Chemical

& Pharma

Kirloskar Process Pumps

Food &
Beverage

Sugar

Steel Coal Cement

KIRLOSKAR BROTHERS LIMITED

A Kirloskar Group Company
Kirloskar Brothers Limited (KBL) is a world class pump since 2006. KBL acquired The Kolhapur Steel Limited in 2007
manufacturing company with expertise in engineering and and Hematic Motors in 2010.
manufacture of systems for fluid management. Established in 1888
and incorporated in 1920, KBL is the flagship company of the $ 2.1 KBL has eight manufacturing facilities in India at Kirloskarvadi,
billion Kirloskar Group. KBL, a market leader, provides complete Dewas, Kondhapuri, Shirwal, Sanand, Kaniyur, Kolhapur and
fluid management solutions for large infrastructure projects in the Karad. In addition, KBL has global manufacturing and packaging
areas of water supply, power plants, irrigation, oil & gas and marine & facilities in Egypt, South Africa, Thailand, The Netherlands,
defence. We engineer and manufacture industrial, agriculture and United Arab Emirates, United Kingdom and United States of
domestic pumps, valves and hydro turbines. America. KBL has 12,700 channel partners in India and 80
overseas and is supported by best-in-class network of Authorised
In 2003, KBL acquired SPP Pumps, United Kingdom and established Centres and Authorised Refurbishment Centres across the
SPP INC, Atlanta, USA, as a wholly owned subsidiary of SPP, UK to country.
expand its international presence. In 2007, Kirloskar Brothers
International B.V., The Netherlands and Kirloskar Brothers All the manufacturing facilities at KBL are certified for ISO 9001,
(Thailand) Ltd., a wholly owned subsidiary in Thailand, were ISO 14001, ISO 50001, BS OHSAS 18001 and SA8000. In
incorporated. In 2008, KBL incorporated Kirloskar Brothers Europe addition, the Kirloskarvadi plant is also certified for N & NPT
B.V. (Kirloskar Pompen B.V. since June 2014), a joint venture between Stamp. KBL's corporate office in Pune is certified for ISO 9001 &
Kirloskar International B.V. and Industrial Pump Group, The Sa8000.
Netherlands. In 2010, KBL further consolidated its global position by
acquiring Braybar Pumps, South Africa. SPP MENA was established The factories deploy Total Quality Management tools using
in Egypt in 2012. In 2014, KBL acquired SyncroFlo Inc., the largest European Foundation for Quality Management (EFQM) model.
independent fabricator of commercial and municipal domestic water The Kirloskarvadi plant of KBL is a state-of-the-art integrated
booster pumps. manufacturing facility having Asia's largest hydraulic research centre
with testing facility up to 5000 kW and 50,000 m 3 /hr.
To further strengthen its global position, in 2015, Kirloskar Pompen
B.V. acquired Rodelta Pumps International, The Netherlands. KBL is the ninth pump manufacturing company in the world to be
accredited with the N and NPT certification by American Society
KBL has joint venture cooperation with Ebara, Japan since 1988 for of Mechanical Engineers (ASME).
the manufacture of API 610 standard pumps. Kirloskar Corrocoat
Private Limited is a joint venture cooperation with Corrocoat, UK
Optimized pumping solutions across market
segments from concepts to commissioning

Largest manufacturer and exporter of centrifugal

pumps from India

Provider of energy efficient pumping solutions to

core sectors

State-of-the art integrated manufacturing facilities

Manufacturer of the largest pumps by size and

horsepower in India

Commands the highest market capitalization

amongst pump manufactures in India

Pioneer of centrifugal pumps in India

Our products and solutions are conceptualised after and exhaustive research and undergo a manufacturing process which is world class. We
have been awarded 17 patents for innovative solutions including 2 from the United States.

Well Equipped R&D Center

KBL's R&D facility is recognized by the Department of Science and
Industrial Research (DSIR). The applied research work conducted
in KBL has resulted in appropriate technology for development of
many new series of pumps like horizontal split case, multistage, small
end suction, large end suction, mixed flow pumps and many more to
come. KBL has introduced India's first efficient pump to the more
recent solar motor pumps, concrete volute pumps, metallic volute
pumps, sodium pumps and magnetic drive pumps.

