0% found this document useful (0 votes)
191 views15 pages

EST Grain Silo Temperature & Level Monitoring System

Control de temperatura y nivel de un silo de grano
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
191 views15 pages

EST Grain Silo Temperature & Level Monitoring System

Control de temperatura y nivel de un silo de grano
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 15

Global Network

Germany
China

U.S.
Taiwan U.S.
Singapore
Malaysia

Indonesia

Asia North America Europe


Taiwan
FineTek Co., Ltd. - Taipei Head Quarter
California, U.S.
Aplus Finetek Sensor Inc. - US Office
Germany
FineTeK GmbH - Germany Office
EST Grain Silo Temperature
No.16, Tzuchiang St., Tucheng Industrial Park 355 S. Lemon Ave, Suite D, Walnut, Frankfurter Str. 62, OG D-65428
New Taipei City 236, Taiwan
TEL: 886-2-2269-6789
CA 91789
TEL: 1 909 598 2488
Ruesselsheim, Germany
TEL: +49-(0)6142-17608-0
& Level Monitoring System
FAX: 886-2-2268-6682 FAX: 1 909 598 3188 FAX: +49-(0)6142-17608-20
EMAIL: [email protected] EMAIL: [email protected] EMAIL: [email protected]

China Illinois, U.S.


Fine automation Co., Ltd. - Shanghai Factory Aplus Finetek Sensor Inc. www.fine-tek.com
No.451 DuHui Rd, MinHang District, Shanghai, TEL: 1 815 632-3132
China 201109 FAX: 1 815 716 8464
TEL: 86-21-6490-7260 EMAIL: [email protected]
EMAIL: [email protected]

Singapore
FineTek Pte Ltd. - Singapore Office
No. 60 Kaki Bukit Place, #07-06 Eunos
Techpark 2 Lobby B, Singapore 415979
TEL: 65-6452-6340
EMAIL: [email protected]

Indonesia
FineTek Co., Ltd. - Indonesia Office
Ruko Golden 8 Blok H No.40
Gading Serpong, Tangerang, Indonesia Distributor:
TEL: 62 (021)-2923-1688
EMAIL: [email protected]

Malaysia
FineTek Co., Ltd. - Malaysia Office
8-05, Plaza Azalea, Persiaran Bandaraya,
Seksyen 14, 40000 Shah Alam, Selangor, Malaysiac
TEL: 603-5524-7168
EMAIL: [email protected]

08-EST-B3-EP, 04/27/2017
System Introduction

Content

System Architecture 3

EST110 multi-point temperature sensor 5

Temperature is a key factor for maintaining grain quality in a grain storage system. When the grain has suffered EST120 2 in 1 grain temperature 7
from deterioration, corrosion or pest and disease damage, the temperature is increased inevitably. If precise temperature & level monitoring transmitter
information of the grain can be mastered, an air conditioning system can be more efficiently controlled to achieve high
MMS-TLA Materials Management System 9
efficient energy management. For silo management, an EST system can measure grain temperature in silo and measure
stored grain level synchronously, thereby not only instantly tracking and recording grain conditions, recording historical IPC Industrial Computer 11
records, but also providing optimal grain storage quality monitoring.
The EST can be matched with the HubLink hub series, and employs an RS485 communication interface to transmit HubLink 1-wire / HubLink RS485 13
information to a central control room or a human-machine interface via wire or wirelessly. The EST is matched with MMS-
Wireless System Architecture 15
TLA silo information and integrated with monitoring software, so that a user can easily monitor dual information, both the
temperature and grain level in the silo, through a remote computer, thereby performing grain storage management with Application Example 17
the utmost convenience and efficiency.
System Selection Guide 21

RCU2 Remote Control Unit 23

Order Information 25

1 2
System Architecture

Wireless System Wired System

IPC with
IPC with MMS-TLA
Monitor change of level and temperature of
MMS-TLA
grain in tank on each measuring point RS485 RS485
(MMS-TLA Materials Management System)

