EST Grain Silo Temperature & Level Monitoring System
EST Grain Silo Temperature & Level Monitoring System
Germany
China
U.S.
Taiwan U.S.
Singapore
Malaysia
Indonesia
Singapore
FineTek Pte Ltd. - Singapore Office
No. 60 Kaki Bukit Place, #07-06 Eunos
Techpark 2 Lobby B, Singapore 415979
TEL: 65-6452-6340
EMAIL: [email protected]
Indonesia
FineTek Co., Ltd. - Indonesia Office
Ruko Golden 8 Blok H No.40
Gading Serpong, Tangerang, Indonesia Distributor:
TEL: 62 (021)-2923-1688
EMAIL: [email protected]
Malaysia
FineTek Co., Ltd. - Malaysia Office
8-05, Plaza Azalea, Persiaran Bandaraya,
Seksyen 14, 40000 Shah Alam, Selangor, Malaysiac
TEL: 603-5524-7168
EMAIL: [email protected]
08-EST-B3-EP, 04/27/2017
System Introduction
Content
System Architecture 3
Temperature is a key factor for maintaining grain quality in a grain storage system. When the grain has suffered EST120 2 in 1 grain temperature 7
from deterioration, corrosion or pest and disease damage, the temperature is increased inevitably. If precise temperature & level monitoring transmitter
information of the grain can be mastered, an air conditioning system can be more efficiently controlled to achieve high
MMS-TLA Materials Management System 9
efficient energy management. For silo management, an EST system can measure grain temperature in silo and measure
stored grain level synchronously, thereby not only instantly tracking and recording grain conditions, recording historical IPC Industrial Computer 11
records, but also providing optimal grain storage quality monitoring.
The EST can be matched with the HubLink hub series, and employs an RS485 communication interface to transmit HubLink 1-wire / HubLink RS485 13
information to a central control room or a human-machine interface via wire or wirelessly. The EST is matched with MMS-
Wireless System Architecture 15
TLA silo information and integrated with monitoring software, so that a user can easily monitor dual information, both the
temperature and grain level in the silo, through a remote computer, thereby performing grain storage management with Application Example 17
the utmost convenience and efficiency.
System Selection Guide 21
Order Information 25
1 2
System Architecture
IPC with
IPC with MMS-TLA
Monitor change of level and temperature of
MMS-TLA
grain in tank on each measuring point RS485 RS485
(MMS-TLA Materials Management System)
EST-110 EST-110 EST-110 EST-110 EST-120 EST-120 EST-110 EST-110 EST-110 EST-110 EST-120 EST-120
3 4
EST110
multi-point temperature sensor
Specifications Dimension
Measurement range -10~85BC
Resolution 0.1 BC 68.5
Accuracy A0.5 BC
LengthMax. Max. 30 m
5: 28.5BC
66
4: 28.0BC
Quantity of sensors Max. 30 PCS
3: 27.5BC Position of sensors One sensor is built in every
2: 35.4BC meter
f32
1: 27.5BC Coated with PVC, inner
Cable material ring is copper wire
(Standard)
Features
Reinforced steel cable design can effectively resist the impact of grain and prolong
service life of the product.
Provide multi-point temperature measurement to help managers cope with food more
swiftly.
Detect whether there is fungus produced or activities of insects, to maintain food
quality.
Provide real-time monitoring of silo temperature for practitioners in food, fodder and
grain, to help long-term storage.
Prevent qualitative change of grain in the silo and fire disaster due to smolder.
Temperature measurement position can be customized according to customer’s
requirements, which can be hung outside or built in the silo.