CFD Analysis of Split Case Pump

 One of Asia's largest Hydraulic Research
Centres with state-of-the-art testing facilities

To manufacture large split case pumps

To manufacture large vertical turbine pumps

To manufacture concrete volute pumps

To manufacture large size valves

Sump model testing and actual scaled down

model

Executing large turkey projects from concept to

commissioning

Types of technical analysis Software

n High performance product design and development n Pro-E Wildfire for solid modeling

n Torsion analysis n Pro-Mechanics (for preliminary structural analysis)

n Sump model studies n ANSYS Mechanical and Hyper works for structural analysis

n CFD analysis n ANSYS CFX and Fluent STARCCM for CFD analysis

n Surge analysis n Surge analysis package (SAP)

n Structural analysis n Turbo design-1 (for inverse design)

n Cavitation studies n JMAG software for electromagnetic analysis for electric

motor design
n Noise vibration

n Thermal analysis

n Transient analysis

n Non-destructive testing

CFD Analysis of Split Case Pump

It is our constant endeavor

to upgrade and implement

the latest and most advanced

technology for smooth

functioning of our facilities

for uninterrupted

production and seamless

services.

01 Alloy cast steel foundry

02 CNC machining centre

03 Cast iron foundry

 04 Process pump machine shop

05 Fully automatic twin spindle,

twin turret machine

All the manufacturing facilities at KBL are certified

for ISO 9001, ISO 14001, ISO 50001, BS OHSAS
18001 and SA8000. In addition, the Kirloskarvadi
plant is also certified for N & NPT Stamp.
Ultrasonic test

Dye penetration test

Magnetic particle test

Inhouse radiography

National Accreditation Board for testing

and Calibration Laboratories (NABL)
Accreditated

Infrastructure Foundry
n One of Asia's largest Hydraulic Research Centres (HRC) for The Kirloskarvadi foundry is equipped with a centralized pattern
testing pumps at duty conditions up to 5000 kW (motors of shop, mechanized sand processing system, automatic molding
3.3/6.6/11 kV) and discharge up to 50,000 m3 /hr. machines and metal pouring system. There are independent units
for cast iron, alloy steel and non-ferrous metals. The cast iron
n Closed circuit NPSH testing capabilities foundry is capable of producing a single casting weighing up to
8,000 kg and the steel foundry unit can produce castings of special
n Computerized data acquisition system alloy steels to international standards. Total production capacity of
foundries is 1,400 tons per month.
n Sump model study system

n Conceptualized and built under the guidance and

supervision of British Hydraulic Research Association

n Non-destructive testing facilities comprising radiography,

ultrasonic testing, magnetic particle testing and dye
penetrate testing

n Material testing laborator y conducting transverse

compression and sheer hardness test and impact tests,
spectrometer for chemical analysis of materials
Paper & Pulp
Kirloskar Pumps in Process Industry
KBL is a global fluid management company, which thrives on Need
Assessment, Innovation and Manufacturing Excellence. This is the thought,
common to each of our manufacturing facilities in India and abroad.

KBL is a driving force in global industrial marketplace for API and non-API
pumps, both for utility and various process applications. Our products and
solutions are conceptualized after an exhaustive research and manufactured
under standards and benchmarks accepted across the globe. Generations have
witnessed the fine balance of Engineering & Thought in KBL's manufacturing
ideology.

Once manufactured, the products undergo a stringent quality control process

Refrigeration
complying to various international standards. These tests are performed across
Plant
the value chain in manufacturing pumps. All of this, to ensure that the best, of
only the best, fits into your processes to give you results which exceed
expectations. Versatility, durability and reliability of process pumps can take
challenge of majority of the operating conditions and liquid.

Our pumps are specially coated with anti-corrosion, anti resilience,

hydrophobic coat making them hydraulically efficient.

