Method Statement For Construction of Basement Tie Beams & Floor Slab - Submittal No. 147 R01 PDF

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SUBMITTAL OF DOCUMENTS
Date: 08ft Novemb et 2019
Submittal No:147R01"
Project CONSTRUCTION AND COMPLETION OF MAIN CONTRACT WORKS FOR

THE PROPOSEDAMBASSADOR RESORT AND SPA AT MIRISSA
MS. Summer Season Ltd.
To
Level 27, East Tower, Echelon Square,
World Trade Center, Colombo 01.Sri Lanka
Document Remarks
Method Statement for Conskuction of
Basement Tie beams & Floor slab. - For Review and APProval
(3 Copies attached)
(NU/20 1 e/MIR/MS/CIVU1 2AlRo 1 )
copy to the
The Engineer's Representative is to acknowledge receipt by signing and returning one
Contractor
Issued on behalf of the Contractor Received on behalf of the Engineer
Name /K -d
S M Thilan Senarathne
Name : Silsi*x.....-€$.i :. r.9..::rS\'.8.....
Signature .' DEPIJTYPROJECTMANACER

Arnbassador fiesorl & Spa proJect
Nuwani Construc{ion (pvu Ltd
Signature @:
Kamburugamuwa, Malara
Date :08-11.-2019
qB. \g
Consultant Comment (If any) Issued on behalf of the Engineer
Name
Signature
I
Date
_600 S -
METHOD STATEMENT FOR CONSTRUCTION OF BASEMENT TIE BEAMS & FLOOR SLAB NU/2019/MIR/MS/CIVIL/012A R01
CONSTRUCTION AND COMPLETION OF MAIN CONTRACT WORKS

FOR THE PROPOSED AMBASSADOR RESORT & SPA AT MIRISSA
METHOD STATEMENT FOR

CONSTRUCTION OF BASEMENT
TIE BEAMS & FLOOR SLAB
Document No.: NU/2019/MIR/MS/CIVIL/012A R01
CONTRACTOR: NUWANI CONSTRUCTION (PVT) LTD

CONSTRUCTION OF PROPOSED AMBASSADOR
RESORT & SPA AT MIRISSA, SRI LANKA CLIENT/CONSULTANT:
METHOD STATEMENT FOR CONSTRUCTION SUMMER SEASON LTD
OF BASEMENT TIE BEAMS & FLOOR SLAB
Document Review Report
Proposed Ambassador Resort Document Ref. NU/2019/MIR/MS/CIVIL/12A

Project:
& Spa at Mirissa – Sri Lanka No. R01
Document
Method Statement for Construction of Basement Tie Beams & Floor slab
Title:
Structural Deepal Wickremasinghe

Client: Summer Season Ltd
Engineer Associates
NUWANI Construction (Pvt)

Contractor: Date:
Ltd
*Status
Consultant: Summer Season Ltd
A - Approved
B - Approved with comments
Status Code: C - Resubmit
D - Reject
Comments:
Reviewed
by:
Signature Name Position Date
NU/2019/MIR/MS/CIVIL/12A R01 Page 1

PROPOSED METHOD STATEMENT FOR

WORK FROM PILE CAP LEVEL TO BASEMENT FLOOR LEVEL
(BASEMENT FLOOR & TIE BEAM CONSTRUCTION)
CONSTRUCTION OF PROPOSED AMBASSADOR RESORT & SPA

AT
MIRISSA, SRI LANKA
DOCUMENT REFERENCE NO: NU/2019/MIR/MS/CIVIL/12A R01
REVISION NO: Rev (1.0)
DATE: 08th November 2019
REVISION PREPARED BY CHECKED BY APPROVED BY DATE
……………………. ……………………. …………………….

Rev. (1.0) 08.11.2019
……………………... ……………………... ……………………...
Construction Manager Deputy Project Manager Project Manager
CONTROL REF. RECEIVED BY

ISSUE DATE DATE
NUMBER Please sign, photocopy & return

TABLE OF CONTENTS
1.0 INTRODUCTION ........................................................................................................................................................ 4

