JSA

Location – Pipe Rack- Project No. 115000TAP Carbon Date:.22/12/2019

Activity/Task: Erections of Pipe Rack structure. JSA NO:RB/JSA/ST/03

Hazard/Reaction to
Steps of Activity/Task Safe Plan Resources
Change
 Only safety inducted and medically fit workforce shall be
deployed for work.
 Mandatory PPEs are providing to all (Helmet, goggles, jacket,
 Un authorized area hand gloves and safety shoes).  PTW
Entry of manpower
 Un authorised Entry  Area shall be barricaded to prevent un authorised entry  Supervisor/ Engineer
and area set up
 Improper access  Proper and safe access shall be provided.  Safety coverage
 Maintain good housekeeping at site.
 Materials shall be stacked properly and access should free
from obstruction.
Mobilizing and placing  FARANA may topple  Levelling the ground make the soil rigid for FARANA  FARANA
of FARANA due to uneven movement.  Flagman
ground level  Documents should be verified before deploying FARANA.  Skilled operator
 FARANA hit to  FARANA inspection should be carried out to identify physical
adjacent structure or fitness
personal  All of safety devices of FARANA should be in working
condition.
 Valid TPI certificate shall be available.
 Experienced and licensed operator can only perform FARANA
operation
 Flagman should be available at the time of placing.
 Ground condition should be in level and rigid same shall be
 ensure by site engineer or supervisor.
 Area shall be barricaded and sign boards displayed to avoid
any other unknown person entry
 Hand gloves should be used.
 Lifting area shall be cordoned off with display of warning
 PPEs
Area barricading  Slip, trip and fall signage.
 Caution tap
 Access should be free from obstruction.
 Housekeeping activity shall be carried out daily basis.
Lifting of Structure  Fall of lifting object  FARANA operator must be having medical fitness certificate  FARANA
due to failure of lifting including eye vision test.  Wooden sleepers
appliance or gears  Slings & shackles are should be appropriate.. with MS plate
 Cut the slings due to  FARANA, lifting tools and tackles to be tested and certified by  Rubber pads
sharp edges of third party, site supervisor or engineer shall be visually  Signal man
structure. inspected before every use.  Guide rope
 Lifting object hit to  Ensure the FARANA is capable of lifting the load, given the
adjacent structure or known working radius, boom length, weight of the load, etc.
person  Outriggers of FARANAs must be placed on wooden sleepers
 Toppling of FARANA with MS plate for resting of outriggers when the FARANA is
 Non working of SLI or used to lift or support a load.
other safety devices  All of safety devices of FARANA must be in good working
condition and same to be ensured by site engineer /
supervisor / safety personal prior to start.
 FARANAs must be equipped with automatic Safe Load
Indicators.
 FARANA hooks shall be fitted with properly functioning safety
latch to prevent the displacement of the sling from the hook
during the lift.
 Rubber padding / other suitable edge protection shall be
provided between the slings and lifted object’s sharp edge to
avoid damage of sling due to friction.
 A ‘trial’ lift shall be carried out, raising the load a short
distance above its pick-up point, to check the stability of the
FARANA, and the efficiency of the brakes.
 Only one person, supervising rigger, shall give instructions to
the FARANA operator.
 Only identified signalman shall give signal to FARANA
operator.
  Minimum two tag lines shall be providing to guide the
suspended lifting object.
 No persons shall be allowed under the suspension load.
 All of workforce must be equipped with appropriate PPEs.
 Before releasing of slings and shackles, concern supervisor /
engineer should ensure proper bolting and welding after
erection.
 Lifting work shall be carried out in presence of site engineer /
supervisor.
 All lifting operations & erections are performed and fully
completed during day light. Under no circumstance it should
be done thereafter unless provision of sufficient illumination.
 Use appropriate PPEs.
 Hand gloves must be use and same should be in good
condition.
 Slip and trip  Hand tools
Bolting work  Hand tools shall be in good condition and free from lubricant
 Cut or physical injury  PPEs
or defects.
 Use the right tools, right size for the right job in a correct and