Monitor change of level and temperature of


JMW104-M JMW101-M grain in tank on each measuring point
HubLink 1-wire HubLink RS485 JMH104-M (MMS-TLA Materials Management System) JMH101-M
wireless wireless HubLink 1-wire HubLink RS485

EST-110 EST-110 EST-110 EST-110 EST-120 EST-120 EST-110 EST-110 EST-110 EST-110 EST-120 EST-120

(Wireless system, please refer P15 for more details)

3 4
EST110
multi-point temperature sensor

Specifications Dimension
Measurement range -10~85BC
Resolution 0.1 BC 68.5
Accuracy A0.5 BC
LengthMax. Max. 30 m
5: 28.5BC
66
4: 28.0BC
Quantity of sensors Max. 30 PCS
3: 27.5BC Position of sensors One sensor is built in every
2: 35.4BC meter
f32
1: 27.5BC Coated with PVC, inner
Cable material ring is copper wire
(Standard)

System Introduction PVC: 3000 Kgf,


Tensile load
PE: 4000 Kgf
EST110 multi-point temperature sensor wire can measure temperature of grain in
IP rating IP67
different positions of the silo in real time, to record condition of the grain and provide you
the optimal monitoring of grain storage quality. Relative to the traditional silo, manual Housing Material SS41 Low-carbon steel
temperature measurement is time-consuming and arduous. The temperature measured Outgoing cable
by EST110 is digital signal, which can output RS485 communication mode through f4~8mm
diameter
matching with HubLink 1-wire to transmit information to the central control room or
human-machine interface. The user can easily know the grain temperature in the silo only Hublink 1-wire is requirement (combination)
from the remote end and conduct the most efficient grain storage management.
f14 L

Features
Reinforced steel cable design can effectively resist the impact of grain and prolong
service life of the product.
Provide multi-point temperature measurement to help managers cope with food more
swiftly.
Detect whether there is fungus produced or activities of insects, to maintain food
quality.
Provide real-time monitoring of silo temperature for practitioners in food, fodder and
grain, to help long-term storage.
Prevent qualitative change of grain in the silo and fire disaster due to smolder.
Temperature measurement position can be customized according to customer’s
requirements, which can be hung outside or built in the silo.

5 6
EST120 2 in 1 grain temperature
& level monitoring transmitter

Specifications Dimension
Power input 9 ~ 30 Vdc
Measurement -10~85 BC 147.3
range
Resolution 0.1 °C
Accuracy K0.5 °C
Length Max.30 m
147
Quantity of sensors Max.30 PCS 1/2"PF

Position of sensor Resolution


Grain level measurement: 1 1/4"PF
Sampling speed £ 1sec
Introduction Temperature measurement:
£ 1sec/node
For silo management, users must install temperature sensing wire and grain level sensor Non-linearity of
separately in the past to get the information of temperature and grain level. EST120 two-in-one grain level K1 % FS
silo temperature and grain level meter can synchronously measure grain temperature and level
RS485;
in the silo, to track and record grain condition, so as to provide you the optimal grain storage Output interface
Baud Rate:9600~57600 bps
quality monitoring. EST120 adopts the RS485 communication interface, to transmit information
to the central control room or human-machine interface. Users can monitor dual information of Material of
Aluminum alloy (ADC-12)
grain temperature and level in the silo from the far end, to conduct the most convenient and junction box
efficient grain storage management. Outgoing cable f5.5~11.2 mm L
diameter
Features Cable material Coated with PVC, inner ring
is copper wire
Unique in the industry, EST120 transmitter integrated with simultaneous monitoring of
Tensile load PVC: 3000 Kgf, PE: 4000 Kgf f14
grain level and temperature.
Steel cable design can effectively resist the impact of grain and prolong service life of the IP rating IP 67
product.
Provide real-time multipoint temperature measurement to help managers cope with food
more swiftly.
Detect whether there is fungus produced or there are activities of insects, to maintain
food quality and facilitate long-term storage.
Prevent qualitative change of grain in the silo and fire disaster due to smolder.
Temperature measurement can be customized according to customer’s requirements.
Any two points of EST120 are in simple calibration mode of grain level.
The product uses open main current communication interface RS485. The system user
can install the device on any system having the communication interface.

