tool 274-7630-000 274-7630-000

Cable Lug - Mini Converter - 400 Amp

The Mini Converter enables smaller cables with a cable lug to be converted to
a PowerLock connection.
The lug is simply attached directly to the PowerLock connector with a bolt
termination, and the contact assembled into the insulated body.

This termination is suitable for smaller cables up to 400 amps in either

Source or Drain configuration.

Ordering information - see page 11 for full line color and cable gland
selection.

NLX - MC - X - XX - M4 0X

D - Drain
S - Source

Line and Color

Cable Gland

Specifications and dimensions subject to change

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Powerlock 2010.qxp:Layout 1 5/28/10 9:00 AM Page 30

VEAM PowerLock
PowerLock Lug Connector
These devices allow for the conversion of PowerLock plug and socket system to
a standard nut and bolt fixing.

The units are simply connected to the PowerLock line connectors and locked to
avoid accidental disconnection.

Ordering information - see page 11 for full line color and color selection.

NPSNF - X - XX - XX - RA

Line and Color

Contact - T4 or T6

Miscellaneous Parts and Accessories

PowerLock Release Key - L0023N AN389900010

PowerLock Box Key 201-7535-000
NRG Box Key - Pack of 3 AN0000006
Hand Grip 317-7671-000
Gasket for PowerLock flange mount A2499001150
Cotter Pin NLDFT A3299000500
Cotter Pin NLS A3299000550
Cotter Pin NPDFT and NPS A3299000100
Reduction Sleeves See page 11
Gland nut M40S - PowerLock 368-7514-000
Gland nut M40A - PowerLock 368-7514-001
Gland nut M40B - PowerLock 368-7514-002
Gland nut M50 - PowerLock 368-7515-000
Gland nut 25S - Snaplock 5S1699000100
Gland nut 25L - Snaplock AS1699000200
M40 to M50 adaptro 003-7584-000

Contact Kits - all contact kits contain a fully assembled contact and replacement cotter pin.
Order Code: NL X - X XX - C O NK I T

D - Drain
S - Source

Contact, see page 11 for options

Insulator Kits - all insulator kits contain a fully assembled insulator and replacement cotter pin. Kits only available
for M40 size insulators.
Order Code: NL X - X -X X - X XX - M40 - I N S KIT

D - Drain
S - Source

Line and Color, see page 11 for options

Current rating of contact being used - 400 or 660 amp

Specifications and dimensions subject to change

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Powerlock 2010.qxp:Layout 1 5/28/10 9:00 AM Page 31

VEAM PowerLock Sealing Cap

When not mated, the connector interface can be protected by using a sealing cap.
Two types of cap are offered, a simple soft plastic cap providing IP53 protection and
an environmentally sealed rigid plastic cap with IP67 protection and the secondary
lock feature, these are color coded to suit the parent connector.

All caps are fitted with a cord lanyard for securing to it’s parent connector. Cable
connectors have a loop in the cord to fit around the cable gland, it is necessary to
specify the cable gland size in the part number when ordering to ensure the correct
size loop is supplied. Caps for panel connectors have an M6 ring terminal on the
end of the lanyard.

Caps not only offer protection against ingress of moisture and dirt into the inter-
face of the PowerLock connector, they also offer a degree of protection against mechanical damage that can be caused
when connectors on cables are being handled and transported.

IP53 Protection Caps

Description Order Code

Panel Drain PCPD-5

Panel Source PCPS-5
Line Drain with M40S and M40A gland PCLD-5-M40A/S
Line Drain with M40B gland PCLD-5-M40B
Line Source with M40S and M40A gland PCLS-5-M40A/S
Line Source with M40B gland PCLS-5-M40B

IP67 Protection Caps

Ordering Information
PCS - NLS - E-GN - M40A/S

Cap

Style
Panel Drain NPD
Panel Source NPS
Line Drain NLS Cap for Drain Connectors
Line Source NLD

Line / Phase Color

see page 11 for selection
Cord Size
M40S and M40A M40A/S
M40B M40B NLD & NLS only

Cap for Source Connectors

Specifications and dimensions subject to change

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Powerlock 2010.qxp:Layout 1 5/28/10 9:00 AM Page 32

VEAM PowerLock Fuse Carrier with Integral Generator Input Connector

JW4ST (3.625” / 92mm pitch) fuse carrier was developed to provide a safe and efficient means of connecting a mobile
generator supply cable to fully shrouded or non-shrouded distribution boards. The unit complies with the
requirements of EATS 37.2.

The generator cable (when fitted with PowerLock Line Drain cable coupler) can be plugged directly into the Fuse Carrier
and used to feed either the Low Voltage bus-bar or feeder circuit.

The fuse generator connector is finger proof to avoid accidental touching of live elements.

The input connectors are color coded and mechanically keyed to prevent connection errors. Line 1 units will only accept
a Line 1 generator connector.

The integral generator connector also accepts generator connectors with the patented secondary locking device
which eliminates the potential of accidental disconnection under load conditions.

Because this unit is direct replacement for the existing standard JW4ST fuse unit, it offers a safe, fast and cost
effective method of upgrading existing distribution boards to have generator input points. It is not necessary to make
any modifications to the cabinet other than remove an existing fuse way and replace with the JW4ST system.

JW4ST Fuse unit with PowerLock connetion point (JS)

Line / Color Description Code ITT Part Number

Neutral / Blue LVD400-N-BL 078214-9013

Line 1 / Brown LVD400-1-BN 078214-9010
Line 2 / Black LVD400-2-BK 078214-9011
Line 3 / Grey LVD400-3-GY 078214-9012

JW4ST82 (3.25” / 82mm pitch) fuse carrier was developed to provide a safe and efficient means of connecting a mobile
generator supply cable to fully shrouded or non-shrouded distribution boards. The unit complies with the requirements
of EATS 37.2.

The unit accept standard BS88-5 fuses (not supplied).

The JW4ST82 fuse unit also offers the ability to make a direct connection to many pole mounted transformer fuse units.

JW4ST Fuse unit with PowerLock connetion point (JP)

Line / Color Description Code ITT Part Number

Neutral / Blue LVD401-N-BL 078214-9023

Line 1 / Brown LVD401-1-BN 078214-9020
Line 2 / Black LVD401-2-BK 078214-9021
Line 3 / Grey LVD401-3-GY 078214-9022

Specifications and dimensions subject to change

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Powerlock 2010.qxp:Layout 1 5/28/10 9:00 AM Page 33

VEAM PowerLock

DIN Fuse Carrier Adaptor

This Fuse carrier adaptor was developed to provide a safe and efficient
PowerLock connection to DIN fuse carrier racks which are mounted on
most of the European power distribution boards. There are Full Blade
and Half Blade versions available which give the user an option to select
what side needs to be fed.

For part numbers and ordering information, please contact ITT VEAM /
Cannon or our local distributor.

Screw In End Cap Fuse / Pole Mounted

This device allows for direct connection of a generator cable to a

200A transformer pole mounted fuse unit. The existing fuse unit
is unscrewed from the holder and replaced with the PowerLock
unit, which incorporates a dummy fuse to allow for the outgoing
circuit only. This enables the generator feed cable to be directly
plugged into the pole mounted unit in order to feed the over-
head Low Voltage transmission lines.

Line / Color Description Code ITT Part Number

Neutral / Blue LVC300-N-BL 078214-9043

Line 1 / Brown LVC300-1-BN 078214-9040
Line 2 / Black LVC300-2-BK 078214-9041
Line 3 / Grey LVC300-3-GY 078214-9042

Specifications and dimensions subject to change

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