11C 1.8L Engine
11C 1.8L Engine
11C 1.8L Engine
ENGINE el .8L>
CONTENTS 111 09000733
GENERAL SPECIFICATIONS
Items i Specifications
Type I In-line, Overhead Camshaft
Number of cylinders I 4
Bore mm (in.) ~ 81.0 (3.19)
Compression ratio
Firing order
i ATDC6"
Lubrication ~ Pressurized feed-full filtration
Compression pressure (at 300 r/min) kPa (psi) 1,370 (199) min. 1,040 (151)
Flywheel bolt <M/T> or drive plate bolt <A/T> 3M Stud Locking 4170 or equivalent
MD998719 or M IT308239
MD998754
Crankshaft pulley
holder
I'
MD998776 MD998776-01 Press-in of the crankshaft rear
MB990938 MB990938-01
Handle
8990938
I 2203827
MB991453 MZ203827-01
Engine hanger
assembly
11C-6 ENGINE <1.8L> - On-vehicle Service
39EN0457
I Items
When a used
belt is installed
When a new belt
is installed
195 - 230
490 - 686
(77 - 99) (110 - 154)
AOlU0016
IVibration fre- 114 - 139
intalled
121 - 133
installed
145 - 166
quency Hz
<Vehicleswith A/C> Tension N 392 - 588 441 - 539 637 - 833
(Ibs.) (88 - 132) (99 - 121) (143 - 187)
I
Crankshaft position
4. Disconnect the crankshaft position sensor connector.
/ sensor connector NOTE
Doing this will prevent the engine module from carrying
out ignition and fuel injection.
5. Cover the spark plug hole with a shop towel etc., and
after the engine has been cranked, check that no foreign
material is adhering to the shop towel.
Caution
1. Keep away from the spark plug hole when crank-
ing.
2. If compression is measured with water, oil, fuel,
etc., that has come from cracks inside the cylinder,
these materials will become heated and will gush
out from the spark plug hole, which is dangerous.
Engine speed detection 1. Before inspection, set the vehicle in the following
connector (blue) condition.
Engine coolant temperature:80 - 95°C (176 - 203" F)
0 Lights, electric cooling fan and all accessories: OFF
0 Transaxle: Neutral (P range on vehicles with A/T)
2. Connect the scan tool to the data link connector, or connect
a primary voltage detection type tachometer to the
connector through a paper clip.
w 7EN0392
Air bleeding operation pattern Carry out warmup operation for one to three minutes
in the idling state.
Gradually open the throttle valve
Repeat the operation patternshown on the left in a no-load
Approx. Close the throttle valve
state, and check for abnormal noise. (Normally, the
abnormal noise will stop after the pattern is repeated
for 10 to 30 times, but if the abnormal noise level does
not change even when the pattern is repeated for 30
or more times, the cause may be other than the entry
of air.
After the abnormal noise stops, repeat the operation
7FU2059 pattern shown on the left for another five times.
For one to three minutes in the idling state, check that
the abnormal noise has stopped.
ENGINE <1.8L> - Engine Assembly 11C-15
ENGINE ASSEMBLY 11200100794
1 5 Nm
I 4 ft.lbs.
Removal steps
1. Accelerator cable connection 14. Manifold differential pressure sen-
2. Vacuum hose connection sor connector
3. Brake booster vacuum hose con- 15. Heated oxygen sensor connector
nection <Vehicle for California>
4. Heater hose connection 16. Ignition failure sensor connector
5. Throttle position sensor connector 17. Engine coolant temperature gauge
6. Idle speed control connector unit connector
7. Ground cable connection 18. Engine coolant temperature sensor
8. Crank angle sensor connector connector
9. Heated oxygen sensor connector 19. Camshaft position sensor connector
10. Ignition coil connector 20. Noise condensor connector
11. Injector connector 21. Control wiring harness
12. Evaporative emission purge sole- F C d 22. High-pressure fuel hose connection
noid 23. Fuel return hose connection
13. EGR solenoid connector
11C-16 ENGINE <1.8L> - Engine Assembly
22 Nm
16 ft.lbs.
