Specification Aa10109 1440410164 PDF

<PART NUMBER> <PART REVISION NUMBER>
AA101Q9
CORPORATE PURCHASE SPECIFICATION Rev. No. 03
P R E F A C E SHEET
HOT ROLLED CARBON STEEL BARS (CLOSE TOLERANCES)
FOR INTERNAL USE ONLY

R E M O V E THIS P R E F A C E SHEET BEFORE ISSUE T O SUPPLIERS
Comparable Standards:
1. INDIAN IS : 1570 (Part II, section 1)-1979

(Reaffirmed 1998), Gr: 2008(020),
Hot Rolled
Suggested/Probable Suppliers And Grades:

Refer plant vendors list.
User Plant References:
1. BHOPAL B P 10197, P S ' 1 0 1 14

2. HEEP, HARDWAR HW10191
APPROVED:
Revisions:
INTERPLANT MATERIAL RATIONALISATION
CI 24.4.3 of MOM of MRC-S&GPS COMMI1 lEE-MRC (S&GPS)
Rev. No. 03 Amd.No. K^affirmed Prepared Issued Dt of 1 St Issue

Dt: 15.01.2002 Dt: Year:2013 BHOPAL Corp. R&D AUGUST, 1983
AA 10109
1 aK'^Tm\
fSM C O R P O R A T E PURCHASE SPECIFICATION Rev. No. 03
PAGE 1 OF4
HOT ROLLED CARBON STEEL BARS (CLOSE TOLERANCES)
1.0 GENERAL
This specification govems the quality requirements of Hot Rolled C a r b o n Steel Bars having
closed tolerances.
2.0 APPLiCATION:
Production of machined parts (Note: A A 101 08 for general engineering purposes where close
tolerances are not required).
3.0 CONDITION OF DELIVERY :
Hot Rolled.
Bars shall be supplied in straight lengths with ends square and true.
4.0 COMPLIANCE WITH NATIONAL STANDARDS:
The material shall comply with the requirements of the following National standard and also
meet the requirements of this specification.
IS : 1570, (Part 2-Sec.1)-1979* Schedules for Wrought Steels- Part 2 :

(Reaffirmed 1998) Carbon Steels (Unalloyed Steels) -Sec.1:
Gr: 20 0 8 (C20), Hot rolled Wrought products (other than wire) with
specified Chemical Composition
and related Properties.
5.0 DIMENSIONS AND TOLERANCES :
5.1 Dimensions:
5.1.1 Sizes:
Bars shall be supplied to the dimensions specified on BHEL order.

5.1.2 Length :
Bars shall be supplied in lengths of not less than 2.5 metres.
APPROVED:
Revisions:
INTERPLANT MATERIAL RATIONALISATION
CI 24.4J of MOMofMRC-SAGPS COMMITTEE-MRC (S&GPS)
Rev. No. 03 Amd.No. Rcjifflnned Prepared Issued Dt of 1 St Issue

Dt: 15.01.2002 Dt: Year: 2013 BHOPAL Corp. R&D AUGUST, 1983
AA 101 09
Rev. No. 03 C O R P O R A T E P U R C H A S E SPECIFICATION
PAGE 2 O F 4
5.2 Tolerances:
The tolerances on bars shall be as follows:
a
5.2.1 On Size:
Diameter / width across flats, mm Tolerance
Upto and including 20 —0

+ 0.38
Above 20 —0
+ 2 percent
5.2.2 Stralghtnese:
Unless otherwise agreed to, the permissible deviation in straightness, shall not exceed 5 mm
in any 1000 mm length.
6.0 MANUFACTURE:
The steel shall be manufactured by the open hearth, electric, basic oxygen or a combination
of these processes.
Material shall be manufactured from killed steel.
Sufficient discard shall be made from each ingot to ensure freedom from piping, harmful
segregation and Internal and surface defects.
7.0 FREEDOM FROM DEFECTS :

The bars shall be sound, straight and free from cracks, surface flaws, laminations, rough,
jagged and imperfect wedges and internal & surface defects such as seams, laps and
injurious imperfections. Bars shall be free from twists and bends.
8.0 CHEMICAL COMPOSITION :

The meH analysis of steel and the permissible variation In the composition of the material from
the melt analysis shall be follows :
Element Melt analysis, Permissible variation,

oercent. percent.
Min. Max.
Carbon 0.15 0.25 + 0.02
Silicon 0.05 0.35 + 0.03
Manganese 0.60 0.90 + 0.04
Sulphur — 0.046 + 0.005
Phosphorus — 0.045 + 0.005
AA10109
CORPORATE PURCHASE SPECIFICATION Rev. No. 03
PAGE 3 OF 4
9.0 TEST SAMPLES:

9.1 Tensile:
Bars from the same melt and of the same size shall be grouped in batches of 40,000 kg or
part thereof. One tensile test piece shall be cut from a selected bar from each batch.
For bars of sizes upto and including 40 mm, the test pieces shall be machined concentrically
from the bars selected for test. Wternatively the full cross-section of the bars may be tested.
For bars of sizes over 40 mrn the longitudinal axes of the test pieces shall not be less than
12.5 mm from the surface of the bars selected for test.
Tensile test pieces shall have a gauge length equal to 5.65 VSo.
9.2 Bend Test:
One bend test shall be carried out for every 40,000 kg or part thereof the bars of the same
size and from the same melt.
The bend test pieces shall preferably be cut from bars already selected for tensile test.
Bars of sizes upto and including 20mm shall be tested full size and the edges may be
rounded to a radius not exceeding 1.6mm.
Bars of sizes over 20mm shall be turned down to a diameter of 20mm.
10.0 MECHANICAL PROPERTIES:
10.1 Tensile:
The test pieces shall show the following properties, when tested in accordance with IS:1608:
Tensile strength : 4 4 0 - 5 2 0 N/mm^
Etongation on 5.65 VSo : 24 percent, min.

gauge length
10.2 Bend:
Bend test shall be conducted in accordance with IS: 1599. The test piece shall be bent through
an angle of 180°, until the internal radius is equal to the size of the test piece. It shaH not break
and shall be free from cracks on the outside as seen by an unaided eye. No account need be
taken of small cracks appearing at the edges.
11.0 HARDNESS (BRINELL):
When tested in accordance with IS:1500, the material shall show a Brinell hardness in the
rangeof 1 2 6 - 1 7 9 HB.
i Note: Hardness test shall be conducted only when tensile test can not be performed.
A A 101 09
Rev. No, 03 CORPORATE PURCHASE SPECIFICATION
PAGE 4 OF 4
12.0 TEST CERTIFICATES: - '
Three copies of test certificates shall be supplied, unless othenA/ise stated on the order.
In addition, the supplier shall ensure to enclose one copy of the test certificate along with their
despatch documents to facilitate quick clearance of the material.
The test certificate shall bear the following information :
AA 1011 09; Rev. No. 03
BHEL order No,
Supplier's Reference:
Name
Identificatbn No.
Melt No.
Details of heat treatment.
Results of T e s t s ;
Results of Dimensional inspection.
Results of chemical analysis and mechanical tests.
13.0 PACKING AND MARKING :

The material shall be suitably packed in bundles - hessian wrapped-to prevent sagging,
corrosion and damage during transit. A suitable clear temporary rust preventive shall be
applied on alt the bars.
Each bar over 50 mm shall be stamped at one end with " A A 101 09", melt no., BHEL order
No., at one end or on the end face.
Bars 50 mm and t>elow shall be bundled together and tied with wire at 3 to 4 places along the
length of the bars.
A metal label shall be securely attached to each bundle and shall bear the following
information :
AA 101 09: Hot rolled carbon steel bars (Close tolerance). ;
BHEL Order No.
Consignment/Identification No.
Melt No.
Size and Weight.
Supplier's Name.
14.0 REFERRED STANDARDS (Latest Publications Including Amendments):

1. IS: 1500 2. IS : 1570, Pbrtfl. Sec.1
3. IS: 1599 4. IS : 1608

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<PART NUMBER> <PART REVISION NUMBER>

HOT ROLLED CARBON STEEL BARS (CLOSE TOLERANCES)

FOR INTERNAL USE ONLY

1. INDIAN IS : 1570 (Part II, section 1)-1979

Suggested/Probable Suppliers And Grades:

User Plant References:

1. BHOPAL B P 10197, P S ' 1 0 1 14

Rev. No. 03 Amd.No. K^affirmed Prepared Issued Dt of 1 St Issue

fSM C O R P O R A T E PURCHASE SPECIFICATION Rev. No. 03

HOT ROLLED CARBON STEEL BARS (CLOSE TOLERANCES)

3.0 CONDITION OF DELIVERY :

4.0 COMPLIANCE WITH NATIONAL STANDARDS:

IS : 1570, (Part 2-Sec.1)-1979* Schedules for Wrought Steels- Part 2 :

5.0 DIMENSIONS AND TOLERANCES :

Bars shall be supplied to the dimensions specified on BHEL order.

Bars shall be supplied in lengths of not less than 2.5 metres.

Rev. No. 03 Amd.No. Rcjifflnned Prepared Issued Dt of 1 St Issue

Rev. No. 03 C O R P O R A T E P U R C H A S E SPECIFICATION

Diameter / width across flats, mm Tolerance

Upto and including 20 —0

7.0 FREEDOM FROM DEFECTS :

8.0 CHEMICAL COMPOSITION :

Element Melt analysis, Permissible variation,

9.0 TEST SAMPLES:

9.2 Bend Test:

10.0 MECHANICAL PROPERTIES:

Tensile strength : 4 4 0 - 5 2 0 N/mm^

Etongation on 5.65 VSo : 24 percent, min.

11.0 HARDNESS (BRINELL):

Rev. No, 03 CORPORATE PURCHASE SPECIFICATION

12.0 TEST CERTIFICATES: - '

Results of chemical analysis and mechanical tests.

13.0 PACKING AND MARKING :

14.0 REFERRED STANDARDS (Latest Publications Including Amendments):

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