7 8
MMS-TLA
Materials Management System

Home History Chart


Software (MMS-TLA) System Requirements User can view all information of each tank in page mode, User can observe all historical messages and transfer
including high/ low alarm, material height, ratio of data in .txt or EXCEL format standard, let user can
Central processing unit (CPU) P4 remaining material, material weight, sensing weight analyze data in Windows system.
1GHz above status, material selection, tank measurement, and motor
Memory RAM 512MB above indication etc.

Operating system Microsoft Windows


2000 above
At least 1GB idle hardware space for
database
RS232 or USB

Introduction
Material Management Alarm Setting
MMS-TLA intelligent grain silo temperature and level management system is a set of PC software, which can
replace measurement and record manually and operating method is through configuration of electricity meter and Daily information can be checked and examined the This function supports user to get real-time message to
switch. It can be widely applied to industries such as rice milling, flour, fodder, food, low temperature unhulled rice import /outport material time. Equips with automatic predetermined mail message recipients and field
and grain crop as well as grain level environment that needs measurement of multi-point temperature. It is scaling function and mouse point sliding function, let operator get the alarm message dialog window at the
user easy to find the critical point. same time. It save the communication between the field
applicable to temperature and grain level detection in tank and barrel of general power, particle and block. MMS-
and manage center while the critical situation occurred.
TLA can monitor temperature change of the silo all the time, to prevent abnormal temperature, so as to avoid
damage to the grain. It can also effectively manage entry, stock and sales of grain, to reduce operating cost, so as
to increase profit and improve customers’ competitiveness.

Features
Set Item: Tank number, tank name, device number, device model, HubLink 1-Wire general setting, grain high
level alarm, grain low level alarm, high temperature alarm, low temperature alarm, series port setting,
connection timeout setting, selection of multiple tank types and related parameters corresponding to sizes,
alarm sending mode, alarm information receiving mode and account setting and SMTP email server setting,
etc.
Display Item: Tank name, grain percentage, grain weight, minimum temperature, maximum temperature, I/O Setting Configuration
current temperature of each measuring point of a sensing device, temperature change of a certain sensing Relay output for level or temperature. Can set parameters of each device, including:
device’s certain measuring point on that day and history information review, etc. Silo number, Comport, Product, Type, Density etc.
Alarm Item: Grain high/low level alarm, high/low temperature alarm and connection timeout, etc.
Report Output: History information is transformed to text or Excel format.
Alarm Mode: Display it on the screen on the spot and utilize e-mail to transmit alarm information to preset
receivers through regional Intranet or Internet.
Account Setting: Set the account for rights of Supervisor or Operator.

9 10
IPC Industrial Computer

Features Front View Rear View


IPC (Industrial PC) Intel ® Dual Core D2550 1.86 GHz processor
8 COM model: 6 x RS-232, 2 x RS-232/422/485 AT/ATX mode

6 x USB 2.0 VGA 4 x USB 2.0 2 x RS-232 Audio Reset


CMOS CLR
Dual PCIe GbE LAN for high-speed network applications

Specifications
Power 2 x LAN 2 x RS-232/422/485 4 x RS-232 8 x RS-232 2 x USB 2.0

Model Name TANK-600-D2550 9-36V DC-in

Color Black C + Silver


Dimensions
193.4 x 200 x 57 mm
(WxDxH)
Chassis
System Fan Fanless
Chassis
Aluminum alloy
Construction Dimension
Fanless -20°C~70 °C CPU
Intel® D2550 1.86 GHz
dual-core processor
Motherboard Chipset Intel® NM10 (Unit:mm)
System Memory On-board DDR3 4GB
PCIe Mini
RS-232 Expansion Storage Hard Drive 1 x 2.5'' SATA HDD Bay
193.4 57 152.2
USB 2.0 6
100
Ethernet 2 x RJ-45 Realtek 8111E GbE LAN
6 COM: 6 x DB-9
RS-232
16 COM: 14 x RS-232 by DB-78
I/O interfaces RS-422/485 2 x RS-232/422/485 by DB-9
Display 1 x VGA
Resolution VGA: Up to 2048 x 1536 @ 75Hz