ENGINE c1.8L> - Engine Assembly 11C-17
REMOVAL SERVICE POINTS
+AbPOWER STEERING OIL PUMP AND BRACKET
ASSEMBLY REMOVAL
Remove the power steering oil pump and bracket assembly
from the engine with the hose attached.
NOTE
Place the removed power steering oil pump in a place where
it will not be a hindrance when remwing and installing the
engine assembly, and tie it with a cord.
<M/T>
+ C b TRANSAXLE ASSEMBLY REMOVAL
<M/T>:
Refer to GROUP 22A.
Caution
Flywheel Do not remove the flywheel mounting bolt shown by the
arrow. If this bolt is removed, the flywheel will become
out of balance and damaged.
<An>:
Refer to GROUP 23A.
I A 0 1 M0153
I
b C + HIGH-PRESSURE FUEL HOSE INSTALLATION
1. Apply a small amount of new engine oil to the O-ring.
Caution
Do not let any engine oil get into the fuel rail.
2. While turning the high-pressurefuel hose clockwise and
counterclockwise, install it to the fuel rail, while being
careful not to damage the O-ring. After installing, check
I O-ring that the hose turns smoothly.
High-pressure fuel hose 3. If the hose does not turn smoothly, the O-ring is probably
B03N0012
being pinched. Disconnect the high-pressure fuel hose
and check the O-ring for damage. After this, re-insert
the fuel rail and check that the hose turns smoothly.
ENGINE <1.8L> - Crankshaft Pulley 11c-19
CRANKSHAFT PULLEY 11200160211
177
130 -- 186
137
801R0023
Removal steps
1. Drive belt (Power steering and 2. Drive belt (Generator)
r AIC) +AF F A 4 3. Crankshaft pulley
10 Nrn
7 ft.lbs.
/
Sealant:
MlTSUBlSHl GENUINE PART
MD970389 or equivalent
8
Lip section
01z0022
01M0036
Removal steps
1. Control harness connection 4 A b b B 4 7. Camshaft sprocket
2. Spark plug cable .A4 8. Camshaft oil seal
3. PCV hose connection 9. Spark plug guide oil seal
4. Rocker cover 10. Rocker arm and shaft assembly
0 Valve clearance adjustment (Refer to (intake side)
GROUP 00 - Maintenance Service.) 11. Rocker arm and shaft assembly
5. Camshaft position sensor support (exhaust side)
6. Camshaft position sensing cylinder 12. Camshaft
ENGINE c1.8L> - Camshaft and Camshaft Oil Seal 11c-21
REMOVAL SERVICE POINT
+ A F CAMSHAFT SPROCKET REMOVAL
MD998719 or
I ' Bolzoool
I MD998713
AOlX0075
2
mm (in.) 01 S 01 2 7
Sealant:
MlTSUBlSHl GENUINE PART
MD970389 or equivalent
-
10 12 Nm 22 - 25 Nm 48 Nm 39 Nm 01~0025
7 -9 ft.lbS. 16 - 18 ft-lbs. 35 ft.lbS. 29 ft-lbs. oooo4512
Removal steps
1. Transaxle stay FA+ 4. Drain plug gasket
2. Bell housing cover +A, 5. Oil pan
3. Drain plug
I 7EN0307 I
ENGINE c1.8L> - Crankshaft Oil Seal 11C-23
CRANKSHAFT OIL SEAL 11200310234
05 4’ 01M0027
00005255
\ Crankshaft
(Engi \
bolt (Engine oil:
er su bolt washer 11 5
surface)
section section
0120022
01M0153 0120020
Crankshaft front oil seal removal Crankshaft rear oil seal removal
steps steps
0 Timing belt (Refer to P.11C-30.) 0 Oil pan (Refer to P.11C-22.)
0 Crankshaft position sensor 4Ab 0 Transaxle assembly
(Refer to GROUP 16.) 0 Clutch cover and disc < M F >
1. Crankshaft sprocket +B. .B+ 6. Plate <M/T>
2. Key 4BF F B I 7. Adapter plate
3. Crankshaft sensing blade +Bb bB+ 8. Flywheel <M/T>
4. crankshaft spacer +Bb bB+ 9. Drive plate <An>
bC+ 5. Crankshaft front oil seal +Bb .B+ 10. Adapter plate <M/T>
FA+ 11. Crankshaft rear oil seal
Caution
Do not disassemble the flywheel, as its runout is
adjusted as an assembly. If it is disassembled, the
flywheel may lose the balance and get damage.
