Industrial IT

AC 800M with Compact Control Builder

Data Sheet

The AC 800M for compact control is a family of controllers

built as rail-mounted modules, consisting of CPU:s,
communication modules, power supply modules and
various accessories. There are 5 controller modules to
choose from, from medium power and low cost to high
power and support for full redundancy.

Features\Controllers
(requires firmware version >4.0) PM851 PM856 PM860 PM861A PM864A PM866
Processor Unit PM851K01 incl: PM856K01 incl: PM860K01 incl: PM861AK01 incl: PM864AK01 incl: PM866K01 incl:
1 PM851 CPU 1 PM856 CPU 1 PM860 CPU 1 PM861A CPU 1 PM864A CPU 1 PM866 CPU
and required and required and required and required and required and required
optional items optional items optional items optional items optional items optional items
PM861AK02 incl: PM864AK02 incl: PM866K02 incl:
2 PM861A CPUs 2 PM864A CPUs 2 PM866 CPUs
and required and required and required
optional items optional items optional items

Optional items TP830 Baseplate, TP850 CEX-bus term., TK850 CEX-bus cable, TB807, ModulBus term, Battery RAM backup, TB852
(partly included in Processor Units, RCU-link term, TB851 RCU-link cable, SB821 External Battery Unit, TK212 Tool cable, TC562 Short Distance Modem,
see Price List) TK853V020 Modem cable, BC810K02 CEX-bus Interconnection unit; TK851V010 Connection cable, SD821/SD822/SD823
Power Supply, SS822 Voiting Unit, Mains Breaker Kit.

Clock frequency 24 MHz 24 MHz 48 MHz 48 MHz 96 MHz 133 MHz

Memory (RAM) 8 Mb 8 Mb 8 Mb 16 Mb 32 Mb 64 Mb

RAM available for application 2.787 Mb 2.787 Mb 2.787 Mb 8.289 Mb 25.049 Mb 52.996 Mb

Processor type MPC860 MPC860 MPC860 MPC860 MPC862 MPC 866

Compact Flash memory for storage Yes Yes Yes Yes Yes Yes
of application and data
(CF memory: type 1, 3 mm thickness)

CPU redundancy support No No No Yes Yes Yes

Switch over time in red. conf. – – – max 10 ms max 10 ms max 10 ms

Performance, 1000 boolean 0.46 ms 0.46 ms 0.23 ms 0.23 ms 0.15 ms 0.09 ms

operations (a:=b and c)

No. Controllers per control projects 32

No. of applications per control project 256

Features / PLCs PM851 PM856 PM860 PM861A PM864A PM866
No. of applications per controller 8

No. of programs per application 64

No. of tasks per controller 32

Number of different cycle times 32

Cycle time per application programs Down to 1 ms

Flash PROM for firmware storage 2 Mb flash

Power supply 24 V DC (19.2-30 V DC) max 5 % ripple acc. to IEC 61131-2

Power consumption +24 V typ/max typ/max typ/max typ/max typ/max typ/max

180/300 ma 180/300 ma 180/300 ma 250/430 ma 287/487 ma 287/487 ma

Power dissipation typ 5.0 W typ 5.0 W typ 5.0 W typ 6.0 W typ 6.9 W typ 6.9 W

Power Reservoir Internal 5 ms power reservoir, sufficient for the CPU to make a controlled power down

Power supply connector Detachable 4-pole screw terminal block

Redundant power supply status inputs Yes: 2 inputs designated SA, SB (Max 30 V, high level >15 V, low level < 8 V)

Built-in back-up battery Type: Lithium, 3.6 V, 0.95 Ah, size 1/2 AA, 0.3 g Litium content

Real-time clock stability 100 ppm (approx. 1 h/year)

Clock synchronization 1 ms between AC 800M controllers by CNCP protocol

OPC Server for AC 800M 40 000 variables

OPC Server update rate 0.1 s - 1 hour (1 s default)

OPC Servers per controller Max 2

OPC clients per OPC server Max 5

Event queue in controller Up to 3000 events

per OPC client

AC800M transm. speed to OPC server 36-86 events/sec,113-143 data messages/sec (PM864, 50 % load, 1 500 subscription queue)

Comm. modules on CEX bus 1 12 12 12 12 12

Supply current on CEX bus Supply current: Max 24 V - 2.4 A (fuse 3.15 A fast)

I/O clusters on ModuleBus (local I/O) 1 el. + 1 opt. 1 el. + 7 opt. 1 el. + 7 opt. 1 el. + 7 opt. 1 el. + 7 opt. 1 el. + 7 opt

I/O capacity on ModuleBus (local I/O) max 24 I/O max 96 I/O max 96 I/O max 96 I/O max 96 I/O max 96 I/O
(Non redundant configuration only) modules modules modules modules modules modules

ModuleBus scan rate 0 - 100 ms (actual time depending on number of I/O modules)

Supply current on Electrical Modulbus Supply current: Max 24 V - 1.0 A (short circuit proof, fuse 2.0 A), Max 5 V - 1.5 A (short circuit proof)

I/O capacity on Profibus (remote I/O) Max 99 I/O stations (max 62 redundant I/O stations), max 24 I/O modules per I/O station (max 12 redundant I/O pairs)

Ethernet channels 1 2 2 2 2 2

Ethernet interface Ethernet (IEEE 802.3), 10 Mbits/s, RJ-45, female (8-pole)

Control Network protocol MMS (Manufacturing Message Service)

Control Network capacity Up to 23 000 Boolean/s (<475 boolean/message) with 50 % CPU application load
Up to 140 000 Boolean/s (<475 boolean/message) with <5 % CPU application load