200

100
75
Audio 1 x Line-out, 1 x Mic-in
4-M
1 x Full Size (Support mSATA) 3
Expansions PCIe Mini
1 x Half size
Power Input DC Jack : 9~36V DC
4
Power Power [email protected] 4-M
(Intel® Atom™ D2550 with
Consumption 4GB DDR3 memory)
Mounting VESA 100, DIN-Rail
Operating -20°C ~70°C with air flow (SSD),
Temperature 5% ~ 95%, non-condensing
Operating Shock Half-sine wave shock 5G, 11ms, 3 shocks per axis
Reliability Operating
MIL-STD-810F 514.5C-2 (with SSD)
Vibration
Weight (Net/
2.2 Kg / 3 Kg
Gross)
Safety / EMC CE/FCC

OS Supported OS Microsoft® Windows®7

11 12
HubLink 1-wire / HubLink RS485

HubLink 1-wire (Unit:mm) HubLink RS485 (Unit:mm)

55 202 55 202

142 142
Wireless JMH104-M Wireless JMH101-M

Wired JMW104-M Wired JMW101-M


( C ombine with EST110 multi - point temperature sensor ) (C ombine with EST120 2 in 1 grain temperature &
Introduction Introduction level monitoring transmitter )
It extends and connects to the sensor through wired way, which can connect 4 sets of EST110 1-Wire communication It integrates 4 sets of signals with RS485 communication mode to make wiring more convenient and clear. Each port
modes. Each sensor has an independent connection, which can prevent the whole system from crashing due to a is independent, which can prevent the whole system from crashing due to a particular equipment failure, to make
particular equipment failure, so as to make users capable of maintaining multiple equipment more easily. 1-wire digital users capable of maintaining multiple equipments more easily. 4 sets of 4-wire type connection ports also supply
signal can be transformed to RS485 to make MMS-TLA silo temperature and grain level management system or PLC read 24VDC power for external device.
and use.

Specifications Specifications
Supply voltage 10~30Vdc Power input 10~30Vdc
Ambient temperature -40~80BC Current input 2A
Connection port Max.4 Power output 10~30Vdc
Housing Aluminum alloy (ADC-12) Current output 400 mA / CH (under power input and current of 2A)
Communication interface RS-485 Output RS-485
RS-485 baud rate 9600~115200 Input Four sets of RS-485 (each set is independent and isolated)
IP rating IP67 Baud rate 1200~57600
Working temperature -40~80BC
Electrostatic protection IEC61000-4-2 ESD 8kV Air, 4kV contact
IP rating IP67

13 14
Wireless System Architecture

Coordinator / Router
JMW101-M Coordinator
HubLink RS485
wireless P/N: JMW10-CX
(Router) Coordinator receives signal from HubLink or Router, then sends to PC or PLC
JMW104-M
via RS485 interface, MMS software reads and displays the measured data
HubLink 1-wire
wireless

(Coordinator)

IPC with Router


MMS-TLA
P/N: JMW10-RX
Router increases transmission distance when the wireless signal strength
from Hublink to Coordinator is not strong enough due to long distance.
Router receives data from HubLink, then enhance and forward signal to
Coordinator. then enhance and forward signal to Coordinator.
HubLink Wireless uses wireless to transmit RS485 signal, help customer reduce cable and maintenance costs.