Soap &
Detergent

Automobile Chemical &

Acid Plant Paint Shop Process
COAL:
n Underground Mine
Dewatering Pump

n Open Cast Mine Dewatering

Pump

n Phase Dewatering Pump

n High Head High Discharge

Mine Dewatering Pump

TYRE:
n Stock Preparation Pump

n Extruder Pump

n Curing Area Pump

n HSD Pump

n Naphtha Pump

Paper:
n Stock Pump

n Chest Pump

n Fan Pump

n Green Liquor Pump

n Black Liquor Pump

Cement:
n Cooling Water Pump

n GCT Spray Pump

n Pump For WTP/STP Plant

n Lime Stone Mine Dewatering

Pump
STEEL:
n High Pressure Ammonical
Liquor Pump

n Re-scaling Pump

n Booster Pump

n Scale Pit Pump

Chemical & Pharma:

n Organic And Inorganic
Chemical Handling Pump

n Acid Handling Pumps

n Air cooled Thermic Fluid

pump

n Solvent Transfer Pump

n Sealless Pump

Food & Beverages:

n Sealess Pump for Refrigeration

n Hot Oil Pump

n Solvent Extraction Pump

n Oil Extraction Pump

Sugar :
n Unstrained/Strained Juice
pump
n Weighed Juice Pump
n Sulphited Juice Pump
n Injection Pump
n Caustic Soda & Filtrate Pump
n Re-circulation Juice
n Syrup Extraction
n Hot & Cold Water
Pumping of salt water with different densities

APPLICATION:
The customer had been using imported sump pump to pump the salt water with specific gravity of 1.25 at ambient temperatures. When these
pumps were not in operation for eight hours or more, the salt water would crystallize, thus leading to deposits on the pump surface. These
crystallites could not be washed or removed from the pump surface when the pumps were restarted. Hence, the pumps had to be opened up
for washing. The only way to remove the deposits was by using pumps with high pressure clean water (5kg/sq cm). To restore them, the
customer had to remove the pumps from installation site and take them to a location 2 km away from the pump house, where low-density
clean water was available. Due to the unavailability of adequate clean water, the process of removing the pumps and cleaning them with fresh
water used to take 2 to 3 days. This not only halted the operation but also resulted in wastage of time and money.

SOLUTION:
Considering the property of the salt water, KBL recommended end suction pumps with mixed flow impeller design with anti-corrocoat on the
impeller and a casing with Fluidglide coating. This would provide the benefits of improved efficiency and better life of coated pump
components. The material of the casing and the impeller was recommended as 2% NICI & CF8M respectively with Fluidglide coating. This
helps in reducing the maintenance time since no dismantling /transportation of pump is required for cleaning purpose. The MOC (Material
of Construction) suggested was 2.5% NICI casing with CF8M internal and corrocoating.

Pump with defined metallurgical composition for spent wash application

APPLICATION:
The spent wash solution in various Process industries is critical in nature. Due to this, it is difficult to achieve the desired MOC (Material of
Construction) of the pump with the defined metal composition for process suitability.

SOLUTION:
The latest technology and the in-house foundry capabilities allow KBL to create benchmarks in offering special application process pumps
with precise metallurgical composition which suits all kinds of special & customize requirement of various customer which includes MOC -
R55 , Super Duplex, CN7Mn, Hastalloy C , Cd4MCu etc. For instance – For Spent wash application, KBL successfully maintained the
metallurgical composition within the specified range and supplied pumps with requested parameter for one of its premium customers as
below.

Chemical Composition Requirement KBL Supplied

C 0.07 0.075
Ni 27.5 - 30.5 28.2
Cr 19.00 - 22.00 19.8
Mo 2.0 – 3.0 2.5
End suction process pump KPD/KPDQF/KPDJ
EN 22858 (DIN 24256) and ISO 2858

Features
n Horizontal, single stage, side suction

n Top centre line delivery

n Back pull out design

n Oil lubricated bearings

n Gland packaging as well as with mechanical seal

n Flushing/quenching/alarm system as per API plan

Applications
% Process Industries, petro-chemical, nuclear, refinery, fertilizer, paper, sugar, etc.

% Pumps suitable for handling corrosive acids, alkalies, salt solutions, caustics, hydro
carbons, oils, thermic fluids, liquefied gases, condensates, viscous liquids, etc.

Material of Construction
n R55, CF8M, CF8, CN7M5, MONEL, Alloy 20, CD4MCu, Hastalloy C,
Cast steel, etc.