Recommended Control Network 100 Mbit/s - 1 Gbit/s Ethernet (IEEE 802.3)

backbone

Redundancy Control Network 1 sec

switchover time

RS-232C interface 2 (one general, 1 for service tool)

RS-232C interface (COM3) RS-232C, 75-19 200 baud, RJ-45 female (8-pole), not opto isolated, full RTS-CTS support
(non red.conf. only)
Features / PLCs PM851 PM856 PM860 PM861A PM864A PM866
RS-232C interface (COM4) RS-232C, 9600 baud, RJ-45 female (8-pole), opto isolated, no RTS-CTS support
(non red.conf. only)

Temperature
– Operating +5 to +55 °C (+41 to +131 °F)
– Storage -25 to +70 °C (-13 to +158 °F)

Temperature changes 3 °C/minutes according to IEC/EN 61131-2

Altitude 2000 m according to IEC/EN 61131-2

Pollution degree Degree 2 according to IEC/EN 61131-2

Corrosion Copper corrosion of 300 Angstrom over 28 days

Vibration 10< f <50 Hz: 0.0375 mm amplitude, 50< f <150 Hz: 0.5 g acceleration, 5< f <500 Hz: 0.2 g acceleration

Emitted noise <55 dB (A)

Shock, no package 150 m/s2 in 11 ms, 20 g in 3 ms

Relative huminity 5 to 95 %, non-condensing

Isolation voltage Type test voltage: 500 V AC (correspinding to 700 V DC)

Environmental conditions Industrial

Protection class IP20 according to EN 60529, IEC 529

Certifikation
– CE-marked Meets EMC directive 89/336/EEC acc. to EN 50081-2 and EN 61000-6-2
– UL-listed UL 508 and UL 60079-15 (Class 1 Zone 2)
– TÜV Approval No No No No No No

Electromagnetic Compatibility Tested according to IEC/EN 61131-2 Product Standard, Programmable Controller – Industrial Environment

Emission Tested according to EN 50081-2 EMC – Generic Emission Standard, Part 2 – Industrial Environment

Immunity Tested according to EN 61000-6-2 EMC – Generic Immunity Standard, Part 2 – Industrial Environment

Dimensions W 119 x H 186 x D 135 mm (4.7 x 7.3 x 5.3 in.)

Weight (including base) 1100 g (2.4 lb) 1100 g (2.4 lb) 1100 g (2.4 lb) 1200 g (2.6 lb) 1200 g (2.6 lb) 1200 g (2.6 lb)

Supported Communication Profibus RS-232 C MB300 INSUM Drivebus S100 I/O IEC 61850
modules interface

Module CI854A CI853 CI855 CI857 CI858 CI856 CI868

Protocol DP-V1 (PA via Modbus master, MB300 IEEE 802.3 ABB’s Drivebus ABB’s S100 I/O IEC
Linking Device) Comli master/ 61850
slave,
Siemens master,
User defined
protocols

Master or slave Master Master/slave Master/slave Master Master Master Master

Number of channels 1 2 2 1 1 main, 2 aux 1 1

Max units on CEX bus 12 12 12 6 2 12 4

Transmission speed 9.6 - 12 000 75 - 19 200 b/s 10 Mbits/s, 10 Mbits/s 4 Mbits/s – 10/100
kbits/s 200 Datasets/s Mbits/s

Cable redundancy Yes No Yes No No No No

Module redundancy Yes No No No No No No

Hot Swap Yes Yes Yes Yes Yes Yes Yes

 Supported Communication Profibus RS-232 C MB300 INSUM Drivebus S100 I/O IEC 61850
modules interface

Connectors DB female RJ-45 female RJ-45 female RJ-45 female Fiber-optic Miniribbon RJ-45 female
(9-pin ) (8-pin) (8-pin) (8-pin) (36-pin) (8-pin)

24 V current consumption typ 190 ma typ 100 ma typ 150 ma typ 150 ma typ 200 ma typ 200 ma typ 160 ma

Protection class IP20 according to EN60529, IEC 529

Certifikation

– CE-marked Meets EMC directive 89/336 EEC acc. to EN 50081-2 and EN 61000-6-2

– UL-508 Yes Yes Yes Yes Yes Yes Yes

– UL60079-15 Yes Yes Yes Yes Yes Yes Yes

(Class 1 Zone 2)

Dimensions W 58 x H 186 x D 135 mm (2.3 x 7.3 x 5.3 in.)

Weight (including base) 700 g (1.5 lb.) 520 g (1.2 lb.) 700 g (1.5 lb.) 600 g (1.3 lb.) 700 g (1.5 lb.) 600 g (1.3 lb.) 700 g (1.5 lb.)

RCB2 9058
ABB ABB
Process Automation Division Process Automation Division
Västerås, Sweden Wickliffe, Ohio, USA
Phone: +46 (0) 21 32 50 00 Phone: +1 440 585 8500
Fax: +46 (0) 21 13 78 45 Fax: + 1 440 585 8756
www.abb.com/controlsystems www.abb.com/controlsystems
e-mail: [email protected] e-mail: [email protected]

ABB ABB
Process Automation Division Process Automation Division
Singapore Mannheim, Germany
Phone: +65 6776 5711 Phone: +49 (0) 1805 26 67 76
Fax: +65 6778 0222 Fax: +49 (0) 1805 77 63 29
www.abb.com/controlsystems www.abb.de/controlsystems
e-mail: [email protected] e-mail: [email protected]

3BSE039622 en C
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