2.0 STANDARDS, SPECIFICATIONS & REFERENCE TO BE ADOPTED .................................................. 4
3.0 RESOURCES, ROLE & RESPONSIBILITIES ..................................................................................................... 4
3.1 Role & Responsibilities for work from pile cap top level to basement floor level ...................................... 4
3.2 Allocated Resources for the rectification work .................................................................................................. 5
3.2.1 Manpower ....................................................................................................................................................... 5
3.2.2 Machinery / Equipment / Material ............................................................................................................ 5
4.0 WORK DESCRIPTION FLOW CHART FOR THE BEAM AND FLOOR CONCRETE WORK OF
BASEMENT FLOOR ......................................................................................................................................................... 6
5.0 CONSTRUCTION SEQUENCE .............................................................................................................................. 7
5.1 Tie beam rebar cleaning & chipping of the column face.................................................................................. 7
5.2 Formwork for tie beams & concreting up to basement slab bottom level ................................................... 7
5.3 Earth filling from base level to basement slab bottom level .......................................................................... 10
5.4 MEP Works & backfilling of trenches .............................................................................................................. 10
5.5 Excavation of trenches for tie beams & for wall foundations....................................................................... 10
5.6 Balance Earth works, trimming & levelling of the soil top & balance MEP Works ................................. 10
5.7 Tie beam RF cleaning ............................................................................................................................................ 10
5.8 Termite treatment................................................................................................................................................... 11
5.9 DPM under floor ................................................................................................................................................... 11
5.10 Reinforcement work for wall foundation & floor slab ................................................................................. 11
5.11 Concreting & curing of the floor ...................................................................................................................... 11
6.0 QUALITY CONTROL AND QUALITY ASSURANCE METHODOLOGY........................................... 12
7.0 SAFETY PRECAUTIONS ........................................................................................................................................ 13
8.0 ENVIRONMENTAL CONSIDERATIONS ....................................................................................................... 13

1.0 INTRODUCTION
The main purpose of this method statement is to outline the basement floor and tie beam concreting
procedure of the project. It has been prepared based on the proper construction procedures, standards &
required specification related to the project.
Initially tie beam casting was separated from grade on slab. But as per new design scope of work been changed
due to suspended slab concept.
Also it will be covered the details of the materials, equipment, procedure & relevant document QA/QC &
safety precautions to be implemented at site during the total work process.
When we consider the full process of work from excavation & base preparation for pile caps & grade beams to
basement floor level, main activities can be listed as follows.
01. Excavation, base preparation & screed concrete work for pile caps & grade beams
02. Pile cap & grade beam concreting as monolithic structure (Segment by segment)
03. Column stub construction work up to +3.150m level (including tie beam starter RF)
04. Tie beam construction work up to basement floor slab bottom level
05. Earth filling & compaction up to basement floor slab bottom level
06. Underground piping works (MEP works)
07. Backfilling & compaction of soil around the MH & along the pipe lines
08. Termite treatment work
09. DPM laying work
10. Basement slab concreting
11. Curing of the concrete
2.0 STANDARDS, SPECIFICATIONS & REFERENCE TO BE ADOPTED
1. Working Drawings - Structural Drawings, Architecture Drawings & Approved shop drawings
2. Specifications for Building Works (Vol. I) –[3rd Edition (Revised) – July 2004] (CIDA/SCA/4/I)
3. Specifications for Building Works (Vol. II)–[2nd Edition (Revised) – October 2001] (CIDA/SCA/4/II)
4. Bill of Quantities / Specifications
3.0 RESOURCES, ROLE & RESPONSIBILITIES
3.1 Role & Responsibilities for work from pile cap top level to basement floor level
To have & to ensure smooth operation of total operation period up to basement floor concreting, each
members of the construction team is assigned a specific role. That would be very helpful to overview each
sequences of the work & to minimize the re works/ errors & to maintain good quality work.
QA/QC Manager & QA/QC Engineer will be the key personals for the coordination of consultant and
contractor’s technical staff of Site Engineer/ Civil Engineer/ Technical Officers. Each & every work/ main
activity will be carried out with skilled working team and controlling of quality up to standards.
Whole work would be categorized to specified sub tasks to assign the resources effectively. The capacity/
size/ requirement of the tools, equipment & man power shall be judged in accordance with the site
condition of the time of execution as well as work done to be covered.

3.2 Allocated Resources for the rectification work

3.2.1 Manpower
Position Nos
QA/ QC Manager 01
QA/QC Engineer 01
Site Engineer /Civil Engineer 03
Technical Officer 03
Surveyor 02
Safety Officer/ Safety Supervisor 01
Survey Helpers 05
Draft Person 01
General Skilled & Unskilled workers As required
3.2.2 Machinery / Equipment / Material
Type Nos
Approved back fill material As needed (At site)
Approved imported fill material As needed (From outside)
15mm Coated Plywood As needed
2”x2” Timber As needed
2”x4” Timber As needed (If required)
Welded tread bar with re bar pieces As needed
P - Cone As needed
Form Tie As needed
T Jack As needed
U Jack As needed
GI Pipes (For verticals & Horizontal locking) As needed
Arco Jack As needed
Center plumb bob As needed
Total Station (Sokkia) with all the Accessories 02
Levelling Machine - AUTO LEVEL As needed

