LA501-006 A Pillar Water Leak PDF

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No: LA-501-006

TECHNICAL BULLETIN Issue: 1


Date: 07 Jul 2005
Service Mgr Warranty Workshop Body Shop Parts
CIRCULATE: TO
X X X X X

SECTION: 501-08
A-pillar Water Leak
AFFECTED VEHICLE RANGE:
Land Rover LR3 (LA) VIN: 5A000259 and up

CONDITION SUMMARY:
WATER INGRESS THROUGH A-PILLAR EXTERIOR TRIM ATTACHMENT HOLES
Situation: A customer may report water in the footwell of the vehicle. Water ingress through the
lower slot in the A-pillar structure, where the exterior trim lower location peg slots into the body, may
be the cause. The customer may also report unexplained illumination of warning lights such as the oil
pressure warning lamp.
Action: If water ingress is confirmed from the A-pillar region on either side of the vehicle, BOTH sides
of the vehicle must be repaired at the same time. Follow the Repair Procedure in this bulletin to
remove the lower location pegs from the A-pillar exterior trim, cover the lower pin attachment slots in
the A-pillar and install the trim using new clips in the special hardware kit available for the repair. .

PARTS:
DHB500400 .............Hardware Kit Qty 1 per vehicle (CONTENTS BELOW)
• DZM000070.......Clip Qty 8
• IPN500050.........Clip Qty 2
• BNP3996 ...........Patch Qty 2

WARRANTY:

NOTE: Repair procedures are under constant review, and therefore times are subject to
change; those quoted here must be taken as guidance only. Always refer to DDW to obtain the
latest repair time.
DDW requires the use of causal part numbers. Labor only claims must show the causal part number
with a quantity of zero.

Time Condition
Description SRO Causal Part
(Hours) Code
Repair A-pillar water ingress 75.10.89/37 0.20 07 DCB000145PNP

Normal warranty policy and procedures apply.

NOTE: The information in Technical Information bulletins is intended for use by trained, professional technicians with the
knowledge, tools, and equipment required to do the job properly and safely. It informs these technicians of conditions
that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures
should not be performed by “do-it-yourselfers.”
If you are not a Retailer, do not assume that a condition described affects your vehicle. Contact an authorized Land
Rover service facility to determine whether the bulletin applies to a specific vehicle.
© Land Rover 2005 Page 1
No: LA-501-006
TECHNICAL BULLETIN Issue: 1

Figure 1
REPAIR PROCEDURE
SEAL A-PILLAR MOUNTING HOLES AND REINSTALL
BOTH A-PILLAR MOUNDINGS

CAUTION: Repair procedure should be applied to


both sides of the vehicle whenever an A-pillar leak is
confirmed. The repair kit includes the appropriate
parts to perform the procedure for both sides.
1. Confirm the source of the leak is the A-pillar area.

2. Release the A-pillar moulding trim clips and remove the


A-pillar trim on both sides of the vehicle. (Figure 1) Figure 2
3. Remove and discard the retaining clips from the upper
locations on the back of the A-pillar trim.
4. Remove and discard the foam washer from the bottom
peg. (Figures 2)

NOTE: The lower peg must be cut flush with the


surface of the trim piece to ensure no protrusion will
interfere with the A-pillar bodywork or the newly
installed seal.
5. Cut the lower location peg from the A-pillar trim.
(Figure 3)

Figure 3

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© Land Rover 2005
No: LA-501-006
TECHNICAL BULLETIN Issue: 1

CAUTION: The area to which the adhesive patch is applied must be clean and dry before
patch installation. The patch must completely adhere to the body surface to ensure a proper
seal.
6. Clean area surrounding the lower elongated slot in A-pillar structure
7. Apply adhesive patch, supplied in kit DHB500400, to body
Figure 5
covering lower elongated slot. (Figure 5)
8. Attach clip IPN500050 to the lowermost A-pillar exterior trim
mounting location. (Figure 6)
9. Install 4 clips (DZM000070) to the remaining A-Post
exterior trim mounting locations. (Figure 7)

CAUTION: Care must be taken not to cause damage to


the clips when installing the exterior trim.
10. Carefully install the A-pillar exterior trim to the body.
11. Verify that clips have engaged the A-pillar body openings
and that the trim is securely retained.
12. Repeat steps 3 to 11 on the un-repaired side of the vehicle.
Figure 6

Figure 7

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© Land Rover 2005

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