Specification Wireless Communication

Output Operating frequency


RS485 Range 2405 MHz ~ 2480 MHz Specification Wireless Communication
communication

HubLink RS485: Rs485 Number of channels 16 CH 9600/19200/38400 Operating frequency


Input communication RS-485 baud rate Range 2405 MHz ~ 2480 MHz
HubLink 1-wire: 1-wire signal Channel spacing 5 MHz 57600/115200

9600/19200/38400 Date transmission rate 250 kbps Storage temp. -40~80℃ Number of channels 16 CH
RS-485 baud rate
57600/115200 Sensitivity -100 dBm (PER≦ 1%) Operating temp. -40~80℃ Channel spacing 5 MHz
Storage temp. -40~80℃ Transmission range Max . 2Km Static electricity IEC61000-4-2 ESD 8kV Air Date transmission rate 250 kbps
Operating temp. -40~80℃ protection 4kV contact Sensitivity -100 dBm (PER≦ 1%)

Static electricity IEC61000-4-2 ESD 8kV Air Dimension 146 X 66 X 30 mm Transmission range Max . 2Km
protection 4kV contact Power Input 10V~30V Antenna specification 3.5mm SMA Female
Power Input 10V~30V IP rating IP67
IP rating IP67

15 16
Application Example

Case 1: EST110 Case 2: EST120

1 2 3 4 5 6 7 8 17 18 19 20 21 22

1-wire*4 1-wire*4 1-wire*4


1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 23 24 25 26 27 28 RS485 RS485

1-wire*4 1-wire*4 1-wire*4 1-wire*4

RS485

1 5
HubLink 1-wire
Grain silo*28pcs HubLink 1-wire Grain silo*8pcs 1 2

Each tank is installed with 2 6 Each tank is installed with


HubLink 1-wire
an EST110 HubLink 1-wire an EST120
3 7
HubLink 1-wire
HubLink 1-wire
4

RS485 RS485

HubLink 1-wire*7pcs HubLink 1-wire*2pcs


(Each Hublink 1 –wire can connect to (Each HubLink RS-485 can connect to
maximum of 4 EST-110 sensors) maximum of 4 EST-120 sensors)

17 18
Application Example

Case 3: EST110+EST120 Successful stories

EST110 EST110

EST120 EST120

EST110 EST110

EST110 EST110

RS485 RS485

EST120 HubLink RS485 HubLink 1-wire


Grain silo*2pcs 1 2
RS485 RS485
Height 30m
HubLink 1-wire HubLink 1-wire
Each tank 1
HubLink RS485
is installedwith
1pcs EST120 + 3pcs EST110

RS485

EST120 EST110

19 20
System Selection Guide

EST First cycle Second cycle Third cycle


Silo sensor Silo
diameter center Radius Interval Radius Interval Radius Interval
number Quantity Quantity Quantity
(m) angle (m) angle (m) angle
Silo center
4 1 1

6 1 1

8 3 0 2.3 3 120

First cycle 10 3 0 2.5 3 120

12 4 1 3.3 3 120

14 6 1 4.7 5 72

16 7 1 5.6 6 60

Second cycle Third cycle 18 8 1 6 7 51

20 11 0 2.5 3 120 7.5 8 45

22 12 0 2.8 3 120 8.2 9 40

24 13 0 3 3 120 9 10 36

26 17 1 5.3 6 60 10.6 10 36

28 19 1 6.6 6 60 10.6 12 30
If the silo is bigger than 8 meters in diameter, we suggest the customer follows our guide of sensor number
and sensor installation position to guarantee system can totally monitor temperature change of material
30 22 0 2.6 3 120 7.5 7 51 12.8 12 30
inside the silo.
36 29 0 2.5 3 120 8.5 10 36 14.5 16 22.5

40 34 1 5.6 5 72 11.3 10 36 17 18 20

21 22
RCU2 Remote Control Unit

Specification
Power supply 100~220Vac,50/60Hz
Display 7 inches (800*480) TFT LCD
Touch panel Resistive Touch
Voltage output 24Vdc (Maximum of 1A current output)
RAM 128 MB memory storage, 64MB RAM (record data up to 90 days)