Mobile Crane (35T/ 25T) 02

Tractor with trailer 02
20Ft lorry (For onsite material transportation) 01
Carpentry tools (Power Saw, Drill, Hammer, etc:) As needed
RMC Batching Plant (At site) 02
Truck Mixers 06
Concrete Pump Car 01
Mobile Crane 35Ton/ 25 Ton 02
1Cu. M Capacity Concrete Buckets 02
0.5Cu. M Capacity Concrete Buckets 02
1”, 1 1/2” Poker Vibrators As needed
Chipping Hammer (Electric/ Manual) As needed
Mamoty/ Shovel As needed
Level Bar As needed
Mason Trowel As needed
Air Compressor 02
Vacuum cleaner 01
High pressure water gun 01
Bonding Agent As needed
Vibrating roller (15 Ton) 01
Jumping Compactor/ Plate compactor As needed
4.0 WORK DESCRIPTION FLOW CHART FOR THE BEAM AND FLOOR CONCRETE WORK
OF BASEMENT FLOOR
 Work sequence can be grouped as follows;
RF work of the suspended tie beam Tie beam re bar cleaning & chipping
Concreting of the tie beam up to basement

Formwork for tie beams
floor slab bottom level
Removal of the Formwork Curing of the partially completed tie

beams

Earth filling & compaction of the earth Excavation for MH & UG piping
(Parallel to concrete works)
Excavation for wall foundations, base Backfilling & compaction of soil

compaction, levelling & trimming
Tie beam RF cleaning Termite treatment under basement floor
Reinforcement work for slab, wall Laying of DPM under floor

foundation
Application of bonding agent on tie Curing of concrete

beams & Concreting
5.0 CONSTRUCTION SEQUENCE
5.1 Tie beam rebar cleaning & chipping of the column face
 Tie beam starters were placed during the concreting of the columns from pile cap top level to
basement floor level. Those starter bars were protected with polythene warping but considerable
corrosion effected to the starters.
 So necessary wire brushing & chipping of the column face will be done before lapping of the
main bars for the tie beams.
 After getting the QA/QC approval for the cleaning & chipping necessary RF work will be
continued as per the approved structural drawing.
5.2 Formwork for tie beams & concreting up to basement slab bottom level
 Conventional FW with coated plywood will be used for the completion of the formwork.
 Where clear cover is lesser then the 40mm, formwork will be widen to achieve required clear
cover.
 On pile cap surface there wouldn’t be enough clear height to keep necessary pipe support to soffit
of the tire beam. So necessary timber spacer support to soffit will be introduced to firm fixing of
the soffit.

 For side board tightening, 2”x2” verticals with tread bar & form tie will be used for the clamping.
Necessary GI pipe supports in H will be done to get the correct alignment.
 After completion of the necessary formwork cleaning will be done & then after concreting will be
done.
 Application of the bonding agent for the column face connection will be done to receive proper
bonding.
 During the concreting stage, parallel to pouring grouting of the top RF will be done to protect
from corrosion. Because slab of the basement level will be cast after completion of the earth
filling as well as underground piping. So considerable time top RF will be exposed to environment
& it may cause for the corrosion. So protect the re bar from corrosion grouting will be done with
the beam portion concreting.
 Approved surface retarder (Chryso Deco Lav P) application will be done after bleeding stage to
easy roughening of the construction joint of the tie beam.

 After 8-12Hrs of application, high pressure water jet will be used to remove the top grout layer to
receive rough surface.
 Side board of the beams will be removed after 1day of concreting & MasterKure 128 application
will be done for the sides & top of the beam. Soffit board will be removed after 14days of
concreting.
 Any RF identified as not been grouted to protect from corrosion, re grouting will be done to
proper protection of the re bar from extreme corrosion.

 Before start the earth filling work, suspended tie beams will be covered by polythene to protect it
for deposition of soil/ mud during the earth compaction work.
 This precaution to be done, otherwise soil will be deposited on roughen surface & it will be
difficult to remove while tie beam preparation for slab concreting.
5.3 Earth filling from base level to basement slab bottom level
 Back filling/ hard core earth filling & compacting to be done in 150mm layers. ( As described
under NU/2019/MIR/MS/CIVIL/003)
 Due to high ground water level, initial layer thickness will be varied as per the approval granted
by the Engineer.
 While doing the compaction work precautions to be done to protect & minimize the damages
to the tie beam & slab starters.
 Up to the locations of the tie beams earth compaction will done starting from mid span of the
bay. Compaction around the beams will be done mid span to tie beam location. Free movement
area compaction can be done to receive 95% degree of compaction. Under the tie beams there
is a practical difficulty to achieve 95% of the degree of compaction.
 While doing the compaction near the tie beam portion more attention to be done not to
damage top RF with exposed portion of the shear link.
5.4 MEP Works & backfilling of trenches