End Suction Process Pump KPD Operating Range

Delivery size up to 350 mm
Features
Capacity up to 1550 m3/hr
n Back pull out design
Head up to 225 meters

n Oil lubricated bearing Working pressure 16 - 25 bar

n Top centre line delivery Temperature (-) 500C to 1800C

End Suction Process Pump KPDQF Operating Range

Features Capacity up to 580 m3/hr

Head up to 200 metres

n Semi-open impeller
Working pressure 16 - 25 bar
n Suitable for liquid with solid particles
Temperature (-) 500C to + 3000C
n Stuffing box cooling (optional)

n Steam jacket (optional)

End Suction Jacketed Pump KPDJ Operating Range

Features Capacity up to 1550 m3/hr

n Suitable for handling fatty acids and viscous Head up to 225 metres
liquid
Working pressure 16 - 25 bar
n MS/SS 316 heating jacket Temperature (-) 500C to + 3000C
Water cooled thermic fluid pump KPDT
EN 22858 (DIN 24256) and ISO 2858
Features
n Back pull out design

n Centre line mounted

n Stuffing box cooling

n Bearing and pad cooling

Operating Range
Delivery size up to 200 mm

Applications Capacity up to 900 m3/hr

% KPD-T pumps are designed for handling

Thermic fluids, Synthetic Oil, Hot Oil, etc.
Head up to 200 metres
The working temperature range is normally
200°C and above.
Working pressure 16 - 25 bar

Temperature +200°C to +350°C

Air cooled thermic fluid pump AT

EN 22858 (DIN 24256)
Features
n The pump is integral foot mounted for given temperature range

n More reliable for thermal isolation of volute casing

n Balanced or Unbalanced maintenance free standard mechanical

seal

n No additional cooling required (air cooled)

n Pump with grafoil packing at stuffing box cavity Operating Range

Applications Delivery size 32 to 80 mm

Capacity up to 250 m3/hr

n Thermic fluid

n Synthetic oil
Head up to 100 metres

n Hot oil Working pressure 16 bar

Temperature +180°C to +350°C

Process Pump GK(P)

ISO 2858 / DIN EN 22858 / ISO 5199
Features
n End suction centrifugal process pump

n Back pull out design

n Top centerline discharge with foot mounted as well as centerline volute casing

n Availability of cooling jackets to cool stuffing box for liquids having temperature more than 105 deg. cel

Operating Range
Applications Delivery size Up to 150 mm

n Acids / Alkalies Capacity up to 500 m3/h

n Hydrocarbons, oils
Head up to 150 metres
n Various Process Chemicals
Working pressure 16 - 25 bar
n Food processing units
Temperature Up to 180°C
Solid Handling Pump SHM
IS 5600
Features
n Back pull-out design

n Gland packed / Mechanical Seal

n Available in vertical execution

Applications Operating Range

n Sludge & Paper pulp Delivery size 200 mm

n Sewage & Waste water Capacity up to 800 m3/hr

n Viscous liquids / fibrous material Head up to 90 metres

n Contaminated process liquids Working pressure 16 bar

n Sugar factory waste Temperature (-) 10 °C to 140 °C

Solid Handling Sump Pump SHS

Features
n Vertical submerged, single stage, single suction pump

n Vertical shaft arrangement

n Side discharge pump with space saving installations

Applications
n Liquids with solids in suspension Operating Range
n Sludge's & pulpy material Delivery size up to 110 mm

n Industrial waste handling Capacity up to 800 m3/hr

n Liquid containing fibrous & Head up to 90 metres

powdered material
Working pressure 16 bar
n Coal tar

n Effluent
Temperature (-) 10 °C to 90 °C

Sump Pump KPDS

Features
n Vertical submerged, single stage, single suction pump

n Vertical shaft arrangement

n Side discharge pump with space saving installations

Applications
n Petrochemicals, Refinery, Fertilizer and
Power Industries.

n Transfer and circulation of acids, alkalis,

solvent oil etc.

n Highly alkaline and highly acidic liquids Operating Range

(with enclosed impeller).
Delivery size 20 mm to 150 mm
n Crystallizing liquids, liquids containing
suspended solids, industrial clear Capacity 0.5 to 560 m³/hr.
effluent. Molten sulfur.
Head up to 150 metres
n Nuclear power plants, Power Industries.
Working pressure 16 - 25 bar
n Water, D.M. Water, Waste water, food
processing units.
Temperature Up to 140 °C
Condensate extraction pump RKB-CV / BHRC