safe manner.
Ladder/Scaffolding  Fall of person and  Work permit with approved JSA should obtain before starting  Work permit &
(Tubular Welded material of scaffolding work. approved SPA
Frame) erection for  Scaffold pipe may hit  Hazards, risk and their control measure associated with  Trainings
welding, bolting
to adjacent person scaffolding erection work, should be explain to concern  FBSH
removing of slings and
or painting. while erecting. workforce in TBT before starting of work.  PPEs
 Collapse of scaffold  Scaffold erection shall be done under supervision of site  Trained workforce
during erecting supervisor / engineer.  Site engineer /
 Scaffold material shall be handle safely supervisor
 Full body safety harness with double lanyard shock absorber
should wear during working at height.
 Fully decked platform with toe guard to be provided, mid rail,
top rail for all working platforms, Ladder to be provided for all
working platforms.
 Base plate, mud sills should provide & adequate support of
scaffold to be ensured by concern site supervisor to avoid
scaffold collapse.
  Should be provide base plate and sole plate and scaffold
should erect at well compacted area same shall be ensure by
site supervisor / engineer.
 No other work will be carryout on scaffold until the
completion.
 After completion of erection, inspection shall be carrying out
and green tag will be provided.
 Ensure the ground level soil is hard and same to be even
condition.
 Ensure the mobile scaffold height not more than 15 ft.
 While working on mobile scaffold must be apply wheel break.
 Don’t shift the scaffold if personal on it.
 Ensure scaffold is inspected and tagged.  Safety coverage
 Unstable Ground  Training session
 Work platform must be protected by proper guardrail system
 Falling  Trained workforce
Working on with toe boards.
 Overturning
Scaffold/Ladder.  Do not overload with materials or personnel on scaffold.  Mobile scaffold
 Collapse
 Ensure working platform is cleaned from loose materials,  Site engineer /
 Personal Injury
tools etc. supervisor
 Wear hard hats and all relevant personal protection
equipment.
 Only trained workforce shall be engaged for work.
 Work shall be carryout under supervision of site engineer /
supervisor.
Working at height  Fall of person  Height work safety training should conduct to all concern  Training session
 Slip & trip hazard workmen before commencement of height work.  Mandatory PPEs with
 Collapse of work  All are must be wear full body safety harness with twin full body safety
harness.
platform lanyard & shock observed.
 Trained workforce
 Fall of material  Ensure only trained & authorized workforce should be  Life line
engaged for working at height.
 Proper control measures against fall protection should be  Engineers and
installed i.e. guard railing system or life line. supervisors
 Avoid opening or gap on working platform.
 Ensure the safe access to and egress from the working
platform.
 Site engineer or supervisor should ensure the provision of
 adequate support to working platform and scaffolding
structure.
 Loose materials or tools should not keep at height unless
proper secured.
 If required, safety net shall be provided at beneath of height
work.
 Caution tap shall be cordoned off around the height work
area and displayed safety signage.
 Height work shall be done under supervision of site engineer
and or supervisor.
 Proper access shall be provided.
 Fire extinguisher must be provided and if required fire
watcher should be designated.
 Work area must be clean, free from any combustible material.
 If gas cutting work carried out at height then underneath area
must be barricaded with caution tap and appropriate signage
shall be placed (If required fire blanket should provide).
 Soap water should be available to check any leakage in gas
 Slip, trip & fall
cylinder, joints.  Site Supervisor,
 Fire hazard.
Gas cutting  Flash back arrestor must be provided at both ends. safety supervisor
 Gas leakage.
 The gas hose for LPG and oxygen should not exceed 30 m in  Gas cutter
 Improper use of PPE.
length.
 Pressure gauge must be in good working condition.
 Industrial lighter must be used for ignite.
 All necessary PPE’s such as Leather Apron, Face shield for
cutting, Leather hand gloves and mandatory PPE’s must be
used.
 All the tools used in the gas cutting work must be inspected