 With the completion of the earth filling & compaction, laying pipes and conduits according to
approved MEP drawings/ specifications. (As described under MS -
NU/2019/MIR/MS/MEP/001/R01)
 After completion of necessary MH structures related with the underground piping, working
space area to be re fill & compact as per the specification.
5.5 Excavation of trenches for tie beams & for wall foundations
 On compacted hard filling necessary setting out for the excavation will be done for wall
foundation using back hoe with mini bucket/ manually.
 Depending up on the drop panel locations excavation bottom level can be varies.
 Parallel to that trenching for wall foundations also continuing.
 While doing the excavation attention to be done to not to do any over excavation not exceeding
50mm.
5.6 Balance Earth works, trimming & levelling of the soil top & balance MEP Works
 During the excavation for the wall foundation some compacted earth can be disturbed. So those
areas to be trim/ levelled & plate compactor will be used for the compacting.
 Parallel to trimming & levelling of the top surface of the earth filling necessary end cap checking &
fixing will be done for MEP provisions.
 If any MEP balance work to be done prior to termite treatment & floor concrete, it is to be
completed. To prevent the damage to chemical application of the soil necessary MEP works, levelling &
trimming to be completed before pest controlling application.
5.7 Tie beam RF cleaning

 After completion of all UG piping, wall foundation excavation works area can be ready for the
basement floor concreting.
NU/2019/MIR/MS/CIVIL/12A R01 P a g e 10
 Before that chipping of the tie beam surface & RF cleaning to be done. Pre applied grouts on tie
beam RF will be removed by using grinder & cup brush/ wire brush. Parallel to cleaning work roughen
surface will be re checked & if any spot identified to be modified, those areas will be roughen.
5.8 Termite treatment

 Ground floor slab been completed, so no much effect from direct sun light & rain for the treating
area.
 Then after approved chemical treatment will be applied as described under the
NU/2019/MIR/MS/CIVIL/014)
5.9 DPM under floor

 After the floor preparation up to the bottom of basement floor level is completed the G1000
polythene laying will be laid as DPM.
 Necessary overlapping of min.100mm the joints & fixing to the sub base/ compacted ground by using
u shape re bar piece will be done as necessary. Fixing to sub base is essential because while working on
the floor DPM can be disturbed.
5.10 Reinforcement work for wall foundation & floor slab

 Then after getting those starters to correct locations necessary lapping will be done & as per the
approved drawings RF binding work will be continued.
 General lap length will be 52xDia. & anchorage length as 37xDia.
 Necessary starters for stiffener columns to be provided while completing the tie beam/ wall
foundation & floor slab re bar work.
 After completion of the re bar work cleaning will be done & side formwork will be done as
necessary by using conventional formwork system. Stop board for the construction joints will be
done same as above. Approval for Layout of the construction joints to be get from the Engineer.
5.11 Concreting & curing of the floor

 After getting the approval for the completion of the re bar work, formwork system, concreting can
be done by using G30 RMC.
 Concrete supply chain as follows.
On site Ready Mix Concrete Bathing Plants