I1 C-24 ENGINE <1.8L> - Crankshaft Oil Seal
<MiT> I
REMOVAL SERVICE POINT
+ A F TRANSAXLE ASSEMBLY REMOVAL
<M/T>:
Refer to GROUP 22A.
Flywheel Caution
Do not remove the flywheel mounting bolt shown by the
arrow. If this bolt is removed, the flywheel will become
out of balance and damaged.
P01M0154 <An>:
I I Refer to GROUP 23A.
+ B F PLATE <M/T>/ADAPTER PLATE/FLYWHEEL
<M/T>/DRIVE PLATE CAP> REMOVAL
Use the special tool to secure the flywheel or drive plate,
and remove the bolts.
A01R0046
Oil seal
A7EN276
-
11C-26 ENGINE c1.8L> - Cylinder Head Gasket
CYLINDER HEAD GASKET 11200400788
10 Nm
7 ft.1b.s. O-ring
Fuel rail
\h /, / if///?
Engine oil
22 Nm
716 ft.lbs.
44 Nm
33 ft.1b.s.
7
01M0138
00008768
Removal steps
1. Accelerator cable connection 15. Manifold differential pressure sen-
2. Vacuum hose connection sor connector
3. Brake booster vacuum hose con- 16. Heated oxygen sensor connector
nection <Vehicles for California>
4. Water hose connection 17. Ignition failure sensor connector
5. Throttle position sensor connector 18. Engine coolant temperature gauge
6. Idle speed control connector unit connector
7. Ground cable connection 19. Engine coolant temperature sensor
8. Crankshaft position sensor connec- connector
tor 20. Camshaft position sensor connector
9. Heated oxygen sensor connector 21. Noise condensor connector
10. Ignition coil connector 22. Control wiring harness
11. Ignition coil assembly b D 4 23. High-pressure fuel hose connection
12. Injector connector 24. Fuel return hose connection
13. Evaporative emission purge sole- 4Ab 25. Power steering oil pump and
noid connector bracket assembly
14. EGR solenoid valve connector
ENGINE c1.8L> - Cylinder Head Gasket * 11(2-27
<Cold engine>
74 Nm -+0 Nm -+
34
35
-
-
12 15 Nrn
9 11 ft.lbS.
34 Nm
25 ft.lbs.
AQIMOQ52
(B, bC( 26. Radiator upper hose connection 31. Intake manifold stay
27. PCV hose ( Cb bB( 32. Cylinder head bolt
28. Rocker cover 33. Spark plug guide oil seal
0 Timing belt (Refer to P.11C-30.) 34. Cylinder head assembly
29. Timing belt rear cover F A + 35. Cylinder head gasket
30. Front exhaust pipe connection
A04AO082
[FTq
Intake side c;I1'Front of engine
O A
4
0
0120005
Exhaust side
00004766
k;;;;
illustration. Check that the
painted mark of the head
bolt is lined up with that of
the cylinder head.
10 0120005
6
Exhaust side
00004 767
~~
Step 4 Step 5
Caution
1. Always make a tightening angle just 90". If it is less
0" than 90°, the head bolt will be loosened.
2. If it is more than 90°,remove the head bolt and repeat
the procedure from step 1.
01x0270
04w00..
0450033
00000367
A01M0139
Removal steps
1. Generator brace 6. Engine support bracket
2. Timing belt upper cover ,B+ 0 Timing belt tension adjustment
3. Timing belt lower cover (A, ,A+ 7. Timing belt
bC+ 4. Flange 8 . Tensioner spring
5. Power steering pump bracket stay 9. Timing belt tensioner
ENGINE <1.8L> - Timing Belt 11C-31
REMOVAL SERVICE POINT
Timing mark
+ A b TIMING BELT REMOVAL
1. Turn the crankshaft clockwise (right turn) to align each
timing mark and to set the No. 1 cylinder at compression
top dead center.
Caution
The crankshaft should always be turned only
clockwise.
- A 0 1U 0 0 2 2
Crankshaft
sprocket c01u0022
Flange ’ haft
A 01C 0114