ATHARVA DOC NO-

FOUNDRIES PVT LTD METHOD CARD DEV:03

CARD NO :-M2-080C
CUSTOMER NAME :- PART NAME:- CASE DIFFERNTIAL
EFFECTIVE DATE:-03.10.2012
M & M LTD. PART NO :-C06504080C2_AA5
REV NO :-04 REV.DATE:-20-06-2018
DETAILS OF PATTERN AND COREBOX GATING SYSTEM
NO.
NO.
OF
NAME MATERIAL OF
LOOS
cavity
E PCS
COPE C.I. 2 DETAILS NOS SIZE AREA
PATTERN
DRAG C.I. 2 1)SPRUE 1 Ø40x25
CORE BOX …. …. 2) Runner 1 17x28x30
3)Main 1/2 32x40x6
Ingate
CORE BOX C.I 2 NIL
/additional in
gate
4) RISER 4 55x80x125
CASTING WT :- 14.86 Bunch weight:- 5)TRAP
Kg 55.78 Kg
YIELD %-% 6)FILTER 50x75
MOULDING BOX SIZE IN CHILL SIZE NOS LOCA METALLURGICAL INFORMATION / GRADE :-
MM TION
COPE :-711X611X220 Nil C% 3.40-3.65 Mg% 0.03 Min

DRAG:-711X611X240 SI% 2.30-2.50 Mn% 0.30-0.40

MOULDING PIN NA Cu% 0.20-0.35 S% 0.015 Max
FLAT /ROUND NA P% 0.040Max INOCULATION 0.8%
CLOSING PIN DRAG NA POURING TEMP :- 1370-1400°C 10-12 sec
CORE SAND
MOULDING TYPE OF
176 Kg NAME OF CORE CORE WT COMP.&
SAND CORE
PROPERTIES
COPE 88 Kg Small core Cold box ………….. ……..
DRAG 88 Kg Main core Cold box 1.76 kg ……….
OTHER
TEMPLATES & JIGS FOR MOULDING TEMPLATES & JIGS FOR CORES
NO NAME OF TEMPT LOCATION DIMENSION NO NAME OF LOCATION DIMENSION
& JIGS TEMPT &
JIGS
ATHARVA
FOUNDRIES PVT LTD METHOD CARD
CARD NO :-M2-080C
CUSTOMER NAME :- PART NAME:- CASE DIFFERNTIAL
EFFECTIVE DATE:-03.10.2012
M & M LTD. PART NO :-C06504080C2_AA
REV NO :-02 REV.DATE:-07.09.2017
GATING SYSTEM
QUALITY ASSURANCE TESTS
AVERAGING
TENSILE 500Mpa SIGHTING
TEST BAR SIZE 12.5 (ASTM) GAUGES
HARDNESS 160-240 BHN
TEMPLATE
LEAK TEST NA
CRACK TEST NA
D.P. TEST NA
SHEET Ramakant patil
PDM & IDENTIFICATION
ATTACHED Ramakant patil
TECHNICAL CHANGES
DETAIL OF
DATE REASON CHANGED BY SPECIFIC INSTRUCTIONS IF ANY
CHANGE
Shrinkage
Increase riser Ramkanth
18-04-18 On BOX KNOCKING TIME
height 25 mm. Patil
Junction
Inclusion
10-06- on Filter added in Ramkanth
2018 machining gating system Patil
area
Increase the
pouring
Blow hole MOULDING
temperature
20-06-18 on Flange Naayana 1) 60min
from 1350-
face
1380 to 1370-
1400
Blow hole
Provide follow Ramkanth
20-06-18 on Flange 2)
up on Pattern. Patil
face
3)
4)
MICROSTRUCTURE:- CORE COATING
Matrix- Pearlite 30%with SAND TO METAL RATIO – 3.2:1 CORE SHOP 1)
Ferrite 70% max 2)
 3)
1)
MELTING 2)
3)
1)De-gating to take care of
leg
FETTLING 2)Shot blasting time:-5min
3) Gate to be merged to
surface.

PREPARED BY: Saurabh Singh APPROVED BY: Narayana Naik M