Plant No. - 01
 Concrete mixer capacity – 0.35m3 per 1 batch – 1No
 Batching rate of concrete – 16m3 per hour per plant
Plant No. - 02
 Concrete mixer capacity – 0.50m3 per 1 batch – 1No
 Batching rate of concrete – 22m3 per hour per plant
 Available Truck Mixers – 6m3 – 3Nos
4m3 – 1Nos
 Available pump cars – 36m boom – 01 Nos
Backup Plant – Tokyo Super Mix Concrete Bathing Plant (Denipitiya, Weligama)
 Concrete mixer capacity – 1m3 per 1 batch
 Batching rate of concrete – 35m3 per hour
 Available Truck Mixers – 7m3 – 2Nos
6m3 – 7No
3m3 – 1No
 Distance from site – 10km
 Transporting time from plant to site – 12 to15 minutes
 Pump Car 32m boom – 01 No
 Placement of the necessary pipe riser’s positions/ openings, etc: will be cross checked again before
casting of the slab & beams as a monolithic structure.
 Approved bonding agent (Barra Emulsion) will be applied around the column connect with the tie
beams & floor slab to receive proper bonding of previously casted column & new monolithic
structure.
 Adequate porker vibrating will be applied to receive quality concrete of the structure.
 Concreting process will be monitored by in-charge Engineer for the Concreting, QA/ QC Engineer
& AE/TO.
 General levelling will be done by levelling bar/ levelling tamper & semi roughening will be done to
prevent appearing of shrinkage cracks.
 For floor slab curing water ponding/ water spreading & covering by polythene will be used.
6.0 QUALITY CONTROL AND QUALITY ASSURANCE METHODOLOGY
 QA/QC team to be closely supervise the each & every sequences & necessary measures will be taken as
per the MS related with each activity.
7.0 SAFETY PRECAUTIONS
 Everyone involved in the each & every activity will be advised to observe the safety precautions.
 Safety warning boards and sign boards will be displayed on site.
 Workmen shall wear all appropriate safety personnel protective equipment such as helmet,
coverall clothing (High visible Jacket), and safety boots, goggles and gloves, wherever required
while they are within the site premises/ working location.
 A first aid box with the necessary medicine will be placed at the site first aid room in case of an
emergency.
 Adequate safe access to the working area shall be provided.
 Sufficient light shall be ensured before start of the work at night time/ dull weather.
8.0 ENVIRONMENTAL CONSIDERATIONS
 After completing work, the work area is cleaned on the same day/ day after. Concrete truck washing will
be done at batching plant truck washing area with washing pit & soakage pit.
 Timber cut pieces, unsuitable foreign material in soil, re bar cut pieces, etc: will be collected separated &
dumping will be done with the usage of the PS garbage truck.

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tr4, %"" -' h.,*

HUITIfANI NUWANI COIIISTHUCTIO]\| {pttrl I-TB'

Project CONSTRUCTION AND COMPLETION OF MAIN CONTRACT WORKS FOR

Issued on behalf of the Contractor Received on behalf of the Engineer

Signature .' DEPIJTYPROJECTMANACER

Consultant Comment (If any) Issued on behalf of the Engineer

CONSTRUCTION AND COMPLETION OF MAIN CONTRACT WORKS

METHOD STATEMENT FOR

CONTRACTOR: NUWANI CONSTRUCTION (PVT) LTD

Document Review Report

Proposed Ambassador Resort Document Ref. NU/2019/MIR/MS/CIVIL/12A

Structural Deepal Wickremasinghe

NUWANI Construction (Pvt)

Signature Name Position Date

NU/2019/MIR/MS/CIVIL/12A R01 Page 1

PROPOSED METHOD STATEMENT FOR

CONSTRUCTION OF PROPOSED AMBASSADOR RESORT & SPA

DOCUMENT REFERENCE NO: NU/2019/MIR/MS/CIVIL/12A R01

REVISION NO: Rev (1.0)

DATE: 08th November 2019

REVISION PREPARED BY CHECKED BY APPROVED BY DATE

……………………. ……………………. …………………….

Construction Manager Deputy Project Manager Project Manager

CONTROL REF. RECEIVED BY

NU/2019/MIR/MS/CIVIL/12A R01 Page 2

1.0 INTRODUCTION ........................................................................................................................................................ 4

NU/2019/MIR/MS/CIVIL/12A R01 Page 3

2.0 STANDARDS, SPECIFICATIONS & REFERENCE TO BE ADOPTED

3.0 RESOURCES, ROLE & RESPONSIBILITIES

NU/2019/MIR/MS/CIVIL/12A R01 Page 4

3.2 Allocated Resources for the rectification work

3.2.2 Machinery / Equipment / Material

NU/2019/MIR/MS/CIVIL/12A R01 Page 5

Mobile Crane (35T/ 25T) 02

 Work sequence can be grouped as follows;

Concreting of the tie beam up to basement

Removal of the Formwork Curing of the partially completed tie

NU/2019/MIR/MS/CIVIL/12A R01 Page 6

Excavation for wall foundations, base Backfilling & compaction of soil

Tie beam RF cleaning Termite treatment under basement floor

Reinforcement work for slab, wall Laying of DPM under floor

Application of bonding agent on tie Curing of concrete

5.0 CONSTRUCTION SEQUENCE

NU/2019/MIR/MS/CIVIL/12A R01 Page 7

NU/2019/MIR/MS/CIVIL/12A R01 Page 8

NU/2019/MIR/MS/CIVIL/12A R01 Page 9

5.4 MEP Works & backfilling of trenches

5.7 Tie beam RF cleaning

5.8 Termite treatment

5.9 DPM under floor

5.10 Reinforcement work for wall foundation & floor slab

5.11 Concreting & curing of the floor

On site Ready Mix Concrete Bathing Plants

 Available pump cars – 36m boom – 01 Nos