Features
n Vertical Can (Barrel) - type ring-section pump.

n Stage / Suction Impellers are of radial flow type

design.

n Pump can be single or multistage.

n Pump can be either with Single or with Double Operating Range

Suction to have lower NPSHR.
Delivery size up to 500 mm

Capacity up to 2200 m3/hr

Applications
Head up to 350 meters
n Handling Steam Condensate in industrial plant
Temperature up to 120 °C

Mixed flow pump MF

Features
n Pump casing: Horizontal/vertical end suction high efficiency volute type with top/side 45 degrees
orientations. Delivery flange and supporting feet are cast integral with the casing.

n Impeller: Non clog - semi open / enclosed type and balanced dynamically.

n Bearing: Deep groove ball bearing and thrust bearing. Standard lubrication - oil (except MF 200 pump
with grease lubrication)

Operating Range
Applications Delivery size 650 mm

n In industry for circulation of hot or cold Capacity up to 7000 m³/hr.

water. In air conditioning plants, power
stations, textile mills and sewage handling. Head up to 30 metres
n Fan pump application for paper industry.
Working pressure 16 bar
n Spin bath application, acid/alkalies.
Temperature (-) 10°C to 140°C

Multi Stage Pumps RKB-Horizontal Multistage

Features
n Ring section diffuser casings

n Stuffing Box cooling for high temperature application.

n Available in vertical configuration

n Available with double suction impeller for first stage.

n Optional orientation available for Suction branch.

n Hydraulic balancing by balancing holes.

n Multi-outlet feature enables to use the pump for various delivery pressure

Applications Operating Range

n Mine Dewatering Delivery size 250 mm

n Descaling Capacity up to 850 m3/hr

n High Pressure Ammonia Liquor
Aspiration System Head up to 850 meters

n Condensate Extraction Working pressure 10-64 bar

n Boiler Feed Temperature (-) 30°C to 140°C

Canned Motor Pump i-CM

Features
n i-CM pump is end suction type sealless, glandless and
emission-free Canned motor pump, having integral
motor design due to which it is compact in construction
and light in weight.

n Sealless and glandless pump

Operating Range
n Integrated motor design due to which it is compact in
construction and light in weight Delivery size 32 to 50 mm
Applications
Capacity 4 to 80 m³/hr.
% Liquefied gases (e. g. ammonia, freons, carbon dioxide,
amines, vinyl chloride, ethylene oxide, phosgene (>
150°C), etc.
Head up to 60 metres

% Aggressive / toxic /explosive / hazardous / flammable Working pressure 16 bar

chemicals (sulfuric acid, nitric acid, hydrofluoric acid,
hydrocyanic acid, ethanoic acid, formic acid, etc.) Temperature Up to 90°C

Magnetic Drive Pump ROMAK

ISO 2858 / DIN EN 22858 / ISO 5199
Features
Seal less and glandless pump
End suction pump comprises of permanent magnet

Applications
Operating Range
n Chemicals - Paints, solvents,
intermediaries, resin, polymers, other Delivery size Up to 100 mm
Acidic and basic chemicals
Capacity Up to 300 m3/hr.
n Pharmaceuticals

n Petrochemicals Head up to 150 meters

n Suitable for clean/clear liquids without Working pressure 16 bar

any suspended particles from various
process industries Temperature (-) 50°C to 180°C

Process Pump : i-CP

ISO 2858
Features
n Pump without mechanical seal & without gland packing arrangement

n Self venting design

n Pump with back pull out design

n Shaft is fully protected from liquid

n Widely interchangeable components

Applications
Operating Range
n Light chemicals like caustic soda, weak
acids etc.
Capacity
Delivery size Uptoto180
up 100 mm
m3/hr
n Food & beverage industries (sugar,
vegetable oils, etc.) Head up to 55 metres

n Hot water, brine, DM water, lime water, Temperature

Working pressure Up16tobar
95°C
etc.
Side Channel Flow Pump - CF

Features
n CF pumps are self priming type owing to its regenerative type impellers design.

n CF pumps are capable to handle liquid and gas mixture.

n Low NPSHR values permit high suction lift or operation close to evaporation temperature.