and color coded prior to work.
  Proper access shall be provided.
 Fire extinguisher must be provided and if required fire
watcher should be designated.
 Work area must be clean, free from any combustible material.
 If welding work carried out at height then underneath area
 Slip, trip & fall
must be barricaded with caution tap and appropriate signage
 Fire hazard.
shall be placed (If required fire blanket should provide).
 Improper use of PPE.  Site supervisor
 All necessary PPE’s such as Apron, Face shield for welding,
Welding  Improper earthling.  Safety supervisor,
Leather hand gloves and mandatory PPE’s must be used.
 Improper equipment. Welder
 Proper body earthling should be provided.
 Electrical hazard.
 Length of earthling cable should not more than 2m.
 All the tools used in the welding work must be inspected and
color coded prior to work.
 Electric connection to be connected through distribution board
which shall be connected with ELCB/RCCB.
 Connection of welding machine should be done by electrician.
 Fire extinguisher must be provided.
 Work area must be clean, free from any combustible or
flammable material.
 If possible area must be barricaded.
 If grinding work carried out at height then underneath area
must be barricaded with proper signage.
 Electric connection of grinding machine to be connected
 Fire hazard. through distribution board which shall be connected with  Grinding machine
 Electrical hazard ELCB/RCCB.  ELCB
Grinding work  Physical Hazard  Power cable should be free from joints and damage.  Trained worker
(Noise, Entangled)  Connection of grinding machine should be done by  Training session
 Improper PPE. electrician.  PPEs
 Ensure the grinding wheel shall be free from damage or
crack.
 Use valid grinding wheel only.
 Grinding wheel’s RPM should not less than machine’s RPM.
 Loose clothing should not be use during grinding operation.
 Use appropriate PPEs i.e. helmet, face shield, ear plug,
leather hand gloves, leather apron and safety shoes.
  MSDS should obtain with work permit, and maintain at a
readily accessible location on-site.
 The paint storage shall be in an environmentally appropriate
manner to prevent an unreasonable risk of fire, explosion,
surface or ground contamination, or other significant
 Irritant Dermatitis environmental harm or personal injury. [Note: Paint will be  MSDS
 Splashing of pain into stored at out of site premises, will be bring 5 liters (max.) for  Site Supervisor
Painting work eyes or on skin work purpose.]  Safety Supervisor
 Spillage of paint on  No hot work should carry out near painting work.  Paint
ground  Maintain safe distance and avoid direct skin contact.  PPEs
 Proper dip tray / secondary contamination shall be used while
painting work to avoid land contamination.
 If any paint spillage found during work, should be promptly
and properly cleaned up immediately.
 Use appropriate PPEs.
 Ensure proper wind up & housekeeping at worksite.
 The accessories (torch, cable, electrode holder) not being
used must be disconnected from equipment and stored
separately.
 Scrap should remove promptly from work place, transport by
 Scattered Material suitable and safe method and dump at identified place.
Windup &  Site Supervisor
 Slip and trip hazard  Safe approach to be ensured and same should free from
Housekeeping  Proper PPEs
 Cut injury obstruction.
 Maintain the roads are scraps free, neat and clean to avoid
tripping hazards.
 Stack the construction materials properly.
 Site engineer or supervisor should ensure that all of workmen
working safely with need based PPEs.
  
Adverse weather  Heat stroke, illness  Ensure to provide adequate drinking water.  Site supervisor,
conditions  Fall, slip and trip  Enough rest and proper shelter place for rest to be provide. Safety supervisor
( Heat & Monsoon) hazard  Shift system if required.
 If any person feel weakness should stop the work and advice
 to person to take rest.
 Provide gum boot and rain coat for workmen.
 Stop work during high intensity of rain.

Note:

Signatures of Persons Involved in Development of JSA

RBIPL Structural Engg. RBIPL EHS Incharge Client/PMC

Prepared by Review by Checked By Acknowledgement

The signature of the supervisor confirms the completion of the hazard assessment and Safe Plan of Action by the crew.

Supervisor’s Signature: Date