5 6
EST120 2 in 1 grain temperature
& level monitoring transmitter
Specifications Dimension
Power input 9 ~ 30 Vdc
Measurement -10~85 BC 147.3
range
Resolution 0.1 °C
Accuracy K0.5 °C
Length Max.30 m
147
Quantity of sensors Max.30 PCS 1/2"PF
7 8
MMS-TLA
Materials Management System
Introduction
Material Management Alarm Setting
MMS-TLA intelligent grain silo temperature and level management system is a set of PC software, which can
replace measurement and record manually and operating method is through configuration of electricity meter and Daily information can be checked and examined the This function supports user to get real-time message to
switch. It can be widely applied to industries such as rice milling, flour, fodder, food, low temperature unhulled rice import /outport material time. Equips with automatic predetermined mail message recipients and field
and grain crop as well as grain level environment that needs measurement of multi-point temperature. It is scaling function and mouse point sliding function, let operator get the alarm message dialog window at the
user easy to find the critical point. same time. It save the communication between the field
applicable to temperature and grain level detection in tank and barrel of general power, particle and block. MMS-
and manage center while the critical situation occurred.
TLA can monitor temperature change of the silo all the time, to prevent abnormal temperature, so as to avoid
damage to the grain. It can also effectively manage entry, stock and sales of grain, to reduce operating cost, so as
to increase profit and improve customers’ competitiveness.
Features
Set Item: Tank number, tank name, device number, device model, HubLink 1-Wire general setting, grain high
level alarm, grain low level alarm, high temperature alarm, low temperature alarm, series port setting,
connection timeout setting, selection of multiple tank types and related parameters corresponding to sizes,
alarm sending mode, alarm information receiving mode and account setting and SMTP email server setting,
etc.
Display Item: Tank name, grain percentage, grain weight, minimum temperature, maximum temperature, I/O Setting Configuration
current temperature of each measuring point of a sensing device, temperature change of a certain sensing Relay output for level or temperature. Can set parameters of each device, including:
device’s certain measuring point on that day and history information review, etc. Silo number, Comport, Product, Type, Density etc.
Alarm Item: Grain high/low level alarm, high/low temperature alarm and connection timeout, etc.
Report Output: History information is transformed to text or Excel format.
Alarm Mode: Display it on the screen on the spot and utilize e-mail to transmit alarm information to preset
receivers through regional Intranet or Internet.
Account Setting: Set the account for rights of Supervisor or Operator.
9 10
IPC Industrial Computer
Specifications
Power 2 x LAN 2 x RS-232/422/485 4 x RS-232 8 x RS-232 2 x USB 2.0
200
100
75
Audio 1 x Line-out, 1 x Mic-in
4-M
1 x Full Size (Support mSATA) 3
Expansions PCIe Mini
1 x Half size
Power Input DC Jack : 9~36V DC
4
Power Power [email protected] 4-M
(Intel® Atom™ D2550 with
Consumption 4GB DDR3 memory)
Mounting VESA 100, DIN-Rail
Operating -20°C ~70°C with air flow (SSD),
Temperature 5% ~ 95%, non-condensing
Operating Shock Half-sine wave shock 5G, 11ms, 3 shocks per axis
Reliability Operating
MIL-STD-810F 514.5C-2 (with SSD)
Vibration
Weight (Net/
2.2 Kg / 3 Kg
Gross)
Safety / EMC CE/FCC
11 12
HubLink 1-wire / HubLink RS485
55 202 55 202
142 142
Wireless JMH104-M Wireless JMH101-M