Applications Operating Range

% Chemical and Process Industry Delivery size up to 50 mm

% Booster Service Capacity up to 20 m3/hr

% Air conditioning and refrigeration installations Head up to 315 metres

% Boiler feed duties
Working pressure 40 bar
% LPG and other petroleum products
Temperature -40°C to 90°C, 90°C to 120°C
(with Stuffing Box Cooling)

Remote condition monitoring - Intelligent pumping solutions

The condition monitoring enables a person to view and process parameters via internet. The key features offered by the remote condition
monitoring of pumpsets are:

n Monitoring of operational behaviour of the pump or pumping system

n Monitoring and analysis of faults
n Suggestions for tentative actions to be taken in case of faults
n SMS alerts and e-mails in case of faults with daily reports through e-mails for record and analysis

The condition monitoring system is very useful where pumps or pumping systems are catering to critical processes or applications. This is
done by capturing data from pressure transmitter, flow meter, vibration sensors, bearing and winding temperatures and energy meters.

Web based monitoring can be carried out for the following parameters:
n Flow
n Pressures
n Vibration
n Bearing temperature
n Voltage
n Current
n Energy consumption
n Winding temperature

Benefits of the system

n Monitoring is possible at anytime by anyone and anywhere
n Alerts by SMS and e-mails can trigger early attention and
rectification and results in lesser down time
n Weekly reports enable the user and KBL to analyse the overall
health of the pumpsets and preventive maintenance can be
planned accordingly
n Planning of spares requirement is possible based on these
parameters
n Knowing the trends for fluids and energy consumption
n Onetime investment reduces operational costs
n Provides immediate knowledge of system performance
n Increase equipment life and reduce cost of repairs
n Improved process and plant reliability
n Reduces man-hours (labour costs) required for troubleshooting
n Web based user configurable dashboard for live and trend data
n Integration with existing PLC and automation system
 Energy Audit
An energy audit is an inspection, survey and analysis of energy flows for energy conservation in a building, process or system to reduce
the amount of energy input into the system without negatively affecting output(s). Industrial energy audits monitor consumption and
locate the source(s) of wastage so they can be plugged. Even as industry today thirsts for more and more energy there is need to use it less
and less as it brings with it increasing cost of the product as well as pollution; and curtailing both can have a make or break impact on
any organization.

KBL's Audit Approach

Kirloskar Brothers Limited has set up an energy conservation cell wherein our team of certified energy managers and auditors undertake
which evaluates actual performance measurement of pumps and motors. The results are compared against the designed performance
level or the industry best practice. The difference between observed performance and "best practice" is the potential for energy and cost
savings. Specifically, the audit helps to :

n Identify actions for improving energy performance

n Priorities projects
n Track progress

Recommendation for suitable pumps, motors and improvement in the pump piping layout are suggested based on the findings. Energy
audit also helps decide on how to budget energy use, plan and practice feasible energy conservation methods that will enhance their
energy efficiency, minimize energy wastage and thereby reduce energy costs.

Customer Service & Spares

Our various service offerings provide ease of access which ensures quicker turnaround time and helps in faster resolution of issues.

n Service capabilities: More than 30 technically competent KBL service engineers and 64 authorized service dealers are placed across
India for delivering 24x7 reliable services.

n SAP CRM 7.1 : CRM 7.1 is a simple and powerful web based tool, seamlessly integrated with SAP ECC. CRM 7.1 provides a single
interface for all our services right from submitting quotations, issuing orders, quicker delivery of spares and complaint registration for
providing faster service. It also provides our customers with regular updates on special offers for spares, service camps, training
schedules and other relevant information.

n Toll free number help desk (1800 10 34443) : Our customers help desk is always ready to help resolve your issues.
Notes
 Mail your queries to
[email protected]
or contact us at
+91(20)27214444

Pumps | Valves | Hydro Turbines | Turnkey Projects

OUR COMPANIES
KIRLOSKAR BROTHERS LIMITED
A Kirloskar Group Company
Registered Office: Udyog Bhavan, Tilak Road , Pune 411002. Tel: +91(20)24440770,
Global Headquarters: “Yamuna”, Survey No. 98/(3.7), Baner, Pune 411045. Tel: +91(20)27214444,
CIN No.: L29113PN1920PLC000670 United Kingdom U.S.A. South Africa India The Netherlands