Junction box
296*281*158 mm
dimensions

Operating temp. 0BC to 50BC(20BC to 50BC Optional)


Storage temp. -20~60BC
IP rate IP 65
Introduction Maximum input
8 sensors
Remote Control Unit 2 (RCU2) is the solution for small and medium system with total sensors
sensor less than 8. RCU2 can be located on the wall at desired installation location,
Input/Output
provide the display screen with touch user interface. The control unit is intuitive and Comport*2 (COM1:RS232、COM2:RS485 2W/4W)
interface
convenient with the easy-to-use touch screen. RCU2 read data from sensor via RS485
interface, display on the screen, and can transmit to PC also.

Features
Easy-to-use touch screen, simple operation
Using Microcomputer control, the operation time is more accurate
Remote monitoring and control with long distance
Anti-electric shock designed box, protect components inside
RS485 communication interface (Modbus protocol)
Integrated memory storage, can record data up to 90 days
User Setting is available

23 24
Order Information

EST110 multi-point temperature sensor EST120 2 in 1 grain temperature


& level monitoring transmitter
EST120 - F M 3 0 - 1 0 - 3 0
Connection Connection
Size Specification Size Specification
2
E : 1-1/2" I : 4" M: 5kg/cm E : 1-1/2" I : 4" M: 5kg/cm 2
Flange F : 2" J : 5" N : 10kg/cm 2 Flange F : 2" J : 5" N : 10kg/cm 2
G : 2-1/2" K : 6" O : 150Lbs G : 2-1/2" K : 6" O : 150Lbs
H : 3" P : 300Lbs H : 3" P : 300Lbs

SS : Special connection Screw 3: 1-1/4" R : PF(G)


00 : No flange U : NPT
88 : Hanging hook (ETB-0030)
99 : Adjustable rotation angle mechanism (ETB-0040) SS : Special connection
88 : Hanging hook (ETB-0031)
Length (Unit:m) 99 : Adjustable rotation angle mechanism (ETB-0041)
Length (Unit:m)
01: 1m(min.)
02: 2m

30: 30m(max.)
Sensor interval
05: One sensor every 0.5m Sensor interval
10: One sensor every 1m (std.) 05: One sensor every 0.5m
15: One sensor every 1.5m 10: One sensor every 1m (std.)
20: One sensor every 2.0m 15: One sensor every 1.5m
20: One sensor every 2.0m

95: One sensor every 9.5m (max.)


95: One sensor every 9.5m (max.)
Sensor amount
Sensor amount
01: 1PCS
02: 2PCS

30: 30PCS(max.)
25 26
Order Information

IPC contains MMS-TLA Accessories


ETB-0001 IPC (traditional Chinese WIN7)
+ MMS-TL
+ RS485-USB converter (YTXPUSB485-T) EST110 Hanging hook
ETB-0030 EST120 Adjustable rotation
ETB-0003 IPC(English WIN7) EST120 Hanging hook
ETB-0031 angle mechanism
+ MMS-TL EST110 Adjustable rotation
ETB-0041
+ RS485-USB converter (YTXPUSB485-T) angle mechanism
ETB-0040
ETB-0005 IPC(simplified Chinese WIN7)
+ MMS-TL
+ RS485-USB converter (YTXPUSB485-T)

HubLink
JMH104-M HubLink 1-wire
JMW104-M HubLink 1-wire wireless
JMH101-M HubLink RS485
JMW101-M HubLink RS485 wireless
JMW10-CX Coordinator
JMW10-RX Router

RCU2 Remote Control Unit


RCU-2 0-
Sensor type
0: EST110 multi-point temperature sensor
1: EST120 2 in 1 grain temperature & level monitoring transmitter

Communication
1: RS485
2: Wireless Weight
ETB-0050
Operating temperature Electrical Insulator Material: Trivalent chromium
0: Standard Type (0~50BC / 32~122BF) EBA-1403 Weight: 5kg
1: Lower Temperature Type (-20~50BC / -40~122BF)

27 28

You might also like