Specifications Specifications
Supply voltage 10~30Vdc Power input 10~30Vdc
Ambient temperature -40~80BC Current input 2A
Connection port Max.4 Power output 10~30Vdc
Housing Aluminum alloy (ADC-12) Current output 400 mA / CH (under power input and current of 2A)
Communication interface RS-485 Output RS-485
RS-485 baud rate 9600~115200 Input Four sets of RS-485 (each set is independent and isolated)
IP rating IP67 Baud rate 1200~57600
Working temperature -40~80BC
Electrostatic protection IEC61000-4-2 ESD 8kV Air, 4kV contact
IP rating IP67
13 14
Wireless System Architecture
Coordinator / Router
JMW101-M Coordinator
HubLink RS485
wireless P/N: JMW10-CX
(Router) Coordinator receives signal from HubLink or Router, then sends to PC or PLC
JMW104-M
via RS485 interface, MMS software reads and displays the measured data
HubLink 1-wire
wireless
(Coordinator)
9600/19200/38400 Date transmission rate 250 kbps Storage temp. -40~80℃ Number of channels 16 CH
RS-485 baud rate
57600/115200 Sensitivity -100 dBm (PER≦ 1%) Operating temp. -40~80℃ Channel spacing 5 MHz
Storage temp. -40~80℃ Transmission range Max . 2Km Static electricity IEC61000-4-2 ESD 8kV Air Date transmission rate 250 kbps
Operating temp. -40~80℃ protection 4kV contact Sensitivity -100 dBm (PER≦ 1%)
Static electricity IEC61000-4-2 ESD 8kV Air Dimension 146 X 66 X 30 mm Transmission range Max . 2Km
protection 4kV contact Power Input 10V~30V Antenna specification 3.5mm SMA Female
Power Input 10V~30V IP rating IP67
IP rating IP67
15 16
Application Example
1 2 3 4 5 6 7 8 17 18 19 20 21 22
RS485
1 5
HubLink 1-wire
Grain silo*28pcs HubLink 1-wire Grain silo*8pcs 1 2
RS485 RS485
17 18
Application Example
EST110 EST110
EST120 EST120
EST110 EST110
EST110 EST110
RS485 RS485
RS485
EST120 EST110
19 20
System Selection Guide
6 1 1
8 3 0 2.3 3 120
12 4 1 3.3 3 120
14 6 1 4.7 5 72
16 7 1 5.6 6 60
24 13 0 3 3 120 9 10 36
26 17 1 5.3 6 60 10.6 10 36
28 19 1 6.6 6 60 10.6 12 30
If the silo is bigger than 8 meters in diameter, we suggest the customer follows our guide of sensor number
and sensor installation position to guarantee system can totally monitor temperature change of material
30 22 0 2.6 3 120 7.5 7 51 12.8 12 30
inside the silo.
36 29 0 2.5 3 120 8.5 10 36 14.5 16 22.5
40 34 1 5.6 5 72 11.3 10 36 17 18 20
21 22
RCU2 Remote Control Unit
Specification
Power supply 100~220Vac,50/60Hz
Display 7 inches (800*480) TFT LCD
Touch panel Resistive Touch
Voltage output 24Vdc (Maximum of 1A current output)
RAM 128 MB memory storage, 64MB RAM (record data up to 90 days)
Junction box
296*281*158 mm
dimensions
Features
Easy-to-use touch screen, simple operation
Using Microcomputer control, the operation time is more accurate
Remote monitoring and control with long distance
Anti-electric shock designed box, protect components inside
RS485 communication interface (Modbus protocol)
Integrated memory storage, can record data up to 90 days
User Setting is available
23 24
Order Information
30: 30m(max.)
Sensor interval
05: One sensor every 0.5m Sensor interval
10: One sensor every 1m (std.) 05: One sensor every 0.5m
15: One sensor every 1.5m 10: One sensor every 1m (std.)
20: One sensor every 2.0m 15: One sensor every 1.5m
20: One sensor every 2.0m
30: 30PCS(max.)
25 26
Order Information
HubLink
JMH104-M HubLink 1-wire
JMW104-M HubLink 1-wire wireless
JMH101-M HubLink RS485
JMW101-M HubLink RS485 wireless
JMW10-CX Coordinator
JMW10-RX Router
Communication
1: RS485
2: Wireless Weight
ETB-0050
Operating temperature Electrical Insulator Material: Trivalent chromium
0: Standard Type (0~50BC / 32~122BF) EBA-1403 Weight: 5kg
1: Lower Temperature Type (-20~50BC / -40~122BF)
27 28